A system for processing optical elements for solar mirrors

By designing an automated ink coating and film application system, the problems of low ink coating efficiency, high cost, and poor consistency of optical lenses have been solved, achieving efficient and reliable ink coating and film application protection, and adapting to the needs of lenses of various shapes.

CN117922072BActive Publication Date: 2026-04-21NANTONG YAOZHENG NEW ENERGY TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
NANTONG YAOZHENG NEW ENERGY TECH CO LTD
Filing Date
2023-10-24
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

The existing optical lens ink coating process is inefficient, has high costs for mass production, poor product consistency, and manual ink coating is harmful to the human body. The ink coating uniformity is also poor, and the existing equipment cannot adapt to optical lenses of various shapes.

Method used

A processing system for optical components of solar energy lenses was designed, comprising an ink coating work box, a conveyor motor, a conveyor belt pulley, an ink coating mechanism, and a film application mechanism. Through components such as a conveyor belt, an ink coating spindle, an ink coating head, and a film application roller, automated ink coating and film application protection are achieved, supporting ink coating work for lenses of various shapes.

Benefits of technology

It improves the efficiency and reliability of ink coating for optical lenses, enhances optical performance, reduces the hazards of manual operation, strengthens product consistency, and adapts to the ink coating needs of lenses of various shapes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a kind of solar mirror lens optical element processing systems, including installation base, installation base upper end surface is fixedly connected with ink coating work tank, conveying motor and four equally distributed pulley bases, ink coating work tank is equipped with ink coating work cavity, two work frames of front-back symmetry are fixedly connected in ink coating work cavity, ink coating work tank right end surface is fixedly connected with unwinding box, installation base upper end surface is equipped with traction mechanism and switching mechanism, ink coating work cavity is equipped with ink coating mechanism, ink coating work tank right side is equipped with film sticking mechanism, the present application is equipped with conveyor belt, conveying motor, conveyor belt pulley, distance sensor, unwinding wheel, film sticking driving shaft, film sticking cylinder, film sticking pressure rod and film sticking roller, the present application can adapt to a variety of shapes optical lens, carries out different mode ink coating work, can film sticking protection optical lens coated with ink, it is favorable to improve the performance of optical lens, the efficiency and reliability of lens ink coating work, it is favorable to improve its effect in solar power generation.
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Description

[0001] This application is a divisional application of application filed on October 24, 2023, with application number 2023113838139 and invention title "A Lens Optical Element Processing System for Solar Energy". Technical Field

[0002] This application relates to the field of optical components, and more particularly to a lens optical component processing system for solar energy applications. Background Technology

[0003] Optical lenses are lenses made of optical glass. The process of converting solar energy into electrical energy requires the use of optical lenses to focus light. Since the conversion of solar energy into electrical energy requires the focusing of light, in order to improve the quality of optical lenses, reduce the stray light coefficient of the optical system, and enhance the aesthetics and optical performance of the lenses, existing lenses are usually coated with ink on the non-transparent surface. The current ink coating process for optical lenses is generally done manually, which is inefficient, has high costs for mass production, poor product consistency, and the working environment for manual ink coating is harmful to the human body. In addition, the uniformity of ink coating on optical lenses is also relatively poor.

[0004] An automatic ink coating mechanism for an optical lens ink coating machine, patent application number CN202010875366.9, discloses an ink coating assembly including an adjustment mechanism. The adjustment mechanism has an ink coating mechanism located near the lens stage. The ink coating mechanism includes a connecting plate connected to the adjustment mechanism. A cylindrical tube is connected to the connecting plate near the lens stage. Limiting strips are evenly distributed on the outer wall of the cylindrical tube, and a first limiting hole is provided on the side of the limiting strip away from the lens stage. The automatic ink coating mechanism for the optical lens ink coating machine provided by this invention allows for direct ink coating of the optical lens edge using an ink sponge. A suitable ink sponge can be selected as needed. The ink supply tube allows for appropriate replenishment of ink to the ink sponge. A drainage cotton can be used to prevent ink dripping when the ink sponge has a high ink content. However, this application does not provide protection for the coated lens after application and is not suitable for various optical lens shapes or different ink coating methods. Summary of the Invention

