Fly ash solidification device
By designing a structure that combines the bag dust collector and the ash bucket in the fly ash curing device, combined with the use of negative pressure motors, dispersing plates and tarp cloths, the problem of poor dust removal effect in the existing devices is solved, and more efficient dust removal and environmental protection performance is achieved.
Patent Information
- Application Number
- CN202311871570.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-29
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2043-12-29
AI Technical Summary
The existing fly ash curing device has poor dust removal effect, which leads to the fly ash being easily generated during the treatment process, affecting stable processing and environmental protection performance.
A fly ash curing device is designed, which adopts a structure that combines the bag dust collector and the ash bucket. A connecting pipe is set up at the lower end of the ash bucket and is connected to the bag dust collector. A manned hole and a shock-machine are installed on the side wall of the ash bucket. The inner wall is covered with a tarp and a dispersed dust through the driving rod and the dispersion plate to reduce the accumulation of large particles and improve the dust removal effect.
The waste gas and water vapor are sucked in by the negative pressure motor, and the bag dust collector is filtered and purified, which significantly improves the environmental protection of the discharged gas and the dust removal effect of the fly ash curing device, reduces the dissipation of dust during the treatment process, and improves the processing efficiency and environmental performance.
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Figure CN117732165B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of fly ash processing equipment, and in particular to a fly ash solidification device. Background Art
[0002] Fly ash produced by the incineration of domestic waste contains organic pollutants such as benzopyrene, benzanthracene, dioxins, and heavy metals such as Cr, Cd, Hg, Pb, Cu, and Ni, and is a highly hazardous solid waste. Dioxins are chlorinated tricyclic aromatic hydrocarbon organic compounds with multiple toxic effects, which are irreversible teratogenic, carcinogenic, and mutagenic; Hg and its compounds are extremely neurotoxic and can cause serious damage to multiple organs of the human body. If fly ash is not properly disposed of, it will cause serious harm to the environment.
[0003] At present, the most common harmless disposal method for incineration fly ash, a hazardous waste, is landfill. Since fly ash contains a large amount of heavy metal inorganic salts, the heavy metal content in its leachate far exceeds the standard and cannot be directly disposed in hazardous waste landfills. Solidification is usually used to solidify the heavy metal and dioxin components in the fly ash to prevent the heavy metals, dioxins and other components from entering the leachate during the leaching process, so that the fly ash meets the standard entry requirements.
[0004] The existing dust removal equipment is relatively old and the design is not perfect. When removing dust, it is easy to generate a lot of dust in the entire fly ash room, especially when the fly ash enters the mixer, there will be a phenomenon of fly ash coming out, which is further not conducive to the stable treatment of fly ash, and the environmental protection performance has been reduced, so it needs to be improved. Summary of the invention
[0005] In order to improve the dust removal effect of the fly ash solidification device, the present application provides a fly ash solidification device.
[0006] The fly ash solidification device provided in this application adopts the following technical solution:
[0007] A fly ash solidification device comprises a bag dust collector and an ash hopper, wherein a connecting pipe is arranged at the lower end of the ash hopper, the connecting pipe is communicated with the bag dust collector, a manhole is arranged at the side wall of the ash hopper, the bag dust collector is provided with a negative pressure motor for sucking the exhaust gas and water vapor into the bag dust collector, the bag dust collector is provided with an exhaust pipe, a suction fan is arranged at the exhaust pipe, and an activated carbon reaction box is arranged at the exhaust pipe for purifying the gas at the suction fan.
[0008] By adopting the above technical scheme, a manhole is added at the ash hopper to facilitate the staff to observe the inside of the ash hopper in time, and to understand the inside of the ash hopper in time. The negative pressure motor can absorb excess exhaust gas and water vapor into the bag dust collector, thereby reducing the exhaust gas and water vapor mixed in the fly ash. The gas sucked into the bag dust collector passes through the exhaust pipe through the suction fan for filtration and purification, further improving the environmental protection of the exhausted gas, thereby effectively improving the dust removal effect of the fly ash solidification device.
[0009] Preferably, a vibrator is provided at the side wall of the ash hopper for vibrating the ash hopper, and a waterproof cloth is provided on the inner wall of the ash hopper.
[0010] By adopting the above technical solution, a waterproof cloth is affixed to the inner wall of the ash hopper, which can effectively reduce the phenomenon of dust with moisture adhering to the inner wall of the ash hopper. At the same time, through the cooperation of the vibrating machine, the ash hopper is continuously vibrated so that the dust can fall quickly, further improving the working efficiency of the fly ash solidification device.
