Straw fiber material pulverizing device and use method

By using a gear meshing drive structure and a limiting slot design, the problems of dust pollution and low efficiency in the straw crushing process are solved, achieving efficient crushing and cleaning and extending the equipment's lifespan.

CN117958044BActive Publication Date: 2025-12-19TWINS GRP +3
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Patent Information

Application Number
CN202410269468.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-03-11
Publication Date
2025-12-19
Estimated Expiration
2044-03-11

AI Technical Summary

Technical Problem

The straw crushing process generates a large amount of debris and dust. The debris and dust sucked up by the dust collection structure mixes into the target finished product, resulting in pollution and low efficiency.

Method used

The gear meshing drive structure is adopted. The movement of the limiting slot and the inner crushing box prevents dust from flying out, and the gear meshing drives the crushing roller to rotate, reducing the redundancy of the drive structure and improving efficiency.

Benefits of technology

It effectively prevents dust from escaping, reduces intermediate workload, improves crushing efficiency, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application discloses a kind of straw fiber material's crushing equipment and use method, it is related to crop processing technical field, to solve the problem of the whole step in prior art in order to avoid dust pollution and set dust absorption structure in necessary but redundant one working structure, it is not conducive to the problem of overall work efficiency.The lower end outside of the first fixed plate is provided with a rotating drive motor, the upper end of the second fixed plate is provided with an upper drive gear along the output shaft end of the rotating drive motor, the front end of the inner side of the upper end of the second fixed plate is provided with a first inclined connecting gear, the rear end of the inner side of the upper end of the second fixed plate is provided with a second inclined connecting gear, the front and rear ends of the upper end of the third fixed plate and the upper fixed frame are provided with rotating parts, and the two rotating parts are connected with the second inclined connecting gear and the first inclined connecting gear through shafts; the upper end of the first fixed plate is provided with a first bevel gear along the output shaft end of the rotating drive motor, and the inner side of the first bevel gear is provided with a second bevel gear.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of crop processing, in particular to a straw fiber material crushing device and use method. BACKGROUND

[0002] Straw is the general term for the stem and leaf (ear) parts of mature crops, usually refers to wheat straw, corn stalks, sorghum stalks, rice straw, bean stalks and other crops (usually coarse grains) after harvesting the remaining part of the seed.

[0003] Straw contains more than half of the products of photosynthesis of crops, rich in nitrogen, phosphorus, potassium, calcium, magnesium and organic matter. China has a long history of using crop straw, except for a small amount of gasket, feeding livestock, part of the compost, most of them as fuel. With the development of agricultural production, the grain output has increased significantly, and the amount of straw has increased. Combined with the promotion of coal-saving and coal-saving technology, the popularity of coal and the use of liquefied gas, there is a large amount of surplus straw in rural areas. At the same time, with the progress of science and technology and the improvement of agricultural mechanization level, the use of straw is changed from composting to direct straw return to field. After the harvest is completed, the straw is crushed by a crushing machine, and then uniformly spread in the field by external equipment to realize field fertilization.

[0004] With the development of industrial technology, straw can also be reused to make feed and other products. Therefore, the crushing of straw is an indispensable part of the reuse of straw. The straw crusher is mainly used for cutting processing of crop straw, branches with a diameter of less than 5 cm and other plant straws. It can also be used for cutting processing of various crop straws and pasture. It can crush corn stalks, straw, peanut skins, bean stalks, and other combustible crop waste stalks, effectively developing renewable energy. The machine has reliable performance, simple operation and convenience.

[0005] During the crushing process of the straw, a large amount of debris dust will be blown out, polluting the internal environment of the workshop. Generally, a dust suction structure is provided to suck it out. Since the target product of the crushing is straw debris, in order to reduce the reprocessing process, the debris dust sucked out by the dust suction structure is directly mixed into the target product. Therefore, the dust suction structure set to avoid dust pollution is a necessary but redundant working structure in the whole process, which is not conducive to the overall work efficiency. SUMMARY

[0006] The present application aims to provide a straw fiber material crushing device and use method to solve the problem of a large amount of debris dust being blown out during the crushing process of the straw, a dust suction structure being provided to suck it out, the target product of the crushing being straw debris, the debris dust sucked out by the dust suction structure being directly mixed into the target product, and the dust suction structure set to avoid dust pollution being a necessary but redundant working structure in the whole process, which is not conducive to the overall work efficiency.

