A complete set of equipment for pickling carbon nanotubes
By using a servo motor-driven drum and a dual-axis motor, the carbon nanotube workpiece achieves full contact and rapid drying with the pickling solution, solving the problems of insufficient contact and low drying efficiency, improving pickling quality and production efficiency, and simplifying the cleaning process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-19
- Publication Date
- 2026-03-20
AI Technical Summary
Existing pickling equipment results in insufficient contact between the workpiece and the pickling solution, affecting the pickling quality. Furthermore, it has low drying efficiency and is inconvenient to clean.
A servo motor-driven drum rotates the support base and its bottom porous storage cage in the pickling solution. Combined with a dual-axis motor-driven winding shaft and lifting mechanism, the workpiece is fully contacted with the pickling solution, and drying is accelerated by centrifugal force. At the same time, the electric telescopic rod and the separator seat work together to achieve a self-cleaning function.
It improves the contact between the workpiece and the pickling solution, enhances pickling quality and production efficiency, simplifies the cleaning process, and reduces the hassle of manual operation.
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Figure CN117920653B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of carbon nanotube processing, in particular to a complete set of pickling equipment for carbon nanotube preparation. BACKGROUND
[0002] As a one-dimensional nanometer material, carbon nanotubes are light in weight, with perfect hexagonal structure connection, and have many abnormal mechanical, electrical and chemical properties. In recent years, with the deepening of the research on carbon nanotubes and nanometer materials, the broad application prospect has been constantly shown. Carbon nanotubes, also known as bucky tubes, are one-dimensional quantum materials with special structure (the radial size is nanometer level, the axial size is micrometer level, and the two ends of the tube are basically sealed). Carbon nanotubes are mainly composed of several to dozens of coaxial circular tubes of carbon atoms arranged in a hexagonal shape. According to the different orientations of the carbon hexagon along the axis, it can be divided into three types of sawtooth, armchair and spiral. Among them, the spiral carbon nanotube has chirality, and the sawtooth and armchair carbon nanotubes have no chirality. In the production and processing of carbon nanotubes, a complete set of pickling equipment is needed for pickling processing. Through retrieval, it is found that the existing pickling complete set equipment is typical, such as a complete set of pickling equipment applied to carbon nanotube preparation disclosed in Publication No. CN213255964U, which comprises a pickling tank, an inclined panel is installed on the inner bottom wall of the pickling tank, a fixing frame is installed on the top rear side of the pickling tank, a hoisting mechanism is installed on the top of the fixing frame, and a pickling net box is arranged in the pickling tank. The complete set of pickling equipment applied to carbon nanotube preparation, with the descent of the pickling net box, the bottom of the pickling net box will fall on the inclined panel, so that the pickling net box will be in an inclined state. Its main feature is that after the pickling net box is lifted by the hoisting mechanism, the treated materials in the pickling net box can be taken out more efficiently, so that the pickling and taking out efficiency of the raw materials can be greatly improved.
[0003] In summary, the existing pickling complete set equipment is mostly placed in the pickling liquid by static treatment of the workpiece, which easily affects the pickling quality due to insufficient contact between the pickling liquid and the workpiece. In view of the above problems, the existing equipment needs to be improved. SUMMARY
[0004] The purpose of the present application is to provide a complete set of pickling equipment for carbon nanotube preparation to solve the problem of the existing pickling complete set equipment in the background art that the workpiece is mostly placed in the pickling liquid by static treatment in the process of treating the workpiece, which easily affects the pickling quality due to insufficient contact between the pickling liquid and the workpiece.
[0005] To achieve the above purpose, the present application provides the following technical scheme: a complete set of pickling equipment for carbon nanotube preparation, comprising a pickling tank and a sling,
[0006] The inside of the acid pickling tank is provided with a base, and a servo motor is installed in the base, and two symmetrical partition seats are arranged on the two sides of the base, the output end of the servo motor is connected with the bottom of the bearing seat through a rotating cylinder, and a double-shaft motor is arranged in the bearing seat, and the double-shaft motor is connected with the winding shaft through a transmission rod, a lifting mechanism is arranged on the top of the bearing seat and connected with the transmission rod through a belt transmission structure, and an exhaust fan is connected to the lifting mechanism.
[0007] The top end of the sling is connected with the winding shaft, and the sling is provided with two groups, the sling is connected with the first porous storage cage and the second porous storage cage respectively, and the side wall of the first porous storage cage and the second porous storage cage is connected with a limiting rod, the side wall of the first porous storage cage and the second porous storage cage is provided with a discharging port, and the bottom of the first porous storage cage and the second porous storage cage is connected with a clamping block, and the clamping block is connected in the inside of the supporting base, the bottom of the supporting base is connected with a ball and a second magnet plate, and the bottom of the second magnet plate is connected with a protrusion.
