Full-automatic feather feeding equipment

Abstract

The application discloses a kind of full-automatic feather supply equipment, belong to feather ball production equipment technical field, including lower frame, the upper end surface of the lower frame is fixedly installed with section frame, the inside of the lower frame is fixedly installed with electric cabinet, the left surface of the lower frame is fixedly installed with speed regulator, the side surface of the lower frame is provided with electromagnetic valve, and electromagnetic valve is located in the upper end of speed regulator, the side surface of the lower frame is fixedly installed with gas source processor, the upper of the lower frame is fixedly installed with gantry support stand column, the full-automatic feather supply equipment, simple structure, strong stability, flexible operation, high flexibility, it can be matched with each process of feather production equipment Line realization automation production, operator needs to put batch of loose goose feather duck feather raw hair into feeding port, equipment can automatically complete feather arrangement, feather automatic conveying, automatic feeding, it can be connected with each process equipment of feather production Line, realize full-automatic production.

Description

Technical Field

[0001] This invention belongs to the technical field of badminton production equipment, and more specifically, relates to a fully automatic feather feeding device. Background Technology

[0002] Badminton is widely used in sports and leisure activities. Because airflow has a significant impact on the trajectory of a shuttlecock during use, the manufacturing process is affected by factors such as feather characteristics and dimensions. Currently, the feeding of raw feathers in the industry still relies entirely on manual handling, resulting in a high demand for personnel. This is compounded by high labor costs and difficulty in recruiting, representing a pain point for the entire industry that urgently requires effective solutions.

[0003] Therefore, a simple, stable, flexible, and highly adaptable system can be designed to be integrated with production equipment for each stage of feather production to achieve automated production. Operators only need to feed batches of loose goose and duck feathers into the feeding port, and the equipment can automatically complete feather sorting, feather conveying, and feeding. It can be connected to equipment for each stage of feather production to achieve fully automated production. Summary of the Invention

[0004] In view of the shortcomings of the prior art, the present invention provides a fully automatic feather feeding device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a fully automatic feather feeding device, comprising a lower frame, a profile frame fixedly mounted on the upper surface of the lower frame, an electrical control box fixedly mounted inside the lower frame, a speed controller fixedly mounted on the left side surface of the lower frame, a solenoid valve provided on the side surface of the lower frame and located above the speed controller, an air source processor fixedly mounted on the side surface of the lower frame, a gantry support column fixedly mounted above the lower frame, two sets of transverse servo linear modules mounted on the gantry support column, module brackets mounted on the transverse servo linear modules, an auxiliary bracket fixedly mounted on the upper surface of the lower frame, an auxiliary guide rail fixedly mounted on the upper end of the auxiliary bracket, and the module brackets can slide on the surface of the auxiliary guide rails, a longitudinal servo linear module mounted on the module bracket, an automatic feather rotation gripping mechanism mounted on the longitudinal servo linear module, and a discharge conveyor line provided on the side surface of the gantry support column.

[0006] Preferably, the lower frame is provided with an adjustable lower support for the elevator, the upper end of the adjustable lower support for the elevator is fixedly installed with an inclined elevator, the upper surface of the inclined elevator is fixedly installed with an elevator inlet on the left side, the side surface of the inclined elevator is installed with a feather sorting mechanism, and the discharge end of the inclined elevator is fixedly connected with an elevator discharge port.

[0007] Preferably, a horizontal conveyor line is fixedly installed on the upper surface of the lower frame, a return conveyor line is provided at the end of the horizontal conveyor line, a return elevator is fixedly installed on the side surface of the horizontal conveyor line, a return inlet is fixedly installed at the feed end of the return elevator, a return discharge port is fixedly connected at the discharge end of the return elevator, and guide blocks are installed on both sides of the horizontal conveyor line.