[0005] To solve the above problems, the present invention is implemented through the following technical solution:

[0006] A solar energy lens optical element processing system includes a mounting base. An ink coating work box, a transmission motor, and four evenly distributed pulley bases are fixedly connected to the upper surface of the mounting base. The ink coating work box contains an ink coating chamber, and two symmetrically arranged work frames are fixedly connected within the ink coating chamber. An unwinding box is fixedly connected to the right end of the ink coating work box. A traction mechanism and a switching mechanism are provided on the upper surface of the mounting base. An ink coating mechanism is provided within the ink coating chamber, and a film-applying mechanism is provided on the right side of the ink coating work box.

[0007] Preferably, the switching mechanism includes the ink coating chamber, a set of conveyor belt pulleys are rotatably connected to the lower end wall of the ink coating chamber, inlet and outlet channels are provided in both the left and right end walls of the ink coating chamber, a viewing plate is provided in the left end wall of the ink coating chamber, two symmetrical transverse guide rails are fixedly connected to the upper end faces of the front and rear working frames, a first ink coating cylinder is fixedly connected to the lower end faces of the two working frames, a first sensing bracket is fixedly connected to the left end face of the ink coating chamber, a distance sensor is fixedly connected to the lower end face of the first sensing bracket, a second sensing bracket is fixedly connected to the right end of the working frame, and a second position sensor is fixedly connected to the lower end face of the second sensing bracket.

[0008] Preferably, the inking mechanism includes the working frame, a transverse moving motor fixedly connected to the upper end face of the working frame, a transverse conveying guide rail rotatably connected between the front transverse guide rail seats, the transverse conveying guide rail being poweredly connected to the left end face of the transverse moving motor, a similar transverse conveying guide rail fixedly connected between the rear transverse guide rail seats, a longitudinal sliding block rotatably connected to the front transverse conveying guide rail, a longitudinal slide table fixedly connected to the upper end face of the longitudinal slide block, a longitudinal lead screw rotatably connected to the upper end of the longitudinal slide table, a longitudinal motor mounted on the longitudinal lead screw, the longitudinal lead screw being poweredly connected to the rear end face of the longitudinal motor, a control working block rotatably connected to the longitudinal lead screw, and an inking spindle fixedly connected to the right end face of the control working block.

[0009] Preferably, an ink tank is fixedly connected to the upper end face of the ink coating work box, the ink tank has a collection cavity, an absorption tube is fixedly connected to the right end wall of the collection cavity, an extraction pump is fixedly connected to the upper end face of the ink coating work box, the absorption tube is poweredly connected to the left end face of the extraction pump, and a second output pipe and a first output pipe are fixedly connected to the right end face of the extraction pump. Both the second output pipe and the first output pipe penetrate the upper end wall of the ink coating work cavity.

[0010] Preferably, the ink coating spindle has two immersion chambers. The second output pipe is fixedly connected to the upper wall of the two immersion chambers. A fixing sleeve is fixedly connected to the lower end of the two immersion chambers. A two-position channel switch is slidably connected inside the two immersion chambers. The two-position channel switch is located below the fixing sleeve. A two-position ink coating head is fixedly connected to the lower end face of the two-position channel switch. A temporary storage chamber is provided inside the two-position ink coating head. A two-position spring is fixedly connected between the upper end face of the two-position channel switch and the lower end face of the fixing sleeve.

[0011] Preferably, a first-stage ink-coating cylinder is fixedly connected between the lower end faces of the two front and rear working frames. The first-stage ink-coating cylinder is located at the left end of the ink-coating spindle. A first-stage immersion chamber is provided inside the first-stage ink-coating cylinder. A first-stage output pipe is fixedly connected inside the upper wall of the first-stage immersion chamber. The first output pipe fixes the working frame and the upper wall of the first-stage immersion chamber. A first-stage ink-coating head is slidably connected inside the first-stage immersion chamber.