[0011] Preferably, the ash hopper is provided with a rotating shaft, the rotating shaft is provided with a dispersion plate, the dispersion plate is provided with dispersion holes, the ash hopper is provided with a driving rod, the driving rod is provided with a first active bevel gear, the first active bevel gear is meshed with a first driven bevel gear, the first driven bevel gear is connected to the rotating shaft, and the ash hopper is provided with a driving motor to drive the driving rod to rotate.
[0012] By adopting the above technical solution, after starting the driving motor, the driving rod rotates, so that the first active bevel gear drives the first driven bevel gear to rotate, so that the rotating shaft drives the dispersion plate to rotate, and the dust entering the ash hopper is dispersed through the dispersion plate during the falling process, thereby effectively reducing the dust gathered together from being covered by water vapor and becoming too large, causing the connecting pipe to be blocked during the process of passing through the connecting pipe.
[0013] Preferably, the bag filter is provided with a filter plate, and the ash hopper is provided with a reciprocating member for driving the filter plate to move back and forth.
[0014] By adopting the above technical scheme, the filter plate can intercept the large particles remaining in the fly ash to reduce the blockage of the connecting pipes caused by the large particles, and further improve the fly ash solidification device's treatment effect on fly ash; the reciprocating part can drive the filter plate to move back and forth, thereby reducing the accumulation of excessive large particles on the surface of the filter plate and causing the filter plate to become blocked.
[0015] Preferably, the reciprocating member includes a driven rotating rod, a first rotating wheel, a second rotating wheel, a synchronous belt, a missing gear, a reciprocating frame and a connecting rack, the driven rotating rod is rotatably connected to the ash hopper, the first rotating wheel is connected to the driving rod, the second rotating wheel is connected to the driven rotating rod, the synchronous belt is jointly sleeved on the first rotating wheel and the second rotating wheel, the missing gear is connected to the driven rotating rod, the connecting rack is connected to the inner wall of the reciprocating frame, the reciprocating frame is sleeved on the missing gear, the missing gear can mesh with the reciprocating frame, the reciprocating frame side is connected to the connecting rack, and the reciprocating frame is connected to the dispersion plate.
[0016] By adopting the above technical solution, when the driving motor drives the driving rod to rotate, the first wheel rotates synchronously with the driving rod, so that the synchronous belt drives the second wheel and the driven rotating rod to rotate. After the driven rotating rod drives the missing gear to rotate, the connecting rack meshing with the missing gear drives the reciprocating frame to move back and forth along the height direction of the ash hopper, so that the large particles of impurities accumulated on the upper surface of the filter plate are shaken, thereby effectively reducing the occurrence of large particles accumulating on the filter plate and causing the filter plate to be blocked.
[0017] Preferably, an auxiliary plate is provided at the inner wall of the ash hopper, the auxiliary plate is provided with a make way groove, a lifting rod is provided in the make way groove, the lifting rod can slide in the make way groove, the lifting rod is connected to the reciprocating frame, an elastic member is sleeved on the outer wall of the lifting rod, one end of the elastic member is connected to the reciprocating frame, and the other end of the elastic member is connected to the auxiliary plate.
[0018] By adopting the above technical solution, when the filter plate continuously rises or falls along the height direction of the ash hopper, the lifting rod slides in the clearance groove, and the elastic member is compressed under the drive of the lifting rod, so that the filter plate is more stable when it moves back and forth.
[0019] Preferably, the ash hopper is provided with an active rotating rod, a cleaning rod is provided on the side wall of the active rotating rod, the cleaning rod is provided with a cleaning plate, the cleaning plate is in contact with the inner wall of the ash hopper, the ash hopper is rotatably connected to a connecting rod, the connecting rod is provided with a second active bevel gear, the second active bevel gear is meshed with a second driven bevel gear, the second driven bevel gear is connected to the active rotating rod, the ash hopper is provided with a cleaning motor, and the cleaning motor drives the connecting rod to rotate.
[0020] By adopting the above technical solution, when the ash fly solidification device finishes working, there will still be adhered dust remaining on the inner wall of the lower end of the ash hopper. At this time, the cleaning motor is started, and the cleaning motor drives the connecting rod to rotate, so that the active bevel gear rotates, and the driven bevel gear meshing with the active bevel gear rotates and drives the active rotating rod to rotate, so that the connecting rod drives the cleaning plate to rotate, so as to scrape off the impurities on the inner wall of the lower end of the ash hopper, thereby effectively improving the cleaning performance inside the ash hopper.