[0008] Preferably, a feather combing mechanism is installed on the side of the horizontal conveyor line. The feather combing mechanism includes a drive shaft support plate. A second drive shaft support bearing seat is fixedly installed on the side surface of the drive shaft support plate. A drive support shaft is provided on the side surface of the second drive shaft support bearing seat. A drive plate is fixedly connected to the end of the drive support shaft. A drive shaft column is rotatably connected to the side surface of the drive plate. A food preparation shaft fixing ring is fixedly installed on the surface of the drive shaft column. A food preparation shaft rod is fixedly connected to the side surface of the food preparation shaft fixing ring. A second motor mounting plate is provided on one side of the drive shaft support plate. A second reduction motor is fixedly installed on the side surface of the second motor mounting plate. The kinetic energy output end of the second reduction motor is fixedly connected to the drive support shaft.

[0009] Preferably, the feather handling mechanism includes a first motor mounting plate, on which a first reduction motor is fixedly mounted. A transmission shaft is fixedly connected to the kinetic energy output end of the first reduction motor. A fixing plate is provided on the side of the first motor mounting plate, and a first transmission shaft support bearing seat is provided on the side surface of the fixing plate. The transmission shaft can rotate within the first transmission shaft support bearing seat. A transmission slide plate is rotatably mounted on the side surface of the fixing plate. A transmission connecting plate is fixedly connected to the end of the transmission shaft. A transmission rod is rotatably connected to the end of the transmission connecting plate, and the end of the transmission slide plate is rotatably connected to the transmission rod. A processing transmission shaft is rotatably mounted on the side of the transmission rod. A fixing ring is provided at the end of the processing transmission shaft, and a processing shaft is provided on the surface of the processing transmission shaft.

[0010] Preferably, the automatic feather rotating gripping mechanism includes a guide mounting plate, a servo motor fixedly mounted on the side surface of the guide mounting plate, a synchronous pulley mounted on the shaft end of the servo motor, a synchronous belt mounted on the synchronous pulley, a transmission gear plate fixedly connected to the side surface of the synchronous belt, a linear guide rail fixedly mounted on the side surface of the guide mounting plate, a guide slide bracket slidably connected to the surface of the linear guide rail, the guide slide bracket and the side surface of the transmission gear plate fixedly connected, an upward limit detection piece fixedly connected to the upper side surface of the guide slide bracket, a downward limit detection piece fixedly connected to the lower side surface of the guide slide bracket, U-shaped photoelectric sensors mounted at both the upper and lower ends of the guide slide bracket, a hollow motor provided on the side of the guide slide bracket, a pneumatic rotary joint provided at the upper end of the hollow motor, a detection disc provided inside the U-shaped photoelectric sensor, and a pneumatic gripper mounted at the front end of the hollow motor.

[0011] Preferably, a profile frame is fixedly installed on the upper surface of the lower frame, a fixing seat is fixedly connected to the top surface of the profile frame, an optical axis is fixedly installed on the bottom surface of the fixing seat, a fixing block is fixedly installed at the bottom of the optical axis, an mounting strip is fixedly installed at the bottom of the fixing block, and a light source is fixedly installed at the bottom of the mounting strip.

[0012] Preferably, a fixed shaft is fixedly installed on the top of the profile frame, a camera adjustment fixing block is fixedly installed on the side surface of the fixed shaft, a camera mounting bracket is fixedly installed on the side surface of the camera adjustment fixing block, and an AI camera is fixedly installed on the side surface of the camera mounting bracket.

[0013] Preferably, a tri-color light is fixedly installed on the upper surface of the profile frame, a display screen is fixedly installed on the side surface of the profile frame, a keyboard is fixedly installed on the side surface of the profile frame, a mouse is provided on the side of the keyboard, and a PLC control panel is fixedly installed on the side surface of the lower frame.

[0014] This invention provides a fully automatic feather feeding device, which has the following beneficial effects:

[0015] 1. This fully automatic feather feeding equipment features a simple structure, high stability, flexible operation, and high adaptability. It can be integrated with production equipment in various feather processing steps to achieve automated production. Operators simply need to feed batches of loose goose and duck feathers into the feeding port, and the equipment will automatically complete feather sorting, conveying, and feeding. It can be connected to equipment in various feather production processes to achieve fully automated production.

