Automatic positioning method of automatic board piling machine
By generating workstation coordinates and collecting data, combined with camera verification, the automatic plate scraper achieves precise positioning, solving the cleaning difficulties caused by the blockage of the spinneret micropores and improving production efficiency.
Patent Information
- Application Number
- CN202311530465.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-16
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2043-11-16
AI Technical Summary
The micropores of the spinneret are prone to clogging, and manual cleaning is ineffective, affecting production efficiency. Therefore, an accurate positioning method using an automatic scraper is needed.
By generating workstation coordinates, collecting data along the magnetic track, identifying and marking workpoint coordinates, and using a camera to verify distance to ensure accurate positioning, the automatic shovel machine achieves precise positioning by combining motor speed and offset steering data.
It achieves stable and accurate positioning of the automatic scraper, ensuring efficient operation of the cleaning station and improving production efficiency.
Abstract
Description
Technical Field
[0001] This invention belongs to the field of positioning technology, and specifically relates to an automatic positioning method for an automatic shovel machine. Background Technology
[0002] A spinneret, also known as a spinning cap, functions to transform viscous polymer melts or solutions into fine streams with specific cross-sectional shapes through micropores. These streams then solidify into filaments through a solidification medium such as air or a coagulation bath. In actual production, the micropores of the spinneret are prone to clogging, and failure to clean them promptly and regularly will affect production efficiency. However, the filaments adhering to the spinneret are difficult to remove. Currently, manual scraping is still the primary method, which is not very effective and can easily cause the filaments to stick to other areas, resulting in unsatisfactory cleaning. To ensure the cleaning effect of an automatic spinneret cleaning machine, accurate positioning is required. Therefore, an automatic positioning method for the automatic spinneret cleaning machine needs to be designed. Summary of the Invention
[0003] To address the shortcomings of existing technologies, this invention provides an automatic positioning method for an automatic shovel machine.
[0004] To achieve the above objectives, the present invention provides the following technical solution:
[0005] An automatic positioning method for an automatic plate-scraping machine, used to control the positioning of the automatic plate-scraping machine, includes the following steps:
[0006] Step S1: Automatically generate workstation coordinates based on the layout of the workstations on site, divide the magnetic track into several work points based on the layout of the workstations, and automatically generate the positioning coordinates of the work points, and associate the corresponding workstation coordinates and positioning coordinates together.
[0007] Step S2: In the working state, the automatic scraper moves around the magnetic track once, traversing each working point, collecting data on the automatic scraper moving around the magnetic track once and the running data of each working point, and automatically calculating and generating the running data between each adjacent working point;
[0008] Step S3: Based on the cleaning signal emitted from the workstation, the coordinates of the corresponding work point are automatically identified and marked. The automatic scraper moves around the magnetic track to the coordinates of the marked work point.
[0009] Furthermore, it also includes the following steps:
[0010] Step S4: The verification light shines on the marked workstation. The camera automatically scans and identifies the distance to both sides of the workstation. When the camera detects that the distance to both sides of the workstation is the same as the preset value after debugging, the corresponding work point is accurately located. When the camera detects that the distance to both sides of the workstation is not the same as the preset value after debugging, the process returns to step S3.
[0011] Further, step S3 includes the following steps:
[0012] Step S3.1: The staff confirms whether the workstation needs to be cleaned. After confirmation, the staff presses the signal generator on the workstation to send a cleaning signal.
[0013] Step S3.2: After the automatic scraper machine finishes starting up or cleaning the previous station, it identifies the nearest station that has issued a cleaning signal according to the magnetic track travel route and associates it with the coordinates of the corresponding work point;
[0014] Step S3.3: The automatic shovel moves in a circle along the magnetic track, moving the automatic shovel to the coordinates of the marked work point.
[0015] Further, step S3.2 includes the following steps:
[0016] Step S3.2.1: After confirming the work point of the station that has issued a cleaning signal, automatically associate it with the work points between it and the current work point of the automatic scraper machine;
[0017] Step S3.2.2: Based on the current working point and the working point of the station that has issued a cleaning signal, extract the running data between each adjacent working point. The automatic scraper moves to the working point of the station that has been confirmed to have issued a cleaning signal according to the extracted running data.
[0018] Furthermore, the operating data includes motor speed, motor operating time, and offset steering data.
[0019] The automatic positioning method for an automatic scraper disclosed in this invention has the advantage of being able to stably and accurately position the automatic scraper, ensuring that the automatic scraper can accurately clean the work station to be cleaned. Detailed Implementation
[0020] This invention discloses an automatic positioning method for an automatic shovel machine. The specific implementation of this invention will be further described below with reference to preferred embodiments.
[0021] Preferred embodiment.
[0022] This embodiment provides an automatic positioning method for an automatic plate-scraping machine, used to control the positioning of the automatic plate-scraping machine, including the following steps:
[0023] Step S1: Automatically generate workstation coordinates based on the layout of the workstations on site, divide the magnetic track into several work points based on the layout of the workstations, and automatically generate the positioning coordinates of the work points, and associate the corresponding workstation coordinates and positioning coordinates together.