[0007] To achieve the above objectives, the present invention provides the following technical solution: a crushing device for straw fiber materials, including a crushing outer box, an upper fixed frame integrally connected to the upper part of the crushing outer box, and a material discharge slot through which the material discharge position of the crushing outer box is opened;

[0008] A first fixing plate and a second fixing plate are welded and fixed to the middle of the upper end of one side of the crushing outer box, respectively. The first fixing plate is located at the lower end of the second fixing plate. A third fixing plate is welded and fixed to the middle of the lower end of one side of the upper fixing frame.

[0009] A rotary drive motor is installed on the lower outer side of the first fixed plate. An upper drive gear is installed on the upper end of the second fixed plate along the output shaft of the rotary drive motor. A first oblique connecting gear is installed on the upper end of the second fixed plate along the front end of the inner side of the upper drive gear. The first oblique connecting gear meshes with the upper drive gear. A second oblique connecting gear is installed on the upper end of the second fixed plate along the rear end of the first oblique connecting gear. The second oblique connecting gear meshes with the first oblique connecting gear. The second oblique connecting gear and the first oblique connecting gear rotate synchronously in opposite directions. Rotating components are provided at the front and rear ends of the third fixed plate and the upper fixed frame. The two rotating components are respectively connected to the second oblique connecting gear and the first oblique connecting gear through shafts. The inner end faces of the two rotating components are in contact with each other. The rotating components are in contact with the upper end face of the upper fixed frame.

[0010] A first bevel gear is mounted on the upper end of the first fixed plate along the output shaft end of the rotation drive motor. A second bevel gear is provided between the first fixed plate and the second fixed plate along the inner side of the first bevel gear. The second bevel gear meshes with the first bevel gear. The second bevel gear is connected to the crushing outer box through a side connecting shaft.

[0011] The outer crushing chamber is configured with an intermediate cavity, inside which is an inner crushing chamber. A lower connecting shaft is fixed between the two sides of the inner crushing chamber. A lower rotating sleeve is rotatably connected to the outside of the lower connecting shaft via a bearing. A connecting rod is fixed to the upper end of the lower rotating sleeve, and an upper rotating sleeve is fixed to the upper end of the connecting rod. A linkage shaft is rotatably connected to the inside of the upper rotating sleeve via a bearing. A rotating disk is fixed to the outside of the linkage shaft. The linkage shaft is eccentrically positioned inside the rotating disk. The other end of the side connecting shaft extends into the intermediate cavity and is fixedly connected to one of the rotating disks. The other rotating disk is connected to the outer crushing chamber via a shaft.

[0012] Preferably, a limiting slot is provided in the middle of the upper end face of the upper fixing frame, and the limiting slot is connected to the intermediate cavity;

[0013] The crushing inner box consists of a main body and a conical box. The main body is integrally connected to the upper end of the conical box, and the upper outer end of the main body is located in the limiting groove and matches the internal dimensions of the limiting groove.

[0014] Preferably, the box body is externally welded with a C-shaped support plate, the upper end of the front end of the C-shaped support plate is externally provided with a crushing drive motor, the output shaft end of the crushing drive motor is internally provided with a first connecting gear along the C-shaped support plate, the rear end of the first connecting gear is internally provided with a second connecting gear along the C-shaped support plate, the second connecting gear is engaged with the first connecting gear, and the lower end of the second connecting gear and the first connecting gear is internally provided with a third connecting gear along the C-shaped support plate, and the two third connecting gears are respectively engaged with the second connecting gear and the first connecting gear at the upper end thereof.

[0015] The box body is internally provided as a crushing cavity, the crushing cavity is internally provided with a crushing roller along one side of the third connecting gear, and the third connecting gear is connected with the crushing roller through a connecting sleeve.

[0016] Preferably, the C-shaped support plate is externally provided with an adjusting drive motor along the outside of the third connecting gear, two adjusting drive motors are provided, the output shaft end of the adjusting drive motor is provided as a rotating shaft, and the rotating shaft extends to the inside of the crushing roller through the C-shaped support plate, the third connecting gear and the connecting sleeve.

[0017] Preferably, the crushing roller comprises an inner roller body, the outer side of the inner roller body is provided with a first crushing knife and a second crushing knife, the first crushing knife and the second crushing knife are respectively provided with a plurality of groups, the first crushing knife and the second crushing knife are alternately arranged left and right, each group of the first crushing knife and each group of the second crushing knife are staggered front and back, the outer side of the inner roller body is provided with an outer arc-shaped reinforcing shell along the outer side of the first crushing knife and the second crushing knife, and the outer arc-shaped reinforcing shell is connected with the inner roller body.