[0008] Preferably, the top of the partition seat is connected with a first magnet block, and the first magnet block is connected with the protrusion, and the first magnet block is magnetically connected with the second magnet plate.
[0009] Preferably, the lifting mechanism is provided with two groups of symmetrical structures, and the lifting mechanism comprises a rotating shaft, a bevel gear transmission structure, a steering rod, a toothed disc, a rack, a lifting frame and a vertical plate, the rotating shaft is connected with the steering rod through the bevel gear transmission structure, the steering rod is connected with the toothed disc, and the toothed disc is provided with the rack on one side.
[0010] Preferably, the rotating shaft and the steering rod are rotatably connected to the vertical plate, and the vertical plate is fixedly connected to the top of the bearing seat.
[0011] Preferably, the toothed disc is engaged with the rack, and the rack is fixedly connected to the lifting frame.
[0012] Preferably, the lifting frame is slidably connected to the side wall of the bearing seat, and the lifting frame is connected with the exhaust fan.
[0013] Preferably, the inside of the rotating cylinder is symmetrically provided with an electric telescopic rod, one end of the electric telescopic rod is connected with a locking block, and the locking block is engaged with the partition seat.
[0014] Preferably, the clamping block is engaged in the clamping groove in the inside of the supporting base, and limiting plates are symmetrically arranged on the two sides of the clamping block, and the limiting plates are fixedly connected with the inner wall of the clamping groove on the supporting base through limiting springs.
[0015] Preferably, the balls are arranged in an annular array on the outside of the second magnet plate, and the balls are in contact with the inner bottom of the acid pickling tank.
[0016] Preferably, the limiting rod is slidably connected inside the second limiting groove, and the second limiting groove is connected to the first limiting groove. At the same time, both the first limiting groove and the second limiting groove are opened on the inner wall of the pickling tank.
[0017] Compared with the prior art, the beneficial effects of the present invention are: the acid washing equipment for preparing carbon nanotubes,
[0018] (1) This invention effectively solves the problem that existing pickling equipment often places the workpiece statically in the pickling solution during the pickling process, which easily affects the pickling quality due to insufficient contact between the pickling solution and the workpiece. The servo motor drives the rotating drum to rotate the support seat and its bottom first and second porous storage cages in the pickling solution and washing solution on both sides of the separator seat. That is, the rotation allows the workpiece to fully contact the pickling solution and washing solution, thereby improving the pickling quality of the workpiece. The pickling and cleaning quality of the workpieces is improved. In addition, the staff can use the servo motor to transfer the workpieces in the first porous storage cage after pickling to the cleaning tank for cleaning. This is more convenient than manual transfer. At the same time, the limiting rod can move along the second limiting groove when the first and second porous storage cages rotate, so as to limit the first and second porous storage cages and prevent them from deflecting accidentally during rotation. The ball can provide auxiliary support and move when the support base drives the first and second porous storage cages to rotate, thereby improving the stability of rotation pickling and cleaning.
[0019] (2) The present invention can effectively solve the problem that most existing pickling equipment is left to air dry naturally after pickling, which has low air drying efficiency and thus affects the production efficiency of the equipment. The dual-axis motor drives the winding shaft to wind up the lifting sling through the transmission rod, so that the first porous storage cage soaked in the pickling solution and the second porous storage cage soaked in the cleaning solution can be lifted away from the pickling solution and the cleaning solution for draining. At the same time, when the transmission rod rotates, it will drive the rotating shaft to rotate through the belt transmission structure. The rotating shaft will drive the steering rod and the toothed disc above it to rotate synchronously through the bevel gear transmission structure at both ends. The rotating toothed disc will push the rack to drive the lifting frame to move down synchronously, so that the exhaust fan can be moved to one side of the first and second porous storage cages that are draining water to help them dry quickly. At the same time, driven by the dual-axis motor, the first and second porous storage cages will rotate above the pickling solution and the cleaning solution, so that the centrifugal force can be used to further accelerate the drying speed and improve the production efficiency of the equipment.