[0016] 2. This fully automatic feather feeding equipment effectively improves existing production efficiency, reduces labor intensity, liberates productivity, reduces the enterprise's dependence on personnel, and reduces production costs. Attached Figure Description

[0017] Figure 1 This is an external schematic diagram of the automatic feather feeding device of the present invention;

[0018] Figure 2 This is a schematic diagram of the upper interior of the automatic feather feeding device of the present invention;

[0019] Figure 3 This is a schematic diagram of the interior left front of the automatic feather feeding device of the present invention;

[0020] Figure 4 This is a schematic diagram of the rear right side of the interior of the automatic feather feeding device of the present invention;

[0021] Figure 5 This is a schematic diagram of the feather return mechanism of the present invention;

[0022] Figure 6 This is a schematic diagram of the lifting and feeding mechanism of the present invention;

[0023] Figure 7 This is a schematic diagram of the feather handling mechanism of the present invention;

[0024] Figure 8 This is a schematic diagram of the feather combing mechanism of the present invention;

[0025] Figure 9 This is a schematic diagram of the automatic feather rotating gripping mechanism of the present invention;

[0026] Figure 10 This is a schematic diagram of the four-axis alternating transplanting mechanism of the present invention;

[0027] Figure 11 This is a schematic diagram of the camera image positioning mechanism of the present invention.

[0028] In the diagram: 1. Lower frame; 2. Profile frame; 3. Tri-color light; 4. Display screen; 5. Keyboard; 6. Mouse; 7. PLC control panel; 8. Electrical control box; 9. Speed ​​controller; 10. Solenoid valve; 11. Air source processor; 12. Elevator inlet; 13. Inclined elevator; 14. Feather sorting mechanism; 15. Elevator outlet; 16. Horizontal conveyor line; 17. Feather combing mechanism; 18. Guide block; 19. Lateral servo linear module; 20. Longitudinal servo linear module Group; 21. Automatic feather rotating gripping mechanism; 22. Discharge conveyor line; 23. Return conveyor line; 24. Return elevator; 25. Return discharge port; 26. Adjustable lower support of elevator; 27. Gantry support column; 28. Light source; 29. ​​AI camera; 30. Return discharge port; 31. Module bracket; 32. Optical axis; 33. Fixing base; 34. First geared motor; 35. First motor mounting plate; 36. Transmission shaft; 37. Transmission connecting plate; 38. 39. Moving rod; 40. Transmission slide plate; 41. Fixing ring; 42. Material feeding drive shaft; 43. Material feeding shaft; 44. Fixing plate; 45. First drive shaft support bearing seat; 46. Second geared motor; 47. Second motor mounting plate; 48. Transmission plate; 49. Transmission shaft column; 50. Material feeding shaft fixing ring; 51. Material feeding shaft rod; 52. Transmission shaft support plate; 53. Second drive shaft support bearing seat; 54. Transmission support shaft; 55. Servo motor; 56. Guide mounting plate; 57. Synchronous pulley; 58. Synchronous belt; 59. Linear guide rail; 60. Guide slide bracket; 61. Pneumatic rotary joint; 62. Hollow motor; 63. Pneumatic gripper; 64. Detection disc; 65. U-shaped photoelectric sensor; 66. Downward limit detection disc; 67. Upward limit detection disc; 68. Transmission gear plate; 69. Auxiliary bracket; 70. Auxiliary guide rail; 71. Fixing block; 72. Mounting strip; 73. Camera mounting bracket; 74. Camera adjustment fixing block; 75. Fixing shaft. Detailed Implementation

[0029] The embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of the invention.

[0030] In the description of this invention, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0031] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0032] Please see Figures 1 to 11 The present invention provides a technical solution: a fully automatic feather feeding device, including a lower frame 1, an electrical control box 8 installed directly below the lower frame 1 for installing the electrical components of the whole machine, a speed controller 9, a solenoid valve 10 and an air source processor 11 installed on the left side of the lower frame 1, the speed controller 9 is used to start and control the speed of all hoists and all conveyor lines of the equipment, and the solenoid valve 10 and the air source processor 11 are used to control the pneumatic components of the equipment.

