Gear processing positioning method and fixture

Through the multi-angle, multi-function positioning fixture and servo motor adjustment components, the clamping stability and functionality problems of existing gear processing fixtures are solved, stable clamping and self-cleaning of gears of different sizes are achieved, and production efficiency and gear accuracy are improved.

CN117697348BActive Publication Date: 2025-09-16金华新天齿轮有限公司
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Patent Information

Application Number
CN202311873043.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-12-30
Publication Date
2025-09-16
Estimated Expiration
2043-12-30

AI Technical Summary

Technical Problem

Existing gear processing positioning fixtures have poor clamping stability and single functionality, making it difficult to meet the needs of multi-angle clamping and self-cleaning.

Method used

A multi-angle, multi-functional positioning fixture is used, combined with a servo motor and a triangular rod adjustment component to achieve clamping stability and self-cleaning functions. The clamping component and the filter component cooperate to achieve stable clamping of gears of different sizes and filtering of the coolant.

Benefits of technology

It improves the clamping stability and functionality of gear processing, increases the adaptability and self-cleaning ability of the fixture, and improves production efficiency and gear accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application provides a gear processing positioning method and fixture, including material preparation; casting raw materials; positioning processing: selecting suitable machine tools and cutting tools, such as milling machines, lathes or gear hobbing machines, according to the shape and size requirements of the gear; heat treatment; surface treatment; precision testing. The present application can enhance the clamping stability by changing the clamping method and the movement method of the fixture through the provision of a clamping component in conjunction with a fixing component; and by providing a clamping sleeve and a cleaning rod, it is possible to increase the clamping method and add a self-cleaning function during the movement of the fixture, thereby increasing the functionality of the fixture; at the same time, by providing an adjustment component, in conjunction with the adjustment component and the half gear, it is possible to drive the filter plate to rotate after clamping is completed, thereby solving the problem that the fixture used in the prior art cannot clean and filter the coolant and impurities on the fixture surface.
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Description

Technical Field

[0001] The present invention relates to the field of gear processing, and in particular to a gear processing positioning method and a fixture. Background Art

[0002] Gear machining is a process for manufacturing gears. Its basic principle is to use the geometric shape and size of the gear to manufacture gears through cutting, grinding, forging and other methods. The purpose of gear machining is to meet the requirements of gear precision, strength and life. The positioning fixtures used in existing gear machining have poor clamping stability, and the clamping method and functionality of the fixture are single.

[0003] For example, the Chinese invention patent (application number: CN202110354847.X) discloses a "combination fixture for machining automotive transmission gears." Its description discloses that a combination fixture is a positioning fixture that combines various clamping and positioning structures to meet the processing requirements of a specific workpiece. In the automotive transmission machining process, transmission gears require high-precision machining. Therefore, a combination fixture for automotive transmission gear machining is needed to meet the gear machining, clamping, and positioning requirements. However, existing automotive transmission gear machining processes all use conventional fixtures to clamp gear workpieces. Conventional fixtures are not convenient for self-centering clamping of gears. The center position of the gear workpiece must be repeatedly determined during clamping, which is time-consuming and labor-intensive. Furthermore, conventional fixtures can only clamp gear workpieces on either the outer or inner side, making it difficult to clamp the inner or outer ring of the gear. Furthermore, conventional fixtures are difficult to clamp gear workpieces. The aforementioned patents demonstrate the shortcomings of the prior art.

[0004] Therefore, we made improvements and proposed a gear processing positioning method and fixture. Summary of the Invention

[0005] The purpose of the present invention is to address the existing positioning fixtures used in gear machining, which have poor clamping stability, a single clamping method, and a single function.

[0006] In order to achieve the above-mentioned purpose of the invention, the present invention provides the following gear processing positioning method and fixture to improve the above-mentioned problems.