[0012] Preferably, the traction mechanism includes the mounting base, four symmetrically arranged pulley bases are fixedly connected to the upper surface of the mounting base, a conveyor pulley is rotatably connected between a group of front-to-back opposing pulley bases, a conveyor belt is rotatably connected to the upper end of the conveyor pulley, a transmission motor is fixedly connected to the upper surface of the mounting base, a transmission drive shaft is poweredly connected to the rear end of the transmission motor, a synchronous belt drive chain is rotatably connected to the rear end of the transmission drive shaft, and the synchronous belt drive chain is rotatably connected to the conveyor pulley.

[0013] Preferably, the film application mechanism includes the unwinding box, which has an unwinding cavity. A core shaft is rotatably connected between the front and rear end walls of the unwinding cavity. A sealing roll is rotatably connected to the core shaft. A film application motor and an unwinding traction box are fixedly connected to the lower end face of the unwinding box.

[0014] Preferably, the unwinding traction box is provided with an unwinding traction cavity, and two left-right symmetrical unwinding wheels are rotatably connected between the front and rear end walls of the unwinding traction cavity. The rear end face of the film-applying motor is poweredly connected to a film-applying drive shaft, and an unwinding chain is rotatably connected to the film-applying drive shaft. One of the unwinding wheels is rotatably connected to the unwinding chain. A cutting groove is provided in the lower end wall of the unwinding traction cavity, and a cutting electromagnet is fixedly connected in the right end wall of the cutting groove. A cutting blade is slidably connected in the cutting groove, and a cutting spring is fixedly connected between the cutting blade and the cutting electromagnet. The cutting groove communicates with the lower opening of the unwinding traction cavity. A film-applying cylinder is fixedly connected to the lower end face of the unwinding traction box, and a film-applying movable cavity is provided in the film-applying cylinder. A film-applying pressure rod is slidably connected in the film-applying movable cavity, and a film-applying roller is rotatably connected to the lower end of the film-applying pressure rod. A film-applying spring is fixedly connected between the upper end face of the film-applying pressure rod and the upper end wall of the film-applying movable cavity.

[0015] This invention provides a lens optical element processing system for solar energy applications, which has the following advantages:

[0016] This invention, by incorporating a conveyor belt, a conveyor motor, conveyor pulleys, a distance sensor, a second position sensor, and a pre-tightening fixture, can guide optical lenses to prepare for ink coating. By setting up a working frame, a transverse conveyor rail, a longitudinal sliding block, a control block, a first-gear ink coating cylinder, a first-gear ink coating head, an ink coating spindle, and a second-gear ink coating head, it can switch between different working gears for ink coating. By incorporating an unwinding traction box, unwinding rollers, a film-applying drive shaft, a film-applying cylinder, a film-applying pressure rod, and a film-applying roller, it can apply a protective film to the ink-coated lens. This invention can adapt to optical lenses of various shapes, perform ink coating in different ways, and support various CNC equipment control operations. The film protection for ink-coated optical lenses improves their performance, increases the efficiency and reliability of ink coating, and enhances their effectiveness in solar power generation. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of a solar energy lens optical element processing system according to the present invention;

[0018] Figure 2 This is a schematic diagram of the internal structure of a solar energy lens optical element processing system according to the present invention;

[0019] Figure 3 This is the present invention. Figure 2 A diagram showing the view from the right.

[0020] Figure 4 This is the present invention. Figure 3 A magnified view of a portion of the image;

[0021] Figure 5 This is the present invention. Figure 2 A magnified view of a portion of the image;

[0022] Figure 6 This is the present invention. Figure 2 A magnified view of a portion of the image;

[0023] Figure 7 This is the present invention. Figure 2 A magnified view of a portion of the image;

[0024] Figure 8 This is the present invention. Figure 7 A magnified view of a portion of the image;

[0025] In the picture:

