A green tea making process and a rolling device thereof
By designing an automatic cleaning and kneading device, the problem of low efficiency of manual kneading in green tea processing was solved. It realizes the automatic cleaning of residual tea leaves, reduces labor intensity and cost, and improves efficiency.
Patent Information
- Application Number
- CN202410247132.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-05
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2044-03-05
AI Technical Summary
In existing green tea processing techniques, the rolling step relies on manual operation, which is labor-intensive and inefficient, making it difficult to meet the needs of rapid development.
Design a kneading device, including a kneading disc, a kneading cylinder, a sealing cover, and a lifting component, which reduces the labor intensity of operators and improves efficiency by automatically cleaning residual tea leaves from the kneading disc.
Without affecting the quality of green tea, the automatic cleaning of residual tea leaves from the kneading disc reduces labor intensity and costs while improving kneading efficiency.
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Figure CN117882786B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of tea making, in particular to a green tea making process and a rolling device thereof. BACKGROUND
[0002] Green tea is a kind of tea that is not fermented, and it is the most widely consumed tea in China. It is characterized by clear soup and green leaves. Tea is called "health liquid" and "soul drink" in the UK. It is known as "national drink" in China. Modern scientific research has confirmed that tea indeed contains biochemical components closely related to human health. Tea not only has the pharmacological effects of refreshing the mind, clearing the heart, removing heat, resolving phlegm, reducing fat, clearing the heart, detoxifying, refreshing, refreshing, reducing fire, improving eyesight, and stopping diarrhea, but also has certain pharmacological effects on modern diseases such as radiation disease, cardiovascular and cerebrovascular disease, and cancer. The main components of tea with pharmacological effects are tea polyphenols, caffeine, lipopolysaccharide, and tea amino acid.
[0003] The existing processing technology of green tea is various, but most of them are processed by manual technology, which not only has high labor intensity, but also has low working efficiency. In particular, in the rolling step, the tea leaves need to be rolled by artificial force, so it cannot meet the needs of the rapid development of society. SUMMARY
[0004] The present application relates to the technical field of tea making, in particular to a green tea making process and a rolling device thereof.
[0005] To achieve the above-mentioned application purposes, the present application adopts the following technical solutions:
[0006] The present application provides a green tea making process, which comprises the following steps:
[0007] S1 picking: picking standard adopts one bud and one leaf for picking, does not pinch, does not pick rainwater leaves, diseased leaves, purple bud leaves and stripped bud bracts; picking is placed in clean bamboo baskets, bamboo baskets, not tightly pressed, not placed in cloth bags and plastic bags;
[0008] S2 selection: the picked fresh leaves are selected to be uniform and consistent in length, and the fresh leaves must be "head to head" through the hall, and fish leaves, old leaves, tender seeds, "robbery marks" and other impurities are removed;
[0009] S3 withering: the selected and picked fresh leaves are thinly spread on a clean and odorless bamboo tray or wooden board in a cool and shady room for 4-5h;
[0010] S4 high-temperature fixation: the fresh leaves in S3 are placed in a burning and frying pan for frying, wherein the leaf quantity is 800-1000g, the pan temperature is 180-200℃, and the fresh leaves are taken out when they are soft, slightly lose luster, slightly sticky, and have a slight fragrance;
[0011] S5 Rubbing and shaping: pour the fresh leaves after fixation into the rubbing device for rubbing and shaping, heat during the rubbing process, heat at 65-75℃, time 10-15 minutes;
[0012] S6 Dry over low fire: put the rubbed tea leaves into the mulberry paper and dry over low fire until dry, rub and dry during the drying process, temperature 40-50℃, when the degree is that the tea leaves have a touch, then take out the pot;
[0013] S7 Re-fire and aroma: let the fried tea leaves stand for 8-10 hours, then re-fire and aroma after the moisture of the tea leaves is uniform, and green tea is obtained.