[0007] The specific application is as follows:

[0008] A gear processing positioning method comprises the following steps:

[0009] S1. Material preparation: Select suitable steel or cast iron as the material for the gear, considering its mechanical properties, hardness and corrosion resistance factors, and select the appropriate steel according to the size and precision requirements of the gear;

[0010] S2. Casting raw materials: For large gears, the blank is prepared using the casting method, including model making, molten steel, pouring and cooling; for small gears or precision gears, the blank is prepared using the forging method, including blanking, forging, punching and cutting;

[0011] S3. Positioning processing: According to the shape and size requirements of the gear, select appropriate machine tools and cutting tools, such as milling machines, lathes or gear hobbing machines; perform rough processing and fine processing to remove excess materials to ensure the basic shape and size of the gear; perform tooth profile processing, including cutting tooth grooves and cutting tooth surfaces, to ensure the gear tooth profile accuracy and surface roughness;

[0012] S4. Heat treatment: Select appropriate heat treatment process according to the material and purpose of the gear, such as quenching, tempering and surface hardening; heat the gear to an appropriate temperature, maintain it for a certain period of time, and then cool it to improve its mechanical properties and hardness index;

[0013] S5. Surface treatment: Select appropriate surface treatment process according to the material, application and working environment of the gear, such as shot peening, rolling, carburizing and quenching, nitriding and coating; perform surface pretreatment, such as stress relief and decontamination; and perform surface treatment at the same time to increase the wear resistance and aesthetics of the gear;

[0014] S6. Accuracy detection: Use measuring instruments to detect the accuracy of gears; perform rough and fine measurements to ensure that the accuracy of gears meets the requirements; and analyze and process the measurement results.

[0015] As a preferred technical solution of the present application, the chemical composition and grain size of the steel or cast iron need to be further considered in step S1.

[0016] As a preferred technical solution of the present application, the casting method described in step S2 can adopt one of sand casting, investment casting and pressure casting.

[0017] As a preferred technical solution of the present application, the positioning processing described in step S3 adopts a multi-angle and multifunctional positioning fixture to clamp and fix the raw material.

[0018] As a preferred technical solution of the present application, the precision detection described in step S6 is performed using a metrology-grade three-coordinate measuring machine to increase the measurement accuracy.

[0019] A gear processing positioning fixture includes a fixing component for installation and fixation, and a filtering component for filtering is threadedly connected below the fixing component. A clamping component for clamping is provided through the bottom of the fixing component, and an adjustment component is provided below the clamping component.

[0020] As a preferred technical solution of the present application, the fixing component includes a placement table, the outer side of the placement table is sleeved with a mounting ring plate, and the bottom of the mounting ring plate is threadedly connected to the filter component, the top array of the placement table is provided with a slide groove, and the slide groove is semicircular, and the bottom array of the placement table is provided with a connecting groove, and the connecting groove is arc-shaped.

[0021] As a preferred technical solution of the present application, the filter assembly includes a storage barrel threadedly sleeved on the bottom of the mounting ring plate, a transmission plate is arranged in an array on the inner side of the storage barrel, and the transmission plate matches the clamping assembly, an annular groove is opened on the inner side of the storage barrel, and a connecting ring plate is arranged inside the storage barrel, the storage barrel is sleeved with the connecting ring plate through the annular groove, the width of the connecting ring plate is greater than the width of the annular groove, and fixed shafts are arranged in an array at both upper and lower ends of the connecting ring plate, the top of the fixed shaft is fixedly connected to the transmission plate, and a filter plate is sleeved on the bottom of the storage barrel.