[0026] 11. Traction mechanism; 12. Switching mechanism; 13. Inking mechanism; 14. Film application mechanism; 15. Mounting base; 16. Inking working chamber; 17. Inlet / outlet channel; 18. Conveyor belt; 20. Lens to be coated; 21. Pre-tightening fixture; 22. Distance sensor; 23. First sensor bracket; 24. Working frame; 25. Viewing plate; 26. Lateral guide rail seat; 27. Lateral conveyor guide rail; 28. Ink tank; 29. ​​Loading chamber; 30. Absorption tube; 31. Extraction pump; 32. Second output pipe; 33. First output pipe; 34. Lateral movement motor; 35. Core shaft; 36. Unwind box; 37. Unwind chamber; 38. Sealing roll; 39. Conveyor pulley; 40. Film application motor; 41. Pulley base; 42. Synchronous belt drive chain; 43. Conveyor drive shaft; 44. Film application drive shaft; 45. Conveyor motor; 46. Ink coating work box; 47. Second position sensor; 48. Second sensor bracket; 49. First-gear ink coating head; 50. First-gear immersion chamber; 51. First-gear ink coating cylinder; 59. Longitudinal sliding block; 60. Ink coating spindle; 61. Longitudinal slide table; 62. Longitudinal lead screw; 63. Control block; 64. Longitudinal motor; 66. Second-gear immersion chamber; 67. Fixing sleeve; 68. Second-gear spring; 69. Second-gear channel switch; 70. Second-gear ink coating head; 71. Temporary storage chamber; 73. Unwind chain; 74. Unwind traction box; 75. Unwind traction chamber; 76. Unwind wheel; 77. Film application tube; 78. Film application spring; 79. Film application movable chamber; 80. Film application pressure rod; 81. Film application roller; 82. Cutting knife; 83. Cutting groove; 84. Cutting spring; 85. Cutting electromagnet. Detailed Implementation

[0027] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0028] See Figures 1-8This invention provides a processing system for optical elements of solar energy lenses, including a mounting base 15. An ink coating work box 46, a transmission motor 45, and four evenly distributed pulley bases 41 are fixedly connected to the upper surface of the mounting base 15. The ink coating work box 46 contains an ink coating working chamber 16, and two symmetrically arranged working frames 24 are fixedly connected to the ink coating working chamber 16. A roll unwinding box 36 is fixedly connected to the right end of the ink coating work box 46. A traction mechanism 11 and a switching mechanism 12 are provided on the upper surface of the mounting base 15. An ink coating mechanism 13 is provided inside the ink coating working chamber 16. A film-applying mechanism 14 is provided on the right side of the ink coating work box 46. The traction mechanism 11 provides traction, the switching mechanism 12 assists in ink coating, the ink coating mechanism 13 automatically applies ink to the optical lens, and the film-applying mechanism 14 seals the surface of the inked lens for protection.

[0029] The switching mechanism 12 includes the ink coating work box 46. A set of conveyor belt pulleys 39 are rotatably connected to the lower end wall of the ink coating work chamber 16. Inlet and outlet channels 17 are provided in both the left and right end walls of the ink coating work chamber 16. A viewing plate 25 is provided in the left end wall of the ink coating work chamber 16. Two left-right symmetrical transverse guide rail seats 26 are fixedly connected to the upper end faces of the front and rear work racks 24. A first ink coating cylinder 51 is fixedly connected to the lower end face of the two work racks 24. A first sensor bracket 23 is fixedly connected to the left end face of the ink coating work box 46. A distance sensor 22 is fixedly connected to the lower end face of the first sensor bracket 23. A second sensor bracket 48 is fixedly connected to the right end of the work rack 24. A second position sensor 47 is fixedly connected to the lower end face of the second sensor bracket 48.