[0020] (3) The present invention can effectively solve the problem that most existing pickling equipment does not have a self-cleaning function and manual cleaning is troublesome by using the electric telescopic rod, locking block and partition seat together. When the inside of the pickling tank needs to be cleaned, the staff can control the electric telescopic rod to push the locking block to engage with the partition seat used to separate the pickling liquid and the cleaning liquid. Then the partition seat can be driven by the dual-axis motor to rotate inside the pickling tank. During the rotation, the partition seat can scrape off the contaminants adhering to the side wall and bottom of the pickling tank. It is more convenient and faster than manual cleaning. Attached Figure Description
[0021] Figure 1 This is a top view cross-sectional structural diagram of the present invention;
[0022] Figure 2 This is a schematic diagram of the main cross-sectional structure of the present invention;
[0023] Figure 3 This is a schematic diagram of the overall structure of the first and second limiting grooves of the present invention on the pickling tank;
[0024] Figure 4 For the present invention Figure 2 Enlarged structural diagram at point A in the middle;
[0025] Figure 5 For the present invention Figure 2 Enlarged structural diagram at point B;
[0026] Figure 6 This is a schematic diagram of the overall structure of the second porous storage cage and the support base of the present invention.
[0027] In the diagram: 1. Pickling tank; 2. Base; 3. Servo motor; 4. Divider seat; 5. First magnet block; 6. Electric telescopic rod; 7. Locking block; 8. Bearing seat; 9. Dual-axis motor; 10. Transmission rod; 11. Rewinding shaft; 12. Lifting mechanism; 1201. Rotating shaft; 1202. Bevel gear transmission structure; 1203. Steering rod; 1204. Gear disc; 1205. Rack; 1206. Lifting frame; 1207. Vertical plate; 13. Exhaust fan; 14. Rotating cylinder; 15. Lifting sling; 16. First multi-hole storage cage; 17. Second multi-hole storage cage; 18. Discharge port; 19. Support base; 20. Sphere; 21. Second magnet plate; 22. Protrusion; 23. Locking block; 24. Limiting plate; 25. Limiting spring; 26. First limiting groove; 27. Second limiting groove; 28. Limiting rod. Detailed Implementation
[0028] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be described clearly and completely. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.
[0029] Please refer to Figures 1-6 , the present application provides a technical solution: a complete set of acid pickling equipment for carbon nanotube preparation.
[0030] Embodiment one
[0031] As shown in Figure 1 and Figure 2 , the inside of the acid pickling tank 1 is provided with a base 2, and a servo motor 3 is installed in the base 2, and two symmetrical partition seats 4 are arranged on the two sides of the base 2, the output end of the servo motor 3 is connected with the bottom of the bearing seat 8 through a rotating cylinder 14, and a double-shaft motor 9 is arranged in the inside of the bearing seat 8, and the double-shaft motor 9 is connected with a winding shaft 11 through a transmission rod 10, a lifting mechanism 12 is arranged on the top of the bearing seat 8, and is connected with the transmission rod 10 through a belt transmission structure, and an exhaust fan 13 is connected on the lifting mechanism 12.
[0032] In further embodiments, the top of the partition seat 4 is connected with a first magnet block 5, and the first magnet block 5 is connected with the convex block 22 in a clamping manner, and the first magnet block 5 is magnetically connected with the second magnet plate 21.
[0033] As shown in Figure 1 , Figure 2 , Figure 3 , Figure 5 and Figure 6 , the top end of the sling 15 is connected with the winding shaft 11, and the sling 15 is provided with two groups, the sling 15 is connected with a first porous storage cage 16 and a second porous storage cage 17 respectively, and a limiting rod 28 is connected on the side wall of the first porous storage cage 16 and the second porous storage cage 17, a discharging port 18 is formed on the side wall of the first porous storage cage 16 and the second porous storage cage 17, and a clamping block 23 is connected on the bottom of the first porous storage cage 16 and the second porous storage cage 17, and the clamping block 23 is connected in the inside of the supporting base 19, a ball 20 and a second magnet plate 21 are connected on the bottom of the supporting base 19, and the bottom of the second magnet plate 21 is connected with a convex block 22.
[0034] In further embodiments, an electric telescopic rod 6 is symmetrically installed in the inside of the rotating cylinder 14, and one end of the electric telescopic rod 6 is connected with a locking block 7, and the locking block 7 is connected with the partition seat 4 in a clamping manner.
[0035] Further, the card block 23 is clamped in the card slot inside the support base 19, and the two sides of the card block 23 are symmetrically provided with a limiting plate 24, and the limiting plate 24 is fixedly connected with the inner wall of the card slot on the support base 19 through a limiting spring 25.
[0036] Further, the balls 20 are arranged in an annular array on the outside of the second magnet plate 21, and the balls 20 are in contact with the inner bottom of the pickling tank 1.
[0037] Further, the limiting rod 28 is slidingly connected inside the second limiting slot 27, and the second limiting slot 27 is communicated with the first limiting slot 26, and the first limiting slot 26 and the second limiting slot 27 are both provided on the inner wall of the pickling tank 1.
