A method and device for determining a device inspection mode, and an electronic device
Patent Information
- Application Number
- CN202311643096.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-04
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2043-12-04
AI Technical Summary
[0003]然而,在现有机器人巡检方案中,一个巡检场景通常部署一台机器人进行自动巡检作业,这种传统的巡检作业方案使得巡检机器人在遇到典型故障时无法完成预定巡检任务,对生产安全和生产进度造成极大影响,进而导致巡检效率低下、巡检容灾保障能力差,甚至无法保证巡检任务的正常进行和完成
[0034]本申请实施例提供的设备巡检方式的确定方法、装置以及电子设备,与现有技术中的巡检确定方法相比,本申请提供的实施例通过根据对目标生产区域的目标巡检需求,确定目标巡检任务、目标巡检任务下主巡检设备的主设备数量、主巡检路线以及主巡检时间频次,并基于目标巡检任务、主设备数量、主巡检路线以及主巡检时间频次,确定目标巡检任务下备用巡检设备的备用设备数量、备用巡检路线以及备用巡检时间频次,然后基于目标巡检任务对应的主巡检设备的在不同的主巡检频次下的主巡检数据,以及目标巡检任务对应的备用巡检设备的在不同的备用巡检频次下的备用巡检数据,确定主巡检设备是否存在故障以及主巡检设备的故障类型,并在主巡检设备存在故障的情况下,使用目标巡检任务对应的备用巡检设备进行备用巡检,并将备用巡检数据作为目标巡检任务的目标巡检结果,本申请能够保证目标巡检任务的正常进行和完成,进而提升了巡检效率和巡检的容灾保障能力。
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Figure CN117727108B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of robotics technology, and in particular to a method, apparatus, and electronic device for determining equipment inspection methods. Background Technology
[0002] With the rapid development of communication and artificial intelligence technologies, robots are increasingly appearing in various industries, and the use of robots for inspection is becoming more and more widespread under the influence of the market. Inspection, as an important daily maintenance operation that enterprises must perform, aims to monitor the safety of the production environment and the health status of production equipment. Due to its high labor intensity (multiple inspections are required every day in some scenarios), high inspection quality requirements, and harsh inspection environments in some industries (such as high temperature and toxicity), it is gradually moving from manual inspection to automated robot inspection.
[0003] However, in existing robot inspection solutions, one robot is usually deployed for an inspection scenario to perform automatic inspection operations. This traditional inspection operation solution makes it impossible for the inspection robot to complete the scheduled inspection tasks when encountering typical faults, which has a great impact on production safety and production progress, resulting in low inspection efficiency, poor inspection disaster recovery capabilities, and even the inability to guarantee the normal progress and completion of inspection tasks. Summary of the Invention
[0004] In view of this, the purpose of this application is to provide a method, device and electronic equipment for determining the equipment inspection mode, which can ensure the normal progress and completion of the target inspection task, thereby improving the inspection efficiency and disaster recovery capability of the inspection.
[0005] This application provides a method for determining the equipment inspection mode, the method comprising:
[0006] Based on the target inspection requirements for the target production area, determine the target inspection task, the number of main equipment for the main inspection equipment under the target inspection task, the main inspection route, and the frequency of the main inspection time.
[0007] Based on the target inspection task, the number of main equipment, the main inspection route, and the main inspection time frequency, determine the number of backup equipment, the backup inspection route, and the backup inspection time frequency for the backup inspection equipment under the target inspection task.
[0008] For the same target inspection task, based on the main inspection data of the main inspection equipment corresponding to the target inspection task under different main inspection frequencies, and the backup inspection data of the backup inspection equipment corresponding to the target inspection task under different backup inspection frequencies, it is determined whether the main inspection equipment has a fault and the fault type of the main inspection equipment. The fault type is used to facilitate fault analysis and alarm.
[0009] If the main inspection equipment malfunctions, the backup inspection equipment corresponding to the target inspection task shall be used for backup inspection.
[0010] Furthermore, determining the number of backup inspection devices, backup inspection routes, and backup inspection time frequencies for backup inspection devices under the target inspection task based on the target inspection task, the number of main equipment, the main inspection route, and the main inspection time frequency includes:
[0011] Based on the target inspection task and the number of main equipment, determine the number of backup equipment for the backup inspection equipment under the target inspection task;
[0012] Based on the target inspection task and the main inspection route, determine the backup inspection route for the backup inspection equipment under the target inspection task.
[0013] Based on the target inspection task and the frequency of the main inspection time, the frequency of the backup inspection time for the backup inspection equipment under the target inspection task is determined.
[0014] Furthermore, determining the number of backup inspection devices for the target inspection task based on the target inspection task and the number of main devices includes:
[0015] Based on the inspection importance weight of the target inspection task and the number of main equipment, determine the mapping formula for the number of main and backup inspection equipment;
[0016] Based on the mapping formula for the number of primary and backup inspection devices and the number of primary devices, determine the number of backup devices for the backup inspection devices under the target inspection task.
