980mpa grade steel plate having ultra-low temperature toughness and method for manufacturing the same
By optimizing the composition and process of 980MPa grade steel plates, a tempered martensite + reverse austenite microstructure is formed, which solves the problem of insufficient toughness of ultra-high strength steel in low-temperature environments, achieves a match between high strength and low-temperature toughness, reduces the nickel content requirement, and is suitable for special equipment such as deep-sea submersibles.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- CHINA IRON & STEEL RESEARCH INSTITUTE GROUP CO LTD
- Filing Date
- 2024-01-29
- Publication Date
- 2026-07-10
AI Technical Summary
Existing ultra-high strength steels lack toughness at low temperatures and have excessive nickel content, resulting in poor cost-effectiveness and difficulty in maintaining stability under extreme service conditions.
By optimizing the steel plate composition and controlling the content and distribution of elements such as Ni, Mn, and Cu, and combining multi-stage rolling and heat treatment processes, a microstructure of tempered martensite with a small amount of reverse-transformed austenite is formed. Microalloying elements such as Nb, Al, and Ti are added to refine the grains. A two-phase region elemental partitioning heat treatment process is adopted to ensure the stability and quantity of reverse-transformed austenite.
It significantly improves the toughness and strength of steel plates in low-temperature environments, reduces the nickel content requirement, ensures good uniformity of steel plates over a wide thickness range, improves the stability of reverse-transformed austenite, hinders crack propagation, and achieves a balance between high strength and low-temperature toughness.
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Figure CN117867409B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of steel materials technology, and in particular to a 980MPa grade steel plate with ultra-low temperature toughness and its preparation method. Background Technology
[0002] my country's demand for energy gases has driven the rapid development of cryogenic engineering, requiring more steels for use in low-temperature and ultra-low-temperature environments. Low-temperature toughness is one of the key technical indicators of cryogenic steel. In some special operating conditions, such as deep-sea submersibles, steels with higher strength grades and requiring ultra-low-temperature toughness are also needed due to extreme service conditions. Especially when strength grades are significantly increased, low-temperature toughness becomes one of the main challenges in material preparation.
[0003] Nickel-containing low-temperature steel is the most commonly used type of low-temperature steel. As the Ni content increases, the service temperature of the steel decreases significantly. Considering the preciousness of nickel resources, how to make steel have better ultra-low temperature toughness and higher strength under the condition of using equivalent or lower nickel content, so that the steel can have better cost performance and structural weight reduction effect in low-temperature service environment, has become an urgent problem to be solved. Summary of the Invention
[0004] In view of the above, the present invention aims to provide a 980MPa grade steel plate with ultra-low temperature toughness and its preparation method, in order to solve the contradiction between insufficient toughness and excessive nickel content in existing ultra-high strength steels.
[0005] The objective of this invention is mainly achieved through the following technical solutions:
[0006] On one hand, the present invention provides a 980MPa grade steel plate with ultra-low temperature toughness. The composition of the 980MPa grade steel plate with ultra-low temperature toughness, by mass percentage, includes: C: 0.09% to 0.18%, Si: 0.02% to 0.18%, Mn: 0.85% to 1.85%, P: ≤0.009%, S: ≤0.003%, Cr: 0.50% to 1.25%, Mo: 0.42% to 0.75%, Ni: 6.15% to 7.35%, Cu: 0.95% to 2.55%, V: 0.04% to 0.12%, Nb: 0.008% to 0.035%, Al: 0.018% to 0.036%, Ti: 0.008% to 0.022%, with the balance being Fe and other unavoidable impurities.
[0007] Furthermore, the Ni, Mn, and Cu contents in the 980MPa grade steel plate with ultra-low temperature toughness also satisfy the following condition with respect to the plate thickness t: 100Ni + 67Cu + 50Mn ≥ 6.55 + 0.12t 1 / 2 Where Ni, Mn, and Cu refer to the mass percentage of the elements, and t is expressed in mm.
[0008] Furthermore, in the 980MPa grade steel plate with ultra-low temperature toughness, Ni+Cu>7.25%, where Ni and Cu refer to the mass percentage of the elements.
[0009] Furthermore, the Mn, Cr, and Mo contents in the 980MPa grade steel plate with ultra-low temperature toughness satisfy the following relationship with the plate thickness t: 333Mn+216Cr+300Mo>4.45+1.1(t / 50)+0.22(t / 50) 2 Where Mn, Cr, and Mo refer to the mass percentage of the elements, and t is expressed in mm.
[0010] Furthermore, the composition of the 980MPa grade steel plate with ultra-low temperature toughness, by mass percentage, includes: C: 0.09%–0.14%, Si: 0.02%–0.15%, Mn: 0.85%–1.60%, P: ≤0.005%, S: ≤0.0015%, Cr: 0.52%–1.15%, Mo: 0.45%–0.70%, Ni: 6.20%–7.15%, Cu: 0.95%–2.15%, V: 0.045%–0.11%, Nb: 0.01%–0.03%, Al: 0.018%–0.03%, Ti: 0.008%–0.02%, with the balance being Fe and other unavoidable impurities.
