A tolerance compensation assembly device and an assembly method thereof

Abstract

This invention discloses a tolerance compensation assembly device and its assembly method, including an assembly platform with an annular guide rail on its surface. Material buffer carrier mechanism one and material buffer carrier mechanism two are respectively located at both ends of the annular guide rail. Material buffer carrier mechanism one and material buffer carrier mechanism two are respectively located on the side of the material buffer carrier mechanism one and material buffer carrier mechanism two facing away from the annular guide rail. A set of sliding positioning platforms is provided on the annular guide rail, and a tooling fixture is installed on the sliding positioning platforms. The sliding positioning platforms are slidably connected to the annular guide rail. Visual inspection mechanisms one and two are respectively located above material buffer carrier mechanism one and material buffer carrier mechanism two. The visual inspection mechanisms are used to detect and classify rigid single parts or semi-finished products during the assembly process in a timely manner, and then reasonably match and assemble them to eliminate the risk of excessive accumulated tolerances, so that the tolerance of the final assembled product meets the drawing requirements.

Description

Technical Field

[0001] This invention relates to the field of magnetic component mounting technology, and more specifically to a tolerance compensation assembly device. Background Technology

[0002] Among the many magnetic component products, there is a type of component product assembled from multiple identical magnets or iron cores. Although the tolerance of a single component is small, the cumulative tolerance after assembling multiple components is very large, often exceeding the overall tolerance of the component required by the drawing. Therefore, in order to avoid such risks, the tolerance is usually tightened or a visual inspection agency is used in advance to strictly select individual parts with precise dimensions. This not only causes a sharp increase in production costs, but also causes a lot of material waste. Therefore, the research on tolerance compensation assembly device in this invention is very meaningful. Summary of the Invention

[0003] In view of the problems existing in the prior art, the purpose of the present invention is to provide a tolerance compensation assembly device and its assembly method, which relies on a vision inspection mechanism to detect and classify rigid single parts or semi-finished products in a timely manner during the assembly process, and then reasonably matches and assembles them to eliminate the risk of excessive cumulative tolerances in a timely manner, so that the tolerance of the final assembled finished product meets the drawing requirements.

[0004] The technical solution of the present invention is as follows:

[0005] An assembly device for tolerance compensation includes an assembly platform with an annular guide rail on its surface. Material buffer carrier mechanism one and material buffer carrier mechanism two are respectively provided at both ends of the annular guide rail. Material buffer carrier mechanism one and material buffer carrier mechanism two are respectively provided on the side of the material buffer carrier mechanism one and material buffer carrier mechanism two facing away from the annular guide rail. A set of sliding positioning platforms is provided on the annular guide rail, and a tooling fixture is mounted on the sliding positioning platforms. The sliding positioning platforms are slidably connected to the annular guide rail. Visual inspection mechanism I and visual inspection mechanism II are respectively provided above material buffer carrier mechanism one and material buffer carrier mechanism two.

[0006] Visual inspection mechanism I is used to detect, record, and classify the length of semi-finished products in the material buffer carrier mechanism I, scan the QR code of the tooling that runs on the circular guide rail to the material buffer carrier I, and record the tooling number and the information of the semi-finished products in the corresponding acupoint.

[0007] Visual inspection unit II is used to inspect the length and dimensions of assembled parts, classify them, and record information; scan the QR codes of the tooling fixtures; and analyze, match, and combine them based on the classification information of the semi-finished products and the assembled parts within the tooling fixtures.

[0008] The visual inspection mechanism II and the visual inspection mechanism I are interconnected.

[0009] Furthermore, the visual inspection mechanism I includes a visual inspection device I and a module mechanism I. The module mechanism I includes a motor I and a lead screw slide rail I driven by the motor I. The visual inspection device I is slidably connected to the lead screw slide rail I through a mounting positioning plate I.

[0010] Furthermore, the visual inspection mechanism II includes a visual inspection device II and a module mechanism II. The module mechanism II includes a motor II and a slide rail mechanism driven by the motor II. The visual inspection device II is slidably connected to the slide rail mechanism through a mounting positioning plate II.

[0011] Furthermore, the first material feeding mechanism includes a material feeding fork and a third module mechanism. The third module mechanism includes a third motor and a pneumatic slide rail driven by the motor. The material feeding fork includes a material feeding plate, and the ends of the material feeding plate are symmetrically provided with material feeding fork heads. The material feeding plate is slidably connected to the pneumatic slide rail.