[0022] As a preferred technical solution of the present application, the clamping assembly includes a half gear arrayed at the bottom of the placement table, the outer side of the half gear is partially installed with teeth, the half gear matches the transmission plate, the top of the half gear is fixedly installed with a connecting block, the connecting block extends through the connecting groove to the interior of the placement table, one side of the half gear is engaged with a rotating plate, the other side of the rotating plate is engaged with the adjustment assembly, both ends of the rotating plate are arc-shaped, the side of the rotating plate close to the half gear is tooth-shaped, the interior of the rotating plate is sleeved with a mounting shaft, the outer side of the mounting shaft is sleeved with a torsion spring, the other end of the torsion spring is connected to the inner wall of the rotating plate, the top of the mounting shaft is connected to the The bottom is fixedly connected, and an extension rod is fixedly installed on the top of the other end of the rotating plate, and the extension rod passes through the slide groove and extends to the top of the placement table. The inside of the extension rod passes through its top and is sleeved with a telescopic rod, and the bottom of the telescopic rod is connected to the inner side of the extension rod through a limit spring, and the outer side of the extension rod is sleeved with a clamping sleeve, and the clamping sleeve is located above the placement table. A cleaning rod is fixedly installed on the outer side of the extension rod, and the cleaning rod is located at the top of the placement table, and a transmission shaft is fixedly installed on the bottom of the half gear, and a synchronous belt is provided on the outer wall of the transmission shaft. A drive motor is provided on one side of the bottom of the placement table, and multiple groups of the transmission shafts and the output ends of the drive motors are connected in pairs through synchronous belts.

[0023] As the preferred technical solution of the present application, the adjustment assembly includes a servo motor fixedly installed in the middle of the bottom end of the placing table, and a triangular rod is fixedly installed on the output end of the servo motor. The three groups of bends of the triangular rod are fixedly connected to the outer side of the transmission shaft, and one side of the triangular rod is connected to the drive motor shaft. The top array of the triangular rod is provided with a card block, and the card block matches the rotating plate.

[0024] Compared with the prior art, the present invention has the following beneficial effects:

[0025] In the scheme of this application:

[0026] 1. To address the problem of poor stability of positioning fixtures in the prior art, the present invention provides a clamping assembly in conjunction with a fixing assembly, which can enhance the clamping stability by changing the clamping method and the movement mode of the fixture.

[0027] 2. To address the problem of single function of gear clamps in the prior art, the present invention provides a clamping sleeve and a cleaning rod to increase the clamping method and add a self-cleaning function during the movement of the clamp, thereby increasing the functionality of the clamp.

[0028] 3. The servo motor and the triangular rod installed at its output end are used to adjust the motion state of the rotating plate, solving the problem in the prior art that the clamp is not stable enough during clamping, which causes the clamp to loosen and the gear to fall off.

[0029] 4. By setting up the adjustment component, and cooperating with the adjustment component and the half gear, the filter plate is driven to rotate after clamping is completed, solving the problem that the clamp used in the prior art cannot clean and filter the coolant and impurities on the surface of the clamp. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 A flowchart of the gear processing positioning method provided in this application;

[0031] Figure 2 A schematic structural diagram of a gear machining positioning fixture provided in this application;

[0032] Figure 3 A structural demonstration diagram of a gear processing positioning fixture provided in this application;

[0033] Figure 4 This is an exploded diagram of the structure of a gear processing positioning fixture provided in this application;

[0034] Figure 5 A bottom view of the structure of a gear processing positioning fixture provided in this application;

[0035] Figure 6 A bottom view of the structure of a gear processing positioning fixture fixing assembly provided in this application;

[0036] Figure 7 A bottom view of the clamping assembly structure of a gear processing positioning fixture provided in this application;

[0037] Figure 8A bottom view of the structure of a gear processing positioning fixture placement table provided in this application;

[0038] Figure 9 This is an exploded view of the structure of a clamping assembly of a gear machining positioning fixture provided in this application;

[0039] Figure 10 This is an exploded view of the structure of a gear processing positioning fixture adjustment assembly provided in this application;

[0040] Figure 11 This is an exploded view of the connection structure of the extension rod of a gear processing positioning fixture provided in this application.

[0041] Indicated in the figure:

[0042] 1. Fixing assembly; 101. Placement table; 102. Mounting ring plate; 103. Slide groove; 104. Connecting groove;

[0043] 2. Filter assembly; 201. Storage barrel; 202. Filter plate; 203. Connecting ring plate; 204. Fixed shaft; 205. Transmission plate; 206. Ring groove;

[0044] 3. Clamping assembly; 301. Half gear; 302. Connecting block; 303. Transmission shaft; 304. Rotating plate; 305. Mounting shaft; 306. Torsion spring; 307. Extension rod; 308. Telescopic rod; 309. Limit spring; 310. Clamping sleeve; 311. Cleaning rod; 312. Synchronous belt; 313. Drive motor;

[0045] 4. Adjustment assembly; 401. Servo motor; 402. Triangular rod; 403. Clamping block. DETAILED DESCRIPTION

[0046] In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.