[0030] The inking mechanism 13 includes a working frame 24, with a transverse moving motor 34 fixedly connected to the upper surface of the working frame 24. A transverse conveying guide rail 27 is rotatably connected between the front transverse guide rail seats 26. The left end of the transverse moving motor 34 is poweredly connected to the transverse conveying guide rail 27. A similar transverse conveying guide rail 27 is fixedly connected between the rear transverse guide rail seats 26. A longitudinal sliding block 59 is rotatably connected to the front transverse conveying guide rail 27. A longitudinal slide table 61 is fixedly connected to the upper surface of the longitudinal slide block 59. A longitudinal lead screw 62 is rotatably connected to the upper end of the longitudinal slide table 61. A longitudinal motor 64 is mounted on the longitudinal lead screw 62. The rear end of the longitudinal motor 64 is poweredly connected to the longitudinal lead screw 62. A control working block 63 is rotatably connected to the longitudinal lead screw 62. An inking spindle 60 is fixedly connected to the right end of the control working block 63.

[0031] The ink coating chamber 46 is fixedly connected to an ink tank 28 on its upper end face. The ink tank 28 is provided with a collection cavity 29. An absorption tube 30 is fixedly connected to the right end wall of the collection cavity 29. An extraction pump 31 is fixedly connected to the upper end face of the ink coating chamber 46. The absorption tube 30 is poweredly connected to the left end face of the extraction pump 31. A second output pipe 32 and a first output pipe 33 are fixedly connected to the right end face of the extraction pump 31. Both the second output pipe 32 and the first output pipe 33 penetrate the upper end wall of the ink coating chamber 16.

[0032] The ink coating spindle 60 is provided with a two-stage immersion chamber 66. The second output pipe 32 is fixedly connected to the upper wall of the two-stage immersion chamber 66. The lower end of the two-stage immersion chamber 66 is fixedly connected to a fixing sleeve 67. A two-stage channel switch 69 is slidably connected in the two-stage immersion chamber 66. The two-stage channel switch 69 is located below the fixing sleeve 67. A two-stage ink coating head 70 is fixedly connected to the lower end face of the two-stage channel switch 69. A temporary storage chamber 71 is provided in the two-stage ink coating head 70. A two-stage spring 68 is fixedly connected between the upper end face of the two-stage channel switch 69 and the lower end face of the fixing sleeve 67.

[0033] A first-level ink-coating cylinder 51 is fixedly connected between the lower end faces of the two front and rear working frames 24. The first-level ink-coating cylinder 51 is located at the left end of the ink-coating spindle 60. A first-level immersion chamber 50 is provided inside the first-level ink-coating cylinder 51. A first-level output pipe 33 is fixedly connected inside the upper wall of the first-level immersion chamber 50. The first output pipe 33 fixes the working frame 24 and the upper wall of the first-level immersion chamber 50. A first-level ink-coating head 49 is slidably connected inside the first-level immersion chamber 50.

[0034] The traction mechanism 11 includes a mounting base 15. Four symmetrically arranged pulley bases 41 are fixedly connected to the upper surface of the mounting base 15. A conveyor pulley 39 is rotatably connected between a group of front-to-back opposite pulley bases 41. A conveyor belt 18 is rotatably connected to the upper end of the conveyor pulley 39. A transmission motor 45 is fixedly connected to the upper surface of the mounting base 15. A transmission drive shaft 43 is poweredly connected to the rear end of the transmission motor 45. A synchronous belt drive chain 42 is rotatably connected to the rear end of the transmission drive shaft 43. The synchronous belt drive chain 42 is rotatably connected to the conveyor pulley 39.

[0035] The film application mechanism 14 includes the unwinding box 36, which has an unwinding cavity 37. A core shaft 35 is rotatably connected between the front and rear end walls of the unwinding cavity 37. A sealing roll 38 is rotatably connected to the core shaft 35. A film application motor 40 and an unwinding traction box 74 are fixedly connected to the lower end face of the unwinding box 36.