[0033] In this embodiment, please refer to Figure 3 and Figure 10 The lower frame 1 is equipped with a gantry support column 27. Two sets of horizontal servo linear modules 19 are mounted on the gantry support column 27. A module bracket 31 is mounted on the horizontal servo linear module 19. A vertical servo linear module 20 is mounted on the module bracket 31. An automatic feather rotation gripping mechanism 21 is mounted on the vertical servo linear module 20. The horizontal servo linear module 19 can drive the automatic feather rotation gripping mechanism 21 to move left and right. The vertical servo linear module 20 can drive the automatic feather rotation gripping mechanism 21 to move back and forth. The automatic feather rotation gripping mechanism 21 can realize functions such as moving up and down to grip feathers and rotating at an angle.

[0034] In this embodiment, please refer to Figure 10 To ensure the stability of the module's movement, an auxiliary support 68 is installed on the other side of the module support 31, and an auxiliary guide rail 69 is installed on the auxiliary support 68. The auxiliary guide rail 69 is connected to the module support 31 to provide auxiliary support.

[0035] In this embodiment, please refer to Figure 4 and Figure 5Behind the gantry support column 27 is a discharge conveyor line 22, which transports the grabbed feathers to the process equipment required for production, realizing an independent automated production unit. Behind the discharge conveyor line 22 is a horizontal conveyor line 16, which is used for horizontal conveying of feathers. A feather combing mechanism 17 is installed on the horizontal conveyor line 16 for combing the conveyed feathers. Guide blocks 18 are installed on both sides of the horizontal conveyor line 16, which are used to automatically guide the feathers on both sides of the horizontal conveyor line 16 and move them towards the center of the horizontal conveyor line 16.

[0036] In this embodiment, please refer to Figure 5 The horizontal conveyor line 16 outlet connects to the return conveyor line 23. The return conveyor line 23 sends feathers that are not caught in time into the return inlet 30. The outlet of the return conveyor line 23 connects to the return inlet 30. The feathers fall onto the return elevator 24 through the return inlet 30. The return elevator 24 is installed after the horizontal conveyor line 16. The return elevator 24 lifts and conveys the feathers to the return discharge port 25. The feathers fall back onto the horizontal conveyor line 16 through the return discharge port 25. The return discharge port 25 connects to the horizontal conveyor line 16, allowing the feathers to repeat the above process, realizing the closed loop of feather return.

[0037] In this embodiment, please refer to Figure 2 The mechanism consists of a four-axis alternating transfer mechanism, a horizontal conveyor line 16, and a discharge conveyor line 22. The discharge conveyor line 22 is installed between the four-axis alternating transfer mechanism and the horizontal conveyor line 16. The four-axis alternating transfer mechanism grabs the feathers on the horizontal conveyor line 16, adjusts the angle, and places them on the discharge conveyor line 22. The feathers are then sent out through the discharge conveyor line 22.

[0038] In this embodiment, please refer to Figure 1 Above the lower frame 1, there is also a profile frame 2. Around the profile frame 2, there are tri-color lights 3, a display screen 4, a keyboard 5, a mouse 6, and a PLC control panel 7. The tri-color lights 3 are used to indicate the operating status and faults of the equipment. The display screen 4 is used to display various information of the visual inspection software, as well as the product information after inspection. The keyboard 5 and mouse 6 are used to modify various parameters of the software. The PLC control panel 7 is used to control the actions of the equipment and display various information of the equipment.

[0039] In this embodiment, please refer to Figure 1 and Figure 11 An AI camera 29 is installed inside the upper part of the profile frame 2. The AI ​​camera 29 is mounted on the camera mounting bracket 72. The camera mounting bracket 72 is mounted on the camera adjustment fixing block 73. The camera adjustment fixing block 73 is fixed on the fixing shaft 74. The fixing seat 33 locks the fixing shaft 74 onto the profile frame. The AI ​​camera 29 can be height adjusted according to the actual use.