[0017] Furthermore, determining the backup inspection route for the backup inspection equipment under the target inspection task based on the target inspection task and the main inspection route includes:
[0018] Based on the target inspection task, the number of main equipment, the number of backup equipment, and the main inspection route, the backup inspection routes of the backup inspection equipment under the target inspection task are determined, wherein the number of backup routes for each backup inspection equipment is the same as the number of routes for the main equipment.
[0019] Furthermore, determining the backup inspection time frequency of the backup inspection equipment under the target inspection task based on the target inspection task and the main inspection time frequency includes:
[0020] Based on the target inspection task, the number of main equipment, and the frequency of main inspection time, determine the frequency of backup inspection time for the backup inspection equipment under the target inspection task.
[0021] Furthermore, the fault types include explicit faults and implicit faults. The determination of whether the main inspection equipment has a fault and the fault type of the main inspection equipment, based on the main inspection data of the main inspection equipment corresponding to the target inspection task at different main inspection frequencies, and the backup inspection data of the backup inspection equipment corresponding to the target inspection task at different backup inspection frequencies, includes:
[0022] Based on the main inspection data of the main inspection equipment corresponding to the target inspection task at different main inspection frequencies, determine whether there is an explicit fault in the main inspection equipment; and based on the main inspection data of the main inspection equipment corresponding to the target inspection task at different main inspection frequencies, and the backup inspection data of the backup inspection equipment corresponding to the target inspection task at different backup inspection frequencies, determine whether there is a hidden fault in the main inspection equipment.
[0023] Furthermore, based on the main inspection data of the main inspection equipment corresponding to the target inspection task at different main inspection frequencies, it is determined whether there is an explicit fault in the main inspection equipment, including:
[0024] Determine whether there are hardware alarms in the main inspection data of the main inspection equipment corresponding to the target inspection task under different main inspection frequencies.
[0025] If present, it indicates a visible fault in the main inspection equipment;
[0026] If not, then it is determined that there is no explicit fault in the main inspection equipment. 。
[0027] This application embodiment also provides a device for determining an equipment inspection mode, the device for determining the equipment inspection mode includes:
[0028] The first determining module is used to determine the target inspection task, the number of main equipment, the main inspection route, and the main inspection time frequency of the main inspection equipment under the target inspection task, based on the target inspection requirements of the target production area.
[0029] The second determining module is used to determine the number of backup devices, backup inspection routes, and backup inspection time frequencies of backup inspection devices under the target inspection task based on the target inspection task, the number of main devices, the main inspection route, and the main inspection time frequency.
[0030] The third determining module is used to determine, for the same target inspection task, whether the main inspection equipment has a fault and the fault type of the main inspection equipment based on the main inspection data of the main inspection equipment corresponding to the target inspection task under different main inspection frequencies and the backup inspection data of the backup inspection equipment corresponding to the target inspection task under different backup inspection frequencies. The fault type is used to facilitate fault analysis and alarm.
[0031] The analysis module is used to perform backup inspection using the backup inspection equipment corresponding to the target inspection task if the main inspection equipment is faulty.
[0032] This application embodiment also provides an electronic device, including: a processor, a memory, and a bus. The memory stores machine-readable instructions executable by the processor. When the electronic device is running, the processor communicates with the memory via the bus. When the machine-readable instructions are executed by the processor, the steps of the device inspection method determination method described above are performed.
[0033] This application also provides a computer-readable storage medium storing a computer program, which, when executed by a processor, performs the steps of the method for determining the device inspection mode as described above.
[0034] The equipment inspection method, apparatus, and electronic equipment provided in this application, compared with the inspection determination method in the prior art, determine the target inspection task, the number of main inspection equipment, the main inspection route, and the main inspection time frequency based on the target inspection requirements of the target production area. Then, based on the target inspection task, the number of main inspection equipment, the main inspection route, and the main inspection time frequency, the number of backup equipment, the backup inspection route, and the backup inspection time frequency for the backup inspection equipment under the target inspection task are determined. Finally, based on the target inspection... The application uses the main inspection data of the main inspection equipment corresponding to the task at different main inspection frequencies, and the backup inspection data of the backup inspection equipment corresponding to the target inspection task at different backup inspection frequencies, to determine whether the main inspection equipment has a fault and the type of fault. If the main inspection equipment has a fault, the backup inspection equipment corresponding to the target inspection task is used for backup inspection, and the backup inspection data is used as the target inspection result of the target inspection task. This application can ensure the normal operation and completion of the target inspection task, thereby improving inspection efficiency and disaster recovery capabilities.
[0035] To make the above-mentioned objectives, features and advantages of this application more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description
[0036] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0037] Figure 1 This document illustrates one of the flowcharts of a method for determining an equipment inspection mode according to an embodiment of this application.
