A bucket elevator feeding device and a feeding method

By designing a bucket elevator feeding device and utilizing a combination of a chain conveyor and a cutting machine, rapid cutting and continuous transportation of cut parts were achieved. This solved the problem of needing to cut parts one by one in existing technologies, improved processing efficiency, and realized the separation of waste materials from usable materials.

CN117886090BActive Publication Date: 2026-05-29WUHU ADER CONVEYOR MACHINERY

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
WUHU ADER CONVEYOR MACHINERY
Filing Date
2024-03-04
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

Existing bucket elevators require individual cutting of broken parts before lifting and transporting them, which makes it impossible to coordinate with the horizontal transmission of the cut parts, resulting in discontinuous operation.

Method used

Design a bucket elevator feeding device, including a chain conveyor and a cutter. The device uses a rotating shaft to drive the tray and cutter to achieve rapid cutting and transportation of the cut parts. It also uses a feeding box to separate waste material from usable material.

Benefits of technology

It enables continuous transportation of cut parts and bucket elevators, improves processing efficiency, and achieves separation of waste and usable material.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a hopper elevator feeding device and a feeding method. The hopper elevator feeding device comprises a chain conveyor and a cutting machine arranged side by side. The chain conveyor comprises two groups of transmission chain plates arranged side by side, and a plurality of supporting pieces for supporting the cutting piece are arranged one by one on the two groups of transmission chain plates. The cutting machine comprises a rotating shaft and a plurality of cutters arranged on the rotating shaft. The two ends of the rotating shaft are provided with swing arms, and a supporting rod is rotatably arranged between the swing arms. A supporting groove is arranged on the supporting rod, and a counterweight is connected to the bottom of the supporting rod. The cutters are arranged on the rear side in the rotating direction of the swing arms. A discharging box is arranged on the side of the rotating shaft, and a stopping groove for stopping the two ends of the cutting piece is arranged on the front and rear sides of the discharging box. The hopper elevator feeding device can be connected with the horizontal transmission of the cutting piece, realize rapid cutting and conveying to the hopper elevator.
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Description

Technical Field

[0001] This invention relates to feeding equipment, and more specifically to a feeding device and method for a bucket elevator. Background Technology

[0002] Bucket elevators are suitable for lifting materials from low to high places. After the material is fed into the bucket via a vibrating table, the machine automatically and continuously transports it upwards. The conveying speed can be adjusted according to the conveying volume, and the lifting height can be selected as needed. The buckets are designed and manufactured in-house; the non-toxic PP buckets make this type of bucket elevator more widely applicable. All dimensions are designed and manufactured according to actual needs. Designed to be used with vertical packaging machines and computer-controlled weighing machines, it is suitable for lifting and feeding products such as food, pharmaceuticals, chemical industrial products, screws, and nuts. The machine's automatic start and stop can be controlled by signal recognition from the packaging machine.

[0003] A bucket elevator has a feed hopper on one side. Usually, the processed materials are placed in the feed hopper before being lifted and transported. However, for parts that need to be cut before being lifted and transported, continuous operation is not possible. They need to be cut one by one on another device before being transferred to the feed hopper for lifting. Therefore, a bucket elevator feeding device and feeding method are needed that can be connected with the horizontal transport of the cut parts to achieve rapid cutting and transportation to the bucket elevator. Summary of the Invention

[0004] The purpose of this invention is to provide a bucket elevator feeding device and feeding method that can be connected with the horizontal transmission of cut parts to achieve rapid cutting and transportation to the bucket elevator.

[0005] To achieve the above objectives, the present invention provides a bucket elevator feeding device, which includes a chain conveyor and a cutter arranged in parallel.

[0006] The chain conveyor includes two sets of conveyor chain plates arranged in parallel, and each set of conveyor chain plates is provided with a plurality of support members for supporting the cut pieces.

[0007] The cutting machine includes a rotating shaft and a plurality of cutting blades mounted on the rotating shaft. The rotating shaft has swing arms at both ends, and a support rod is rotatably mounted between the swing arms.

[0008] The support rod is provided with a groove, and a counterweight is connected to the bottom of the support rod. The cutter is located on the rear side in the rotation direction of the swing arm.

[0009] A feeding box is provided on the side of the rotating shaft, and the front and rear sides of the feeding box are provided with stopping grooves for stopping both ends of the cut piece.

[0010] Preferably, the feeding box includes a box body, and waste feeding cavities are formed on the front and rear sides of the box body through partitions. The cutting groove is disposed on the partitions, and a cutting mechanism for cutting and correcting the ends of the cut parts is disposed above the feeding box.