[0012] Furthermore, the second material-ejecting mechanism includes an ejector rod and a cylinder assembly. The ejector rod is fixedly connected to the push block of the cylinder assembly, and the cylinder assembly is mounted on the second mounting and positioning plate.

[0013] Furthermore, the material buffer carrier mechanism includes a material buffer carrier and a motor. The bottom of the material buffer carrier is provided with a moving block, wherein the moving block is slidably connected to the lead screw of the motor. The material buffer carrier consists of an identification plate and a loading plate. The loading plate is located at the end of the identification plate, wherein a set of acupoints for storing semi-finished products, which are matched with the size of the top material fork, are spaced apart on the loading plate.

[0014] Furthermore, the material buffer carrier mechanism 2 includes a material buffer carrier 2 and a motor 5. The bottom of the material buffer carrier 2 is provided with a movable block 2, wherein the movable block 2 is slidably connected to the lead screw of the motor 5. The material buffer carrier 2 includes a material buffer base plate and an identification plate 2 set on the material buffer base plate. A set of acupoints 2 that match the size of the top material rod are evenly opened on the material buffer base plate.

[0015] Furthermore, the loading device includes a loading device body, a set of acupoints 3 are provided on the upper surface of the loading device body, and a QR code is provided at the center of the acupoints 3. An identification plate 3 is provided on the front end face of the loading device body near the bottom.

[0016] Furthermore, a set of feeding vibratory feeders is provided on one side of the material buffer carrier, wherein the feeding vibratory feeders are connected to the material buffer carrier via a conveying track.

[0017] The present invention also proposes a method for assembling components using a tolerance compensation assembly device, comprising the following steps:

[0018] 1) First, the semi-finished product is fed from the vibratory feeder to the material buffer carrier for buffering;

[0019] 2) Then, the visual inspection unit I inspects the dimensions of the semi-finished components in the material buffer carrier I, classifies them, and records the information at the same time;

[0020] 3) After the information in step 2) is recorded, the semi-finished product of the material buffer carrier is pushed out by the top material mechanism to the tooling slot three conveyed by the circular track. Then, the vision inspection mechanism I scans the QR code on the tooling and records the tooling number and the semi-finished product information in the corresponding slot.

[0021] 4) After the information recording in step 3) is completed, the loading tool for the semi-finished product is transferred by the circular track to two material buffer carriers near the material clamping bin that contain the assembled parts. The assembled parts are also inspected by the vision inspection mechanism II for size, classification, information recording, and tool QR code scanning.

[0022] 5) Next, the visual inspection mechanism II analyzes and matches the semi-finished products and assembled parts according to the classification information of the tooling and loading equipment to ensure that the overall dimensions meet the drawing requirements;

[0023] 6) The top material mechanism II operates based on the category matching information analyzed by the vision inspection mechanism II to complete the assembly of the finished product;

[0024] 7) After the finished product assembly in step 6) is completed, the finished component continues to be transferred by the circular guide rail to the vision inspection mechanism I for re-inspection to determine whether the component size meets the drawing requirements, and is then taken away by the adjacent equipment for the next station operation.

[0025] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0026] 1) The technical solution of this invention is adopted by setting up a vision inspection mechanism I and a vision inspection mechanism II above the material buffer carrier mechanism I and the material buffer carrier mechanism II respectively. The vision inspection mechanism I scans the QR code on the tooling and records the tooling number and the semi-finished product information in the corresponding cavity. The tooling loaded with semi-finished products is transported by a circular track to the material buffer carrier II near the material clamping bin, where the assembled parts are stored. The assembled parts are also inspected by the vision inspection mechanism II in terms of size, classification, information recording, and scanning of tooling QR code. The vision inspection mechanism II analyzes and matches the classification information of the semi-finished products in the tooling and the assembled parts. The top material mechanism II operates according to the category matching information analyzed by the vision inspection mechanism II to complete the assembly of finished products, eliminate the risk of excessive cumulative tolerance, and make the tolerance of the final assembled finished product meet the drawing requirements.

[0027] 2) The first visual inspection device of the present invention is slidably connected to the first lead screw slide rail via the first mounting positioning plate, and the second visual inspection device is slidably connected to the slide rail mechanism via the second mounting positioning plate, which facilitates the adjustment of the positions of the first visual inspection device and the second visual inspection device.

