Self-cleaning welding equipment for fitness equipment production
By integrating the dust extraction and shielding gas system into the welding device, the problem of spatter and dust caused by the lack of shielding gas inside the pipe during the welding process of fitness equipment is solved, and a self-cleaning and safe welding effect is achieved.
Patent Information
- Application Number
- CN202410111810.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-26
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2044-01-26
AI Technical Summary
During the welding process of existing fitness equipment, the lack of protective gas inside the pipe leads to serious spatter and dust problems, which endanger the workpiece and operators. In addition, the existing gas protection is only effective on one side of the welding gun and cannot completely solve the spatter and dust pollution.
A self-cleaning welding device is designed, which includes a welding gun, a wire feeding system, a dust suction device, a protective air pipe, an exhaust gas exhaust pipe and a tracking device. The dust suction device is installed at the end of the welding gun, the wire feeding system is at the bottom, the protective air pipe and the exhaust gas exhaust pipe extend into the dust suction device, the pipe plugging device is connected to the protective air pipe, and the tracking device is located in the dust suction device to ensure that the protective gas covers the inside of the workpiece during welding.
It realizes the self-cleaning function during the welding process, effectively reduces spatter and dust pollution, protects the workpiece and operators, and improves welding quality and safety.
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Figure CN117697084B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of welding, in particular to a self-cleaning welding device for fitness equipment production. BACKGROUND
[0002] Fitness equipment is a kind of auxiliary device for body building, in order to facilitate transportation, the existing fitness equipment is usually assembled by multiple assembly pipes, after transportation to the destination, the multiple assembly pipes are bolted together by using a welding device, so as to complete the on-site installation of the fitness equipment.
[0003] No matter electric welding or laser welding, gas protection is needed, the protection gas can improve the welding quality and reduce spatter, but the existing gas protection usually only has the ability to supply gas on one side of the welding gun, and usually has no ability to supply protection gas inside the pipe, so that the spatter causes the workpiece surface to be not clean, the high-temperature impurities generated during welding are easy to spatter everywhere, the harmful dust is serious, causes damage to the device, and is harmful to the body of the operator, has certain danger, and the problems of spatter and dust have not been completely solved. SUMMARY
[0004] In order to overcome the technical defects existing in the prior art, the present application provides a self-cleaning welding device for fitness equipment production, which has a self-cleaning function.
[0005] The technical solution adopted by the present application is:
[0006] The self-cleaning welding device for fitness equipment production comprises a welding gun, a wire feeding system, a dust collection device, a plurality of pipe plugging devices, a protection gas pipe, a waste gas exhaust pipe and a tracking device, the dust collection device is installed at the end of the welding gun, the wire feeding system is installed at the bottom of the welding gun, the wire feeding system extends into the inside of the dust collection device, the protection gas pipe and the waste gas exhaust pipe both extend into the dust collection device, each pipe plugging device has an opening and closing plugging end, and the pipe plugging device is communicated with the protection gas pipe, and the tracking device is installed at the bottom of the welding gun and located in the dust collection device.
[0007] Preferably, the wire feeding system comprises a wire feeder, a wire feeding pipe and a wire feeding copper pipe, the wire feeder feeds the welding wire into the wire feeding pipe, the wire feeding pipe is installed at the bottom of the welding gun, and the wire feeding copper pipe is installed at the end of the wire feeding pipe.
[0008] Preferably, the dust collection device comprises a dust collection clamping device, a ring-shaped dust collection cloth and a plurality of dust collection control plates, the dust collection control plates are radially arranged and installed on the ring-shaped dust collection cloth, the dust collection clamping device clamps the middle part of the ring-shaped dust collection cloth, the dust collection clamping device is installed at the end of the welding gun, two gas pipe through holes are arranged on the ring-shaped dust collection cloth, and the protection gas pipe and the waste gas exhaust pipe respectively pass through the gas pipe through holes.
[0009] Preferably, the dust control panel is provided with an integrally arranged clamping portion and an elastic portion, the dust clamping device clamps the clamping portion, an angle is provided between the clamping portion and the elastic portion, and the elastic portion is elastic.