[0011] Furthermore, the matrix structure of the 980MPa grade steel plate with ultra-low temperature toughness is tempered martensite with a small amount of reverse-transformed austenite, and the effective grain size is 1.65~2.25μm.
[0012] Furthermore, the volume percentage of reverse-transformed austenite is 5.5%–18%, and the equivalent diameter of reverse-transformed austenite is 6–20 nm.
[0013] Furthermore, the element M(RA) content in the reverse-transformed austenite has the following characteristics: Ni(RA) = 1.5–2.4Ni, Mn(RA) = 1.5–3.0Mn, Cu(RA) = 1.8–3.0Cu, and C(RA) > 0.35%.
[0014] The present invention also provides a method for preparing the above-mentioned 980MPa grade steel plate with ultra-low temperature toughness, comprising the following steps:
[0015] Step 1: Homogenize the steel billet;
[0016] Step 2: Two-stage controlled rolling is adopted;
[0017] Step 3: After rolling, the steel plate is immersed in water for accelerated cooling, with a cooling rate of not less than 5℃ / s;
[0018] Step 4: Perform heat treatment on the steel plate, which includes quenching and tempering.
[0019] Furthermore, quenching includes single quenching or single quenching plus two-phase quenching, with the single quenching temperature being 50-150℃ higher than Ac3.
[0020] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0021] a) The 980MPa grade steel plate with ultra-low temperature toughness of this invention, based on nickel as the main toughening element, incorporates austenite-forming elements such as Ni, Mn, and Cu in combination with C content to provide austenitizing stabilizing chemical factors. Combined with a corresponding two-phase partitioning heat treatment process, this lays the raw material foundation for obtaining beneficial quantities and distributions of reverse-transformed austenite. This invention discovers the elemental equivalent relationship of Ni, Mn, and Cu, which plays a crucial role in maintaining austenite stabilization across different thickness ranges. The minimum content inequality of Ni, Mn, and Cu in this invention is an important compositional basis for obtaining steel plates with different strength grades and ultra-low temperature toughness. Under the same grade conditions, the greater the steel plate thickness, the higher the required Ni, Mn, and Cu content. Simultaneously, this invention also discovers the elemental equivalent relationship between Mn, Cr, and Mo and thickness, which plays a crucial role in maintaining the hardenability of steel across different thickness ranges. This invention significantly increases the hardenability of steel without significantly increasing costs. It can stably obtain a full low-temperature transformation microstructure of tempered martensite + a small amount of reverse-transformed austenite within a wide range of thickness specifications. The high-temperature transformed granular bainite, which has a significant deteriorating effect on low-temperature toughness, is avoided throughout the entire thickness section range, resulting in a stable increase in the strength of the steel and good cross-sectional uniformity.
[0022] (b) The addition of microalloying elements such as Nb, Al, and Ti to the 980MPa grade steel plate with ultra-low temperature toughness of this invention interacts with interstitial elements such as C and N to precipitate TiN, Nb(CN), and AlN. These elements can suppress the growth of austenite grain size and refine the original austenite grains during rolling heating, TMCP rolling, and heat treatment reheating, respectively. Compared with the prior art, this invention utilizes a combination of multiple types, scales, and distributions of dispersed precipitates. TiN particles are mainly distributed in the range of 10–100 nm with an average particle size of approximately 27 nm; Nb(CN) particles are mainly distributed in the range of 5–50 nm with an average particle size of approximately 16 nm; and AlN particles are mainly distributed in the range of 3–15 nm with an average particle size of approximately 6 nm. This multi-stage comprehensive suppression ensures that the original austenite grain size of the final product is stabilized in a fine range of 7.5–11 μm, resulting in a fine final-state original austenite grain size. The fine austenite grain size is also one of the fundamental sources of the excellent ultra-low temperature toughness achieved in this invention.
[0023] c) The 980MPa grade steel plate with ultra-low temperature toughness of the present invention ensures that the content (RA%) of reverse austenite in the steel plate is 5.5% to 18% and the equivalent diameter (DRA) of reverse austenite is 6 to 20 nm through precise control of composition and matching with appropriate heat treatment processes. The quantity and distribution of reverse austenite are significantly increased. On the other hand, the element enrichment degree of reverse austenite is significantly increased. Compared with the element content of the matrix, the average Ni content in the enriched region can reach 1.5 to 2.4 times that of the matrix, the Mn content is 1.5 to 3.0 times that of the matrix, and the Cu content in the enriched region is also 1.8 to 3.0 times that of the matrix, further improving the stability level of reverse austenite. Compared with the prior art, the volume content of reverse austenite in the steel plate of the present invention is increased, the size is reduced, the quantity is significantly increased, and the stability is significantly improved. It effectively hinders the crack tip propagation rate under impact loads at low temperatures and improves the low temperature toughness of the steel.