[0021] Preferably, the ash hopper is rotatably provided with an adjusting rotating rod, the adjusting rotating rod is provided with an auxiliary cover plate for isolating the feeding end of the ash hopper at the active rotating rod, and the ash hopper is provided with an adjusting component for driving the adjusting rotating rod to rotate.
[0022] By adopting the above technical solution, when the cleaning plate cleans the inner wall of the ash hopper, the auxiliary cover plate is closed by adjusting the component, so that the auxiliary cover plate separates the upper end and the lower end of the ash hopper, thereby effectively reducing the dust dropped by the cleaning plate when cleaning the ash hopper from rising to the upper end of the ash hopper again, thereby reducing the cleaning effect on the inner wall of the ash hopper.
[0023] Preferably, the adjusting assembly includes a first toggle rod, a second toggle rod, a first push rod, a first limiting rod, a second push rod and a second limiting rod, the connecting rod passes through the ash hopper, the first toggle rod is connected to one end of the connecting rod, the second toggle rod is connected to the other end of the connecting rod, the side wall of the ash hopper is provided with a first sliding groove and a second sliding groove, the first push rod is inserted in the first sliding groove and can slide in the first sliding groove, the second push rod is inserted in the second sliding groove and can slide in the second sliding groove, the first push rod is rotatably connected to the first limiting rod, the second push rod is rotatably connected to the second limiting rod, the adjusting rotating rod passes through the ash hopper, one end of the adjusting rod is provided with a first extension rod corresponding to the first push rod, and the other end of the adjusting rod is provided with a second extension rod corresponding to the second push rod.
[0024] By adopting the above technical solution, when the auxiliary cover needs to be closed, the cleaning motor rotates forward so that the first toggle rod abuts against the first limit rod. After the first push rod slides in the first sliding groove, it pushes the first extension rod to rotate, thereby rotating the adjusting rod, so that the auxiliary cover is closed. At this time, the cleaning motor continues to rotate, and the cleaning plate cleans the inner wall of the ash hopper to reduce the phenomenon of dust rising. When cleaning is completed, the cleaning motor reverses so that the second toggle rod abuts against the second limit rod, the second push rod slides in the second sliding groove, and pushes the second extension rod to rotate, thereby reversing the adjusting rod. At this time, the auxiliary cover is opened, which facilitates the dust to fall during subsequent work.
[0025] Preferably, a first mounting plate is provided at the ash hopper, the first mounting plate is provided with a first magnetic part, and the first extension rod is provided with a first adsorption part magnetically attracted to the first magnetic part; a second mounting plate is provided at the ash hopper, the second mounting plate is provided with a second magnetic part, and the second extension rod is provided with a second adsorption part magnetically attracted to the second magnetic part.
[0026] By adopting the above technical solution, when the first extension rod is rotated to close the auxiliary cover, the adsorption part at the first extension rod and the magnetic part at the first mounting plate are attracted and fitted to each other; when the second extension rod is rotated to close the auxiliary cover, the adsorption part at the second extension rod and the magnetic part at the second mounting plate are attracted and fitted to each other, so that the auxiliary cover can be more stable when opening and closing.
[0027] In summary, the present application includes at least one of the following beneficial technical effects:
[0028] 1. Adding a manhole at the ash hopper makes it easier for the staff to check the internal conditions of the ash hopper in time. The negative pressure motor at the bag filter can absorb excess exhaust gas and water vapor into the bag filter device, thereby reducing the exhaust gas and water vapor mixed in the fly ash. The gas sucked into the bag filter passes through the exhaust pipe through the suction fan, thereby filtering and purifying, further improving the environmental protection of the exhausted gas, thereby effectively improving the dust removal effect of the fly ash solidification device;
[0029] 2. After starting the driving motor, the driving rod rotates, and drives the rotating shaft to rotate, so that the dispersion plate rotates. The dust particles passing through the dispersion plate are dispersed. On the one hand, it is convenient for the negative pressure motor to suck the dust particles into the bag dust collector, and on the other hand, it can reduce the accumulation of oversized particles in the connecting pipe and the occurrence of the phenomenon that the connecting pipe is blocked;
[0030] 3. After starting the cleaning motor, the inner wall under the ash hopper can be cleaned, thereby improving the cleanliness of the ash hopper. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is an overall schematic diagram of an ash fly ash solidification device according to an embodiment of the present application.
[0032] Figure 2 It is a partial cross-sectional schematic diagram used to reflect the internal structure of the ash hopper.