[0038] Figure 2 This is a second flowchart illustrating a method for determining an equipment inspection mode according to an embodiment of this application;
[0039] Figure 3 This paper shows a structural block diagram of a device for determining an equipment inspection method according to an embodiment of this application;
[0040] Figure 4 A schematic diagram of the structure of an electronic device provided in an embodiment of this application is shown.
[0041] In the picture:
[0042] 300 - Device for determining equipment inspection mode; 310 - First determining module; 320 - Second determining module; 330 - Third determining module; 340 - Analysis module; 400 - Electronic device; 410 - Processor; 420 - Memory; 430 - Bus 。 Detailed Implementation
[0043] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can generally be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely represents selected embodiments of this application. Based on the embodiments of this application, every other embodiment obtained by those skilled in the art without inventive effort falls within the scope of protection of this application.
[0044] First, the applicable scenarios for this application will be introduced. This application can be applied to the field of robotics technology.
[0045] Research has found that in existing robot inspection solutions, one robot is typically deployed for an inspection scenario to perform automated inspection operations. This traditional inspection operation solution makes it impossible for the inspection robot to complete the scheduled inspection tasks when encountering typical faults, which has a great impact on production safety and production progress. This results in low inspection efficiency, poor disaster recovery capabilities, and even the inability to guarantee the normal progress and completion of inspection tasks.
[0046] Furthermore, during the inspection process, traditional robotic equipment may experience complete failure of certain functions. For example, a malfunction in the lidar on the inspection robot may cause the navigation and positioning functions to fail completely, forcing the inspection to stop. At the same time, some functions may experience a decrease in performance. For example, the gas sensor on the inspection robot may age, leading to a decrease in detection sensitivity. Consequently, it may still detect gas leaks as normal, thus affecting the reliability of the inspection results.
[0047] Based on this, the embodiments of this application provide a method, apparatus and electronic device for determining equipment inspection mode, which can ensure the normal progress and completion of the target inspection task, thereby improving inspection efficiency and disaster recovery capability of inspection.
[0048] Please see Figure 1 , Figure 1 This is one of the flowcharts illustrating a method for determining an equipment inspection mode, as provided in an embodiment of this application. Figure 1As shown in the figure, the method for determining the equipment inspection method provided in this application embodiment includes the following steps:
[0049] S101. Based on the target inspection requirements for the target production area, determine the target inspection task, the number of main equipment, the main inspection route, and the main inspection time frequency of the main inspection equipment under the target inspection task.
[0050] In this step, the execution subject in the embodiments provided in this application can be specifically a management and control platform, which controls and directs the main inspection equipment and the backup inspection equipment. The target inspection requirements in the embodiments provided in this application are proposed to ensure daily production safety, such as detecting whether a certain indicator is normal in a certain target production area. The target inspection task is assigned by the management and control platform to the main inspection equipment and the backup inspection equipment according to the target inspection requirements, and then the main inspection equipment and the backup inspection equipment perform inspections according to the corresponding inspection routes and inspection time frequencies.
[0051] In the above, the target inspection task is to inspect one or more inspection items in the production equipment and production environment (target production area) according to the target inspection requirements.
[0052] Here, it is assumed that the main inspection device and the backup inspection device in the embodiments provided in this application are the main inspection robot and the backup inspection robot, respectively.
[0053] In this embodiment, the target production area can be specifically a chemical warehouse; and the target inspection requirements in this embodiment can be specifically: detecting whether the shelves in the shelving area are overloaded and at risk of collapse, whether the temperature and humidity in the warehouse area are abnormal and at risk of fire or chemical dampness, and whether there is a chemical leak, etc.; the target inspection tasks corresponding to the target inspection requirements in this embodiment can be specifically: shelf deformation detection, temperature detection, humidity detection, and chemical leak detection, etc.
[0054] S102. Based on the target inspection task, the number of main equipment, the main inspection route, and the main inspection time frequency, determine the number of backup equipment, the backup inspection route, and the backup inspection time frequency of the backup inspection equipment under the target inspection task.
[0055] Optionally, step S102 includes the following sub-steps:
[0056] Sub-step 1021: Based on the target inspection task and the number of main equipment, determine the number of backup equipment for the standby inspection equipment under the target inspection task, and then determine the number of backup equipment for the standby inspection equipment under the target inspection task according to the mapping formula of the number of main and standby inspection equipment and the number of main equipment.
[0057] In the above-described embodiments, the number of primary and backup inspection devices is determined by the inspection importance weight of the target inspection task and the number of primary devices.
[0058] In this embodiment, it is assumed that the number of main devices is set to N based on the inspection importance weight of the target inspection task, and the mapping formula for the number of main and backup inspection devices is determined to be N+K.
[0059] Here, the number of master devices in the embodiments provided in this application is configured in a 1:1 ratio according to the target inspection task.
[0060] Thus, K is used to represent the number of standby devices; N is used to represent the number of primary devices.