[0024] d) In the preparation method of the 980MPa grade steel plate with ultra-low temperature toughness of the present invention, a two-phase region elemental distribution heat treatment process is adopted, namely, one-time quenching + two-phase region elemental distribution quenching + tempering. The one-time quenching heating process completely austenitizes the steel, and the quenching yields a lath martensite structure with high dislocation density and a small amount of retained austenite. During the two-phase region two-time quenching heating process, a mixture of tempered martensite and austenite is formed, and an element-enriched region is formed at the austenite position of the two phases. This element-enriched region has the following characteristics: 1) The refinement of the original austenite in the previous process makes the enriched region small and dispersed; 2) The composition of austenite-stabilizing elements such as Ni, Mn, Cu, and C significantly improves the austenite stability of the element-enriched region. After tempering again, the elements in the element-enriched region are redistributed again, and the element enrichment degree is higher in a smaller area, resulting in a more stable reverse-transformed austenite.
[0025] e) The 980MPa grade steel plate of the present invention, possessing ultra-low temperature toughness, exhibits excellent strength and low-temperature toughness. For example, the steel plate's room temperature properties are: yield strength above 980MPa (e.g., 1005–1075MPa), tensile strength above 1020MPa (e.g., 1045–1120MPa), yield-to-tensile ratio not exceeding 0.97, and elongation above 20% (e.g., 20.5%–25.5%); -80℃ low-temperature impact energy above 120J (e.g., 155–230J); and the ductile-brittle transition temperature (FATT50) at 50% fiber content of the impact fracture surface below -120℃, for example, -125 to -196℃. Compared with conventional technologies, the steel plate of the present invention has a higher toughness level, better strength-toughness matching and stability, requires lower nickel content, and can stably produce products with a larger maximum thickness.
[0026] Other features and advantages of the invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of the invention may be realized and obtained by means of what is particularly pointed out in the written description and the accompanying drawings. Attached Figure Description
[0027] The accompanying drawings are for illustrative purposes only and are not intended to limit the scope of the invention.
[0028] Figure 1 The temperature-impact energy curve for Example 3;
[0029] Figure 2 The microstructure of Example 1 (1 / 2 section position). Detailed Implementation
[0030] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, which form part of the present invention and, together with the embodiments of the present invention, serve to illustrate the principles of the present invention.
[0031] This invention provides a 980MPa grade steel plate with ultra-low temperature toughness. The composition of the above-mentioned 980MPa grade steel plate with ultra-low temperature toughness, by mass percentage, includes: C: 0.09%~0.18%, Si: 0.02%~0.18%, Mn: 0.85%~1.85%, P: ≤0.009%, S: ≤0.003%, Cr: 0.50%~1.25%, Mo: 0.42%~0.75%, Ni: 6.15%~7.35%, Cu: 0.95%~2.55%, V: 0.04%~0.12%, Nb: 0.008%~0.035%, Al: 0.018%~0.036%, Ti: 0.008%~0.022%, with the balance being Fe and other unavoidable impurities.
[0032] Specifically, the thickness t of the aforementioned 980MPa grade steel plate with ultra-low temperature toughness is 10-150mm.
[0033] The following details the function and dosage selection of the components contained in this invention:
[0034] Ni: Among the various elements added to low-temperature steel, Ni is the most important. Ni is a non-carbide-forming element; it does not form carbides. With increasing Ni content, the Ar3 phase transformation temperature decreases upon cooling, and the stability of austenite improves. When the Ni content is sufficiently high, even at liquid nitrogen temperatures of -196°C, the γ→α transformation does not occur, resulting in a single-phase austenitic structure. Ni is the most important alloying element in reversible austenite, and its enrichment in reversible austenite is the main source of stability. However, excessively high Ni content is not only uneconomical but also impairs weldability and other processing properties. While achieving good low-temperature toughness, the amount of Ni added should be controlled as much as possible to improve the distribution and utilization efficiency of Ni in each phase. Considering all factors, the Ni content in this invention is controlled at 6.15%–7.35%.
[0035] Carbon (C) is essential for increasing strength, but it also reduces the toughness and weldability of materials and increases the ductile-brittle transition temperature. In low-temperature steels, C can accumulate in the reverse-transformed austenite, improving the stability of austenite, reducing the C content in the matrix, and improving the toughness and plasticity of the steel matrix. The higher the strength grade of the low-temperature steel, the more appropriate it is necessary to increase the C content in the steel. Taking all factors into consideration, the C content is controlled at 0.09% to 0.18% in this invention.
[0036] Silicon (Si): As a deoxidizing element and a solid solution strengthening element, silicon can improve the strength of steel. However, when the silicon content exceeds 0.4%, it reduces the low-temperature toughness and weldability of the steel. Therefore, for low-temperature steel, the Si content should be controlled below 0.38%, and ideally below 0.25%. Taking all factors into consideration, this invention controls the Si content to be between 0.02% and 0.18%.