[0036] The unwinding traction box 74 contains an unwinding traction chamber 75. Two symmetrical unwinding wheels 76 are rotatably connected between the front and rear end walls of the unwinding traction chamber 75. A film-applying drive shaft 44 is poweredly connected to the rear end face of the film-applying drive shaft 44. An unwinding chain 73 is rotatably connected to the film-applying drive shaft 44. One of the unwinding wheels 76 is rotatably connected to the unwinding chain 73. A cutting groove 83 is provided in the lower end wall of the unwinding traction chamber 75. A cutting electromagnet 85 is fixedly connected to the right end wall of the cutting groove 83. A sliding connection is provided within the cutting groove 83. A cutting blade 82 is provided, and a cutting spring 84 is fixedly connected between the cutting blade 82 and the cutting electromagnet 85. The cutting groove 83 is connected to the lower opening of the unwinding traction chamber 75. A film-applying tube 77 is fixedly connected to the lower end face of the unwinding traction box 74. A film-applying movable cavity 79 is provided inside the film-applying movable cavity 79. A film-applying pressure rod 80 is slidably connected inside the film-applying movable cavity 79. A film-applying roller 81 is rotatably connected to the lower end of the film-applying pressure rod 80. A film-applying spring 78 is fixedly connected between the upper end face of the film-applying pressure rod 80 and the upper end wall of the film-applying movable cavity 79.

[0037] The present invention discloses a lens optical element processing system for solar energy applications, the workflow of which is as follows:

[0038] In the initial state, the conveyor motor 45, the lateral movement motor 34, the film application motor 40, the second position sensor 47, the distance sensor 22, the extraction pump 31, and the longitudinal motor 64 are not started. The cutting spring 84 is in the contracted state, the cutting blade 82 is completely in the cutting groove 83, the coordinates of the ink coating spindle 60 are located at the zero point position of the inner corner of the ink coating working chamber 16, the second-level spring 68 is in the extended state, the second-level channel switch 69 is in the closed state, the second-level ink coating head 70 is located at the lowest prepared position in the second-level immersion chamber 66, the unwinding chamber 37 is installed with the prepared sealing roll 38, the sealing roll 38 is unwound between the two unwinding rollers 76, and the sealing head is pulled to the lower longer position of the unwinding traction box 74.

[0039] When the first ordinary mode optical glass ink coating operation begins, the conveyor motor 45 is started to drive the conveyor belt 18 to rotate, which moves the lens 20 to be coated to the right. After the distance sensor 22 is powered on and detects the position data of the lens 20, it controls the start of the extraction pump 31 to draw ink from the collection cavity 29 into the first output pipe 33, thereby wetting the first ink coating head 49. Then the lens 20 is driven to the right by the conveyor belt 18. After passing under the first ink coating head 49, it is coated with ink at a uniform speed in a single line direction by the first ink coating head 49. When the lens 20 is finished being coated with ink and enters under the second position sensor 47, the second position sensor 47 detects the position data of ink coating completion. Then it controls the start of the film application motor 40 to drive the unwinding chain 73 to rotate, which in turn drives the unwinding wheel 76 to rotate and drive the traction-completed sealing head to continue unwinding. At this time, the sealing head adheres to the upper surface of the lens under the action of the film application roller 81.

[0040] When the position data of the second position sensor 47 disappears, the sealing film covering of the upper surface of the lens 20 to be coated is completed. Then, the film application motor 40 is turned off to stop the film traction. Then, the electromagnet 85 is energized. Under the electromagnetic repulsion, the cutting blade 82 is bounced to the left, thereby cutting the sealing film in the lower opening channel of the unwinding traction cavity 75. Then, the electromagnet 85 is de-energized again. The cutting blade 82 returns to its initial state under the pulling force of the cutting spring 84. After the continuous ink coating work is completed, all parts return to their initial state.

[0041] When irregular patterns or incomplete ink coating are required, the second working mode needs to be activated. In this mode, the extraction pump 31 is activated based on the state of the lens 20 to be coated and the position data from the distance sensor 22, driving the absorption tube 30 to pump the ink from the collection chamber 29 to the second output pipe 32. Then, the first output pipe 33 is fixed, and the second output pipe 32 is connected to the upper wall of the second-stage immersion chamber 66. The second-stage immersion chamber 66 is filled with ink. After the second-stage channel switch 69 is opened, the ink in the second-stage immersion chamber 66 enters the temporary storage chamber 71 to immerse the second-stage ink coating head 70. Once the second-stage ink coating head 70 is in the ready-to-coat state, the horizontal... The moving motor 34 drives the transverse conveyor rail 27 to rotate, causing the longitudinal sliding block 59 and the ink coating spindle 60 to move left and right. At the same time, the longitudinal motor 64 is started to drive the longitudinal lead screw 62 to rotate, causing the control working block 63 to move back and forth relative to the longitudinal slide table 61, thereby controlling the ink coating spindle 60 to move in the plane following the ink coating processing trajectory. After the control data of the transverse moving motor 34 and the longitudinal motor 64 are adjusted, they can be saved for later use. After being retrieved by the CNC system, it can maintain the same ink coating trajectory for continuous operation. In this working mode, the opening and closing of the ink coating surface sealing film is also controlled by the control signal of the second position sensor 47.