[0014] Further, the rubbing and shaping is divided into three steps, the first step is light pressure and slow rubbing, the cover height is just in contact with the tea leaves, the rubbing speed is 15 revolutions per minute, and the rubbing time is 10 minutes; the second step is heavy pressure and fast rubbing, the cover is lowered by 25%, the rubbing speed is 35 revolutions per minute, and the rubbing time is 20 minutes; the third step is light pressure and slow rubbing, the cover returns to the initial state, the speed is 20 revolutions per minute, and the shaking and rubbing time is 2 minutes.
[0015] A rubbing device applied to the above green tea making process, comprising a rubbing disc, a rubbing cylinder movably arranged on the rubbing disc, a driving assembly for driving the rubbing cylinder to rotate around the central axis of the rubbing disc, a sealing cover movably fitted in the rubbing cylinder, and a lifting assembly for driving the sealing cover to move;
[0016] The rubbing disc comprises a rubbing disc and a surrounding plate assembly, the rubbing disc and the surrounding plate assembly jointly form a rubbing groove in the shape of a column, a central outlet is formed in the rubbing disc, a blocking cover assembly is arranged at the outlet, and a heating module is arranged in the rubbing disc;
[0017] The surrounding plate assembly comprises a positioning ring, a rotating ring, and a plurality of arc-shaped rubbing strips, the cross section of the positioning ring is in the shape of U, the rotating ring is sealingly and rotatably arranged on the inner side of the positioning ring, so that the positioning ring and the rotating ring jointly form a ring-shaped air duct, the plurality of arc-shaped rubbing strips are fixed on the inner side of the rotating ring in the circumferential direction, the outer side of the rotating ring is provided with wind baffles adapted to the ring-shaped air duct corresponding to the arc-shaped rubbing strips, and the rotating ring is uniformly provided with air injection holes between adjacent wind baffles, the surrounding plate assembly further comprises an air injection component, the air injection component has an air inlet pipe tangential to the positioning ring and in communication with the ring-shaped air duct, and the air inlet direction of the air inlet pipe is opposite to the rotating direction of the rubbing cylinder, and the surrounding plate assembly further comprises a limiting component for locking the rotating ring when the rubbing cylinder rotates.
[0018] Further, the positioning ring is fixed relative to the rotating ring with respect to the rubbing disc.
[0019] Further, the rubbing disc is provided with a stopping station corresponding to the communication position of the air inlet pipe and the ring-shaped air duct.
[0020] Further, the air injection hole is inclined towards the inner arc surface of the arc-shaped twisted strip.
[0021] Further, the air inlet pipe penetrates through the outer side surface of the positioning ring, the air inlet pipe has an air inlet section, a communication section and a blocking section, the communication section has a coinciding area coinciding with the annular air duct and a non-coinciding area located at one side of the annular air duct, the limiting component comprises a locking block slidingly arranged in the blocking section, a connecting rod slidingly arranged in the non-coinciding area and a blocking plate arranged in the air inlet section, two ends of the connecting rod are connected with the locking block and the blocking plate respectively, the cross section of the blocking plate is smaller than the inner diameter of the air inlet section, a return spring is arranged between the end of the locking block away from the connecting rod and one end of the blocking section, and when the return spring is in a normal state, the end of the locking block close to the connecting rod extends into the coinciding area.
[0022] Further, the lifting assembly comprises a telescopic guide component and a driving component, the telescopic guide component comprises a guide cylinder fixedly arranged at one side of the twisting cylinder and a sliding column slidingly fitted in the guide cylinder, the sliding column is fixedly connected with the sealing cover through an L-shaped connecting piece, and the driving component is used for driving the sliding column to axially slide in the guide cylinder.
[0023] Further, the inner side wall of the guide cylinder is uniformly provided with guide grooves in the circumferential direction, the guide grooves comprise vertical sections and arc-shaped sections connected with the top ends of the vertical sections, the sliding column is provided with protruding blocks slidingly fitted in the guide grooves, and the driving component comprises a sliding block rotationally connected with the top end of the sliding column and a driving structure driving the sliding block to axially move.