[0011] Preferably, a receiving inclined plate is provided between the partitions below the stopping groove, and a side baffle is provided on the side of the receiving inclined plate facing the conveyor chain plate.

[0012] Preferably, the side of the stop groove facing the transmission chain plate is configured as a curved surface.

[0013] Preferably, a first cylinder is provided at the end of the feeding box facing away from the conveyor chain plate;

[0014] The first cylinder has a U-shaped frame connected to its shaft end, and a cutting unit is provided at the bottom of each end of the U-shaped frame;

[0015] The cutting unit includes a second cylinder and a pressing plate disposed at the bottom of the second cylinder. The bottom side of the pressing plate is provided with an elastic pressing mechanism located above the stop groove.

[0016] A cutting blade is provided on the outer side of the elastic pressing mechanism.

[0017] Preferably, the elastic pressing mechanism includes a pressing block, and a plurality of elastic telescopic rods are provided between the pressing block and the pressing plate.

[0018] Preferably, the bottom of the support rod is provided with a plurality of screws, the counterweight is provided with a through hole for inserting the screws, and the bottom of the screw is provided with a limit nut.

[0019] Preferably, a central shaft is provided through the support rod, and the central shaft is inserted into the end of the swing arm.

[0020] Another aspect of the present invention provides a method for feeding a bucket elevator, which uses the aforementioned bucket elevator feeding device and includes the following steps:

[0021] S1, the cut piece is transported to one end near the rotating shaft via a conveyor chain plate;

[0022] S2, the cutting piece is carried in the bracket by the rotation of the shaft;

[0023] S3, the cut piece is transported to the stop groove by rotating the shaft;

[0024] S4, the cutting material is cut by multiple cutters using the rotation of the shaft;

[0025] S5, the cut pieces fall through the feeding box to the feed inlet of the bucket elevator.

[0026] According to the above technical solution, the bucket elevator feeding device of the present invention can be connected with the horizontal transmission of the cut parts to achieve rapid cutting and transportation to the bucket elevator.

[0027] Other features and advantages of the present invention will be described in detail in the following detailed description section. Attached Figure Description

[0028] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used together with the following detailed description to explain the invention, but do not constitute a limitation thereof. In the drawings:

[0029] Figure 1 This is a schematic diagram of the overall structure of a preferred embodiment of the feeding device for a bucket elevator;

[0030] Figure 2 This is a top view schematic diagram of a preferred embodiment of the feeding device for a bucket elevator;

[0031] Figure 3 yes Figure 2 A schematic diagram of the AA cross-sectional structure.

[0032] Explanation of reference numerals in the attached figures

[0033] 1-Transmission chain plate; 2-Cut piece; 3-Support piece; 4-Cutter; 5-Receiving inclined plate; 6-Waste material discharge chamber; 7-Pressure block; 8-Cutter blade; 9-Elastic telescopic rod; 10-Second cylinder; 11-U-shaped frame; 12-Partition plate; 13-Shaft; 14-First cylinder; 15-Box body; 16-Support rod; 17-Swing arm; 18-Rotating shaft; 19-Side baffle; 20-Counterweight; 21-Limit nut; 22-Screw; 23-Slot; 24-Stop groove; 25-Curved surface; 26-Pressing plate. Detailed Implementation

[0034] The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0035] In this invention, unless otherwise stated, directional terms such as "up, down, left, right, front, back, inside, outside" in the terminology only represent the orientation of the term in its normal use or are common terms understood by those skilled in the art, and should not be regarded as a limitation on the term.

[0036] See Figure 1-3The bucket elevator feeding device shown includes a chain conveyor and a cutter arranged in parallel. The chain conveyor includes two sets of conveyor chain plates 1 arranged in parallel, with multiple support members 3 for supporting the cut pieces 2 corresponding to each set of conveyor chain plates 1. The cutter includes a rotating shaft 18 and multiple cutters 4 arranged on the rotating shaft 18. The two ends of the rotating shaft 18 are provided with swing arms 17, and a support rod 16 is rotatably arranged between the swing arms 17. The support rod 16 is provided with a support groove 23, and a counterweight 20 is connected to the bottom of the support rod 16. The cutters 4 are arranged on the rear side of the swing arms 17 in the direction of rotation. A feeding box is provided on the side of the rotating shaft 18, and the front and rear sides of the feeding box are provided with stopping grooves 24 for stopping the two ends of the cut pieces 2.