[0061] In the above, it is assumed that K = (1 / 5-1 / 3)*N and rounded up in the embodiments provided in this application, and that all values of K are rounded up.
[0062] The values of 1 / 5 to 1 / 3 are based on experience and need to be determined in practice, taking into account the target inspection requirements, the importance of the target inspection, the main inspection route, and the frequency of the main inspection.
[0063] The following example illustrates the point:
[0064] When N=3 and K=2, that is, the backup inspection devices B-Robot1 and B-Robot2 can provide backup inspection and support for the main inspection devices M-Robot1, M-Robot2 and M-Robot3.
[0065] When N=1 and K=1, the target inspection task can be performed by two inspection devices in turn. The rotation method can be customized according to experience values. When one of the inspection devices fails, the other inspection device will take over all inspection tasks; or Robot1 can still be the main inspection device and Robot2 can be used as the backup inspection device for disaster recovery redundancy inspection.
[0066] Here, each standby inspection device performs at least one backup redundant inspection for all or part of the main inspection devices in the target production area. When the main inspection device fails, the standby inspection device takes over the inspection task.
[0067] Sub-step 1022: Based on the target inspection task and the main inspection route, determine the backup inspection route for the backup inspection equipment under the target inspection task.
[0068] In this step, the embodiments provided in this application determine the backup inspection routes of the backup inspection equipment under the target inspection task based on the target inspection task, the number of main equipment, the number of backup equipment, and the main inspection route. The number of backup routes for each backup inspection equipment is the same as the number of routes for the main equipment.
[0069] In this step, the backup inspection route corresponding to each backup inspection device in the embodiments provided in this application can ensure that backup inspection is provided for all main inspection devices in the target production area.
[0070] Below, assuming the design of the number of inspections of the main inspection equipment in the embodiments provided in this application, and the example of disaster recovery redundancy inspection scheduling configured by the backup inspection equipment (backup robot) according to the number of inspections of the main inspection equipment (main robot), as shown in Table 1, in Table 1, the backup inspection equipment B-Robot1 and B-Robot2 perform disaster recovery redundancy inspections on the inspection routes of the main inspection equipment M-Bobot1, M-Bobot2 and M-Bobot3 at different inspection time frequencies, as shown in Table 1:
[0071] Table 1
[0072]
[0073] Sub-step 1023: Based on the target inspection task and the main inspection time frequency, determine the backup inspection time frequency of the backup inspection equipment under the target inspection task.
[0074] In this step, the embodiment provided in this application determines the backup inspection time frequency of the backup inspection equipment under the target inspection task based on the target inspection task, the number of main equipment, and the main inspection time frequency.
[0075] S103. For the same target inspection task, based on the main inspection data of the main inspection equipment corresponding to the target inspection task under different main inspection frequencies, and the backup inspection data of the backup inspection equipment corresponding to the target inspection task under different backup inspection frequencies, determine whether the main inspection equipment has a fault and the fault type of the main inspection equipment, wherein the fault type is used to facilitate fault analysis and alarm.
[0076] In this step, the main inspection data provided in the embodiments of this application includes, but is not limited to, the main robot inspection report; while the backup inspection data includes, but is not limited to, the backup robot inspection report.
[0077] Thus, the embodiments provided in this application compare the contents of the main robot inspection report with the contents of the backup robot inspection report, and determine whether the main inspection equipment has a fault and the type of fault based on the comparison results. If the main inspection equipment has a fault, a fault analysis and alarm reminder are issued to enable the introduction of human intervention as soon as possible and to resolve the inspection fault of the main inspection equipment as soon as possible.
[0078] S104. If the main inspection equipment is faulty, the backup inspection equipment corresponding to the target inspection task shall be used for backup inspection.
[0079] In this step, if the main inspection equipment in the embodiment provided in this application is faulty, it is necessary to perform fault repair on the main inspection equipment based on fault analysis and alarm reminders. At this time, the backup inspection equipment will be used to continue the backup inspection.
[0080] The method for determining the equipment inspection method provided in this application, compared with the robot inspection method in the prior art, determines the target inspection task, the number of main inspection devices, the main inspection route, and the main inspection time frequency based on the target inspection requirements of the target production area. Based on the target inspection task, the number of main inspection devices, the main inspection route, and the main inspection time frequency, the method also determines the number of backup inspection devices, the backup inspection route, and the backup inspection time frequency for the backup inspection devices under the target inspection task. Then, based on the main inspection data of the main inspection devices corresponding to the target inspection task at different main inspection frequencies, and the backup inspection data of the backup inspection devices corresponding to the target inspection task at different backup inspection frequencies, the method determines whether the main inspection devices are faulty and the type of fault. If the main inspection devices are faulty, the backup inspection devices corresponding to the target inspection task are used for backup inspection, and the backup inspection data is used as the target inspection result of the target inspection task. This application can ensure the normal operation and completion of the target inspection task, thereby improving inspection efficiency and disaster recovery capabilities.