[0047] As described in the background art, the existing positioning fixtures used in gear machining have poor clamping stability, and the clamping method and functionality of the fixture are single.

[0048] In order to solve this technical problem, the present invention provides a gear processing positioning method and fixture, which are applied to a self-cleaning fixture.

[0049] Specifically, please refer to Figure 1, the gear processing positioning method specifically includes the following steps:

[0050] S1. Material preparation: Select suitable steel or cast iron as the material for the gear, considering factors such as its mechanical properties, hardness, corrosion resistance, etc., and select the appropriate steel according to the size and precision requirements of the gear;

[0051] S2. Casting raw materials: For large gears, the blank is prepared using the casting method, including model making, molten steel, pouring and cooling; for small gears or precision gears, the blank is prepared using the forging method, including blanking, forging, punching and cutting;

[0052] S3. Positioning processing: According to the shape and size requirements of the gear, select appropriate machine tools and cutting tools, such as milling machines, lathes or gear hobbing machines; perform rough processing and fine processing to remove excess materials to ensure the basic shape and size of the gear; perform tooth profile processing, including cutting tooth grooves and cutting tooth surfaces, to ensure the gear tooth profile accuracy and surface roughness;

[0053] S4. Heat treatment: Select appropriate heat treatment process according to the material and purpose of the gear, such as quenching, tempering and surface hardening; heat the gear to an appropriate temperature, maintain it for a certain period of time, and then cool it to improve its mechanical properties and hardness index;

[0054] S5. Surface treatment: Select appropriate surface treatment process according to the material, application and working environment of the gear, such as shot peening, rolling, carburizing and quenching, nitriding and coating; perform surface pretreatment, such as stress relief and decontamination; and perform surface treatment at the same time to increase the wear resistance and aesthetics of the gear;

[0055] S6. Accuracy detection: Use measuring instruments to detect the accuracy of gears; perform rough and fine measurements to ensure that the accuracy of gears meets the requirements; and analyze and process the measurement results.

[0056] The gear processing and positioning method provided by the present invention facilitates improving production efficiency and gear precision through the above processing method, and can also increase gear strength while reducing energy consumption.

[0057] In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

[0058] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions therein may be combined with each other.

[0059] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings. Example

[0060] Please refer to Figure 1 , a gear processing and positioning method, wherein the step S1 needs to further consider the chemical composition and grain size of the steel or cast iron.

[0061] Please refer to Figure 1 , a gear processing and positioning method, wherein the casting method described in step S2 can adopt one of sand casting, investment casting and pressure casting. Example

[0062] The gear processing positioning method provided in Example 1 is further optimized. Specifically, Figure 1 As shown, the positioning processing described in step S3 uses a multi-angle and multifunctional positioning fixture to clamp and fix the raw material.

[0063] Further, such as Figure 1 As shown, the accuracy detection in step S6 is performed using a metrology-grade three-coordinate measuring machine to increase the measurement accuracy. Example

[0064] Please refer to Figure 2-Figure 8 A gear processing positioning fixture includes a fixing component 1 for installation and fixation, and a filtering component 2 for filtering is threadedly connected to the bottom of the fixing component 1, a clamping component 3 for clamping is provided through the bottom of the fixing component 1, and an adjusting component 4 is provided below the clamping component 3.

[0065] By providing the clamping assembly 3 , the stability of the clamping is increased, while the clamping range is expanded to adapt to different types of gears. At the same time, by cooperating with the adjustment assembly 4 , the functionality of the device is increased.