[0024] Compared with the prior art, the above one or more technical solutions have the following beneficial effects:
[0025] The present application improves the structure of the rubbing disc, can automatically clean the residual tea leaves on the rubbing disc after rubbing and twisting, reduces the labor intensity of the operator, improves the rubbing efficiency and reduces the tea rubbing cost without affecting the effect of green tea rubbing.
[0026] It should be understood that the above general description and the following detailed description are only exemplary and explanatory, and cannot limit the present application. BRIEF DESCRIPTION OF DRAWINGS
[0027] The drawings accompanying the specification of the present application form a part thereof, serve to provide further understanding of the present application, and together with the exemplary embodiments of the present application and their description serve to explain the present application, and do not constitute improper limitations on the present application.
[0028] Figure 1 is the first state structure schematic diagram of the present application;
[0029] Figure 2 is a second state structure schematic diagram of the present application;
[0030] Figure 3 is a first perspective structure schematic diagram of the rubbing and twisting disc of the present application;
[0031] Figure 4 is a second perspective structure schematic diagram of the rubbing and twisting disc of the present application;
[0032] Figure 5 is a split structure schematic diagram of the rubbing and twisting disc of the present application;
[0033] Figure 6 is a front view structure schematic diagram of the present application;
[0034] Figure 7 is an A-A direction structure schematic diagram of Figure 6 ;
[0035] Figure 8 is a simplified schematic diagram of the gas flow direction of the tea leaf cleaning of the present application;
[0036] Figure 9 is a bottom view structure schematic diagram of the present application;
[0037] Figure 10 is a B-B direction structure schematic diagram of Figure 9 ;
[0038] Figure 11 is a split structure schematic diagram of the telescopic guide component of the present application.
[0039] In the figure:
[0040] 100, rubbing and twisting disc; 110, rubbing and twisting disc plate; 120, surrounding plate assembly; 121, positioning ring; 122, rotating ring; 123, arc-shaped rubbing and twisting strip; 124, ring-shaped air duct; 125, wind baffle; 126, air injection hole; 127, air inlet pipe; 1271, air inlet section; 1272, communication section; 12721, overlapping area; 12722, non-overlapping area; 1273, blocking section; 128, locking block; 129, connecting rod; 1210, blocking plate; 1211, return spring; 130, rubbing and twisting groove; 140, discharge port; 150, blocking cover assembly; 151, hinged seat; 152, rotating shaft; 153, blocking plate; 154, stepping motor; 160, stopping station;
[0041] 200, rubbing and twisting cylinder; 300, driving assembly; 400, sealing cover;
[0042] 500, lifting assembly; 510, telescopic guide component; 511, guide cylinder; 512, sliding column; 513, L-shaped connecting piece; 514, guide groove; 5141, vertical section; 5142, arc section; 515, protruding block; 520, driving component; 521, sliding block; 522, driving structure. DETAILED DESCRIPTION
[0043] In order to make the personnel in the technical field better understand the scheme of the present application, the technical scheme in the embodiments of the present application will be clearly and completely described below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor should belong to the scope of protection of the present application.
[0044] Embodiment 1, the present application provides a green tea making process, comprising the following steps:
[0045] S1 picking: picking standard adopts one bud one leaf for picking, does not pinch, does not pick rainwater leaf, diseased leaf, purple bud leaf and stripped bud; picking is placed in clean bamboo basket, bamboo basket, does not press tightly, does not use cloth bag and plastic bag to hold;
[0046] S2 selection: the fresh leaves picked down are selected to be neat and uniform in length, and the fresh leaves must be "head to head" through the hall, and the fish leaves, old leaves, tender seeds, "rob mark" and other sundries are removed;
[0047] S3 withering: the fresh leaves selected and picked should be thinly spread <2.5 cm on the clean and odorless bamboo tray or wooden board in the indoor cool place, and the time is 4 h;
[0048] S4 high-temperature fixation: the fresh leaves in S3 are put into a burning and frying pan for frying, wherein the leaf quantity is 800 g, the pan temperature is 180 DEG C, and the fresh leaves are taken out when the degree is soft, slightly loses luster, slightly sticky, and the initial fragrance is generated;
[0049] S5 rubbing and shaping: the fresh leaves after fixation are poured into a rubbing and shaping device for rubbing and shaping, and heating is carried out during the rubbing and shaping process, the heating temperature is 65 DEG C, and the time is 15 minutes;
[0050] S6 slow fire drying: the rubbed and shaped tea leaves are placed on the mulberry paper and dried by slow fire, the tea leaves are rubbed and baked during the drying process, the temperature is 40 DEG C, and the degree is that the tea leaves have a touch, and then the pan is taken out;
[0051] S7 re-fire and fragrance extraction: the fried tea leaves are placed for 8 hours, and then re-fire and fragrance extraction are carried out after the moisture of the tea stems and leaves is uniform, and the green tea is obtained.