[0033] Figure 3 It is a partial cross-sectional schematic diagram used to illustrate the connection relationship between the ash hopper reciprocating member and the filter plate.
[0034] Figure 4 It is a partial cross-sectional schematic diagram used to reflect the connection relationship between the lifting rod inside the ash hopper and the filter plate.
[0035] Figure 5 It is a partial cross-sectional schematic diagram used to reflect the internal structure of the lower end of the ash hopper.
[0036] Figure 6 It is a schematic diagram used to reflect the positional relationship between the adjustment lever and the ash hopper.
[0037] Figure 7 yes Figure 6 Enlarged schematic diagram of part A in the middle.
[0038] Description of reference numerals:
[0039] 1. Bag filter; 11. Negative pressure motor; 12. Exhaust pipe; 13. Suction fan; 14. Activated carbon reaction box; 15. Receiving box; 2. Ash hopper; 21. Manhole; 22. Vibrator; 23. Waterproof cloth; 24. First sliding slot; 25. Second sliding slot; 3. Connecting pipe; 4. Rotating shaft; 41. Dispersion plate; 411. Dispersion hole; 42. Driving rod; 43. First driving bevel gear; 44. First driven bevel gear; 45. Driving motor; 5. Filter plate; 51. Reciprocating member; 511. Driven rotating rod; 512. First rotating wheel; 513. Second rotating wheel; 514. Synchronous belt; 515. Missing gear; 516. Reciprocating frame; 517. Connecting rack; 6. Auxiliary plate; 6 1. Give way slot; 62. Lifting rod; 63. Elastic member; 7. Active rotating rod; 71. Cleaning rod; 72. Cleaning plate; 73. Connecting rod; 74. Second active bevel gear; 75. Second driven bevel gear; 76. Cleaning motor; 8. Adjusting rotating rod; 81. Auxiliary cover plate; 811. First extension rod; 8111. First adsorption member; 812. Second extension rod; 8121. Second adsorption member; 82. Adjusting assembly; 821. First toggle rod; 822. Second toggle rod; 823. First push rod; 824. First limiting rod; 825. Second push rod; 826. Second limiting rod; 9. First mounting plate; 91. First magnetic member; 92. Second mounting plate; 921. Second magnetic member. DETAILED DESCRIPTION
[0040] The following is combined with Figure 1-7 This application is described in further detail.
[0041] The present application embodiment discloses a fly ash solidification device. Figure 1 , Figure 2 and Figure 3A fly ash solidification device includes a bag dust collector 1 and an ash hopper 2. The lower end pipe of the ash hopper 2 is connected to a connecting pipe 3, and the other end of the connecting pipe 3 is communicated with the bag dust collector 1. A manhole 21 is penetrated through the side wall of the upper part of the ash hopper 2 to facilitate the operator to observe and maintain the inside of the ash hopper 2; a negative pressure motor 11 is fixedly connected to the top wall of the bag dust collector 1 by screws, and the input end of the negative pressure motor 11 is communicated with the bag dust collector 1, so that the waste gas, water vapor, dust and other impurities in the ash hopper 2 can be sucked into the bag dust collector 1, further reducing the retention of waste gas and water vapor in the fly ash; an activated carbon reaction box 14 is fixedly connected to the exhaust pipe 12 by screws, so as to treat the gas entering the bag dust collector 1 through the exhaust pipe 12, reduce the amount of harmful gas in the gas, so that the gas discharged into the atmosphere is more environmentally friendly, thereby effectively improving the dust removal effect of the entire fly back solidification device.
[0042] Reference Figure 1 and Figure 2 A vibrating machine 22 is fixedly connected to the side wall of the ash hopper 2 by screws. The vibrating machine 22 is a vibration motor. In the embodiment of the present application, two vibrating machines 22 are provided. The two vibrating machines 22 are arranged opposite to each other to vibrate the ash hopper 2. A waterproof cloth 23 is fixedly connected to the inner wall of the ash hopper 2 by screws. In the embodiment of the present application, the waterproof cloth 23 is a PE waterproof fabric, which can effectively reduce the adhesion of dust and water vapor to the inner wall of the ash hopper 2. The cooperation of the vibrating machine 22 to vibrate the ash hopper 2 can accelerate the descent speed of the dust, thereby further improving the working efficiency of the fly ash solidification device.