[0037] Mn: Manganese is an essential element for ensuring the strength and toughness of steel. It not only delays the high-temperature phase transformation time and lowers the phase transformation temperature, improving the hardenability of steel, but also plays a crucial role in this invention by enriching in the reverse-transformed austenite, enhancing its stability, and thus improving the toughness of the steel. The Mn content can be controlled at different levels to achieve different ultra-low temperature toughness requirements. Considering all factors, the Mn content in this invention is controlled at 0.85%–1.85%.
[0038] Cu: Copper is a non-carbide-forming element and plays a beneficial role in at least three aspects in this invention. Firstly, Cu dissolves in supercooled austenite, improving the hardenability of the steel. Secondly, Cu, in combination with elements such as Ni, Mn, and C, enhances the stability of the reverse-transformed austenite; Cu is an important component of the reverse-transformed austenite in the steel of this invention. Thirdly, Cu can also precipitate during aging in martensite, thereby strengthening the steel through precipitation. Under different strength levels and low-temperature toughness requirements, the performance requirements can be achieved by adjusting the amount of Cu added. Considering all factors, the Cu content is controlled at 0.95%–2.55% in this invention.
[0039] Cr: Chromium is an effective element for improving hardenability, especially in thick plates. Adding Cr shifts the phase transformation curve of the steel to the right, inhibiting high-temperature phase transformation. The greater the thickness, the higher the required Cr content. Considering all factors, the Cr content in this invention is controlled at 0.50%–1.25%.
[0040] Mo: Molybdenum is also an important element for improving hardenability, and its hardenability effect is even higher than that of Cr. Adding Mo to thick and extra-thick plates causes a strong rightward shift in the phase transformation curve of the steel, especially when combined with Cr to ensure good cross-sectional uniformity in thick and even extra-thick plates. Taking all factors into consideration, the Mo content in this invention is controlled at 0.42%–0.75%.
[0041] Vanadium (V) is an important supplementary element for improving cross-sectional uniformity in extra-thick plates. VC precipitation can improve the differences in grain size and microstructure between the core and other locations of the steel plate. Taking all factors into consideration, the V content is controlled at 0.04%–0.12% in this invention.
[0042] Niobium (Nb) is added to inhibit austenite recrystallization during steel rolling, causing the austenite to flatten during rolling and increasing the area of deformed austenite. Simultaneously, fine Nb(CN) particles precipitate during rolling, inhibiting austenite grain growth during rolling and post-rolling cooling, thus refining the grain size. Therefore, considering all factors, the Nb content in this invention should be controlled at a level of 0.008% to 0.035%.
[0043] Al: The addition of aluminum promotes the precipitation of the AlN second phase. Fine AlN particles precipitate during the reheating process of heat treatment, preventing the growth of austenite grains during heat treatment and refining the grain size. Therefore, considering all factors, the Al content in this invention should be controlled at a level of 0.018% to 0.036%.
[0044] Ti: The addition of trace amounts of titanium, combined with nitrogen, forms TiN precipitates. The precipitation temperature is controlled within the range of 1250–1350°C to prevent excessive particle growth due to excessively high precipitation temperatures. This inhibits excessive austenite growth during the pre-rolling heating process, providing a basis for microstructure refinement in subsequent rolling and heat treatment. Therefore, considering all factors, the Ti content in this invention should be controlled at a level of 0.008%–0.022%.
[0045] Phosphorus (P) is an impurity element in steel that can impair the toughness of steel plates and weld heat-affected zones, especially reducing the steel's low-temperature toughness. Therefore, the P content should be controlled below 0.009%, and ideally below 0.005% where conditions permit.
[0046] Sulfur is an impurity element in steel that can form sulfide inclusions, becoming crack initiation sites. Therefore, the sulfur content should be controlled below 0.003%, and ideally below 0.0015%.
[0047] Specifically, the contents of Ni, Mn, Cu, Cr, and Mo in the aforementioned 980MPa grade steel plate with ultra-low temperature toughness also satisfy the following condition with respect to the plate thickness t: 100Ni + 67Cu + 50Mn ≥ 6.55 + 0.12t 1 / 2 ,333Mn+216Cr+300Mo>4.45+1.1(t / 50)+0.22(t / 50) 2 And Ni+Cu>7.25%, where Ni, Mn, Cu, Cr, and Mo refer to the mass percentage of the elements, and t is in mm.
[0048] Specifically, the composition of the aforementioned 980MPa grade steel plate with ultra-low temperature toughness, by mass percentage, includes: C: 0.09%–0.14%, Si: 0.02%–0.15%, Mn: 0.85%–1.60%, P: ≤0.005%, S: ≤0.0015%, Cr: 0.52%–1.15%, Mo: 0.45%–0.70%, Ni: 6.20%–7.15%, Cu: 0.95%–2.15%, V: 0.045%–0.11%, Nb: 0.01%–0.03%, Al: 0.018%–0.03%, Ti: 0.008%–0.02%, with the balance being Fe and other unavoidable impurities. The steel plate thickness t is 36–130 mm.