[0028] 3) The device of the present invention has a reasonable structural design and a high degree of automation, which effectively improves the efficiency of workpiece assembly. Attached Figure Description

[0029] Figure 1 This is a schematic diagram of the overall structure of the device of the present invention;

[0030] Figure 2 This is a partial structure of the device of the present invention. Figure 1 ;

[0031] Figure 3 This is a schematic diagram of the material buffer carrier of the present invention;

[0032] Figure 4 This is a schematic diagram of the tooling structure of the present invention;

[0033] Figure 5 This is a schematic diagram of the visual inspection mechanism I of the present invention;

[0034] Figure 6 This is a partial structure of the device of the present invention. Figure 2 ;

[0035] Figure 7 This is a schematic diagram of the material buffer carrier II structure of the present invention;

[0036] Figure 8 This is a schematic diagram of the data recording by the visual inspection mechanism I in Example 1;

[0037] Figure 9 This is a top view of the device in Example 1. Figure 1 ;

[0038] Figure 10 This is a schematic diagram of data recording by the visual inspection mechanism II in Example 1;

[0039] Figure 11 This is a top view of the device in Example 1. Figure 2 ;

[0040] Figure 12 This is an assembly diagram showing the combination of components assembled in Example 1;

[0041] Figure 13 This is a data diagram showing the direct assembly of six magnets in Example 2;

[0042] Figure 14 This is a material data diagram of the semi-finished component in Example 2;

[0043] Figure 15 The data diagram of the assembled finished product for Example 2.

[0044] In the diagram: 1. Assembly platform; 2. Circular guide rail; 3. Sliding positioning platform; 4. Tooling fixture; 5. Vision inspection device 1; 6. Motor 1; 7. Screw slide rail 1; 8. Mounting positioning plate 1; 9. Vision inspection device 2; 10. Motor 2; 11. Mounting positioning plate 2; 12. Top material fork; 13. Pneumatic slide rail; 14. Top material plate; 15. Top material fork head; 16. Material buffer carrier 1; 17. Identification plate 1; 18. Carrier plate; 19. Acupoint 1; 20. Material buffer carrier 2; 21. Material buffer base plate; 22. Identification plate 2; 23. Acupoint 2; 24. Acupoint 3; 25. QR code; 26. Identification plate 3; 27. Feeding vibratory feeder; 28. Conveying track; 29. ​​Top material rod. Detailed Implementation

[0045] The present invention will be further described below with reference to the accompanying drawings and embodiments, but the scope of protection of the present invention is not limited to the scope described.

[0046] like Figure 1 As shown, a tolerance compensation assembly device includes an assembly platform 1. An annular guide rail 2 is provided on the surface of the assembly platform 1. Material buffer carrier mechanism 1 and material buffer carrier mechanism 2 are respectively provided at both ends of the annular guide rail 2. Material buffer carrier mechanism 1 and material buffer carrier mechanism 2 are respectively provided on the side opposite to the annular guide rail 2. Material buffer carrier mechanism 1 pushes the semi-finished product buffered in material buffer carrier mechanism 1 onto the tooling 4. Material buffer carrier mechanism 2 assembles the semi-finished product with the assembled part.

[0047] A set of sliding positioning platforms 3 is provided on the annular guide rail 2. A tooling 4 is installed on the sliding positioning platform 3. The sliding positioning platform 3 is slidably connected to the annular guide rail 2. A vision inspection mechanism I and a vision inspection mechanism II are respectively provided above the material buffer carrier mechanism I and the material buffer carrier mechanism II. The vision inspection mechanism II and the vision inspection mechanism I are linked together.

[0048] Visual inspection mechanism I is used to detect, record, and classify the length of semi-finished products within the material buffer carrier mechanism I, scan the QR code of the tooling 4 running on the circular guide rail 2 to the material buffer carrier I, and record the tooling 4 number and the information of the semi-finished products in the corresponding acupoint.

[0049] Visual inspection unit II is used to inspect the length and dimensions of the assembled parts, classify them, and record information; scan the QR code on tooling 4; and analyze, match, and combine them based on the classification information of the semi-finished products and the assembled parts within tooling 4.