[0043] Reference Figure 2 , Figure 3 and Figure 4 The upper end of the ash hopper 2 is rotatably mounted with a rotating shaft 4 through a support plate, and the rotating shaft 4 is arranged along the height direction of the ash hopper 2. The side wall of the rotating shaft 4 is keyed to a dispersion plate 41, and a dispersion hole 411 is penetrated through the surface of the dispersion plate 41. A driving rod 42 is also connected to the inside of the ash hopper 2 with a bearing, and the driving rod 42 and the rotating shaft 4 are perpendicular to each other. The driving rod 42 passes through the ash hopper 2, and the outer wall of the ash hopper 2 is fixedly connected with a driving motor 45 through a support plate. The driving rod 42 and the coupling of the driving motor 45 are welded and fixed, and the driving rod 42 is away from the driving motor. A first active bevel gear 43 is welded and fixed to one end of the machine 45, and the first active bevel gear 43 is meshed with a first driven bevel gear 44. The first driven bevel gear 44 is welded and fixed to the upper end of the rotating shaft 4. After starting the driving motor 45, the rotating shaft 4 and the first active bevel gear 43 are rotated, and the first driven bevel gear 44 drives the rotating shaft 4 to rotate. The large particles of dust in the ash hopper 2 are dispersed after passing through the dispersion plate 41 to improve the contact effect between the dust and the water vapor, and further improve the subsequent treatment effect of the fly ash solidification device on the dust.
[0044] Reference Figure 2 , Figure 3 and Figure 4 The ash hopper 2 is provided with a filter plate 5 below the rotating shaft 4. The filter plate 5 can preliminarily filter the large particles of impurities entering the ash hopper 2 to reduce the occurrence of large particles of impurities entering the connecting pipe 3 and causing the connecting pipe 3 to be blocked.
[0045] Reference Figure 2 , Figure 3 and Figure 4 A reciprocating member 51 for driving the dispersion plate 41 to reciprocate is installed at the ash hopper 2, and the reciprocating member 51 includes a driven rotating rod 511, a first rotating wheel 512, a second rotating wheel 513, a synchronous belt 514, a missing gear 515, a reciprocating frame 516 and a connecting rack 517. The driven rotating rod 511 is connected to the inner wall bearing of the ash hopper 2, the first rotating wheel 512 is sleeved on the driving rod 42 located outside the ash hopper 2 and is key-connected to the driving rod 42, the driven rotating rod 511 passes through the ash hopper 2, the second rotating wheel 513 is sleeved on the driven rotating rod 511 located outside the ash hopper 2 and is key-connected to the driven rotating rod 511, the synchronous belt 514 is jointly sleeved on the first rotating wheel 512 and the second rotating wheel 513, the missing gear 515 and the driven rotating rod 511 are away from the first rotating wheel 512. One end of the second rotating wheel 513 is welded and fixed, and the connecting rack 517 is fixedly connected to the inner wall of the reciprocating frame 516 by screws. The reciprocating frame 516 is sleeved on the missing gear 515, and the missing gear 515 and the connecting rack 517 can mesh with each other. The side wall of the reciprocating frame 516 is fixedly connected to the side wall of the dispersion plate 41 by screws. When the driving motor 45 is started, the first rotating wheel 512 rotates, and under the action of the synchronous belt 514, the second rotating wheel 513 and the driven rotating rod 511 are rotated, and the missing gear 515 is rotated, and the reciprocating frame 516 reciprocates along the height direction of the ash hopper 2, so that the filter plate 5 is continuously rising and falling, thereby reducing the occurrence of the phenomenon that the debris above the filter plate 5 is accumulated and difficult to fall.
[0046] Reference Figure 4 , an auxiliary plate 6 is fixedly connected to the inner wall of the ash hopper 2 by screws, and a makeshift groove 61 is penetrated on the surface of the auxiliary plate 6 along its thickness direction, and a lifting rod 62 is inserted in the makeshift groove 61, and the lifting rod 62 is installed along the height direction of the ash hopper 2, and the lifting rod 62 can slide in the makeshift groove 61 along the height direction of the ash hopper 2, and the upper end of the lifting rod 62 is fixedly connected to the lower end of the reciprocating frame 516 by screws, and an elastic member 63 is sleeved on the outer wall of the lifting rod 62. In the embodiment of the present application, the elastic member 63 is a spring, one end of the elastic member 63 is abutted against the lower end of the reciprocating frame 516, and the other end of the elastic member 63 is abutted against the upper surface of the auxiliary plate 6. When the reciprocating frame 516 rises and falls, under the action of the elastic member 63 and the lifting rod 62, the reciprocating frame 516 is more stable when rising and falling, thereby improving the stability of the filter plate 5.