[0042] After the ink coating process is completed, all components are restored to their initial state.

[0043] It should be noted that in this document, relational terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations.

[0044] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A system for processing optical elements for solar mirrors comprising a mounting base (15), characterized in that: The upper end face of the mounting base (15) is fixedly connected to an ink coating work box (46), a transmission motor (45), and four evenly distributed pulley bases (41). The ink coating work box (46) is provided with an ink coating working chamber (16). The ink coating working chamber (16) is fixedly connected to two symmetrical working frames (24). The right end face of the ink coating work box (46) is fixedly connected to an unwinding box (36). The upper end face of the mounting base (15) is provided with a traction mechanism (11) and a switching mechanism (12). The ink coating working chamber (16) is provided with an ink coating mechanism (13). The right side of the ink coating work box (46) is provided with a film application mechanism (14). The switching mechanism (12) includes the ink coating work box (46), a set of conveyor belt wheels (39) are rotatably connected to the lower end wall of the ink coating work chamber (16), and inlet and outlet channels (17) are provided in both the left and right end walls of the ink coating work chamber (16). A viewing plate (25) is provided in the left end wall of the ink coating work chamber (16). Two left and right symmetrical transverse guide rail seats (26) are fixedly connected to the upper end face of the front and rear work racks (24), and a first-level ink coating cylinder (51) is fixedly connected to the lower end face of the two work racks (24). The ink coating mechanism (13) includes the working frame (24), with a horizontal moving motor (34) fixedly connected to the upper end face of the working frame (24). A horizontal conveying guide rail (27) is rotatably connected between the front horizontal guide rail seats (26). The left end face of the horizontal moving motor (34) is poweredly connected to the horizontal conveying guide rail (27). A similar horizontal conveying guide rail (27) is fixedly connected between the rear horizontal guide rail seats (26). The front horizontal conveying guide rail (27) rotates on... A longitudinal sliding block (59) is connected, and a longitudinal slide table (61) is fixedly connected to the upper end face of the longitudinal sliding block (59). A longitudinal lead screw (62) is rotatably connected to the upper end of the longitudinal slide table (61). A longitudinal motor (64) is provided on the longitudinal lead screw (62). The rear end face of the longitudinal motor (64) is poweredly connected to the longitudinal lead screw (62). A control working block (63) is rotatably connected to the longitudinal lead screw (62). An ink coating spindle (60) is fixedly connected to the right end face of the control working block (63). The ink coating work box (46) is fixedly connected to the upper end face of the ink box (28), and the ink box (28) is provided with a collection cavity (29). The right end wall of the collection cavity (29) is fixedly connected to an absorption tube (30). The upper end face of the ink coating work box (46) is fixedly connected to a pump (31). The left end face of the pump (31) is poweredly connected to the absorption tube (30). The right end face of the pump (31) is fixedly connected to a second output pipe (32) and a first output pipe (33). The second output pipe (32) and the first output pipe (33) both penetrate the upper end wall of the ink coating work cavity (16). The ink coating spindle (60) is provided with two immersion chambers (66), and the second output pipe (32) is fixedly connected to the upper wall of the two immersion chambers (66). A first ink-coating cylinder (51) is fixedly connected between the lower end faces of the two working frames (24) at the front and rear. The first ink-coating cylinder (51) is located at the left end of the ink-coating spindle (60). A first immersion chamber (50) is provided inside the first ink-coating cylinder (51). The first output pipe (33) is fixedly connected to the upper wall of the first immersion chamber (50).