[0049] Specifically, the matrix structure of the 980MPa grade steel plate with ultra-low temperature toughness is tempered martensite (which can be referred to as tempered M) plus a small amount of reverse-transformed austenite, with an effective grain size of 1.65 to 2.25 μm and a standard deviation of ≤0.18 μm; the original austenite grain size is 7.5 to 11 μm and a standard deviation of ≤0.35 μm.
[0050] Specifically, the volume percentage (RA%) of reverse-transformed austenite is 5.5% to 18%, and the equivalent diameter (DRA) of reverse-transformed austenite is 6 to 20 nm.
[0051] Specifically, the element M(RA) content in the reverse austenite of the aforementioned 980MPa grade steel plate with ultra-low temperature toughness has the following characteristics: Ni(RA) = 1.5~2.4Ni, Mn(RA) = 1.5~3.0Mn, Cu(RA) = 1.8~3.0Cu, C(RA) > 0.35%.
[0052] Specifically, the microstructure of the aforementioned 980MPa grade steel plate with ultra-low temperature toughness includes multiple types, scales, and distributions of dispersed precipitates. The precipitates mainly include TiN, Nb(CN), and AlN. TiN particles are mainly distributed in the range of 10–100 nm with an average particle size of about 27 nm, Nb(CN) particles are mainly distributed in the range of 5–50 nm with an average particle size of about 16 nm, and AlN particles are mainly distributed in the range of 3–15 nm with an average particle size of about 6 nm. The content of TiN precipitates is about 0.013%–0.020%, the content of AlN precipitates is about 0.011%–0.016%, and the content of Nb(CN) precipitates is about 0.032%–0.045%.
[0053] Specifically, the ductile-brittle transition temperature (FATT50) of the impact section of the aforementioned 980MPa grade steel plate with ultra-low temperature toughness at 50% fiber content is related to the volume percentage of reverse-transformed austenite (RA%) and the equivalent diameter (DRA) as follows: FATT50 = a0 - 100 a1(RA%) + a2(DRA) 3 / 2 Where RA% is the volume percentage, DRA is in nm, a0 = -95, a1: 5.5~7.0, a2: 0.2~0.4.
[0054] Specifically, the ductile-brittle transition temperature (FATT50) of the impact section with 50% fiber content of the aforementioned 980MPa grade steel plate with ultra-low temperature toughness is below -120℃, for example -125 to -196℃.
[0055] Specifically, the room temperature properties of the aforementioned 980MPa grade steel plate with ultra-low temperature toughness are as follows: yield strength above 980MPa (e.g., 995~1075MPa), tensile strength above 1020MPa (e.g., 1045~1100MPa), yield-to-tensile ratio not higher than 0.97 (e.g., 0.94~0.97), and elongation above 20% (e.g., 20.5%~25.5%). Specifically, the aforementioned 980MPa grade steel plate with ultra-low temperature toughness has an impact energy of above 150J at -80℃ (e.g., 155~220J) and an impact energy of above 130J at -120℃ (e.g., 131~180J).
[0056] On the other hand, the present invention also provides a method for preparing the above-mentioned 980MPa grade steel plate with ultra-low temperature toughness, comprising the following steps:
[0057] Step 1: Heat the steel billet to 1080-1160℃ and keep it at that temperature to ensure uniformity;
[0058] Step 2: Two-stage controlled rolling is adopted;
[0059] Step 3: After rolling, the steel plate is immersed in water for accelerated cooling, with a cooling rate of not less than 5℃ / s;
[0060] Step 4: Perform heat treatment on the steel plate, including quenching and tempering.
[0061] Specifically, in step 2 above, the rolling temperature range for the first stage is 950–1060℃, and the rolling temperature range for the second stage is 790–850℃.
[0062] Specifically, in step 4 above, quenching includes single quenching or single quenching plus two-phase quenching.
[0063] Specifically, in step 4 above, the quenching temperature is 50-150℃ higher than Ac3. When two-phase quenching is used, the two-phase quenching temperature is in the range of (a*Ac3+b*Ac1), where b=0.2-0.5, a=1-b, and the tempering temperature is Ac1-(50-150)℃.
[0064] Specifically, in step 4 above, the primary quenching temperature is 810–890℃, and when two-phase quenching is used, the two-phase quenching temperature is 690–780℃.
[0065] Specifically, in step 4 above, the quenching and holding time is generally 2 to 3 minutes per minute.
[0066] Specifically, in step 4 above, in order to further increase the element enrichment effect and achieve the stabilization and enhancement of reverse austenite, the tempering can be done more than once. When the tempering is done twice, the first tempering temperature is lower than the second tempering temperature.
[0067] Specifically, in step 4 above, when the tempering is performed twice, the first tempering temperature is Ac1-(100~150)℃, and the second tempering temperature is Ac1-(50~100)℃.
[0068] Specifically, in step 4 above, when tempering is performed once, the tempering holding time is 4 to 6 min / mm; when tempering is performed twice in stages, the holding time for the first tempering is 2 to 4 min / mm, and the holding time for the second tempering is 4 to 6 min / mm.