[0047] Reference Figure 5 The inner wall bearing of the ash hopper 2 is connected to a connecting rod 73, one end of the connecting rod 73 is passed through the ash hopper 2, and the outer wall of the ash hopper 2 is fixedly connected to a cleaning motor 76 through a support plate. The coupling of the cleaning motor 76 is welded and fixed to the end of the connecting rod 73 passing through the ash hopper 2. The outer wall of the connecting rod 73 is sleeved with a second active bevel gear 74, the second active bevel gear 74 is key-connected to the connecting rod 73, the second active bevel gear 74 is meshed with a second driven bevel gear 75, the second driven bevel gear 75 is welded and fixed to the active rotating rod 7, and the side wall of the active rotating rod 7 is fixedly connected to the cleaning rod 71 by screws. In the embodiment, three cleaning rods 71 are connected to the side wall of the active rotating rod 7. The three cleaning rods 71 are at the same interval. One end of the cleaning rod 71 away from the active rotating rod 7 is fixedly connected to a cleaning plate 72 by screws. The cleaning plate 72 is a rubber plate. The side wall of the cleaning plate 72 is against the inner wall of the ash hopper 2. After starting the cleaning motor 76, the connecting rod 73 drives the second active bevel gear 74 to rotate, so that the second driven bevel gear 75 drives the active rotating rod 7 to rotate, and the cleaning plate 72 scrapes the inner wall of the ash hopper 2, thereby cleaning the inner wall of the ash hopper 2 to reduce the occurrence of dust adhesion on the inner wall of the ash hopper 2.
[0048] Reference Figure 5 An adjusting rotating rod 8 is connected to the bearing in the ash hopper 2, and the adjusting rotating rod 8 is located between the filter plate 5 and the connecting rod 73. An auxiliary cover plate 81 is sleeved on the outer wall of the adjusting rotating rod 8, and the auxiliary cover plate 81 is key-connected to the adjusting rotating rod 8. When the cleaning plate 72 scrapes and cleans the inner wall of the ash hopper 2, the adjusting rotating rod 8 is rotated to close the auxiliary cover plate 81, thereby reducing the phenomenon of dust rising when the inner wall of the ash hopper 2 is cleaned, and further improving the stability of the inner wall of the ash hopper 2 during cleaning.
[0049] Reference Figure 5 and Figure 6, an adjusting assembly 82 for driving the adjusting rotating rod 8 to rotate is installed at the ash hopper 2, the adjusting assembly 82 includes a first toggle rod 821, a second toggle rod 822, a first push rod 823, a second push rod 825, a first limit rod 824 and a second limit rod 826, both ends of the adjusting rotating rod 8 are penetrated out of the ash hopper 2, the end of the connecting rod 73 away from the cleaning motor 76 is penetrated out of the ash hopper 2, the end of the connecting rod 73 close to the cleaning motor 76 is connected to the first toggle rod 821 by a screw, and the end of the connecting rod 73 away from the cleaning motor 76 is connected to the second toggle rod 822 by a screw, and the side wall of the ash hopper 2 is provided with a first sliding groove 24 and a second The sliding groove 25, the first sliding groove 24 is located at the side wall of the side where the adjusting rotating rod 8 passes through the ash hopper 2, and the second sliding groove 25 is located at the side wall of the other side where the adjusting rotating rod 8 passes through the ash hopper 2. The first sliding groove 24 is opened along the width direction of the ash hopper 2, and the second sliding groove 25 is opened in the same direction as the first sliding groove 24. A first push rod 823 is inserted in the first sliding groove 24, and a second push rod 825 is inserted in the second sliding groove 25. The first sliding groove 24 is a dovetail groove, and the first push rod 823 is inserted in the first sliding groove 24 and is adapted to the inner wall of the first sliding groove 24. The first push rod 823 can slide in the first sliding groove 24. The second sliding groove 25 is a dovetail groove, the part of the second push rod 825 inserted in the second sliding groove 25 is adapted to the inner wall of the second sliding groove 25, and the second push rod 825 can slide in the second sliding groove 25. The end of the first push rod 823 away from the adjusting rotating rod 8 is hingedly connected to the first limiting rod 824, and one end of the adjusting rotating rod 8 is fixedly connected to the first extension rod 811 by a screw. When the cleaning motor 76 drives the connecting rod 73 to rotate forward, the first toggle rod 821 rotates and abuts against the first limiting rod 824, so that the first push rod 823 slides along the length direction of the first sliding groove 24, and the first extension rod 811 The second push rod 825 is hinged at one end away from the adjusting rotating rod 8 and is connected to the second limiting rod 826, and the second extension rod 811 is fixedly connected to the second extension rod 812 at one end by a screw. When the cleaning motor 76 drives the connecting rod 73 to flip, the second toggle rod 822 rotates and contacts the second limiting rod 826, so that the second push rod 825 slides in the second sliding groove 25 and the second extension rod 812 rotates, so that the auxiliary cover 81 rotates and opens the lower end of the ash hopper 2, thereby facilitating the cleaning of the inner wall of the ash hopper 2.