[0040] In this embodiment, please refer to Figure 11 A light source 28 is installed around the AI ​​camera 29. The light source 28 is fixed on the light mounting strip 71. The light mounting strip 71 is connected to the fixing block 70 and locked on the optical axis 32. The optical axis 32 is fixed on the fixing seat 33. The fixing seat 33 is installed on the frame 2. The light source 28 is used to supplement the light of the AI ​​camera 29. The height of the light source 28 can be adjusted according to the actual situation.

[0041] In this embodiment, please refer to Figure 2 and Figure 6 The lower frame 1 has an adjustable lower support 26 for the elevator on the left side. An inclined elevator 13 is mounted on the adjustable lower support 26. The inclined elevator 13 has an elevator inlet 12 for feeding feathers. The inclined elevator 13 also has a feather sorting mechanism 14 for sorting feathers. The inclined elevator 13 has an elevator outlet 15 at the outlet. The elevator outlet 15 is connected to the horizontal conveyor line 16 and is used to transport feathers from the inclined elevator 13 to the horizontal conveyor line 16.

[0042] In this embodiment, please refer to Figure 7 On the right side of the feather processing mechanism 14, there is a first motor mounting plate 35, on which a first reduction motor 34 is mounted. The first reduction motor 34 drives the transmission shaft 36 to rotate. On the left side, there is a fixing plate 43, on which a first transmission shaft support bearing seat 44 is provided. The transmission shaft 36 rotates inside the first transmission shaft support bearing seat 44. The transmission shaft 36 drives the transmission connecting plates 37 on both sides to move. The transmission connecting plates 37 drive the material processing transmission shaft 41 to move via the transmission rod 38. Due to the constraint of the transmission slide plate 39, its range of motion is reduced to achieve the actual required movement trajectory.

[0043] In this embodiment, please refer to Figure 7 The two ends of the material feeding drive shaft 41 are locked onto the drive rod 38 by the fixing ring 40. Several material feeding shafts 42 are installed in the middle of the material feeding drive shaft 41. The material feeding shafts 42 are adjusted and locked by the locking screws installed on the material feeding drive shaft 41. The extension length of the material feeding shafts 42 can be adjusted and fixed according to the actual situation.

[0044] In this embodiment, please refer to Figure 8The feather preparation structure 14 includes a second motor mounting plate 46, on which a second reduction motor 45 is mounted. A transmission plate 47 is mounted on the shaft end of the second reduction motor 45. A bearing is mounted on the other side of the transmission plate 47. One end of the transmission shaft column 48 is fixed to the bearing mounted on the transmission plate 47. Several material handling shaft fixing rings 49 are mounted in the middle of the transmission shaft column 48. Material handling shaft rods 50 are mounted on the material handling shaft fixing rings 49. The material handling shaft rods 50 are locked by fastening screws on the material handling shaft fixing rings 49.

[0045] In this embodiment, please refer to Figure 8 The other end of the drive shaft column 48 is also equipped with a bearing, which is mounted on one side of the drive plate 47. The other side of the drive plate 47 is equipped with a drive support shaft 53, which is fixed on the second drive shaft support bearing seat 52. The second drive shaft support bearing seat 52 is assembled on the drive shaft support plate 51.

[0046] In this embodiment, please refer to Figure 8 The second reduction motor 45 drives the transmission plate 47 to rotate, and the transmission plate 47 drives the transmission shaft column 48 to rotate. Since the transmission shaft column 48 is equipped with bearings on both sides, the material handling shaft 50 is always in a downward state due to gravity when the transmission shaft column 48 is rotating.