[0052] In specific embodiments, in step S3, the rolling and twisting is divided into three steps, the first step is light pressure and slow rolling, the pressure cover height is just in contact with the tea leaves, the rolling and twisting speed is 15 revolutions per minute, and the rolling and twisting time is 10 minutes; the second step is heavy pressure and fast rolling, the pressure cover is lowered by 25%, the rolling and twisting speed is 35 revolutions per minute, and the rolling and twisting time is 20 minutes; the third step is light pressure and slow rolling, the pressure cover is restored to the initial state, the speed is 20 revolutions per minute, and the shaking and light rolling is 2 minutes.
[0053] In an embodiment, the present application provides a green tea making process, comprising the following steps:
[0054] S1 picking: picking standard adopts one bud and one leaf for picking, does not pinch, does not pick rainwater leaves, diseased leaves, purple bud leaves and stripped bud bracts; picking is placed in clean bamboo baskets, bamboo baskets, not tightly pressed, not placed in cloth bags and plastic bags;
[0055] S2 selection: the picked fresh leaves are selected to be uniform in length, uniform and consistent, and the fresh leaves must be "head to head" through the hall, and fish leaves, old leaves, tender seeds, "steal marks" and other impurities are removed;
[0056] S3 withering: the selected and picked fresh leaves should be thinly spread <2.5 cm on a clean and odorless bamboo tray or wooden board in a cool indoor place for 5 hours;
[0057] S4 high-temperature fixation: the fresh leaves in S3 are placed in a frying pan for frying, wherein the leaf quantity is 000g, the pan temperature is 200℃, and the fresh leaves are taken out when they are soft, slightly lose luster, slightly sticky, and have a slight aroma;
[0058] S5 rolling and shaping: the fixed fresh leaves are poured into a rolling and twisting device for rolling and twisting, and heating is performed during the rolling and twisting process, the heating temperature is 75℃, and the time is 10 minutes;
[0059] S6 gentle drying: the rolled and twisted tea leaves are placed on a mulberry paper and dried with gentle fire until they are dry, the tea leaves are lightly rolled and baked during the drying process, the temperature is 50℃, and the tea leaves are taken out when they have a touch;
[0060] S7 re-fire and aroma extraction: the fried tea leaves are placed for 10 hours, and then re-fire and aroma extraction are performed after the moisture of the tea leaves is uniform, and the green tea is obtained.
[0061] Please refer to Figures 1-11The application also provides a rolling device applied to the green tea production process, which comprises a rolling disc 100, a rolling cylinder 200 movably arranged on the top of the rolling disc 100, a driving assembly 300 for driving the rolling cylinder 200 to rotate around the central axis of the rolling disc 100, a sealing cover 400 movably arranged in the rolling cylinder 200, and a lifting assembly 500 for driving the sealing cover 400 to move. In use, after the sealing cover 400 moves downward to contact the tea leaves in the rolling cylinder 200 under the driving of the lifting assembly 500, the driving assembly 300 is started, and the rolling cylinder 200 rotates on the rolling disc 100 along the central axis thereof under the driving of the driving assembly 300 to roll and twist the tea leaves. The above detailed process and principle are conventional technologies, and thus will not be described in detail here.