[0050] Reference Figure 5 , Figure 6 and Figure 7, a first mounting plate 9 is fixedly connected to the side wall of the ash hopper 2 by screws, a first magnetic member 91 is embedded in the side wall of the first mounting plate 9, and a first adsorption member 8111 that attracts the first magnetic member 91 is embedded in the side wall of the first extension rod 811; a second mounting plate 92 is fixed to the side wall of the ash hopper 2 by screws, a second magnetic member 921 is embedded in the side wall of the second mounting plate 92, and a second adsorption member 8121 that attracts the second magnetic member 921 is embedded in the side wall of the second extension rod 812; in the embodiment of the present application, the first magnetic member 91 and the second magnetic member 921 are both magnets, and the first adsorption member 8111 and the second adsorption member 8121 are both iron sheets; when the first push rod 823 drives the first extension rod 811 to rotate, the adsorption member of the first extension rod 811 and the first magnetic member 91 are attracted to each other, and when the second push rod 825 drives the second extension rod 812 to rotate, the adsorption member of the second extension rod 812 and the second magnetic member 921 are attracted, thereby making the auxiliary cover plate 81 more stable.
[0051] The implementation principle of a fly ash solidification device in the embodiment of the present application is:
[0052] First, start the driving motor 45, so that the driving rod 42 rotates and drives the rotating shaft 4 to rotate, so that the dispersion plate 41 rotates, and at the same time start the negative pressure motor 11 and the suction fan 13, so that the whole device is pre-operated, and the fly ash is passed into the ash hopper 2. Under the action of the dispersion plate 41, the dust entering the ash hopper 2 is dispersed, and then descends through the filter plate 5, and enters the connecting pipe 3 under the action of the negative pressure motor 11, and passes through the bag filter 1 to remove excess water vapor and dust particles. The gas entering the bag filter passes through the suction fan 13 and then contacts the activated carbon reaction box 14 in the exhaust pipe 12, and the impurities in the gas are filtered and discharged, thereby effectively improving the overall dust removal effect of the fly ash solidification device; at the same time, a manhole 21 is also opened on the side wall of the ash hopper 2, and the staff can observe the internal situation of the ash hopper 2 through the manhole 21 in time, so as to timely control the ash intake of the fly ash solidification device.
[0053] This specific embodiment is merely an explanation of the present application and is not a limitation of the present application. Through the above description, relevant staff can make various changes and modifications without departing from the technical idea of the present application. Therefore, all equivalent changes made to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.
Claims
1. A fly ash solidification device, characterized in that: The invention comprises a bag dust collector (1) and an ash hopper (2), wherein a connecting pipe (3) is arranged at the lower end of the ash hopper (2), the connecting pipe (3) is communicated with the bag dust collector (1), a manhole (21) is arranged at the side wall of the ash hopper (2), the bag dust collector (1) is provided with a negative pressure motor (11), the bag dust collector (1) is provided with an exhaust pipe (12), a suction fan (13) is arranged at the exhaust pipe (12), and an activated carbon reaction box (14) is arranged at the exhaust pipe (12); The ash hopper (2) is provided with an active rotating rod (7), a side wall of the active rotating rod (7) is provided with a cleaning rod (71), the cleaning rod (71) is provided with a cleaning plate (72), the ash hopper (2) is rotatably connected with a connecting rod (73), the ash hopper (2) is provided with a cleaning motor (76), and the cleaning motor (76) drives the connecting rod (73) to rotate; The ash hopper (2) is rotatably provided with an adjusting rotating rod (8), the adjusting rotating rod (8) is provided with an auxiliary cover plate (81), and the ash hopper (2) is provided with an adjusting component (82) for driving the adjusting rotating rod (8) to rotate; The adjusting assembly (82) comprises a first toggle rod (821), a second toggle rod (822), a first push rod (823), a first limiting rod (824), a second push rod (825) and a second limiting rod (826); the connecting rod (73) passes through the ash hopper (2); the first toggle rod (821) is connected to one end of the connecting rod (73); the second toggle rod (822) is connected to the other end of the connecting rod (73); a first sliding groove (24) and a second sliding groove (25) are provided on the side wall of the ash hopper (2); the first push rod (823) is inserted into the first sliding groove (24) and