[0038] Specifically, in the actual working process, the workpiece is placed into the first perforated storage cage 16 through the feeding port 18, then the support base 19 is clamped and connected at the bottom of the first perforated storage cage 16 until the card block 23 at the bottom of the first perforated storage cage 16 is clamped to the inside of the limiting plate 24, then the double-shaft motor 9 is controlled to drive the transmission rod 10 and the winding shaft 11 to rotate, so that the sling 15 wound on the winding shaft 11 can be released, so that the first perforated storage cage 16 can be placed in the pickling solution in the pickling tank 1, and the limiting rod 28 on the first perforated storage cage 16 will move downward along the first limiting slot 26 to the inside of the second limiting slot 27 during the downward movement, then under the drive of the servo motor 3, the rotating cylinder 14 will drive the carrier seat 8 and the first perforated storage cage 16 at the bottom thereof to rotate in the pickling solution in the pickling tank 1, at this time the limiting rod 28 moves along the second limiting slot 27, and promotes the full contact of the pickling solution with the workpiece;
[0039] After pickling, the staff can control the double-shaft motor 9 to rotate reversely to drive the winding shaft 11 to wind the sling 15 to lift the first perforated storage cage 16 from the pickling solution for draining, and the winding shaft 11 rotates to drive the lifting mechanism 12 to push the exhaust fan 13 to move to one side of the first perforated storage cage 16, so that the airflow discharged by the exhaust fan 13 can help the workpiece in the first perforated storage cage 16 to dry, at the same time the carrier seat 8 continues to rotate with the first perforated storage cage 16, that is, the centrifugal force helps the workpiece to separate from the pickling solution, after drying, the servo motor 3 drives the first perforated storage cage 16 to rotate above the cleaning solution in the pickling tank 1, then the above operation is repeated to soak and rotate the workpiece in the cleaning solution, and at this time the above operation can be repeated to place the workpiece in the second perforated storage cage 17, so that the workpiece in the second perforated storage cage 17 can be pickled while the workpiece in the first perforated storage cage 16 is cleaned;
[0040] After cleaning is completed, the operator can control the servo motor 3 to rotate the first porous storage cage 16 above the first magnet block 5. At this time, the first magnet block 5 and the second magnet plate 21 will be magnetically connected. Then, the operator can rotate the first porous storage cage 16 to remove it from the support base 19 and replace the workpiece. After the device is used, the operator can control the electric telescopic rod 6 to push the locking block 7 to engage with the separator 4 used to separate the pickling solution and the cleaning solution. Then, the separator 4 can be driven by the dual-axis motor 9 to rotate inside the pickling tank 1. During the rotation, the separator 4 can scrape off the contaminants adhering to the side wall and bottom of the pickling tank 1. Then, the drain valve is opened to discharge the pickling solution and the cleaning solution.
[0041] Example 2
[0042] This embodiment is a further description of the above embodiments. It should be understood that this embodiment includes all the aforementioned technical features and is further described in detail.
[0043] like Figure 2 and Figure 4 As shown, in a further embodiment, two sets of lifting mechanisms 12 are symmetrically arranged, and the lifting mechanism 12 includes a rotating shaft 1201, a bevel gear transmission structure 1202, a steering rod 1203, a gear plate 1204, a rack 1205, a lifting frame 1206, and a vertical plate 1207. Meanwhile, the rotating shaft 1201 is connected to the steering rod 1203 through the bevel gear transmission structure 1202. The gear plate 1204 is connected to the steering rod 1203, and a rack 1205 is provided on one side of the gear plate 1204.
[0044] In a further embodiment, the rotating shaft 1201 and the steering rod 1203 are both rotatably connected to the upright plate 1207, and the upright plate 1207 is fixedly connected to the top of the support seat 8.
[0045] In a further embodiment, the gear plate 1204 is meshed with the rack 1205, and the rack 1205 is fixedly connected to the lifting frame 1206.
[0046] In a further embodiment, the lifting frame 1206 is slidably connected to the side wall of the support seat 8, and the lifting frame 1206 is connected to the exhaust fan 13.
[0047] Specifically, the rotating shaft 1201, driven by the belt drive structure, will rotate passively when the drive rod 10 and the winding shaft 11 rotate to wind up the sling 15. The rotating shaft 1201 drives the bevel gear drive structure 1202 at both ends to drive the steering rod 1203 and the gear plate 1204 above it to rotate synchronously. The rotating gear plate 1204 will push the rack 1205 to drive the lifting frame 1206 to move down synchronously, thereby moving the exhaust fan 13 to one side of the first porous storage cage 16 and the second porous storage cage 17 that are draining water to help them dry quickly.