[0010] Preferably, the dust suction clamping device includes two dust suction clamping plates, the two dust suction clamping plates are mounted by bolts, and the annular dust suction cloth is clamped between the two dust suction clamping plates.
[0011] Preferably, the tube plugging device includes a hollow deep tube, a central control plate, a tube plugging sealing device and an opening and clamping device. The tube plugging sealing device forms a blocking end. The central control plate is installed at the end of the hollow deep tube. The hollow deep tube is connected to the protective air pipe. The tube plugging sealing device can be installed in an openable and closable manner around the central control plate. The opening and clamping device is installed on the central control plate. The opening and clamping device is transmission-connected to the tube plugging sealing device.
[0012] Preferably, the plug tube sealing device includes a plug tube annular sealing cloth and several plug tube sealing plates. The plug tube annular sealing cloth is installed around the central control plate, and the plug tube sealing plates are radially installed on the plug tube annular sealing cloth. The opening clamping device is transmission-connected to the corresponding plug tube sealing plates.
[0013] Preferably, the opening and clamping device includes a plurality of opening and clamping sliders, an opening and clamping connecting rod, an opening and clamping control rod and an opening and clamping control rope. The opening and clamping control rod slides along the hollow deep tube, and one end of the opening and clamping control rope is installed on the opening and clamping control rod. Each of the clamping sliders slides along the central control plate, and the two ends of the opening and clamping connecting rod are respectively hingedly installed between the opening and clamping sliders and the opening and clamping control rod.
[0014] Preferably, the side wall of the hollow penetration tube has an anchor rod around which a control rope is wound and stretched.
[0015] Preferably, the tracking device is installed at the bottom of the welding gun, and the bottom of the tracking device is sharp.
[0016] The beneficial effects of the present invention are:
[0017] The dust suction device is installed at the end of the welding gun, and the dust suction device is attached to the workpiece, covering the smoke and splash as soon as the smoke and splash are generated, so that the welding device has a self-cleaning function. The wire feeding system is installed at the bottom of the welding gun, and the wire feeding system extends into the inside of the dust suction device to feed the welding wire into the bottom of the welding gun. The protective air pipe and the exhaust gas exhaust pipe are both extended into the dust suction device, and the protective air pipe introduces protective gas, and the exhaust gas exhaust pipe extracts the exhaust gas. Each pipe plugging device has an open and closed sealing end and the pipe plugging device is connected to the protective air pipe. The protective air pipe introduces protective gas, so that the protective gas enters the pipe workpiece, so that the inside of the pipe workpiece also has protective gas, which can more fully protect the weld position of the workpiece and reduce spatter. The tracking device is installed at the bottom of the welding gun and the tracking device is located in the dust suction device, so that during welding, the welding gun can be ensured to move along the weld track when the dust suction device is blocked. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0019] Figure 2 Figure 1 Enlarged schematic diagram of point B in the middle.
[0020] Figure 3 It is a schematic diagram of the structure of the dust suction clamping piece.
[0021] Figure 4 This is a schematic diagram of the installation relationship between the ring-shaped dust collection cloth and the dust collection control panel.
[0022] Figure 5 This is a structural diagram of the pipe plugging device when the pipe plugging sealing device is not installed.
[0023] Figure 6 Schematic diagram of the structure after the pipe plugging device is installed with the pipe plugging sealing device.
[0024] Figure 7 This is a schematic structural diagram of the pipe plugging device from another perspective.
[0025] Figure 8 This is a structural diagram of the present invention without a dust collection device installed.
[0026] Figure 9 for Figure 8 Enlarged schematic diagram of point A in the middle.
[0027] Figure 10 Schematic diagram of the tracking device structure.