[0037] Through the implementation of the above technical solution, the bucket elevator feeding device can be connected with the horizontal transmission of the cut piece 2 to achieve rapid cutting and transportation to the bucket elevator. The cut piece 2 is a cylindrical strip structure, such as a cylindrical structure. When the bucket elevator feeding device is running, the rotating shaft 18 is driven to rotate by an externally connected servo motor, such as clockwise. The cut piece 2 is transported to one end near the rotating shaft 18 by the transmission chain plate 1; the rotation of the rotating shaft 18 causes the cut piece 2 to be carried in the tray 23; the rotation of the rotating shaft 18 transports the cut piece 2 to the stopping slot 24; the rotation of the rotating shaft 18 uses multiple cutters 4 to cut the cut piece 2 that is stopped in the stopping slot 24; the cut piece 2, after being cut, falls into the feed inlet of the bucket elevator through the unloading box. Thus, after receiving the material on the chain conveyor, the cut piece 2 can be quickly placed and cut, making the transmission, cutting and feeding integrated, improving processing efficiency.

[0038] In this embodiment, to further provide a Chinese-style feeding box, the feeding box includes a box body 15. The front and rear sides of the box body 15 are formed with waste material feeding cavities 6 via partitions 12. A stopping groove 24 is disposed on the partitions 12. A cutting mechanism for cutting and correcting the ends of the cut piece 2 is disposed above the feeding box. The cutting mechanism can cut and correct the burrs at both ends of the cut piece 2. The cutting sequence is as follows: first, the two ends of the cut piece 2 are cut and corrected by the cutting mechanism, and then the cut piece 2 is segmented by the cutter 4, thus integrating the correction operation into one process. The cut waste material falls from the waste material feeding cavity 6, and the segmented material falls from the middle of the feeding box to the elevator inlet, achieving the separation of waste material and usable material.

[0039] In this embodiment, a receiving inclined plate 5 is provided between the partitions 12, located below the stopping groove 24. A side baffle 19 is provided on the side of the receiving inclined plate 5 facing the conveyor chain plate 1. The receiving inclined plate 5 and the side baffle 19 are provided so that the cut material falls onto the receiving inclined plate 5 and slides backward. In addition, the side baffle 19 provides lateral blocking.

[0040] In this embodiment, the side of the stop groove 24 facing the transmission chain plate 1 is set as a curved surface 25. Since the cutting piece 2 moves in a circular motion before entering the stop groove 24, in order to coordinate with the movement of the cutting piece 2 and allow the cutting piece 2 to smoothly enter the stop groove 24, the side of the stop groove 24 facing the transmission chain plate 1 is set as a curved surface 25.

[0041] In this embodiment, a first cylinder 14 is provided at one end of the feeding box facing away from the conveyor chain plate 1; a U-shaped frame 11 is connected to the end of the shaft 13 of the first cylinder 14, and a cutting unit is provided at the bottom of each end of the U-shaped frame 11; the cutting unit includes a second cylinder 10 and a pressing plate 26 provided at the bottom of the second cylinder 10, and an elastic pressing mechanism is provided on the bottom side of the pressing plate 26 above the stop groove 24; a cutting blade 8 is provided on the outside of the elastic pressing mechanism.

[0042] This configuration further provides a method for installing the cutting unit. When trimming and correcting the end of the cutting piece 2, the first cylinder 14 drives the shaft 13 to extend, positioning the elastic pressing mechanism directly above the stop groove 24. The extension of the second cylinder 10 presses the elastic pressing mechanism onto the cutting piece 2, while the cutting blade 8 trims and corrects the end of the cutting piece 2, achieving synchronization of pressing and trimming. Finally, the U-shaped frame 11 avoids the cutting segments of the cutting blade 4, facilitating the cutting of the cutting piece 2 when both ends are pressed, thus improving stability during cutting.

[0043] In this embodiment, to further provide an elastic pressing component, the elastic pressing mechanism includes a pressing block 7, and a plurality of elastic telescopic rods 9 are disposed between the pressing block 7 and the pressing plate 26. When the cutting blade 8 is cutting, the elastic telescopic rods 9 press against the cutting component and are in a compressed state.

[0044] In this embodiment, the bottom of the support rod 16 is provided with a plurality of screws 22, the counterweight 20 is provided with through holes for inserting the screws 22, and the bottom of the screws 22 is provided with a limiting nut 21. By setting the counterweight 20, the support groove 23 is always in an upward position, and the counterweight 20 is easy to disassemble and replace.

[0045] In this embodiment, to further provide a connection method between the support rod 16 and the swing arm 17, a central shaft is provided through the support rod 16, and the central shaft is inserted into the end of the swing arm 17.