[0069] Specifically, in step 4 above, the quantity, distribution, and element enrichment effect of reversible austenite are further enhanced through stepwise tempering. The principle is to first stimulate element enrichment and migration dynamics through short-duration low-temperature tempering, increasing the nucleation rate of reversible austenite, and then create kinetic enrichment conditions through long-duration tempering at relatively high temperatures. This achieves stronger kinetic enrichment capabilities and effects in each reversible austenite region, further optimizing the volume fraction, quantity, distribution, and element enrichment degree of reversible austenite.
[0070] Compared with existing technologies, the 980MPa grade steel plate with ultra-low temperature toughness of the present invention, in addition to the hardenability provided by elements such as Ni, Mn, and Cu, also incorporates small amounts of elements such as Cr, Mo, V, and Nb in its composition design. This significantly increases the hardenability of the steel without significantly increasing costs, allowing for a stable low-temperature transformation microstructure of tempered martensite with a small amount of reverse-transformed austenite across a wide range of thicknesses. The high-temperature transformation granular bainite, which significantly deteriorates low-temperature toughness, is avoided across the entire thickness cross-section, resulting in a stable increase in steel strength and good cross-sectional uniformity. Furthermore, the addition of an appropriate amount of Cu in this invention has at least three beneficial effects: Cu dissolves in supercooled austenite, improving the hardenability of the steel; Cu, in combination with elements such as Ni, Mn, and C, improves the stability of the reverse-transformed austenite; and Cu precipitates during aging in martensite, enhancing the strength of the steel through precipitation strengthening.
[0071] The addition of microalloying elements such as Nb, Al, and Ti to the 980MPa grade steel plate with ultra-low temperature toughness of this invention interacts with interstitial elements such as C and N to precipitate TiN, Nb(CN), and AlN. These elements can suppress the growth of austenite grain size and refine the original austenite grains during rolling heating, TMCP rolling, and heat treatment reheating, respectively. Compared with the prior art, this invention utilizes a combination of multiple types, scales, and distributions of dispersed precipitates. TiN particles are mainly distributed in the range of 10–100 nm with an average particle size of approximately 27 nm; Nb(CN) particles are mainly distributed in the range of 5–50 nm with an average particle size of approximately 16 nm; and AlN particles are mainly distributed in the range of 3–15 nm with an average particle size of approximately 6 nm. This multi-stage comprehensive suppression ensures that the original austenite grain size of the final product is stabilized in a fine range of 7.5–11 μm, resulting in a fine final-state original austenite grain size. This fine austenite grain size is also one of the fundamental sources of the excellent ultra-low temperature toughness achieved in this invention.
[0072] The 980MPa grade steel plate with ultra-low temperature toughness of the present invention ensures that the content (RA%) of reverse austenite in the steel plate is 5.5% to 18% and the equivalent diameter (DRA) of reverse austenite is 6 to 20 nm through precise control of composition and matching with appropriate heat treatment process. The amount of reverse austenite is significantly increased and the distribution is optimized. On the other hand, the element enrichment degree of reverse austenite is significantly increased. Compared with the element content of the matrix, the average Ni content in the enriched region can reach 1.5 to 2.4 times that of the matrix, for example, 1.6 to 2.2 times; the Mn content is 1.5 to 3.0 times that of the matrix, for example, 1.8 to 2.5 times; and the Cu content in the enriched region also reaches 1.8 to 3.0 times that of the matrix, for example, 1.8 to 2.9 times; further improving the stability level of reverse austenite. Compared with the prior art, the steel plate of the present invention has increased volume content of reverse-transformed austenite, reduced size, significantly increased quantity, and significantly improved stability, effectively hindering the crack tip propagation rate under impact load at low temperature and improving the low temperature toughness of the steel.
[0073] In the preparation method of the 980MPa grade steel plate with ultra-low temperature toughness of the present invention, a two-phase region elemental distribution heat treatment process can be adopted, namely, one-time quenching + two-phase region elemental distribution quenching + tempering. The first quenching heating process completely austenitizes the steel, and the quenching yields a lath martensite structure with high dislocation density and a small amount of retained austenite. During the second quenching heating process in the two-phase region, a mixture of tempered martensite and austenite is formed, and an element-enriched region is formed at the austenite position of the two phases. This element-enriched region has the following characteristics: 1) The refinement of the original austenite in the previous process makes the enriched region small and dispersed; 2) The composition of austenite-stabilizing elements such as Ni, Mn, Cu, and C significantly improves the austenite stability of the element-enriched region. After tempering again, the elements in the element-enriched region are redistributed again, and the element enrichment degree is higher in a smaller area, resulting in a more stable reverse-transformed austenite.
[0074] The 980MPa grade steel plate of the present invention has excellent strength and low-temperature toughness.
[0075] Examples 1-3
[0076] The advantages of precise control over the composition and process parameters of the steel plate of the present invention will be demonstrated below with specific embodiments.
[0077] Examples 1-3 of the present invention provide a 980MPa grade steel plate with ultra-low temperature toughness and its preparation method. The chemical composition of the steel plates in Examples 1-3 is shown in Table 1.