[0028] Description of reference numerals:
[0029] 1. Welding gun;
[0030] 2. Wire feeding system; 21. Wire feeding tube; 22. Wire feeding copper tube;
[0031] 3. Dust collection device; 31. Dust collection clamping device; 311. Dust collection clamping piece; 32. Annular dust collection cloth; 321. Air pipe through hole; 3211. Clamping portion; 3212. Elastic portion; 33. Dust collection control panel;
[0032] 4. Pipe plugging device; 41. Hollow penetration tube; 411. Anchor rod; 42. Central control plate; 43. Pipe plugging sealing device; 431. Pipe plugging annular sealing cloth; 432. Pipe plugging sealing plate; 44. Opening clamping device; 441. Opening clamping slider; 442. Opening clamping connecting rod; 443. Opening clamping control rod; 445. Opening control rope;
[0033] 5. Protect the trachea;
[0034] 6. Exhaust gas exhaust pipe;
[0035] 7. Tracking device. DETAILED DESCRIPTION
[0036] The present invention will be further described below in conjunction with the accompanying drawings:
[0037] like Figure 1 — Figure 10 As shown, this embodiment provides a self-cleaning welding device for fitness equipment production, including a welding gun 1, a wire feeding system 2, a dust suction device 3, a plurality of pipe plugging devices 4, a protective air pipe 5, an exhaust gas exhaust pipe 6 and a tracking device 7. The dust suction device 3 is installed at the end of the welding gun 1, and the dust suction device 3 is attached to the workpiece to cover the smoke and splash as soon as they are generated, so that the welding device has a self-cleaning function. The wire feeding system 2 is installed at the bottom of the welding gun 1, and the wire feeding system 2 extends into the inner side of the dust suction device 3 to feed the welding wire into the bottom of the welding gun 1. The protective air pipe 5 and the exhaust gas exhaust pipe 6 are all extended into the dust suction device 3, the protective air pipe 5 is fed into the protective gas, and the exhaust gas exhaust pipe 6 extracts the exhaust gas. Each pipe plugging device 4 has an open and closeable sealing end and the pipe plugging device 4 is connected to the protective air pipe 5. The protective air pipe 5 is fed into the protective gas, so that the protective gas is passed into the pipe workpiece, so that the inside of the pipe workpiece also has protective gas, which can more fully protect the workpiece weld position and reduce spatter. The tracking device 7 is installed at the bottom of the welding gun 1 and the tracking device 7 is located in the dust suction device 3, so that when welding, the welding gun 1 can be guaranteed to move along the weld track when the dust suction device 3 is blocked.
[0038] Specifically, the wire feeding system 2 includes a wire feeder, a wire feeding tube 21 and a wire feeding copper tube 22. The wire feeder feeds the welding wire into the wire feeding tube 21. The wire feeder is a prior art and will not be described in detail here. The wire feeding tube 21 is installed at the bottom of the welding gun 1 to provide a guide for the feeding of the welding wire. The wire feeding copper tube 22 is installed at the end of the wire feeding tube 21. The wire feeding copper tube 22 is closest to the molten pool and is made of copper to prevent burning.
[0039] Specifically, the dust suction device 3 comprises a dust suction clamping device 31, a ring-shaped dust suction cloth 32, and a plurality of dust suction control plates 33 which are installed on the ring-shaped dust suction cloth 32 in a radial manner, the dust suction control plates 33 are installed on the ring-shaped dust suction cloth 32 by means of adhesion, and the plurality of dust suction control plates 33 can support the ring-shaped dust suction cloth 32, preventing the ring-shaped dust suction cloth 32 from collapsing into the molten pool position and causing damage, the dust suction clamping device 31 comprises two pieces of dust suction clamping sheets 311 which are installed by means of bolts, and the two pieces of dust suction clamping sheets 311 have clamping ability, and the middle part of the ring-shaped dust suction cloth 32 is clamped between the two pieces of dust suction clamping sheets 311, and it is particularly noteworthy that the dust suction control plate 33 is provided with an integrated clamping portion 3211 and an elastic portion 3212, the dust suction clamping device 31 clamps the clamping portion 3211, an included angle is provided between the clamping portion 3211 and the elastic portion 3212, the elastic portion 3212 has elasticity, and the elastic portion 3212 is a spring steel sheet, so that each elastic portion 3212 can drive the ring-shaped dust suction cloth 32 to adapt to the position of the pipe and fit the pipe, which helps to suppress dust and splashing, the ring-shaped dust suction cloth 32 is a glass fiber cloth coated with silicone rubber, the two pieces of dust suction clamping sheets 311 of the dust suction clamping device 31 are installed at the end of the welding gun 1 by means of bolts in the form of a screw pair, and the ring-shaped dust suction cloth 32 is provided with two air pipe through holes 321, and each air pipe through hole 321 passes through the protection gas pipe 5 and the waste gas exhaust pipe 6 respectively.