[0081] Please see Figure 2 , Figure 2 This is a second flowchart illustrating a method for determining an equipment inspection mode, provided as an embodiment of this application. Figure 2 As shown in the figure, the method for determining the equipment inspection mode provided in this application embodiment includes the following steps:
[0082] S201. Based on the target inspection requirements for the target production area, determine the target inspection task, the number of main equipment for the main inspection equipment under the target inspection task, the main inspection route, and the frequency of the main inspection time.
[0083] S202. Based on the target inspection requirements for the target production area, determine the target inspection task, the number of main equipment, the main inspection route, and the main inspection time frequency of the main inspection equipment under the target inspection task.
[0084] S203. Based on the main inspection data of the main inspection equipment corresponding to the target inspection task under different main inspection frequencies, determine whether there is an obvious fault in the main inspection equipment.
[0085] In this step, the embodiments provided in this application determine whether there is a hardware alarm in the main inspection data of the main inspection equipment corresponding to the target inspection task under different main inspection frequencies; if there is, it is determined that there is a visible fault in the main inspection equipment; if not, it is determined that there is no visible fault in the main inspection equipment.
[0086] Here, the embodiments provided in this application include, whether it is the main inspection data or the backup inspection data, the inspection task name, the inspection equipment, the inspection start time, the end time, the inspection mileage, the name of the inspected equipment, the collected data information (visible light image, thermal infrared image, etc.), the inspection results (inspection item values), and the inspection result status (normal, abnormal), including alarms such as hardware alarms, etc., and the fault types in the embodiments provided in this application include explicit faults and implicit faults.
[0087] Here, when the main inspection equipment experiences a significant fault, such as a sensor hardware failure, the solution is to replace the hardware. Until the replacement is complete, the main inspection equipment is unavailable. In this case, a backup inspection device can take over the inspection tasks of the faulty main equipment, thus not affecting the target inspection task and improving the user experience.
[0088] S204. Based on the main inspection data of the main inspection equipment corresponding to the target inspection task under different main inspection frequencies, and the backup inspection data of the backup inspection equipment corresponding to the target inspection task under different backup inspection frequencies, determine whether there is a hidden fault in the main inspection equipment, wherein the fault type is used to facilitate fault analysis and alarm.
[0089] In this step, the embodiments provided in this application determine whether the main inspection data of the main inspection equipment corresponding to the target inspection task at different main inspection frequencies differs from the backup inspection data of the backup inspection equipment corresponding to the target inspection task at different backup inspection frequencies; if so, it is determined that the main inspection equipment has a hidden fault; if not, it is determined that the main inspection equipment does not have a hidden fault.
[0090] Here, it is assumed that the target inspection task in the embodiment provided in this application is specifically the detection of a pressure gauge, and the effective range of the pressure value is 1500Pa-7000Pa. If the detection value of the main inspection equipment is 2000Pa and the detection value of the backup inspection equipment is 5000Pa, it can be seen from the comparison that there is a large difference in this detection. Therefore, it is determined that there is a hidden fault in the main inspection equipment.
[0091] The management and control platform can also provide early warnings of potential problems with the main inspection equipment by analyzing the differences in inspection time between the main inspection equipment and the backup inspection equipment at various inspection items. For example, if the main inspection equipment takes more than 50% more time than the backup inspection equipment takes at the same inspection item, it is determined that there is a hidden fault in the main inspection equipment and an alarm should be issued.
[0092] Here, when the main inspection equipment experiences a latent fault, such as hardware aging or software defects, the solution is to replace the hardware or update the software. Before the hardware replacement or software update is completed, the main inspection equipment is unavailable. In this case, a backup inspection device can take over the inspection tasks of the faulty main inspection equipment, thus not affecting the target inspection task, thereby improving the user experience and enabling the sustainable completion of the production environment and equipment safety monitoring tasks.
[0093] S205. If the main inspection equipment is faulty, the backup inspection equipment corresponding to the target inspection task shall be used for backup inspection.
[0094] The embodiments provided in the application above solve the problem that inspection results are unavailable or unreliable when a visible or hidden fault occurs in the main inspection equipment.
[0095] The descriptions of S201 to S202 and S205 can be referred to the descriptions of S101 to S102 and S104, and can achieve the same technical effect, so they will not be elaborated further.
[0096] The method for determining the equipment inspection method provided in this application, compared with the robot inspection method in the prior art, determines the target inspection task, the number of main inspection devices, the main inspection route, and the main inspection time frequency based on the target inspection requirements of the target production area. Based on the target inspection task, the number of main inspection devices, the main inspection route, and the main inspection time frequency, the method also determines the number of backup inspection devices, the backup inspection route, and the backup inspection time frequency for the backup inspection devices under the target inspection task. Then, based on the main inspection data of the main inspection devices corresponding to the target inspection task at different main inspection frequencies, and the backup inspection data of the backup inspection devices corresponding to the target inspection task at different backup inspection frequencies, the method determines whether the main inspection devices are faulty and the type of fault. If the main inspection devices are faulty, the backup inspection devices corresponding to the target inspection task are used for backup inspection, and the backup inspection data is used as the target inspection result of the target inspection task. This application can ensure the normal operation and completion of the target inspection task, thereby improving inspection efficiency and disaster recovery capabilities.