[0066] Further, such as Figure 2 、 Figure 3 and Figure 4 As shown, the fixing component 1 includes a placing table 101, and the outer side of the placing table 101 is sleeved with a mounting ring plate 102, and the bottom of the mounting ring plate 102 is threadedly connected to the filter component 2, and the fixing component 1 is fixedly installed on the processing equipment through the mounting ring plate 102, and is threadedly connected to the filter component 2 through the mounting ring plate 102. The top array of the placing table 101 is provided with a slide groove 103, and the slide groove 103 is semicircular, and the bottom array of the placing table 101 is provided with a connecting groove 104, and the connecting groove 104 is arc-shaped. The slide groove 103 and the connecting groove 104 are both matched with the clamping component 3.

[0067] By providing the sliding groove 103 and cooperating with the clamping assembly 3 , it is convenient to clamp and fix gears of different sizes.

[0068] Further, such as Figure 4 、 Figure 5 and Figure 7 As shown, the filter assembly 2 includes a storage barrel 201 that is threadedly sleeved on the bottom of the mounting ring plate 102. Before use, the storage barrel 201 is threadedly connected to the bottom of the mounting ring plate 102. A transmission plate 205 is arranged on the inner side of the storage barrel 201, and the transmission plate 205 matches the clamping assembly 3. A ring groove 206 is provided on the inner side of the storage barrel 201. A connecting ring plate 203 is provided inside the storage barrel 201. The storage barrel 201 is connected to the storage barrel 201 through the ring groove 206. It is sleeved with the connecting ring plate 203, the width of the connecting ring plate 203 is greater than the width of the ring groove 206, and the upper and lower ends of the connecting ring plate 203 are arrayed with fixed shafts 204, the top of the fixed shaft 204 is fixedly connected to the transmission plate 205, and the bottom of the storage barrel 201 is sleeved with the filter plate 202. When in use, the clamping assembly 3 drives the fixed shaft 204 and the filter plate 202 to rotate back and forth by pushing the transmission plate 205 to realize the filtering operation.

[0069] When in use, it is convenient to clamp and increase the functionality of the device.

[0070] Further, such as Figure 4 、 Figure 7 、 Figure 9 、 Figure 10 and Figure 11As shown, the clamping assembly 3 includes a half gear 301 arranged in an array at the bottom of the placement table 101, and the outer side of the half gear 301 is partially installed with teeth. The half gear 301 matches the transmission plate 205, and the rotation of the half gear 301 drives the rotation of the rotating plate 304. A connecting block 302 is fixedly installed on the top of the half gear 301, and the connecting block 302 extends through the connecting groove 104 to the inside of the placement table 101. One side of the half gear 301 is engaged with the rotating plate 304, and the other side of the rotating plate 304 is engaged with the adjustment assembly 4. Both ends of the rotating plate 304 are The rotating plate 304 is in an arc shape, and the side of the rotating plate 304 close to the half gear 301 is in a tooth shape. The rotating plate 304 rotates, driving the half gear 301 meshing with it to rotate. The interior of the rotating plate 304 is sleeved with a mounting shaft 305, and the outer side of the mounting shaft 305 is sleeved with a torsion spring 306. The other end of the torsion spring 306 is connected to the inner wall of the rotating plate 304, and the top of the mounting shaft 305 is fixedly connected to the bottom of the placement table 101. After the clamping is completed and the gear needs to be unloaded, the torsion spring 306 can rebound to achieve automatic reset of the rotating plate 304. An extension rod 307 is fixedly installed on the top of the other end. The extension rod 307 passes through the slide slot 103 and extends to the top of the placement platform 101. A telescopic rod 308 is sleeved on the top of the extension rod 307. The bottom of the telescopic rod 308 is connected to the inner side of the extension rod 307 through a limit spring 309. A clamping sleeve 310 is sleeved on the outer side of the extension rod 307. The top array of the clamping sleeve 310 is provided with a card slot. The bottom array of the telescopic rod 308 is provided with a buckle. The buckle is engaged with the card slot to adjust the clamping mode. The clamping sleeve 310 is located on the upper side of the placement platform 101. A cleaning rod 311 is fixedly installed on the outside of the extension rod 307, and the cleaning rod 311 is located at the top of the placement table 101. The cleaning rod 311 is a spring telescopic rod. A transmission shaft 303 is fixedly installed on the bottom of the half gear 301. A synchronous belt 312 is provided on the outer wall of the transmission shaft 303. A driving motor 313 is provided on one side of the bottom of the placement table 101. Multiple groups of the transmission shafts 303 and the output ends of the driving motors 313 are connected in pairs through synchronous belts 312. The driving motor 313 drives the arrayed half gears 301 to rotate through the synchronous belt 312 and the transmission shaft 303.