[0040] Specifically, the pipe plugging device 4 comprises a hollow deep pipe 41, a central control sheet 42, a pipe plugging sealing device 43, and an opening clamping device 44, the pipe plugging sealing device 43 forms a blocking end, the central control sheet 42 is installed at the end of the hollow deep pipe 41, the pipe plugging sealing device 43 is installed on the periphery of the central control sheet 42 in an openable and closable manner, the opening clamping device 44 is installed on the central control sheet 42, and the opening clamping device 44 is in transmission connection with the pipe plugging sealing device 43, after the pipe plugging sealing device 43 is opened and blocks the pipe workpiece, the hollow deep pipe 41 communicates with the protection gas pipe 5.
[0041] Specifically, the plug tube sealing device 43 includes a plug tube annular sealing cloth 431 and a plurality of plug tube sealing plates 432. The plug tube annular sealing cloth 431 is installed around the central control plate 42 by bolts. A pressure plate is provided between the bolts and the plug tube annular sealing cloth 431. The pressure plate can disperse the pressure of the bolts on the plug tube annular sealing cloth 431. The plug tube sealing plates 432 are radially installed on the plug tube annular sealing cloth 431. The plug tube sealing plates 432 are installed on the plug tube annular sealing cloth 431 by gluing or sewing holes in the plug tube sealing plates 432. The clamping device 44 is transmission-connected to the corresponding plug tube sealing plate 432, and the clamping device 44 is opened. The device 44 pushes the plug tube sealing plate 432 to rotate, so that the plug tube sealing plate 432 presses against the inner wall of the pipe workpiece. At the same time, the plug tube sealing plate 432 drives the plug tube annular sealing cloth 431 to open, thereby sealing the pipe workpiece. It is worth noting that if the workpiece to be welded has several outlets, several plug tube sealing devices 43 must be set up. Since the plug tube annular sealing cloth 431 is soft, the plug tube sealing plate 432 and the plug tube annular sealing cloth 431 are both inclined toward the direction of the weld to be processed. In this way, when the shielding gas is injected toward the weld, the plug tube annular sealing cloth 431 will be pushed by the pressure of the shielding gas to fit the inner wall of the pipe workpiece.
[0042] Specifically, the opening and clamping device 44 includes a plurality of opening and clamping sliders 441, an opening and clamping connecting rod 442, an opening and clamping control rod 443 and an opening and clamping control rope 445. The opening and clamping control rod 443 slides along the hollow deep tube 41, and one end of the opening and clamping control rope 445 is installed on the opening and clamping control rod 443. Each clamping slider slides along the central control piece 42, and the two ends of the opening and clamping connecting rod 442 are respectively hingedly installed on the opening and clamping slider 441 and the opening and clamping control rope 445. When it is necessary to seal the workpiece pipe between the control rods 443, the opening control rope 445 pulls the opening clamping control rod 443 to move, and the opening clamping control rod 443 drives each opening clamping link 442 to open, and then each opening clamping slider 441 pushes the corresponding plug tube sealing plate 432 to open, and then opens the plug tube annular sealing cloth 431. When the blockage is released, the opening control rope 445 is loosened, the plug tube sealing plate 432 loses support, and the plug tube annular sealing cloth 431 can be automatically retracted.
[0043] Specifically, the side wall of the hollow penetration tube 41 has an anchor rod 411 around which the expansion control rope 445 is wound. The anchor rod 411 is used to fix the expansion control rope 445 during the welding process.
[0044] Specifically, the tracking device 7 is installed at the bottom of the welding gun 1. The bottom of the tracking device 7 is sharp. Specifically, the tracking device 7 is a screw with a sharp bottom. The screw is installed at the bottom of the welding gun 1 through a threaded pair.