2. The system for processing optical elements for solar mirrors according to claim 1, characterized in that: The ink coating work box (46) is fixedly connected to the left end face of the first sensing bracket (23), and the lower end face of the first sensing bracket (23) is fixedly connected to the distance sensor (22). The work rack (24) is fixedly connected to the right end of the second sensing bracket (48), and the lower end face of the second sensing bracket (48) is fixedly connected to the second position sensor (47).

3. The system for processing optical elements for solar mirrors according to claim 1, characterized in that: A fixing sleeve (67) is fixedly connected to the lower end of the second-position immersion chamber (66). A second-position channel switch (69) is slidably connected inside the second-position immersion chamber (66). The second-position channel switch (69) is located below the fixing sleeve (67). A second-position ink head (70) is fixedly connected to the lower end face of the second-position channel switch (69). A temporary storage cavity (71) is provided inside the second-position ink head (70). A second-position spring (68) is fixedly connected between the upper end face of the second-position channel switch (69) and the lower end face of the fixing sleeve (67).

4. The system for processing optical elements for solar mirrors according to claim 1, characterized in that: The first output pipe (33) fixes the working frame (24) and the upper wall of the first immersion chamber (50), and the first ink head (49) is slidably connected in the first immersion chamber (50).

5. The system for processing optical elements for solar mirrors according to claim 1, characterized in that: The traction mechanism (11) includes the mounting base (15), and four symmetrical pulley bases (41) are fixedly connected to the upper surface of the mounting base (15). A conveyor pulley (39) is rotatably connected between a group of pulley bases (41) that are opposite to each other. A conveyor belt (18) is rotatably connected to the upper end of the conveyor pulley (39). A transmission motor (45) is fixedly connected to the upper surface of the mounting base (15). A transmission drive shaft (43) is poweredly connected to the rear end of the transmission motor (45). A synchronous belt drive chain (42) is rotatably connected to the rear end of the transmission drive shaft (43). The synchronous belt drive chain (42) is rotatably connected to the conveyor pulley (39).

6. A solar energy lens optical element processing system according to claim 5, characterized in that The film application mechanism (14) includes the unwinding box (36), the unwinding box (36) is provided with an unwinding cavity (37), a core shaft (35) is rotatably connected between the front and rear end walls of the unwinding cavity (37), a sealing roll (38) is rotatably connected on the core shaft (35), and a film application motor (40) and an unwinding traction box (74) are fixedly connected to the lower end face of the unwinding box (36).

7. A solar energy lens optical element processing system according to claim 6, characterized in that The unwinding traction box (74) is provided with an unwinding traction chamber (75). Two left-right symmetrical unwinding wheels (76) are rotatably connected between the front and rear end walls of the unwinding traction chamber (75). The rear end face of the film-applying motor (40) is powered by a film-applying drive shaft (44). An unwinding chain (73) is rotatably connected to the film-applying drive shaft (44). One of the unwinding wheels (76) is rotatably connected to the unwinding chain (73). A cutting groove (83) is provided in the lower end wall of the unwinding traction chamber (75). A cutting electromagnet (85) is fixedly connected in the right end wall of the cutting groove (83). A cutting blade is slidably connected in the cutting groove (83). (82) A cutting spring (84) is fixedly connected between the cutting blade (82) and the cutting electromagnet (85). The cutting groove (83) is connected to the lower opening of the unwinding traction chamber (75). A film-applying tube (77) is fixedly connected to the lower end face of the unwinding traction box (74). A film-applying movable cavity (79) is provided inside the film-applying movable cavity (79). A film-applying pressure rod (80) is slidably connected inside the film-applying movable cavity (79). A film-applying roller (81) is rotatably connected to the lower end of the film-applying pressure rod (80). A film-applying spring (78) is fixedly connected between the upper end face of the film-applying pressure rod (80) and the upper end wall of the film-applying movable cavity (79).

Citation Information

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