[0050] like Figure 5As shown, the visual inspection mechanism I includes a visual inspection device 5 and a module mechanism 1. The module mechanism 1 includes a motor 6 and a lead screw slide rail 7 driven by the motor 6. The visual inspection device 5 is slidably connected to the lead screw slide rail 7 through a mounting positioning plate 8.

[0051] Motor 6 drives lead screw and slide rail 7, and vision inspection device 5 can slide along lead screw and slide rail 7.

[0052] like Figure 6 As shown, the visual inspection mechanism II includes a visual inspection device II 9 and a module mechanism II. The module mechanism II includes a motor II 10 and a slide rail mechanism driven by the motor II 10. The visual inspection device II 9 is slidably connected to the slide rail mechanism by mounting a positioning plate II 11.

[0053] Motor 210 drives the slide rail mechanism, and vision inspection device 29 can slide along the slide rail mechanism. The position of vision inspection device 29 can be adjusted according to the actual working conditions.

[0054] In this embodiment, visual inspection device 5 and visual inspection device 9 are CCD visual inspection devices.

[0055] like Figure 2 As shown, the top material mechanism includes a top material fork 12 and a module mechanism 3. The module mechanism 3 includes a motor 3 and a pneumatic slide rail 13 driven by the motor. The top material fork 12 includes a top material plate 14. The top material plate 14 is symmetrically provided with top material fork heads 15 at its ends. The top material plate 14 is slidably connected to the pneumatic slide rail 13.

[0056] The pneumatic slide rail 13 driven by the motor and the top fork 12 can slide along the length of the assembly platform 1 to achieve the purpose of top material feeding.

[0057] The second material-ejecting mechanism includes a material-ejecting rod 29 and a cylinder assembly. The material-ejecting rod 29 is fixedly connected to the push block of the cylinder assembly, and the cylinder assembly is mounted on the second mounting and positioning plate 11.

[0058] The ejector rod of the present invention achieves the purpose of ejecting material under the drive of the cylinder assembly. Since the cylinder assembly is installed on the mounting positioning plate 2 11, the mounting positioning plate 2 11 can slide along the width direction of the assembly platform 1 when the motor 2 10 drives the slide rail mechanism, which facilitates position adjustment.

[0059] like Figure 2 As shown, the material buffer carrier mechanism includes a material buffer carrier 16 and a motor 4. The bottom of the material buffer carrier 16 is provided with a movable block 1, wherein the movable block 1 is slidably connected to the lead screw of the motor 4.

[0060] like Figure 3As shown, the material buffer carrier 16 consists of an identification plate 17 and a material carrier 18. The material carrier 18 is located at the end of the identification plate 17. The material carrier 18 is provided with a set of acupoints 19 at intervals, which are matched with the size of the top material fork head 15, for storing semi-finished products.

[0061] A set of feeding vibratory feeders 27 is provided on one side of the material buffer carrier 16, wherein the feeding vibratory feeders 27 are connected to the material buffer carrier 16 via a conveying track 28.

[0062] like Figure 6 As shown, the material buffer carrier mechanism 2 includes a material buffer carrier 20 and a motor 5. The bottom of the material buffer carrier 20 is provided with a movable block 2, wherein the movable block 2 is slidably connected to the lead screw of the motor 5.

[0063] Similarly, the position of the material buffer carrier 20 can also be adjusted.

[0064] like Figure 7 As shown, the material buffer carrier 20 includes a material buffer base plate 21 and an identification plate 22 set on the material buffer base plate 21. A set of acupoints 23 that match the size of the top material rod 29 are evenly opened on the material buffer base plate 21.

[0065] like Figure 4 As shown, the loading device 4 includes a loading device body, a set of acupoints 24 are provided on the upper surface of the loading device body, and a QR code 25 is provided at the center of the acupoints. An identification plate 26 is provided on the front end face of the loading device body near the bottom.

[0066] This section explains that each tool 4 has a unique QR code 25; the QR code 25 contains the tool number and acupoint number; for example, F08-A indicates the semi-finished product size information of acupoint A of tool 08.