[0097] Please see Figure 3 , Figure 3 This is a structural block diagram of a device for determining an equipment inspection method provided in an embodiment of this application. Figure 3 As shown, the device 300 for determining the equipment inspection method includes:
[0098] The first determining module 310 is used to determine the target inspection task, the number of main equipment of the main inspection equipment under the target inspection task, the main inspection route, and the main inspection time frequency based on the target inspection requirements of the target production area.
[0099] The second determining module 320 is used to determine the number of backup devices, backup inspection routes, and backup inspection time frequencies of backup inspection devices under the target inspection task based on the target inspection task, the number of main devices, the main inspection route, and the main inspection time frequency.
[0100] Optionally, the second determining module 320 is specifically used for:
[0101] Based on the target inspection task and the number of main equipment, determine the number of backup equipment for the backup inspection equipment under the target inspection task.
[0102] Optionally, determining the number of backup inspection devices for the target inspection task based on the target inspection task and the number of main devices includes:
[0103] The mapping formula for the number of primary and backup inspection equipment is determined based on the inspection importance weight of the target inspection task and the number of primary equipment.
[0104] Based on the mapping formula for the number of primary and backup inspection devices and the number of primary devices, determine the number of backup devices for the backup inspection devices under the target inspection task.
[0105] Based on the target inspection task and the main inspection route, determine the backup inspection route for the backup inspection equipment under the target inspection task.
[0106] Optionally, determining the backup inspection route for the backup inspection equipment under the target inspection task based on the target inspection task and the main inspection route includes:
[0107] Based on the target inspection task, the number of main equipment, the number of backup equipment, and the main inspection route, the backup inspection routes of the backup inspection equipment under the target inspection task are determined, wherein the number of backup routes for each backup inspection equipment is the same as the number of routes for the main equipment.
[0108] Based on the target inspection task and the frequency of the main inspection time, the frequency of the backup inspection time for the backup inspection equipment under the target inspection task is determined.
[0109] Optionally, determining the backup inspection time frequency of the backup inspection equipment under the target inspection task based on the target inspection task and the main inspection time frequency includes:
[0110] Based on the target inspection task, the number of main equipment, and the frequency of main inspection time, determine the frequency of backup inspection time for the backup inspection equipment under the target inspection task.
[0111] The third determining module 330 is used to determine, for the same target inspection task, whether the main inspection equipment has a fault and the fault type of the main inspection equipment based on the main inspection data of the main inspection equipment corresponding to the target inspection task under different main inspection frequencies and the backup inspection data of the backup inspection equipment corresponding to the target inspection task under different backup inspection frequencies. The fault type is used to facilitate fault analysis and alarm.
[0112] Optionally, the fault types include explicit faults and implicit faults, and the third determining module 330 is specifically used for:
[0113] Based on the main inspection data of the main inspection equipment corresponding to the target inspection task at different main inspection frequencies, it is determined whether there is an obvious fault in the main inspection equipment.
[0114] Optionally, determining whether the main inspection equipment has an explicit fault based on the main inspection data of the main inspection equipment corresponding to the target inspection task at different main inspection frequencies includes:
[0115] Determine whether there are any hardware alarms in the main inspection data of the main inspection equipment corresponding to the target inspection task under different main inspection frequencies.
[0116] If present, it indicates a visible fault in the main inspection equipment.
[0117] If not, then it is determined that there is no obvious fault in the main inspection equipment.
[0118] The analysis module 340 is used to perform backup inspection using the backup inspection equipment corresponding to the target inspection task if the main inspection equipment is faulty.
[0119] The equipment inspection method determination device 300 provided in this application embodiment, compared with the robot inspection device in the prior art, determines the target inspection task, the number of main inspection equipment, the main inspection route, and the main inspection time frequency of the main inspection equipment under the target inspection task based on the target inspection requirements of the target production area. Then, based on the target inspection task, the number of main inspection equipment, the main inspection route, and the main inspection time frequency, it determines the number of backup inspection equipment, the backup inspection route, and the backup inspection time frequency of the backup inspection equipment under the target inspection task. Finally, based on the target inspection task... The application uses primary inspection data of the main inspection equipment at different primary inspection frequencies and backup inspection data of the backup inspection equipment corresponding to the target inspection task at different backup inspection frequencies to determine whether the main inspection equipment has a fault and the type of fault. If the main inspection equipment has a fault, the backup inspection equipment corresponding to the target inspection task is used for backup inspection, and the backup inspection data is used as the target inspection result of the target inspection task. This application can ensure the normal operation and completion of the target inspection task, thereby improving inspection efficiency and disaster recovery capabilities.