[0062] Although the tea leaves can be automatically discharged from the center of the rolling disc 100 during the movement of the rolling cylinder 200 after the rolling and twisting is completed, the tea leaves adhered to the rolling disc 100 during the rolling and twisting process cannot be completely cleaned by the movement of the rolling cylinder 200, and if the tea leaves on the rolling disc 100 are not cleaned, different quality tea leaves will be present in the next rolling and twisting process, and if the tea leaves of different varieties are rolled and twisted twice, the taste will be conflicted. In the conventional technology, the tea leaves on the rolling disc 100 are manually cleaned, which can solve the problem, but in the automatic production process of the green tea in a flow line, the manual cleaning increases the labor intensity of the operators, reduces the rolling and twisting efficiency, and increases the rolling and twisting cost of the tea leaves.
[0063] Therefore, the rolling disc 100 is improved in structure in the technical solution, the residual tea leaves on the rolling disc 100 can be automatically cleaned after the rolling and twisting is completed, the labor intensity of the operators is reduced, the rolling and twisting efficiency is improved, and the rolling and twisting cost of the tea leaves is reduced without affecting the rolling and twisting effect of the green tea. Figures 3-4 As shown in the figure, the rolling disc 100 comprises a rolling disc 110 and a surrounding plate assembly 120, the rolling disc 110 and the surrounding plate assembly 120 jointly form a rolling groove 130 in the shape of a column, a discharge port 140 is arranged at the center of the rolling disc 110, a blocking cover assembly 150 is arranged at the discharge port 140, and a heating module is arranged in the rolling disc 110. During the rolling and twisting process, the discharge port 140 is blocked by the blocking cover assembly 150, the rolling cylinder 200 drives the tea leaves to move in the rolling groove 130 during the rotation to perform the rolling and twisting operation, and after the rolling and twisting is completed, the blocking cover assembly 150 unblocks the discharge port, and at this time, the tea leaves are discharged from the discharge port 140 during the rotation of the rolling cylinder 200.
[0064] Specifically, as shown in the figure, the rolling disc 100 comprises a rolling disc 110 and a surrounding plate assembly 120, the rolling disc 110 and the surrounding plate assembly 120 jointly form a rolling groove 130 in the shape of a column, a discharge port 140 is arranged at the center of the rolling disc 110, a blocking cover assembly 150 is arranged at the discharge port 140, and a heating module is arranged in the rolling disc 110. During the rolling and twisting process, the discharge port 140 is blocked by the blocking cover assembly 150, the rolling cylinder 200 drives the tea leaves to move in the rolling groove 130 during the rotation to perform the rolling and twisting operation, and after the rolling and twisting is completed, the blocking cover assembly 150 unblocks the discharge port, and at this time, the tea leaves are discharged from the discharge port 140 during the rotation of the rolling cylinder 200. Figure 4As shown, the blocking cover assembly 150 can include a hinged seat 151 fixed on one side of the discharge port 140, a rotating shaft 152 rotatably arranged in the hinged seat 151, a blocking plate 153 arranged on the rotating shaft 152, and a stepping motor 154 for driving the rotating shaft 152 to rotate. The blocking plate 153 can be driven to rotate around the rotating shaft 152 by the stepping motor 154 to block the discharge port 140 during the rolling process, so as to avoid tea from falling out of the rolling groove 130, and the blocking of the discharge port 140 can be released after the rolling is completed, so as to facilitate the discharge of tea.