[0078] The preparation method of Example 1 includes:
[0079] Step 1, Heating: Heat the steel billet to 1150℃ and maintain the temperature to ensure uniformity;
[0080] Step 2, Rolling: Two-stage rolling (TMCP) is performed: the first stage rolling is at 1050-970℃, with an average reduction of about 15% per pass; the second stage rolling is at 850-800℃, with a deformation of about 15% in the large deformation passes.
[0081] Step 3, Cooling: The steel plate is immersed in water to accelerate cooling, with an average cooling rate of 20℃ / s;
[0082] Step 4, Heat treatment: The steel plate is austenitized at 870℃, held at that temperature for 1.5 hours, and then water-cooled after being taken out of the furnace; then heated at 770℃, held at that temperature for 1.5 hours, and water-cooled after being taken out of the furnace; finally, it is held at 600℃ for 3 hours, and then air-cooled after being taken out of the furnace to obtain the steel plate.
[0083] The steel plate obtained in Example 1 has a thickness of 36 mm.
[0084] The preparation method of Example 2 includes:
[0085] Step 1, Heating: Heat the steel billet to 1100℃ and maintain the temperature to ensure uniformity;
[0086] Step 2, Rolling: Perform two-stage rolling (TMCP): the first stage rolling is at 1050-950℃, with an average reduction of about 15% per pass; the second stage rolling is at 850-800℃, with a deformation of about 15% in the large deformation passes.
[0087] Step 3, Cooling: The steel plate is immersed in water to accelerate cooling, with an average cooling rate of 15℃ / s;
[0088] Step 4, Heat treatment: The steel plate is austenitized at 850℃, held at that temperature for 3.5 hours, and then water-cooled after being removed from the furnace; it is then held at 600℃ for 6 hours and air-cooled after being removed from the furnace.
[0089] The steel plate obtained in Example 2 has a thickness of 75 mm.
[0090] The preparation method of Example 3 includes:
[0091] Step 1, Heating: Heat the steel billet to 1150℃ and maintain the temperature to ensure uniformity;
[0092] Step 2, Rolling: Two-stage rolling (TMCP) is performed: the first stage rolling is at 1050-980℃, with an average reduction of about 15% per pass; the second stage rolling is at 850-810℃, with a deformation of about 15% in the large deformation passes.
[0093] Step 3, Cooling: The steel plate is immersed in water to accelerate cooling, with an average cooling rate of 5℃ / s;
[0094] Step 4, Heat treatment: The steel plate is austenitized at 840℃, held for 4.5 hours, and then water-cooled after being taken out of the furnace; then heated at 710℃, held for 4.5 hours, and water-cooled after being taken out of the furnace; the first tempering is carried out at 550℃ for 6 hours, and air-cooled after being taken out of the furnace; the second tempering is carried out at 590℃ for 10 hours, and air-cooled after being taken out of the furnace.
[0095] The steel plate obtained in Example 3 has a thickness of 130 mm.
[0096] The heat treatment process parameters for Examples 1-3 are shown in Table 2 below.
[0097] Figure 1 The temperature-impact energy curve for Example 3 is shown below. Figure 2 The microstructure of Example 1 (1 / 2 section position).
[0098] The low-temperature impact properties of Examples 1-3 are shown in Table 3, the tensile properties test results are shown in Table 4, and the microstructure (all taken at 1 / 4 of the thickness section) is shown in Table 5.
[0099] Table 1 Chemical composition, wt%
[0100]
[0101] Table 2 Process Parameters
[0102]
[0103] Table 3. Results of Low Temperature Impact Performance Test
[0104]
[0105] Table 4 Tensile property test results
[0106]
[0107] Table 5 Microstructure of Steel
[0108]
[0109] As shown in Tables 3 and 4, Examples 1-3 of the present invention all achieved good low-temperature toughness levels, with impact energy exceeding 150 J at -80℃ and exceeding 130 J at -120℃. The ductile-brittle transition temperature (FATT50) was also lower than that at -120℃. Figure 1 (This is the temperature-impact energy curve for Example 3). The differences in strength, impact energy, and ductile-brittle transition temperature at the 1 / 4 and 1 / 2 positions of the thickness section are not significant, and good cross-sectional uniformity can be observed even when the thickness reaches 130 mm.
[0110] As shown in Table 5 above, the good mechanical properties of Examples 1-3 are matched by the refined microstructure and favorable reverse austenite configuration. The microstructure of Example 1 is shown in [Table 5]. Figure 2 The microstructures of Examples 1-3 were all tempered martensite with a small amount of reverse-transformed austenite. No incompletely quenched granular bainite was observed. The microstructure was significantly segmented and refined, with very small effective grain size, reaching below 2.25 μm. The original austenite grain size was also below 11 μm.