[0024] Step S2: In the working state, the automatic scraper moves around the magnetic track once, traversing each working point, collecting data on the automatic scraper moving around the magnetic track once and the running data of each working point, and automatically calculating and generating the running data between each adjacent working point;
[0025] Step S3: Based on the cleaning signal emitted from the workstation, the coordinates of the corresponding work point are automatically identified and marked. The automatic scraper moves around the magnetic track to the coordinates of the marked work point.
[0026] Furthermore, it also includes the following steps:
[0027] Step S4: The verification light shines on the marked workstation. The camera automatically scans and identifies the distance to both sides of the workstation. When the camera detects that the distance to both sides of the workstation is the same as the preset value after debugging, the corresponding work point is accurately located. When the camera detects that the distance to both sides of the workstation is not the same as the preset value after debugging, the process returns to step S3.
[0028] Further, step S3 includes the following steps:
[0029] Step S3.1: The staff confirms whether the workstation needs to be cleaned. After confirmation, the staff presses the signal generator on the workstation to send a cleaning signal.
[0030] Step S3.2: After the automatic scraper machine finishes starting up or cleaning the previous station, it identifies the nearest station that has issued a cleaning signal according to the magnetic track travel route and associates it with the coordinates of the corresponding work point;
[0031] Step S3.3: The automatic shovel moves in a circle along the magnetic track, moving the automatic shovel to the coordinates of the marked work point.
[0032] Further, step S3.2 includes the following steps:
[0033] Step S3.2.1: After confirming the work point of the station that has issued a cleaning signal, automatically associate it with the work points between it and the current work point of the automatic scraper machine;
[0034] Step S3.2.2: Based on the current working point and the working point of the station that has issued a cleaning signal, extract the running data between each adjacent working point. The automatic scraper moves to the working point of the station that has been confirmed to have issued a cleaning signal according to the extracted running data.
[0035] Furthermore, the operating data includes motor speed, motor operating time, and offset steering data.
[0036] It is worth mentioning that the technical features involved in this patent application, such as the acquisition and extraction of motor speed, motor running time and offset steering data, should be regarded as prior art. The specific structure, working principle and possible control methods and spatial arrangement of these technical features can be adopted using conventional choices in the field, and should not be regarded as the inventive point of this patent. This patent will not be further elaborated in detail.
[0037] For those skilled in the art, modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this invention should be included within the protection scope of this invention.
Claims
1. An automatic positioning method for an automatic shovel machine, used to control the positioning of the automatic shovel machine, characterized in that, Includes the following steps: Step S1: Automatically generate workstation coordinates based on the layout of the workstations on site, divide the magnetic track into several work points based on the layout of the workstations, and automatically generate the positioning coordinates of the work points, and associate the corresponding workstation coordinates and positioning coordinates together. Step S2: In the working state, the automatic scraper moves around the magnetic track once, traversing each working point, collecting data on the automatic scraper moving around the magnetic track once and the running data of each working point, and automatically calculating and generating the running data between each adjacent working point; Step S3: Based on the cleaning signal emitted from the workstation, the coordinates of the corresponding work point are automatically identified and marked. The automatic scraper moves around the magnetic track to the coordinates of the marked work point. Step S3 includes the following steps: Step S3.1: The staff confirms whether the workstation needs to be cleaned. After confirmation, the staff presses the signal generator on the workstation to send a cleaning signal. Step S3.2: After the automatic scraper machine finishes starting up or cleaning the previous station, it identifies the nearest station that has issued a cleaning signal according to the magnetic track travel route and associates it with the coordinates of the corresponding work point; Step S3.3: The automatic shovel moves in a circle along the magnetic track, moving the automatic shovel to the coordinates of the marked working point; Step S3.2 includes the following steps: Step S3.2.1: After confirming the work point of the station that has issued a cleaning signal, automatically associate it with the work points between it and the current work point of the automatic scraper machine; Step S3.2.2: Based on the current working point and the working point of the station that has issued a cleaning signal, extract the running data between each adjacent working point. The automatic scraper moves to the working point of the station that has been confirmed to have issued a cleaning signal according to the extracted running data.
2. The automatic positioning method of the automatic shovel machine according to claim 1, characterized in that, It also includes the following steps: Step S4: The verification light shines on the marked workstation. The camera automatically scans and identifies the distance to both sides of the workstation. When the camera detects that the distance to both sides of the workstation is the same as the preset value after debugging, the corresponding work point is accurately located. When the camera detects that the distance to both sides of the workstation is not the same as the preset value after debugging, the process returns to step S3.
3. The automatic positioning method of the automatic shovel machine according to claim 2, characterized in that, The operating data includes motor speed, motor running time, and offset / direction data.
Citation Information
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