[0067] The assembly method of components using the apparatus of the present invention includes the following steps:

[0068] 1) First, the semi-finished product is fed from the feeding vibratory feeder 27 to the material buffer carrier 16 for buffering;

[0069] 2) Then, the visual inspection unit I inspects the dimensions of the semi-finished components in the material buffer carrier 16, classifies them, and records the information at the same time;

[0070] 3) After the information recording in step 2) is completed, the material buffer carrier 16 is pushed out of the semi-finished product or single piece by the material lifting mechanism 1 to the three acupoints 24 of the loading device 4 conveyed by the circular track 2. Then, the vision inspection mechanism 1 scans the QR code 25 on the loading device 4 and records the number of the loading device 4 and the information of the semi-finished product in the corresponding acupoint.

[0071] 4) After the information recording in step 3) is completed, the loading tool 4 for loading semi-finished products is transferred by the circular track 2 to the material buffer carrier 20 near the material clamping bin, which contains the assembled parts. The assembled parts are also inspected by the vision inspection mechanism II for size, classification, information recording, and tool QR code scanning.

[0072] 5) The visual inspection agency II analyzes and matches the classification information of the semi-finished products and the assembled parts in the tooling 4 to ensure that the overall dimensions meet the drawing requirements;

[0073] 6) The top material mechanism II operates based on the category matching information analyzed by the vision inspection mechanism II to complete the assembly of the finished product;

[0074] 7) After the finished product assembly in step 6) is completed, the finished component continues to be transferred by the circular guide rail 2 to the vision inspection mechanism I for re-inspection to determine whether the component size meets the drawing requirements, and is then taken away by the adjacent equipment for the next station operation.

[0075] The components in this invention are composed of multiple identical rigid single parts, such as magnets, iron cores, etc.

[0076] The two material buffer carriers can be structurally modified according to the number and size of individual components contained in different components. Example 1

[0077] First, the vibratory feeder 27 feeds the material into the material buffer carrier 16. Each cavity 19 of the material buffer carrier 16 contains a semi-finished product composed of three magnets. Then, the vision inspection mechanism I detects the length and dimensions of the semi-finished product in each cavity 19 and records the dimension data such as X1, X2...X8, etc. Next, the vision inspection mechanism I will automatically classify the dimension data in the corresponding cavity into three categories: upper, middle, and lower, according to the system settings. The vision inspection mechanism I then scans the QR code 25 of the loading device 4 that runs on the ring guide rail 2 to the feeding position of the vibratory feeder 27, and records the cavity information of the semi-finished products in the corresponding cavity of the material buffer carrier 16 into the corresponding loading device, and transmits this information to the vision inspection mechanism II.

[0078] Assume that visual inspection agency I measures the contents of the eight acupoints in material buffer carrier 16 as follows: Figure 8 The dimensions X1~X8 are shown, and then the visual inspection mechanism I will automatically determine the category of the corresponding acupoint's size data according to the system settings;

[0079] Then, the visual inspection mechanism I scans the QR code 25 of the loading fixture 4, which runs on the annular guide rail 2 to the position of the feeding vibratory plate 27, and records its information, such as the current fixture being F08. It then records the information of the semi-finished products in the corresponding acupoints of the material buffer carrier 16 being loaded into the acupoints on the loading fixture, such as the semi-finished products in acupoints X4 and X6 being loaded into acupoints A and B of fixture F08 respectively. Figure 8 As shown, the information will be transmitted to the visual inspection agency II.

[0080] like Figure 9 As shown, when the tooling 4 is moved clockwise from point O (near the vision inspection mechanism I) to point P (near the vision inspection mechanism II) by the circular guide rail 2, the vision inspection mechanism II selects the appropriate category on the material buffer carrier 20 to match and assemble the semi-finished products in the tooling according to the tooling information previously transmitted by the vision inspection mechanism I.

[0081] Similarly, the materials are transferred to material buffer carrier 20. Each cavity 23 of material buffer carrier 20 can hold three semi-finished products composed of magnets. Then, vision inspection mechanism 2 measures the length and dimensions of the semi-finished products in each cavity, recording their dimensional data such as Y1, Y2...Y8, etc. Next, vision inspection mechanism 2 will automatically classify the dimensional data in the corresponding cavity into three categories: upper, middle, and lower, according to the system settings. Vision inspection mechanism 2 then scans the QR code of the loading device that has moved from point O to point P. Through the linkage information between the QR code and vision inspection mechanism 2, it selects the appropriate semi-finished product category in the cavity of material buffer carrier 20 and matches it with the semi-finished products in the loading device.

[0082] Finally, a signal is given to the top material mechanism 2 to push the corresponding semi-finished product into the corresponding tooling acupoint within the material buffer carrier 20.