[0065] Further, as shown in Figure 5 , Figure 7 As shown, the surrounding plate assembly 120 includes a positioning ring 121, a rotating ring 122, and a plurality of arc-shaped rolling strips 123. The cross section of the positioning ring 121 is U-shaped, the rotating ring 122 is sealingly and rotatably arranged on the inner side of the positioning ring 121, so that the annular air duct 124 is formed between the positioning ring 121 and the rotating ring 122. The plurality of arc-shaped rolling strips 123 are uniformly fixed on the inner side of the rotating ring 122 in the circumferential direction. The outer side of the rotating ring 122 is provided with wind baffles 125 corresponding to the arc-shaped rolling strips 123 and adapted to the annular air duct 124. The rotating ring 122 is uniformly provided with air injection holes 126 between adjacent wind baffles 125. The surrounding plate assembly 120 further includes an air injection component. The air injection component has an air inlet pipe 127 tangent to the positioning ring 121 and in communication with the annular air duct 124. The air inlet direction of the air inlet pipe 127 is opposite to the rotating direction of the rolling cylinder 200. The surrounding plate assembly 120 further includes a limiting component for locking the rotating ring 122 when the rolling cylinder 200 rotates. The limiting component can lock the rotating ring 122 during the rolling process to avoid the rotation of the rotating ring 122, which affects the rolling effect of tea. At this time, the arc-shaped rolling strips 123 are equivalent to being fixed on the top of the rolling plate, and thus the tea in the rolling cylinder 200 can rub against the arc-shaped rolling strips 123 when the rolling cylinder 200 rotates, to complete the rolling work of tea. When the rolling is completed, the limiting component can unlock the rotating ring 122. At this time, the arc-shaped rolling strips 123 are equivalent to cleaning strips arranged on the top of the rolling plate. As shown in Figure 8 When the air injection component injects air into the annular air duct 124 through the air inlet pipe 127, the gas can rotate the rotating ring 122 by impacting on the wind baffles 125, and thus rotate the plurality of arc-shaped rolling strips 123 on the rolling plate around the central axis thereof, to clean the top of the rolling plate. On the other hand, the gas is discharged from the air injection holes 126 after entering the annular air duct 124. Since the gas discharged from the air injection holes 126 flows towards the center of the rolling plate, the airflow can move the tea scraped by the arc-shaped rolling strips 123 towards the center of the rolling plate, so as to be discharged from the discharge port 140, to realize the effect of automatically cleaning the residual tea.
[0066] It is worth mentioning that in the specific embodiment, the arc-shaped rubbing strip 123 is the same as the arc-shaped rubbing strip 123 on the rubbing disc 100 in the conventional technology, the air inlet direction of the air inlet pipe 127 is opposite to the rotating direction of the rubbing cylinder 200, and the arc-shaped rubbing strip 123 can push the tea leaves at the top of the rubbing plate to the center during rotation to make the tea leaves discharged from the discharge port 140.
[0067] In the specific embodiment, the positioning ring 121 is fixed relative to the rotating ring 122.
[0068] In order to improve the cleaning effect of the tea leaves remaining on the rubbing disc 100, in the specific embodiment, the gas introduced into the annular air channel by the air injection component through the air inlet pipe 127 is high-pressure gas. Specifically, the air pump connected to the air inlet pipe 127 can inject gas into the air inlet pipe 127, but considering that the impact force of high-pressure gas is large, the tea leaves can be blown out of the rubbing groove 130. Further, as shown in Figure 1 and Figure 8 The rubbing disc 110 has a stopping station 160, which corresponds to the air injection hole 126 and the annular air channel 124. After rubbing is completed, the rubbing cylinder 200 can be moved to the stopping station 160. Due to the arrangement of the air baffle 125, most of the gas introduced into the annular air channel by the air inlet pipe 127 is discharged from the air injection hole 126, that is, the air pressure of the gas discharged from the air injection hole 126 near the stopping station 160 is large. However, at this time, the rubbing cylinder 200 is in the stopping station 160, and the rubbing cylinder 200 can form an air baffle to prevent the tea leaves from being blown out of the rubbing groove 130.
[0069] Further, the air injection hole 126 is inclinedly arranged towards the inner arc surface of the arc-shaped rubbing strip 123.