[0048] Although the present application has been described in detail with reference to the foregoing embodiments, the technical solutions recorded in the foregoing embodiments can be modified, or some of the technical features can be replaced by equivalent features, by those skilled in the art, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A complete set of acid washing equipment for the preparation of carbon nanotubes, comprising an acid washing tank (1) and a lifting sling (15), characterized in that: The pickling tank (1) is provided with a base (2) inside, and a servo motor (3) is installed inside the base (2). At the same time, partition seats (4) are symmetrically arranged on both sides of the base (2). The output end of the servo motor (3) is connected to the bottom of the support seat (8) through a rotating cylinder (14). The support seat (8) is provided with a dual-axis motor (9) inside, and the dual-axis motor (9) is connected to the winding shaft (11) through a transmission rod (10). The top of the support seat (8) is provided with a lifting mechanism (12), and it is connected to the transmission rod (10) through a belt drive structure. At the same time, an exhaust fan (13) is connected to the lifting mechanism (12). The top of the lifting sling (15) is connected to the winding shaft (11), and the lifting sling (15) is provided in two sets. The lifting sling (15) is connected to the first multi-hole storage cage (16) and the second multi-hole storage cage (17) respectively. The side walls of the first multi-hole storage cage (16) and the second multi-hole storage cage (17) are connected to limit rods (28). The side walls of the first multi-hole storage cage (16) and the second multi-hole storage cage (17) are provided with discharge ports (18). The bottom of the first multi-hole storage cage (16) and the second multi-hole storage cage (17) are connected to the locking blocks (23). At the same time, the locking blocks (23) are connected to the inside of the support base (19). The bottom of the support base (19) is connected to a ball (20) and a second magnet plate (21), and the bottom of the second magnet plate (21) is connected to a protrusion (22). The top of the partition seat (4) is connected to a first magnet block (5), and the first magnet block (5) is engaged with the protrusion (22). At the same time, the first magnet block (5) is magnetically connected to the second magnet plate (21). The lifting mechanism (12) is symmetrically arranged in two sets, and the lifting mechanism (12) includes a rotating shaft (1201), a bevel gear transmission structure (1202), a steering rod (1203), a gear plate (1204), a rack (1205), a lifting frame (1206), and a vertical plate (1207). The rotating shaft (1201) is connected to the steering rod (1203) through the bevel gear transmission structure (1202). The steering rod (1203) is connected to the gear plate (1204), and a rack (1205) is provided on one side of the gear plate (1204).
2. The acid washing equipment for preparing carbon nanotubes according to claim 1, characterized in that: The rotating shaft (1201) and the steering rod (1203) are both rotatably connected to the upright plate (1207), and the upright plate (1207) is fixedly connected to the top of the bearing seat (8).
3. The acid washing equipment for preparing carbon nanotubes according to claim 1, characterized in that: The gear plate (1204) is meshed with the rack (1205), and the rack (1205) is fixedly connected to the lifting frame (1206).
4. The acid washing equipment for preparing carbon nanotubes according to claim 1, characterized in that: The lifting frame (1206) is slidably connected to the side wall of the support seat (8), and the lifting frame (1206) is connected to the exhaust fan (13).
5. The acid washing equipment for preparing carbon nanotubes according to claim 1, characterized in that: The rotating cylinder (14) is symmetrically equipped with electric telescopic rods (6), and one end of the electric telescopic rods (6) is connected to the locking block (7), while the locking block (7) is engaged with the partition seat (4).
6. The acid washing equipment for preparing carbon nanotubes according to claim 1, characterized in that: The card block (23) is engaged in the card slot inside the support base (19), and limit plates (24) are symmetrically arranged on both sides of the card block (23), and the limit plates (24) are fixedly connected to the inner wall of the card slot on the support base (19) by the limit spring (25).
7. The acid washing equipment for preparing carbon nanotubes according to claim 1, characterized in that: The spheres (20) are arranged in a ring array on the outside of the second magnet plate (21), and the spheres (20) are in contact with the inner bottom of the pickling tank (1).
8. The acid washing equipment for preparing carbon nanotubes according to claim 1, characterized in that: The limiting rod (28) is slidably connected inside the second limiting groove (27), and the second limiting groove (27) is connected to the first limiting groove (26). At the same time, the first limiting groove (26) and the second limiting groove (27) are both opened on the inner wall of the pickling tank (1).
Citation Information
Patent Citations
Complete pickling equipment applied to carbon nanotube preparation
CN213255964U
Carbon nanotube pickling equipment
CN215466712U