[0047] In this embodiment, please refer to Figure 9 The automatic feather rotating gripping mechanism 21 includes a servo motor 54, which is mounted on a guide mounting plate 55. A synchronous pulley 56 is mounted on the shaft end of the servo motor 54, and a synchronous belt 57 is mounted on the synchronous pulley 56. The other end of the synchronous belt 57 is mounted on an idler wheel below the guide mounting plate 55. A U-shaped photoelectric sensor 64 is mounted above and below the guide mounting plate 55 to detect the limit signals of the vertical position.

[0048] In this embodiment, please refer to Figure 9 A linear guide rail 58 is also mounted on the guide mounting plate 55. A guide slide bracket 59 is mounted on the linear guide rail 58. An upward limit detection plate 66 is mounted above the guide slide bracket 59 to detect the upward position of the U-shaped photoelectric sensor 64. A downward limit detection plate 65 is mounted below the guide slide bracket 59 to detect the downward position of the U-shaped photoelectric sensor 64.

[0049] In this embodiment, please refer to Figure 9The servo motor 54 drives the synchronous belt 57 via the synchronous pulley 56. The synchronous belt 57 drives the guide slide bracket 59 to move up and down via the transmission toothed plate 67 and the linear guide rail 58. The guide slide bracket 59 drives the hollow motor 61. The hollow motor 61 is equipped with a pneumatic rotary joint 60 at its upper end. The hollow motor 61 drives the pneumatic gripper 62 to move up and down. The rotation of the hollow motor 61 drives the pneumatic gripper 62 to rotate. The limit positions of the up and down movement are provided to the U-shaped photoelectric sensor 64 through the limit detection plate, and then fed back to the PLC controller by the U-shaped photoelectric sensor 64. The origin position of the hollow motor 61 is provided to the U-shaped photoelectric sensor 64 by the detection disc 63, and then fed back to the PLC controller by the U-shaped photoelectric sensor 64.

[0050] The specific usage and function of this embodiment are as follows:

[0051] Manually, workers feed bags or boxes of loose feathers into the elevator inlet 12 according to its volume. The feathers are then lifted upwards by the inclined elevator 13. During this process, due to the weight of the accumulated feathers, the feathers gradually change from a dense, disordered, and irregularly stacked state to a sparse, disordered, and irregularly stacked state as they are conveyed upwards. When the feathers reach a certain height, they need to pass through the feather sorting mechanism 14. The feather sorting mechanism 14 sorts the feathers, making them into a regular shape and further thinning out any stacked feathers, allowing excess feathers to fall down and be conveyed again. This ensures that the stacked feathers gradually separate after passing through the feather sorting mechanism 14. When the feathers reach the elevator outlet 15... Feathers fall through the feed inlet 15 of the elevator. Due to the characteristics of the feathers and the height from which they fall, the feathers gradually detach during free fall, further thinning out the overlapping feathers. The fallen feathers fall onto the horizontal conveyor line 16, which then transports them to the feather combing mechanism 17 for further combing. This further thins out the overlapping feathers and makes them more regular in shape, separating the overlapping feathers. The overlapping feathers pass through this mechanism, allowing the feathers in contact with the horizontal conveyor line 16 to continue forward. After falling off, the overlapping feathers come into contact with the horizontal conveyor line 16 again and are transported forward once more. After passing through the feather combing mechanism 17, the feathers continue forward past the guide block 18. The guide block 18 guides the feathers from the two sides... The feathers are automatically guided to move in the center direction of the horizontal conveyor line 16. After passing the guide block 18, the feathers enter the visual inspection area of ​​the horizontal conveyor line 16. The visual inspection is performed by an AI camera 29. The AI ​​camera 29 is surrounded by light sources 28 for supplementary lighting. The height of the light sources 28 and the AI ​​camera 29 can be adjusted according to actual use. The AI ​​camera 29 detects the feathers in the inspection area and sends the detected position information and status information of the feathers to the PLC controller through instructions. The PLC controller sends instructions to the horizontal servo linear module 19, the vertical servo linear module 20, and the automatic feather rotation gripping mechanism 21. The two sets of linear modules drive the automatic feather rotation gripping mechanism 21 to grab the feathers, and then... The grasped feathers are lifted, and then the automatic feather-grabbing mechanism 21 adjusts the angle to the required position. Two sets of linear modules then drive the automatic feather-grabbing mechanism 21 to feed the grasped feathers into the discharge conveyor line 22. The feathers are then discharged through the discharge conveyor line 22, whose outlet can be connected to various process equipment to form independent automated production units according to production needs. Additionally, because the horizontal conveyor line 16 is in motion, feathers that the automatic feather-grabbing mechanism 21 fails to grasp will continue to be conveyed forward along the horizontal conveyor line 16 and fall onto the return conveyor line 23. The fallen feathers are then conveyed by the return conveyor line 23 to the return inlet 30, where they fall onto the return elevator 24.Feathers are lifted upwards by the return elevator 24 and fall to the return discharge port 25. From there, they fall again onto the horizontal conveyor line 16, where they are conveyed forward, repeating the processes of sorting, guiding, detecting, and gripping. This closed-loop return process prevents feathers from falling out due to insufficient gripping, ensuring that feathers are output in a single, orderly manner. The equipment repeats this cycle during operation.