[0071] By setting the clamping assembly 3 and cooperating with the slide groove 103, it is easy to adjust the clamping mode so that it can adapt to different types of gears and gears of different sizes. In addition, the cleaning rod 311 can also be used for self-cleaning.

[0072] Further, such as Figure 10As shown, the adjustment component 4 includes a servo motor 401 fixedly mounted on the middle of the bottom end of the placement table 101, and a triangular rod 402 is fixedly mounted on the output end of the servo motor 401. The three groups of bends of the triangular rod 402 are fixedly connected to the outer side of the transmission shaft 303, and one side of the triangular rod 402 is connected to the shaft of the drive motor 313. The top array of the triangular rod 402 is provided with a card block 403, and the card block 403 is matched with the rotating plate 304. The servo motor 401 drives the triangular rod 402 to rotate, thereby synchronously adjusting the position of the card block 403 and the half gear 301, thereby changing the motion state of the rotating plate 304.

[0073] The movement state of some parts inside the clamping assembly 3 is adjusted by the adjustment assembly 4, thereby facilitating the change of the function of the device and increasing the functionality of the device.

[0074] The gear processing positioning method and the use process of the fixture provided by the present invention are as follows:

[0075] When it is necessary to clamp the gear, first select a different clamping method according to the shape of the gear, and adjust the clamping method by pulling up the telescopic rod 308 and rotating it. At this time, the gear is placed on the top of the placement table 101, and the drive motor 313 is started. The drive motor 313 drives the arrayed half gears 301 to rotate through its output end. When the half gears 301 rotate, the rotating plate 304 engaged with them rotates, and the rotating plate 304 drives the extension rod 307 and the clamping sleeve 310 to rotate along the slide groove 103, thereby clamping and fixing the gear.

[0076] At this time, the servo motor 401 is started, and the servo motor 401 drives the triangular rod 402 and the clamping block 403 to rotate, and the clamping block 403 engages with the rotating plate 304 to fix it. At this time, the half gear 301 is offset along the connecting groove 104 under the rotation of the triangular rod 402. At this time, the half gear 301 is continuously rotated, so that the teeth of the half gear 301 contact the transmission plate 205, and then the transmission plate 205 drives the connecting ring plate 203 and the filter plate 202 to rotate back and forth, thereby filtering the cutting fluid until the gear processing is completed;

[0077] At this time, first start the servo motor 401 in reverse so that the rotating plate 304 repeatedly engages with the half gear 301, then start the drive motor 313 in reverse, loosen the clamping sleeve 310, and remove the gear. At this time, you can choose to clamp the next set of gears, or repeat the above steps and start the drive motor 313. The drive motor 313 drives the extension rod 307 and the cleaning rod 311 fixedly connected to it to rotate, and the cleaning rod 311 is used to reciprocate and clean the top of the placement table 101.

[0078] In the present invention, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0079] Obviously, the embodiments described above are only some embodiments of the present invention, rather than all embodiments. The preferred embodiments of the present invention are given in the accompanying drawings, but they do not limit the patent scope of the present invention. The present invention can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive. Although the present invention has been described in detail with reference to the aforementioned embodiments, for those skilled in the art, it is still possible to modify the technical solutions described in the aforementioned specific embodiments, or to make equivalent replacements for some of the technical features therein. Any equivalent structure made using the contents of the present invention specification and drawings, directly or indirectly used in other related technical fields, is also within the scope of patent protection of the present invention.