[0070] As shown in Figure 7As shown in the specific embodiment, the air inlet pipe 127 penetrates the outer side of the positioning ring 121, the air inlet pipe 127 has an air inlet section 1271, a communication section 1272, and a blocking section 1273, the communication section 1272 has a coinciding area 12721 coinciding with the annular air duct 124 and a non-coinciding area 12722 located at one side of the annular air duct 124, the limiting component includes a locking block 128 slidingly arranged in the blocking section 1273, a connecting rod 129 slidingly arranged in the non-coinciding area 12722, and a blocking plate 1210 arranged in the air inlet section 1271, two ends of the connecting rod 129 are connected with the locking block 128 and the blocking plate 1210 respectively, the cross section of the blocking plate 1210 is smaller than the inner diameter of the air inlet section 1271, a reset spring 1211 is arranged between the end of the locking block 128 far away from the connecting rod 129 and one end of the blocking section 1273, and when the reset spring 1211 is in a normal state, the end of the locking block 128 close to the connecting rod 129 extends into the coinciding part.
[0071] As shown in the specific embodiment, Figure 7 As shown in the specific embodiment, during the rolling process, the first driving device drives the rolling cylinder 200 to rotate counterclockwise on the rolling disc 100, during the process, the tea in the rolling cylinder 200 rubs against the arc-shaped rolling strip 123 to generate an acting force on the rotating ring 122 to make the rotating ring 122 rotate counterclockwise, but during the process, the reset spring 1211 is in a normal state, the end of the locking block 128 close to the connecting rod 129 extends into the coinciding part, and the wind deflector 125 of the rotating ring 122 cannot rotate due to the blocking of the end of the locking block 128, that is, the rotating ring 122 is locked at this time, after the rolling is completed, the air injection component injects high-pressure gas into the air inlet pipe 127, the gas first flows in the air inlet section 1271 of the air inlet pipe 127 and impacts on the blocking plate 1210, the blocking plate 1210 moves towards the sliding part through the impact of the gas, the blocking plate 1210 and the locking block 128 are connected through the connecting rod 129, and then the locking block 128 also moves towards the blocking section 1273, so that the end of the locking block 128 moves out of the coinciding area 12721 of the sliding section, at this time, the wind deflector 125 can normally move in the annular air duct 124, and then the rotating ring 122 is automatically unlocked, the rotating ring 122 can automatically adapt to and meet different actual needs in the rolling process only by the air injection of the air injection component and the non-air injection.
[0072] In the specific embodiment, as shown in the specific embodiment, Figures 10-11As shown, the lifting assembly 500 comprises a telescopic guide component 510 and a driving component 520, the telescopic guide component 510 comprises a guide cylinder 511 fixedly fitted on one side of the rubbing cylinder 200 and a sliding column 512 slidably fitted in the guide cylinder 511, the sliding column 512 is fixedly connected with the sealing cover 400 through an L-shaped connecting piece 513, and the driving component 520 is used for driving the sliding column 512 to axially slide in the guide cylinder 511.
[0073] Further, the inner side wall of the guide cylinder 511 is uniformly provided with a guide groove 514 in the circumferential direction, the guide groove 514 comprises a vertical section 5141 and an arc-shaped section 5142 connected at the top end of the vertical section 5141, the sliding column 512 is provided with a protrusion 515 slidably fitted in the guide groove 514, and the driving component 520 comprises a sliding block 521 rotationally connected with the top end of the sliding column 512 and a driving structure 522 used for driving the sliding block 521 to axially move. Based on the above design, when the driving structure 522 drives the sliding block 521 to axially move, the sliding block 521 drives the sliding column 512 to axially move in the guide cylinder 511, in the rubbing process, the protrusion 515 of the sliding column 512 slides in the vertical section 5141 of the guide groove 514, in this process, the sliding column 512 can only axially move to drive the sealing cover 400 to axially move, when the rubbing is completed, the driving structure 522 drives the sliding block 521 to move upwards, and then the sealing cover 400 is driven by the sliding column 512 to move upwards in the rubbing cylinder 200, when the sealing cover 400 moves out of the rubbing cylinder 200, at this time, the protrusion 515 of the sliding column 512 just enters the arc-shaped section 5142 of the guide groove 514, at this time, as the sliding column 512 continues to move upwards, the sliding column 512 rotates in the circumferential direction during the upward movement, and then the sealing cover 400 is driven to move to one side of the rubbing cylinder 200 around the central axis of the sliding shaft, so as to facilitate the tea leaves to enter the rubbing cylinder 200.