[0083] like Figure 10 As shown, after assembly, the products on the F08 carrier fixture are transferred to the vicinity of point P by a circular guide rail device. The vision inspection mechanism II scans the QR code on this fixture and automatically links with vision device I to query the size and classification information of the semi-finished products in each cavity of this fixture based on the fixture number. Figure 11 As shown, the semi-finished products in the tooling cavity and the material buffer carrier 20 are matched and assembled according to the information in the tooling cavity.

[0084] like Figure 12 As shown, after the product on the F08 carrier fixture completes its final assembly, it is transferred to the vicinity of point Q by the ring guide rail device. The vision inspection mechanism I, driven by the module, also moves to the vicinity of point Q, continues to scan the QR code of the fixture and detect the product size in the cavity, and determines whether the finished product meets the drawing requirements. Finally, it is taken away by the adjacent linkage equipment for the next step. Example 2

[0085] To illustrate the effect of tolerance compensation during the reassembly process of this device, we can assume that a component consists of six identical magnets, with the following characteristics:

[0086] The manufacturing capability for the length of a single magnet is 10.0 ±0.05 mm;

[0087] The assembled length of the six magnets is: 6 x (10.0 ± 0.05) = 60.0 ± 0.30 mm

[0088] The total length required for the drawings is 60.0 ±0.10 mm;

[0089] Depend on Figure 13 It can be seen that if the six magnets are directly assembled, their length is 60.0 ±0.30, and the cumulative tolerance is too large (±0.30), exceeding the size required by the drawing of 60.0 ±0.10. Therefore, this tolerance compensation assembly device is needed to achieve mutual matching and eliminate the cumulative tolerance.

[0090] The above six magnets can be assembled into semi-finished products consisting of three magnets at the front and three at the back, with the following characteristics:

[0091] The manufacturing capability for the length of a single magnet is 10.0 ±0.05 mm;

[0092] The assembled length of the three magnets is: 3 x (10.0 ± 0.05) = 30.0 ± 0.15 mm

[0093] The semi-finished product consisting of three magnets can be divided into three categories:

[0094] Top: 30.05—30.15;

[0095] Medium: 29.95—30.05;

[0096] Lower range: 29.85~29.95;

[0097] like Figure 14 and 15 It can be seen that by matching and assembling (upper semi-finished product + lower semi-finished product) and (middle semi-finished product + middle semi-finished product), the cumulative tolerance can be eliminated, and the final product size meets the drawing requirements (60.0 ±0.10).

Claims

1. A tolerance compensation assembly device, comprising an assembly platform (1), wherein an annular guide rail (2) is provided on the surface of the assembly platform (1), and material buffer carrier mechanism one and material buffer carrier mechanism two are respectively provided at both ends of the annular guide rail (2), and material buffer carrier mechanism one and material buffer carrier mechanism two are respectively provided on the side of the material buffer carrier mechanism one and material buffer carrier mechanism two facing away from the annular guide rail (2), and a set of sliding positioning platforms (3) is provided on the annular guide rail (2), and a tooling fixture (4) is installed on the sliding positioning platforms (3), wherein the sliding positioning platforms (3) are slidably connected to the annular guide rail (2), characterized in that Visual inspection mechanism I and visual inspection mechanism II are respectively provided above the material buffer carrier mechanism I and the material buffer carrier mechanism II; Visual inspection mechanism I is used to detect, record, and classify the length of semi-finished products in the material buffer carrier mechanism I, scan the QR code of the tool (4) running on the circular guide rail (2) to the material buffer carrier I, and record the tool (4) number and the corresponding semi-finished product information in the corresponding acupoint. Visual inspection mechanism II is used to inspect the length and dimensions of the assembled parts, classify them, and record information; scan the QR code on the tooling (4); and analyze and match them according to the classification of the semi-finished products and the classification information of the assembled parts in the tooling (4). The visual inspection mechanism II and the visual inspection mechanism I are interconnected.

2. The tolerance compensation assembly device according to claim 1, characterized in that... The visual inspection mechanism I includes a visual inspection device I (5) and a module mechanism I. The module mechanism I includes a motor I (6) and a lead screw slide rail I (7) driven by the motor I (6). The visual inspection device I (5) is slidably connected to the lead screw slide rail I (7) by a mounting positioning plate I (8).