can slide in the first sliding groove (24), the second push rod (825) is inserted in the second sliding groove (25) and can slide in the second sliding groove (25), the first push rod (823) is hingedly connected to the first limit rod (824), the end of the second push rod (825) away from the adjusting rotating rod (8) is hingedly connected to the second limit rod (826), the adjusting rotating rod (8) passes through the ash hopper (2), one end of the adjusting rotating rod (8) is provided with a first extension rod (811), and the other end of the adjusting rotating rod (8) is provided with a second extension rod (812); When the cleaning motor rotates forward, the first toggle rod abuts against the first limit rod, and the first push rod slides in the first sliding groove, pushing the first extension rod to rotate, thereby causing the adjusting rod to rotate and the auxiliary cover to close. At this time, the cleaning motor continues to rotate, and the cleaning plate cleans the inner wall of the ash hopper. When the cleaning motor reverses, the second toggle rod abuts against the second limit rod, the second push rod slides in the second sliding groove, and pushes the second extension rod to rotate, thereby causing the adjusting rod to reverse, the auxiliary cover opens, and dust falls.
2. A fly ash solidification device according to claim 1, characterized in that: The ash hopper (2) is provided with a first mounting plate (9), the first mounting plate (9) is provided with a first magnetic component (91), and the first extension rod (811) is provided with a first adsorption component (8111) magnetically attracted to the first magnetic component (91); the ash hopper (2) is provided with a second mounting plate (92), the second mounting plate (92) is provided with a second magnetic component (921), and the second extension rod (812) is provided with a second adsorption component (8121) magnetically attracted to the second magnetic component (921).
3. A fly ash solidification device according to claim 1, characterized in that: A vibrating machine (22) is provided on the side wall of the ash hopper (2) for vibrating the ash hopper (2), and a waterproof cloth (23) is provided on the inner wall of the ash hopper (2).
4. A fly ash solidification device according to claim 1, characterized in that: The ash hopper (2) is provided with a rotating shaft (4), the rotating shaft (4) is provided with a dispersion plate (41), the dispersion plate (41) is provided with dispersion holes (411), the ash hopper (2) is provided with a driving rod (42), the driving rod (42) is provided with a first active bevel gear (43), the first active bevel gear (43) is meshed with a first driven bevel gear (44), the first driven bevel gear (44) is connected to the rotating shaft (4), and the ash hopper (2) is provided with a driving motor (45) to rotate the driving rod (42).
5. A fly ash solidification device according to claim 4, characterized in that: The bag filter (1) is provided with a filter plate (5), and the ash hopper (2) is provided with a reciprocating member (51) for driving the filter plate (5) to move back and forth.
6. A fly ash solidification device according to claim 5, characterized in that: The reciprocating member (51) comprises a driven rotating rod (511), a first rotating wheel (512), a second rotating wheel (513), a synchronous belt (514), a missing gear (515), a reciprocating frame (516) and a connecting rack (517); the driven rotating rod (511) is rotatably connected to the ash hopper (2); the first rotating wheel (512) is connected to the driving rod (42); the second rotating wheel (513) is connected to the driven rotating rod (511); and the synchronous belt (514) is sleeved together. The first rotating wheel (512) and the second rotating wheel (513) are provided, the missing gear (515) is connected to the driven rotating rod (511), the connecting rack (517) is connected to the inner wall of the reciprocating frame (516), the reciprocating frame (516) is sleeved on the missing gear (515), the missing gear (515) and the reciprocating frame (516) can mesh, the inner side of the reciprocating frame (516) is connected to the connecting rack (517), and the reciprocating frame (516) is connected to the filter plate (5).
7. A fly ash solidification device according to claim 5, characterized in that: An auxiliary plate (6) is arranged on the inner wall of the ash hopper (2), and a clearance groove (61) is opened on the auxiliary plate (6). A lifting rod (62) is arranged in the clearance groove (61), and the lifting rod (62) can slide in the clearance groove (61). The lifting rod (62) is connected to the filter plate (5). An elastic member (63) is sleeved on the outer wall of the lifting rod (62), and one end of the elastic member (63) is connected to the filter plate (5), and the other end of the elastic member (63) is connected to the auxiliary plate (6).
Citation Information
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