[0074] Specifically, the driving structure 522 can comprise a hydraulic telescopic cylinder or an electric telescopic cylinder, in the embodiment, the driving structure 522 comprises a screw rod threadedly matched with the sliding block 521 and a motor used for driving the screw rod to rotate.
[0075] The above is only the preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, any person skilled in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A rolling device for green tea making process, comprising a rolling disc, a rolling cylinder movably arranged on the rolling disc, a driving assembly for driving the rolling cylinder to rotate around a central axis of the rolling disc, a sealing cover movably fitted in the rolling cylinder, and a lifting assembly for driving the sealing cover to move. characterized in that The rolling disc comprises a rolling disc plate and a surrounding plate assembly, and the rolling disc plate and the surrounding plate assembly jointly form a rolling groove in a column shape, the center of the rolling disc plate is provided with a discharging port, and a sealing cover assembly is arranged at the discharging port, and a heating module is arranged in the rolling disc plate. The surrounding plate assembly comprises a positioning ring, a rotating ring and a plurality of arc-shaped rolling strips, the cross section of the positioning ring is in a U shape, the rotating ring is sealingly and rotatably arranged on the inner side of the positioning ring, so that the positioning ring and the rotating ring jointly form an annular air duct, the plurality of arc-shaped rolling strips are uniformly fixed on the inner side of the rotating ring in the circumferential direction, the outer side of the rotating ring is provided with a wind baffle adapted to the annular air duct corresponding to the arc-shaped rolling strips, and a plurality of air injection holes are uniformly arranged on the rotating ring between adjacent wind baffles, the surrounding plate assembly further comprises an air injection component, the air injection component has an air inlet pipe tangent to the positioning ring and in communication with the annular air duct, and the air inlet direction of the air inlet pipe is opposite to the rotating direction of the rolling cylinder, and the surrounding plate assembly further comprises a limiting component for locking the rotating ring when the rolling cylinder rotates. The positioning ring is fixed relative to the rotating ring with respect to the rolling disc plate. The air inlet pipe penetrates the outer side of the positioning ring, the air inlet pipe has an air inlet section, a communication section and a blocking section, the communication section has a coincident area coinciding with the annular air duct and a non-coincident area on one side of the annular air duct, the limiting component comprises a locking block slidingly arranged in the blocking section, a connecting rod slidingly arranged in the non-coincident area, and a blocking plate arranged in the air inlet section, the two ends of the connecting rod are connected with the locking block and the blocking plate respectively, the cross section of the blocking plate is smaller than the inner diameter of the air inlet section, a return spring is arranged between the end of the locking block away from the connecting rod and one end of the blocking section, and when the return spring is in a normal state, the end of the locking block close to the connecting rod extends into the coincident area.
2. A twisting device according to claim 1, characterised in that The rolling disc plate has a stopping station corresponding to the communication position of the air inlet pipe and the annular air duct.
3. A twisting device according to claim 1, characterized in that The air injection holes are inclinedly arranged towards the inner arc surface of the arc-shaped rolling strips.
4. The twisting device of claim 1, wherein The lifting assembly comprises a telescopic guide component and a driving component, the telescopic guide component comprises a guide cylinder fixedly arranged on one side of the rolling cylinder and a sliding column slidingly fitted in the guide cylinder, the sliding column is fixedly connected with the sealing cover through an L-shaped connecting piece, and the driving component is used for driving the sliding column to axially slide in the guide cylinder.
5. A twisting device according to claim 4, characterised in that The inner side wall of the guide cylinder is uniformly provided with a guide groove in the circumferential direction, the guide groove comprises a vertical section and an arc-shaped section connected to the top end of the vertical section, a protrusion slidingly fitted in the guide groove is arranged on the sliding column, the driving component comprises a sliding block rotationally connected to the top end of the sliding column and a driving structure for driving the sliding block to axially move.
Citation Information
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High-efficiency tea rolling machine
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