[0111] Further analysis was conducted on the elemental enrichment of the reverse-transformed austenite in the embodiments. Samples from Example 3 were used, and high-resolution transmission electron microscopy was employed to detect the elemental enrichment of the reverse-transformed austenite. The results showed that Ni, Mn, and Cu elements were enriched to a certain extent in different regions of the reverse-transformed austenite. This enrichment level is the source and basis of the stability of the reverse-transformed austenite, and also the design source of the good low-temperature toughness of this invention.
[0112] Table 6. Element enrichment of reverse-transformed austenite (Example 3)
[0113]
[0114]
[0115] As can be seen from the above analysis, the 980MPa grade steel plate with ultra-low temperature toughness of the present invention has a higher toughness level, better strength-toughness matching and stability, requires a lower nickel content, and can stably produce products with a larger limit thickness. It can not only be used for pressure vessels for cryogenic gases, but also for ultra-high strength, ultra-low temperature toughness extra-thick steel plates for equipment such as deep-sea submersibles under some special working conditions.
[0116] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any changes or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in the present invention should be included within the scope of protection of the present invention.
Claims
1. A 980MPa grade steel plate with ultra-low temperature toughness, characterized in that, The composition of the 980MPa grade steel plate with ultra-low temperature toughness, by mass percentage, includes: C: 0.09%~0.18%, Si: 0.02%~0.18%, Mn: 0.85%~1.85%, P: ≤0.009%, S: ≤0.003%, Cr: 0.50%~1.25%, Mo: 0.42%~0.75%, Ni: 6.15%~7.35%, Cu: 0.95%~2.55%, V: 0.04%~0.12%, Nb: 0.008%~0.035%, Al: 0.018%~0.036%, Ti: 0.008%~0.022%, with the balance being Fe and other unavoidable impurities; The content of Ni, Mn, and Cu in the 980MPa grade steel plate with ultra-low temperature toughness also satisfies the following condition in relation to the thickness t of the steel plate: 100Ni + 67Cu + 50Mn ≥ 6.55 + 0.12t 1 / 2 Where Ni, Mn, and Cu refer to the mass percentage of the elements, and t is expressed in mm. The content of Mn, Cr, and Mo in the 980MPa grade steel plate with ultra-low temperature toughness satisfies the following relationship with the thickness t of the steel plate: 333Mn + 216Cr + 300Mo > 4.45 + 1.1(t / 50) + 0.22(t / 50) 2 Where Mn, Cr, and Mo refer to the mass percentage of the elements, and t is expressed in mm.
2. The 980MPa grade steel plate with ultra-low temperature toughness according to claim 1, characterized in that, In the 980MPa grade steel plate with ultra-low temperature toughness, Ni+Cu>7.25%, where Ni and Cu refer to the mass percentage of the elements.
3. The 980MPa grade steel plate with ultra-low temperature toughness according to claim 1, characterized in that, The composition of the 980MPa grade steel plate with ultra-low temperature toughness, by mass percentage, includes: C: 0.09%~0.14%, Si: 0.02%~0.15%, Mn: 0.85%~1.60%, P: ≤0.005%, S: ≤0.0015%, Cr: 0.52%~1.15%, Mo: 0.45%~0.70%, Ni: 6.20%~7.15%, Cu: 0.95%~2.15%, V: 0.045%~0.11%, Nb: 0.01%~0.03%, Al: 0.018%~0.03%, Ti: 0.008%~0.02%, with the balance being Fe and other unavoidable impurities.
4. The 980MPa grade steel plate with ultra-low temperature toughness according to claim 1, characterized in that, The matrix structure of the 980MPa grade steel plate with ultra-low temperature toughness is tempered martensite with a small amount of reverse-transformed austenite, and the effective grain size is 1.65~2.25μm.
5. The 980MPa grade steel plate with ultra-low temperature toughness according to claim 4, characterized in that, The volume percentage of the reverse-transformed austenite is 5.5% to 18%, and the equivalent diameter of the reverse-transformed austenite is 6 to 20 nm.
6. The 980MPa grade steel plate with ultra-low temperature toughness according to claim 4, characterized in that, The element M content in the reverse-transformed austenite has the following characteristics: the element Ni content in the reverse-transformed austenite is 1.5 to 2.4 times the Ni content in the steel plate, the element Mn content in the reverse-transformed austenite is 1.5 to 3.0 times the Mn content in the steel plate, the element Cu content in the reverse-transformed austenite is 1.8 to 3.0 times the Cu content in the steel plate, and the element C content in the reverse-transformed austenite is >0.35%.
7. A method for preparing a 980MPa grade steel plate with ultra-low temperature toughness as described in any one of claims 1 to 6, characterized in that, Includes the following steps: Step 1: Homogenize the steel billet; Step 2: Two-stage controlled rolling is adopted; Step 3: After rolling, the steel plate is immersed in water for accelerated cooling, with a cooling rate of not less than 5℃ / s; Step 4: Perform heat treatment on the steel plate, which includes quenching and tempering.
8. The preparation method according to claim 7, characterized in that, In step 4, the quenching includes single quenching or single quenching plus two-phase quenching, and the single quenching temperature is 50~150℃ above Ac3.