[0052] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A fully automatic feather feeding device, comprising a lower frame (1), characterized in that: A profile frame (2) is fixedly installed on the upper surface of the lower frame (1). An electrical control box (8) is fixedly installed inside the lower frame (1). A speed controller (9) is fixedly installed on the left side surface of the lower frame (1). A solenoid valve (10) is provided on the side surface of the lower frame (1), and the solenoid valve (10) is located above the speed controller (9). An air source processor (11) is fixedly installed on the side surface of the lower frame (1). A gantry support column (27) is fixedly installed above the lower frame (1). (27) is equipped with two sets of horizontal servo linear modules (19), each horizontal servo linear module (19) is equipped with a module bracket (31), and an auxiliary bracket (68) is fixedly installed on the upper surface of the lower frame (1). An auxiliary guide rail (69) is fixedly installed on the upper end of the auxiliary bracket (68), and the module bracket (31) can slide on the surface of the auxiliary guide rail (69). A vertical servo linear module (20) is installed on the module bracket (31), and an automatic feather spinning mechanism is installed on the vertical servo linear module (20). A rotating gripping mechanism (21) is provided, and a discharge conveyor line (22) is provided on the side surface of the gantry support column (27); an adjustable lower support (26) for the elevator is provided on the side of the lower frame (1), and an inclined elevator (13) is fixedly installed on the upper end of the adjustable lower support (26). An elevator inlet (12) is fixedly installed on the left side of the upper surface of the inclined elevator (13), and a feather sorting mechanism (14) is installed on the side surface of the inclined elevator (13). The discharge end of the inclined elevator (13) is fixedly connected to a... The elevator discharge port (15) is provided; a horizontal conveyor line (16) is fixedly installed on the upper surface of the lower frame (1), a return conveyor line (23) is provided at the end of the horizontal conveyor line (16), a return elevator (24) is fixedly installed on the side surface of the horizontal conveyor line (16), a return feed port (30) is fixedly installed at the feed end of the return elevator (24), a return discharge port (25) is fixedly connected at the discharge end of the return elevator (24), and guide blocks (18) are installed on both sides of the horizontal conveyor line (16);A feather combing mechanism (17) is installed on the side of the horizontal conveyor line (16). The feather combing mechanism (17) includes a drive shaft support plate (51). A second drive shaft support bearing seat (52) is fixedly installed on the side surface of the drive shaft support plate (51). A drive support shaft (53) is provided on the side surface of the second drive shaft support bearing seat (52). A drive plate (47) is fixedly connected to the end of the drive support shaft (53). The side surface of the drive plate (47) is rotatably connected. A drive shaft column (48) is connected, and a feed shaft fixing ring (49) is fixedly installed on the surface of the drive shaft column (48). A feed shaft rod (50) is fixedly connected to the side surface of the feed shaft fixing ring (49). A second motor mounting plate (46) is provided on one side of the drive shaft support plate (51). A second geared motor (45) is fixedly installed on the side surface of the second motor mounting plate (46). The kinetic energy output end of the second geared motor (45) is fixedly connected to the drive support shaft (53).