[0120] Please see Figure 4 , Figure 4 This is a schematic diagram of the structure of an electronic device provided in an embodiment of this application. Figure 4 As shown, the electronic device 400 includes a processor 410, a memory 420, and a bus 430.
[0121] The memory 420 stores machine-readable instructions executable by the processor 410. When the electronic device 400 is running, the processor 410 communicates with the memory 420 via the bus 430. When the machine-readable instructions are executed by the processor 410, they can perform the operations described above. Figure 1 as well as Figure 2 The steps of the method for determining the equipment inspection mode in the method embodiment shown are described in detail in the method embodiment, and will not be repeated here.
[0122] This application also provides a computer-readable storage medium storing a computer program, which, when executed by a processor, can perform the above-described actions. Figure 1 as well as Figure 2 The steps of the method for determining the equipment inspection mode in the method embodiment shown are described in detail in the method embodiment, and will not be repeated here.
[0123] Those skilled in the art will understand that, for the sake of convenience and brevity, the specific working processes of the systems, devices, and units described above can be referred to the corresponding processes in the foregoing method embodiments, and will not be repeated here.
[0124] In the several embodiments provided in this application, it should be understood that the disclosed systems, apparatuses, and methods can be implemented in other ways. The apparatus embodiments described above are merely illustrative. For example, the division of units is only a logical functional division, and in actual implementation, there may be other division methods. Furthermore, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Additionally, the shown or discussed mutual couplings, direct couplings, or communication connections may be through some communication interfaces; indirect couplings or communication connections between devices or units may be electrical, mechanical, or other forms.
[0125] The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.
[0126] In addition, the functional units in the various embodiments of this application can be integrated into one processing unit, or each unit can exist physically separately, or two or more units can be integrated into one unit.
[0127] If the aforementioned functions are implemented as software functional units and sold or used as independent products, they can be stored in a processor-executable, non-volatile, computer-readable storage medium. Based on this understanding, the technical solution of this application, in essence, or the part that contributes to the prior art, or a portion of the technical solution, can be embodied in the form of a software product. This computer software product is stored in a storage medium and includes several instructions to cause a computer device (which may be a personal computer, server, or network device, etc.) to execute all or part of the steps of the methods described in the various embodiments of this application. The aforementioned storage medium includes various media capable of storing program code, such as USB flash drives, portable hard drives, read-only memory (ROM), random access memory (RAM), magnetic disks, or optical disks.
[0128] Finally, it should be noted that the above-described embodiments are merely specific implementations of this application, used to illustrate the technical solutions of this application, and not to limit them. The protection scope of this application is not limited thereto. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that any person skilled in the art can still modify or easily conceive of changes to the technical solutions described in the foregoing embodiments, or make equivalent substitutions for some of the technical features, within the scope of the technology disclosed in this application. Such modifications, changes, or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application, and should all be covered within the protection scope of this application. Therefore, the protection scope of this application should be determined by the protection scope of the claims. 。
Claims
1. A method for determining equipment inspection mode, characterized in that, The method for determining the equipment inspection mode includes: Based on the target inspection requirements for the target production area, determine the target inspection task, the number of main equipment for the main inspection equipment under the target inspection task, the main inspection route, and the frequency of the main inspection time. Based on the target inspection task, the number of main equipment, the main inspection route, and the main inspection time frequency, determine the number of backup equipment, the backup inspection route, and the backup inspection time frequency for the backup inspection equipment under the target inspection task; each backup inspection equipment performs at least one backup redundant inspection for all or part of the main inspection equipment under the target production area. For the same target inspection task, based on the main inspection data of the main inspection equipment corresponding to the target inspection task under different main inspection time frequencies, and the backup inspection data of the backup inspection equipment corresponding to the target inspection task under different backup inspection time frequencies, it is determined whether the main inspection equipment has a fault and the fault type of the main inspection equipment. The fault type is used to facilitate fault analysis and alarms; the fault type includes explicit faults and implicit faults. If the main inspection equipment is faulty, the backup inspection equipment corresponding to the target inspection task shall be used for backup inspection. The determination of whether the main inspection equipment has a fault and the type of fault of the main inspection equipment is based on the main inspection data of the main inspection equipment corresponding to the target inspection task under different main inspection time frequencies, and the backup inspection data of the backup inspection equipment corresponding to the target inspection task under different backup inspection time frequencies, including: Based on the main inspection data of the main inspection equipment corresponding to the target inspection task under different main inspection time frequencies, determine whether there is an explicit fault in the main inspection equipment; and based on the main inspection data of the main inspection equipment corresponding to the target inspection task under different main inspection time frequencies, and the backup inspection data of the backup inspection equipment corresponding to the target inspection task under different backup inspection time frequencies, determine whether there is a latent fault in the main inspection equipment.