[0046] Another aspect of the present invention provides a method for feeding a bucket elevator, which uses the aforementioned bucket elevator feeding device and includes the following steps:

[0047] S1, the cut piece 2 is transported to one end near the rotating shaft 18 via the transmission chain plate 1;

[0048] S2, by rotating the pivot 18, the cut piece 2 is carried in the bracket 23;

[0049] S3, the cutting piece 2 is transported to the stop groove 24 by the rotation of the rotating shaft 18;

[0050] S4, the cutting piece 2 that is stopped in the stop groove 24 is cut by multiple cutters 4 through the rotation of the rotating shaft 18;

[0051] S5, the cut pieces 2, after being cut into sections, fall through the feeding box to the feed inlet of the bucket elevator.

[0052] The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the specific details of the above embodiments. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, and these simple modifications all fall within the protection scope of the present invention.

[0053] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, the present invention will not describe the various possible combinations separately.

[0054] Furthermore, various different embodiments of the present invention can be combined in any way, as long as they do not violate the spirit of the present invention, they should also be regarded as the content disclosed by the present invention.

Claims

1. A feeding device for a bucket elevator, characterized in that, The bucket elevator feeding device includes a chain conveyor and a cutter arranged in parallel; The chain conveyor includes two sets of conveyor chain plates (1) arranged in parallel, and multiple support members (3) for supporting the cutting parts (2) are arranged on the two sets of conveyor chain plates (1) respectively. The cutting machine includes a rotating shaft (18) and a plurality of cutting blades (4) disposed on the rotating shaft (18). The two ends of the rotating shaft (18) are provided with swing arms (17), and a support rod (16) is rotatably disposed between the swing arms (17). The support rod (16) is provided with a groove (23), and a counterweight (20) is connected to the bottom of the support rod (16). The cutter (4) is located on the rear side in the rotation direction of the swing arm (17). A feeding box is provided on the side of the rotating shaft (18), and the front and rear sides of the feeding box are provided with stopping grooves (24) for stopping both ends of the cut piece (2). The rotation of the pivot (18) drives the swing arm (17) and the support rod (16) to move, so that the cut piece (2) is carried in the support groove (23), and the rotation of the pivot (18) transports the cut piece (2) to the stop groove (24). At the same time, the rotation of the shaft (18) drives multiple cutters (4) to rotate and cut the cut pieces (2) that are stuck in the stop groove (24).

2. The bucket elevator feeding device according to claim 1, characterized in that, The feeding box includes a box body (15), and waste feeding cavities (6) are formed on the front and rear sides of the box body (15) through partitions (12). The cutting groove (24) is provided on the partitions (12), and a cutting mechanism for cutting and correcting the end of the cut piece (2) is provided above the feeding box.

3. The bucket elevator feeding device according to claim 2, characterized in that, A receiving inclined plate (5) is provided between the partitions (12) and below the stop groove (24). A side baffle (19) is provided on the side of the receiving inclined plate (5) facing the transmission chain plate (1).

4. The bucket elevator feeding device according to claim 2, characterized in that, The side of the stop groove (24) facing the transmission chain plate (1) is set as a curved surface (25).

5. The bucket elevator feeding device according to claim 2, characterized in that, A first cylinder (14) is provided at one end of the feeding box facing away from the transmission chain plate (1). The first cylinder (14) has a U-shaped frame (11) connected to the end of the shaft (13), and a cutting unit is provided at the bottom of each end of the U-shaped frame (11); The cutting unit includes a second cylinder (10) and a pressing plate (26) disposed at the bottom of the second cylinder (10). The pressing plate (26) has an elastic pressing mechanism located above the stop groove (24) on its bottom side. A cutting blade (8) is provided on the outside of the elastic pressing mechanism.

6. The bucket elevator feeding device according to claim 5, characterized in that, The elastic pressing mechanism includes a pressing block (7), and a plurality of elastic telescopic rods (9) are provided between the pressing block (7) and the pressing plate (26).

7. The bucket elevator feeding device according to claim 1, characterized in that, The bottom of the support rod (16) is provided with a plurality of screws (22), the counterweight (20) is provided with a through hole for inserting the screws (22), and the bottom of the screws (22) is provided with a limit nut (21).

8. The bucket elevator feeding device according to claim 1, characterized in that, A central shaft is provided through the support rod (16), and the central shaft is inserted into the end of the swing arm (17).

9. A method for feeding materials into a bucket elevator, characterized in that, The bucket elevator feeding method using the bucket elevator feeding device according to any one of claims 1-8 includes the following steps: S1, the cut piece (2) is transported to one end near the pivot (18) via the transmission chain plate (1); S2, by rotating the pivot (18), the cut piece (2) is carried in the bracket (23); S3, the cut piece (2) is transported to the stop groove (24) by the rotation of the pivot (18). S4, the cut piece (2) that is stopped in the stop groove (24) is cut by multiple cutters (4) through the rotation of the pivot (18). S5, the cut pieces (2) are dropped into the feed inlet of the bucket elevator through the feeding box.