2. The fully automatic feather feeding device according to claim 1, characterized in that: The feather handling mechanism (14) includes a first motor mounting plate (35), on which a first geared motor (34) is fixedly mounted. A transmission shaft (36) is fixedly connected to the kinetic energy output end of the first geared motor (34). A fixing plate (43) is provided on the side of the first motor mounting plate (35), and a first transmission shaft support bearing seat is provided on the side surface of the fixing plate (43). The transmission shaft (36) can rotate inside the first transmission shaft support bearing seat. A transmission slide plate (39) is rotatably mounted on the side surface of 43). A transmission connecting plate (37) is fixedly connected to the end of the transmission shaft (36). A transmission rod (38) is rotatably connected to the end of the transmission connecting plate (37). The end of the transmission slide plate (39) is rotatably connected to the transmission rod (38). A material handling transmission shaft (41) is rotatably mounted on the side of the transmission rod (38). A fixing ring (40) is provided at the end of the material handling transmission shaft (41). A material handling shaft (42) is provided on the surface of the material handling transmission shaft (41).

3. The fully automatic feather feeding device according to claim 1, characterized in that: The automatic feather rotating gripping mechanism (21) includes a guide mounting plate (55), a servo motor (54) is fixedly mounted on the side surface of the guide mounting plate (55), a synchronous pulley (56) is mounted on the shaft end of the servo motor (54), a synchronous belt (57) is mounted on the synchronous pulley (56), a transmission gear plate (67) is fixedly connected to the side surface of the synchronous belt (57), a linear guide rail (58) is fixedly mounted on the side surface of the guide mounting plate (55), a guide slide bracket (59) is slidably connected to the surface of the linear guide rail (58), and the guide slide bracket (59) and the transmission gear plate (67) are connected to each other. The guide slide bracket (59) is fixedly connected to the upper side surface with an upward limit detection piece (66) and the guide slide bracket (59) is fixedly connected to the lower side surface with a downward limit detection piece (65). The guide mounting plate (55) is equipped with U-shaped photoelectric sensors (64) at both the upper and lower ends. The guide slide bracket (59) is provided with a hollow motor (61) on its side. The hollow motor (61) is provided with a pneumatic rotary joint (60) at its upper end. The U-shaped photoelectric sensor (64) is provided with a detection disc (63) inside. The hollow motor (61) is equipped with a pneumatic gripper (62) at its front end.

4. The fully automatic feather feeding device according to claim 1, characterized in that: A profile frame (2) is fixedly installed on the upper surface of the lower frame (1). A fixing seat (33) is fixedly connected to the top surface of the profile frame (2). An optical axis (32) is fixedly installed on the bottom surface of the fixing seat (33). A fixing block (70) is fixedly installed on the bottom of the optical axis (32). An installation strip (71) is fixedly installed on the bottom of the fixing block (70). A light source (28) is fixedly installed on the bottom of the installation strip (71).

5. The fully automatic feather feeding device according to claim 4, characterized in that: A fixed shaft (74) is fixedly installed on the top of the profile frame (2), a camera adjustment fixing block (73) is fixedly installed on the side surface of the fixed shaft (74), a camera mounting bracket (72) is fixedly installed on the side surface of the camera adjustment fixing block (73), and an AI camera (29) is fixedly installed on the side surface of the camera mounting bracket (72).

6. The fully automatic feather feeding device according to claim 1, characterized in that: A tri-color light (3) is fixedly installed on the upper surface of the profile frame (2).

7. The fully automatic feather feeding device according to claim 1, characterized in that: A display screen (4) is fixedly installed on the side surface of the profile frame (2), a keyboard (5) is fixedly installed on the side surface of the profile frame (2), a mouse (6) is provided on the side of the keyboard (5), and a PLC control screen (7) is fixedly installed on the side surface of the lower frame (1).

Images