2. The method for determining the equipment inspection method according to claim 1, characterized in that, The determination of the number of backup inspection devices, backup inspection routes, and backup inspection time frequencies for backup inspection devices under the target inspection task, based on the target inspection task, the number of main equipment, the main inspection route, and the main inspection time frequency, includes: Based on the target inspection task and the number of main equipment, determine the number of backup equipment for the backup inspection equipment under the target inspection task; Based on the target inspection task and the main inspection route, determine the backup inspection route for the backup inspection equipment under the target inspection task. Based on the target inspection task and the frequency of the main inspection time, the frequency of the backup inspection time for the backup inspection equipment under the target inspection task is determined.
3. The method for determining the equipment inspection method according to claim 2, characterized in that, The determination of the number of backup inspection devices for the target inspection task based on the target inspection task and the number of main devices includes: Based on the inspection importance weight of the target inspection task and the number of main equipment, determine the mapping formula for the number of main and backup inspection equipment; Based on the mapping formula for the number of primary and backup inspection devices and the number of primary devices, determine the number of backup devices for the backup inspection devices under the target inspection task.
4. The method for determining the equipment inspection method according to claim 3, characterized in that, The step of determining the backup inspection route for backup inspection equipment under the target inspection task based on the target inspection task and the main inspection route includes: Based on the target inspection task, the number of main equipment, the number of backup equipment, and the main inspection route, the backup inspection routes of the backup inspection equipment under the target inspection task are determined, wherein the number of backup routes for each backup inspection equipment is the same as the number of routes for the main equipment.
5. The method for determining the equipment inspection method according to claim 3, characterized in that, The step of determining the backup inspection time frequency of the backup inspection equipment under the target inspection task based on the target inspection task and the main inspection time frequency includes: Based on the target inspection task, the number of main equipment, and the frequency of main inspection time, determine the frequency of backup inspection time for the backup inspection equipment under the target inspection task.
6. The method for determining the equipment inspection method according to claim 1, characterized in that, The determination of whether the main inspection equipment has an explicit fault, based on the main inspection data of the main inspection equipment corresponding to the target inspection task at different main inspection time frequencies, includes: Determine whether there is a hardware alarm in the main inspection equipment corresponding to the target inspection task under different main inspection time frequencies; If present, it indicates a visible fault in the main inspection equipment; If not, then it is determined that there is no obvious fault in the main inspection equipment.
7. A device for determining an equipment inspection method, characterized in that, The device for determining the equipment inspection method includes: The first determining module is used to determine the target inspection task, the number of main equipment, the main inspection route, and the main inspection time frequency of the main inspection equipment under the target inspection task, based on the target inspection requirements of the target production area. The second determining module is used to determine the number of backup devices, backup inspection routes, and backup inspection time frequencies of backup inspection devices under the target inspection task based on the target inspection task, the number of main devices, the main inspection route, and the main inspection time frequency; each backup inspection device performs at least one backup redundant inspection for all or part of the main inspection devices under the target production area. The third determining module is used to determine, for the same target inspection task, whether the main inspection equipment has a fault and the fault type of the main inspection equipment, based on the main inspection data of the main inspection equipment corresponding to the target inspection task under different main inspection time frequencies and the backup inspection data of the backup inspection equipment corresponding to the target inspection task under different backup inspection time frequencies. The fault type is used to facilitate fault analysis and alarms; the fault type includes explicit faults and implicit faults. The analysis module is used to perform backup inspection using the backup inspection equipment corresponding to the target inspection task if the main inspection equipment is faulty. When the third determining module is used to determine whether the main inspection equipment has a fault and the type of fault of the main inspection equipment based on the main inspection data of the main inspection equipment corresponding to the target inspection task under different main inspection time frequencies and the backup inspection data of the backup inspection equipment corresponding to the target inspection task under different backup inspection time frequencies, the third determining module is specifically used for: Based on the main inspection data of the main inspection equipment corresponding to the target inspection task under different main inspection time frequencies, determine whether there is an explicit fault in the main inspection equipment; and based on the main inspection data of the main inspection equipment corresponding to the target inspection task under different main inspection time frequencies, and the backup inspection data of the backup inspection equipment corresponding to the target inspection task under different backup inspection time frequencies, determine whether there is a latent fault in the main inspection equipment.
8. An electronic device, characterized in that, include: The device includes a processor, a memory, and a bus. The memory stores machine-readable instructions that the processor executes. When the electronic device is running, the processor communicates with the memory via the bus. The machine-readable instructions are executed by the processor to perform the steps of the device inspection method as described in any one of claims 1-6.
9. A computer-readable storage medium, characterized in that, The computer-readable storage medium stores a computer program, which, when executed by a processor, performs the steps of the method for determining the equipment inspection mode as described in any one of claims 1-6.
Citation Information
Patent Citations
Intelligent track inspection method and system based on VR
CN115862178A