[0045] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which shall fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A self-cleaning welding device for producing fitness equipment, characterized in that: The utility model comprises a welding gun, a wire feeding system, a dust collecting device, a plurality of pipe plugging devices, a protective air pipe, an exhaust gas exhaust pipe and a tracking device, wherein the dust collecting device is installed at the end of the welding gun, the wire feeding system is installed at the bottom of the welding gun, the wire feeding system extends into the inner side of the dust collecting device, the protective air pipe and the exhaust gas exhaust pipe both extend into the dust collecting device, each pipe plugging device has an openable and closed sealing end and the pipe plugging device is connected to the protective air pipe, the tracking device is installed at the bottom of the welding gun and is located in the dust collecting device, the dust collecting device comprises a dust collecting clamping device, an annular dust collecting cloth and a plurality of dust collecting control panels, the dust collecting control panels are radially arranged. It is installed on the annular dust-collecting cloth, and the dust-collecting clamping device clamps the middle part of the annular dust-collecting cloth. The dust-collecting clamping device is installed at the end of the welding gun. Two air pipe through holes are provided on the annular dust-collecting cloth, and each of the air pipe through holes passes through the protective air pipe and the exhaust gas exhaust pipe respectively. The dust-collecting control panel is provided with an integral clamping part and an elastic part. The dust-collecting clamping device clamps the clamping part, and an angle is provided between the clamping part and the elastic part. The elastic part is elastic. The dust-collecting clamping device includes two dust-collecting clamping plates, and the two dust-collecting clamping plates are installed by bolts. The annular dust-collecting cloth is clamped between the two dust-collecting clamping plates.
2. The self-cleaning welding device for fitness equipment production according to claim 1, characterized in that: The wire feeding system includes a wire feeder, a wire feeding tube and a wire feeding copper tube. The wire feeder feeds the welding wire into the wire feeding tube. The wire feeding tube is installed at the bottom of the welding gun. The wire feeding copper tube is installed at the end of the wire feeding tube.
3. The self-cleaning welding device for producing fitness equipment according to claim 1, characterized in that: The pipe plugging device includes a hollow deep pipe, a central control plate, a pipe plugging sealing device and an opening and clamping device. The pipe plugging sealing device forms a blocking end. The central control plate is installed at the end of the hollow deep pipe. The hollow deep pipe is connected to the protective air pipe. The pipe plugging sealing device can be installed in an openable and closable manner around the central control plate. The opening and clamping device is installed on the central control plate. The opening and clamping device is transmission-connected to the pipe plugging sealing device.
4. The self-cleaning welding device for producing fitness equipment according to claim 3, characterized in that: The plug tube sealing device includes a plug tube annular sealing cloth and a plurality of plug tube sealing plates. The plug tube annular sealing cloth is installed around the central control plate. The plug tube sealing plates are radially installed on the plug tube annular sealing cloth. The opening clamping device is transmission-connected to the corresponding plug tube sealing plates.
5. The self-cleaning welding device for producing fitness equipment according to claim 3, characterized in that: The opening and clamping device includes several opening and clamping sliders, an opening and clamping connecting rod, an opening and clamping control rod and an opening and clamping control rope. The opening and clamping control rod slides along the hollow tube. One end of the opening and clamping control rope is installed on the opening and clamping control rod. Each of the opening and clamping sliders slides along the central control plate. The two ends of the opening and clamping connecting rod are respectively hingedly installed between the opening and clamping sliders and the opening and clamping control rod.
6. The self-cleaning welding device for producing fitness equipment according to claim 5, characterized in that: The side wall of the hollow penetration tube has an anchor rod around which a control rope is wound.
7. The self-cleaning welding device for producing fitness equipment according to claim 1, characterized in that: The tracking device is installed at the bottom of the welding gun, and the bottom of the tracking device is sharp.
Citation Information
Patent Citations
Gas shield electric welding machine
CN205111033U
Automatic welding vehicle for seam of container
CN88202571U