Claims

1. A gear processing positioning fixture, characterized in that: It comprises a fixing assembly (1) for installation and fixing, wherein a filtering assembly (2) for filtering is threadedly connected to the bottom of the fixing assembly (1), a clamping assembly (3) for clamping is provided through the bottom of the fixing assembly (1), and an adjusting assembly (4) is provided below the clamping assembly (3); The fixing assembly (1) includes a placement table (101), the outer side of the placement table (101) is sleeved with a mounting ring plate (102), and the bottom of the mounting ring plate (102) is threadedly connected to the filter assembly (2), the top array of the placement table (101) is provided with a slide groove (103), and the slide groove (103) is semicircular, and the bottom array of the placement table (101) is provided with a connecting groove (104), and the connecting groove (104) is arc-shaped; The filter assembly (2) comprises a receiving barrel (201) threadedly sleeved on the bottom of the mounting ring plate (102), a transmission plate (205) is arranged in an array inside the receiving barrel (201), and the transmission plate (205) matches the clamping assembly (3); An annular groove (206) is provided on the inner side of the storage barrel (201), and a connecting ring plate (203) is provided inside the storage barrel (201). The storage barrel (201) is sleeved with the connecting ring plate (203) through the annular groove (206). The width of the connecting ring plate (203) is greater than the width of the annular groove (206). Fixed shafts (204) are installed in an array at both upper and lower ends of the connecting ring plate (203). The top end of the fixed shaft (204) is fixedly connected to the transmission plate (205). The bottom of the storage barrel (201) is sleeved with a filter plate (202). The clamping assembly (3) includes a half gear (301) arranged in an array at the bottom of the placement table (101), the outer side of the half gear (301) is partially installed with teeth, the half gear (301) matches the transmission plate (205), the top of the half gear (301) is fixedly installed with a connecting block (302), the connecting block (302) passes through the connecting groove (104) and extends to the inside of the placement table (101), one side of the half gear (301) is engaged with a rotating plate (304), the other side of the rotating plate (304) is engaged with the adjustment assembly (4), both ends of the rotating plate (304) are arc-shaped, and the rotating plate (304) is close to the half gear. One side of (301) is tooth-shaped, and an extension rod (307) is fixedly installed on the top of the other end of the rotating plate (304), and the extension rod (307) passes through the slide groove (103) and extends to the top of the placement platform (101). The inside of the extension rod (307) passes through the top of the extension rod and is sleeved with a telescopic rod (308), and the bottom of the telescopic rod (308) is connected to the inner side of the extension rod (307) through a limit spring (309). The outer side of the extension rod (307) is sleeved with a clamping sleeve (310), and the clamping sleeve (310) is located above the placement platform (101). The bottom of the half gear (301) is fixedly installed with a transmission shaft (303); The adjustment component (4) includes a servo motor (401) fixedly mounted on the middle of the lower end of the placement table (101), a triangular rod (402) fixedly mounted on the output end of the servo motor (401), three sets of bends of the triangular rod (402) fixedly connected to the outer side of the transmission shaft (303), and one side of the triangular rod (402) is connected to the shaft of the drive motor (313), and a clamping block (403) is provided on the top array of the triangular rod (402), and the clamping block (403) matches the rotating plate (304); When the gear needs to be clamped, first, different clamping methods are selected according to the shape of the gear, and the clamping method is adjusted by pulling up the telescopic rod (308) and rotating it. At this time, the gear is placed on the top of the placement table (101), and the drive motor (313) is started. The drive motor (313) drives the arrayed half gears (301) to rotate through its output end. When the half gears (301) rotate, the rotating plate (304) engaged with the half gears (301) rotates, and the rotating plate (304) drives the extension rod (307) and the clamping sleeve (310) to rotate along the slide groove (103), thereby clamping and fixing the gear. At this time, the servo motor (401) is started, and the triangular rod (402) and the clamping block (403) are driven to rotate by the servo motor (401), and the clamping block (403) is engaged with the rotating plate (304) to fix it. At this time, the half gear (301) is offset along the connecting groove (104) under the rotation of the triangular rod (402). At this time, the half gear (301) is continuously rotated so that the teeth of the half gear (301) contact the transmission plate (205), and then the connecting ring plate (203) and the filter plate (202) are driven to rotate back and forth through the transmission plate (205), thereby filtering the cutting fluid until the gear processing is completed.

Citation Information

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