3. The tolerance compensation assembly device according to claim 1, characterized in that... The visual inspection mechanism II includes a visual inspection device II (9) and a module mechanism II. The module mechanism II includes a motor II (10) and a slide rail mechanism driven by the motor II (10). The visual inspection device II (9) is slidably connected to the slide rail mechanism by mounting a positioning plate II (11).

4. The tolerance compensation assembly device according to claim 1, characterized in that... The first material feeding mechanism includes a material feeding fork (12) and a module mechanism three. The third module mechanism includes a motor three and a motor-driven pneumatic slide rail (13). The material feeding fork (12) includes a material feeding plate (14). The end of the material feeding plate (14) is symmetrically provided with material feeding fork heads (15). The material feeding plate (14) is slidably connected to the pneumatic slide rail (13).

5. The tolerance compensation assembly device according to claim 1, characterized in that... The second material-lifting mechanism includes a material-lifting rod (29) and a cylinder assembly. The material-lifting rod (29) is fixedly connected to the push block of the cylinder assembly, and the cylinder assembly is installed on the second mounting and positioning plate (11).

6. The tolerance compensation assembly device according to claim 1, characterized in that... The material buffer carrier mechanism includes a material buffer carrier (16) and a motor. The bottom of the material buffer carrier (16) is provided with a moving block, wherein the moving block is slidably connected to the lead screw of the motor. The material buffer carrier (16) is composed of an identification plate (17) and a material loading plate (18). The material loading plate (18) is located at the end of the identification plate (17). A set of acupoints (19) for storing semi-finished products, which are matched in size to the top fork head (15), are provided on the material loading plate (18) at intervals.

7. The tolerance compensation assembly device according to claim 1, characterized in that... The material buffer carrier mechanism 2 includes a material buffer carrier 2 (20) and a motor 5. The bottom of the material buffer carrier 2 (20) is provided with a movable block 2, wherein the movable block 2 is slidably connected to the lead screw of the motor 5. The material buffer carrier 2 (20) includes a material buffer base plate (21) and an identification plate 2 (22) set on the material buffer base plate (21). A set of acupoints 2 (23) that match the size of the top material rod (29) are evenly opened on the material buffer base plate (21).

8. The tolerance compensation assembly device according to claim 1, characterized in that... The loading tool (4) includes a loading tool body, a set of three acupoints (24) is provided on the upper surface of the loading tool body, and a QR code (25) is provided at the center of the acupoints. A label plate (26) is provided on the front end face of the loading tool body near the bottom.

9. The tolerance compensation assembly device according to claim 1, characterized in that... A set of feeding vibrating discs (27) is provided on one side of the material buffer carrier (16), wherein the feeding vibrating discs (27) and the material buffer carrier (16) are connected by a conveying track (28).

10. A method for assembling components using a tolerance compensation assembly device as described in any one of claims 1-9, characterized in that... Includes the following steps: 1) First, the semi-finished product is fed from the feeding vibratory plate (27) to the material buffer carrier (16) for buffering; 2) Then the visual inspection unit I inspects the dimensions of the semi-finished components in the material buffer carrier (16), classifies them, and records the information at the same time; 3) After the information recording in step 2) is completed, the semi-finished product of the material buffer carrier (16) is pushed out by the top material mechanism to the three acupoints (24) of the loading device (4) transported by the circular track (2). Then, the visual inspection mechanism I scans the QR code (25) on the loading device (4) and records the number of the loading device (4) and the semi-finished product information in the corresponding acupoint. 4) After the information recording in step 3) is completed, the loading tool (4) for loading semi-finished products is transferred by the circular track (2) to the material buffer carrier (20) near the material clamping bin where the assembled parts are stored. The assembled parts are also inspected by the visual inspection mechanism II for size, classification, information recording, and tooling QR code scanning. 5) Next, the visual inspection mechanism II analyzes and matches the classification of semi-finished products and assembled parts in the tooling (4) to ensure that the overall dimensions meet the requirements of the drawings. 6) The top material mechanism II operates based on the category matching information analyzed by the vision inspection mechanism II to complete the assembly of the finished product; 7) After the finished product assembly is completed in step 6), the finished component continues to be transferred by the circular guide rail (2) to the vision inspection mechanism I for re-inspection, to determine whether the component size meets the drawing requirements, and is then taken away by the adjacent equipment for the next station operation.

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