[0018] The front and back ends of the inner fixed strip plate are fixed at equal intervals from left to right in the middle of the box body, and the inner fixed strip plate is staggered with the first crushing knife and the second crushing knife.

[0019] Preferably, the outer side of the inner roller body is provided with an outer arc-shaped action plate along the inner side of the outer arc-shaped reinforcing shell, and the outer arc-shaped action plate and the outer arc-shaped reinforcing shell form a completed ring structure.

[0020] The inner roller body is internally provided as an action inner cavity, the front and back ends of the lower end of the rotating shaft are fixed at equal intervals from left to right, the first C-shaped fixed seat is internally provided with a first adjusting rod which is rotatably connected through a shaft, the other end of the first adjusting rod is rotatably connected with a second adjusting rod through a shaft, the other end of the second adjusting rod extends to the second C-shaped fixed seat and is rotatably connected with the second C-shaped fixed seat through a shaft, and each group of the second C-shaped fixed seat is fixed to the front and back ends inside the outer arc-shaped action plate.

[0021] Preferably, the rotating part is composed of a rotating part and a semicircular sealing plate, the rotating part and the semicircular sealing plate are integrally formed, and the first and second oblique connecting gears are coaxially connected with the rotating part above.

[0022] Preferably, a discharging slope is formed on the inner lower end face of the crushing outer box, the discharging slope is communicated with the discharging notch, and a plurality of through grooves are formed on the rotating disc and the connecting rod.

[0023] Preferably, the first and second crushing knives are composed of a blade connecting part, a first blade part and a second blade part, the blade connecting part is located on one side of the first and second blade parts and connects the first and second blade parts, the first blade part is located at the front end of the second blade part, the first blade part is the same in structure as the second blade part, the first and second blade parts each include a sawtooth part, the sawtooth parts on the first and second blade parts are staggered, the sawtooth part is shaped like a right-angled trapezoid, the inclined surface of the sawtooth part is the same as the rotating direction of the first and second crushing knives, the inclined surface of the sawtooth part is provided with a cutting edge, and the outer end of the right-angled surface of the sawtooth part is provided with a reinforcing plate protruding from the right-angled surface.

[0024] A use method, comprising the following steps:

[0025] Step one: the rotating drive motor drives the upper drive gear to rotate, the first and second oblique connecting gears are synchronously and oppositely rotated outward through the meshing connection relationship between the upper drive gear and the first oblique connecting gear and the meshing connection relationship between the first and second oblique connecting gears, the rotating part is opened, and the limiting notch is exposed;

[0026] Step two: the rotating drive motor drives the first bevel gear to rotate at the same time, the side connecting shaft, the rotating disc and the linkage shaft are rotated through the meshing connection relationship between the first and second bevel gears, the upper rotating sleeve, the connecting rod and the lower rotating sleeve are driven to move upward while rotating, the connecting rod is pulled to move upward, and the upper end of the crushing inner box extends upward through the limiting notch;

[0027] Step three: the straw to be crushed is put into the box body, the crushing drive motor drives the first connecting gear to rotate, the second connecting gear is rotated through the meshing connection relationship between the first and second connecting gears, the two third connecting gears at the lower end are synchronously and oppositely rotated inward through the meshing connection relationship between the second and third connecting gears and the meshing connection relationship between the first and third connecting gears, the crushing roller is driven to rotate, the adjusting drive motor drives the rotating shaft to rotate at the same time, the relative position between the outer arc-shaped action plate and the outer arc-shaped reinforcing shell is maintained, the first and second crushing knives crush the entering straw, and the crushed straw is discharged through the discharging notch;

[0028] Step four: repeat steps one to three, in step one, the crushing drive motor works to drive the crushing roller to rotate the outer arc-shaped action plate to the lower end position, the adjusting drive motor drives the rotating shaft to rotate, and through the shaft connection relationship of the first C-shaped fixed seat, the first adjusting rod, the second adjusting rod and the second C-shaped fixed seat, the first adjusting rod and the second adjusting rod are gradually elongated, and the outer arc-shaped action plate is moved outward, and the outer arc-shaped action plate takes the straw scraps clamped outside the first crushing knife and the second crushing knife away from the first crushing knife and the second crushing knife;

[0029] Step five: with the completion of straw feeding, the first crushing knife and the second crushing knife outside the straw scraps are cleaned, and the crushing is carried out again.

[0030] Compared with the prior art, the beneficial effects of the present application are:

[0031] In the application, the upper drive gear rotates, and through the meshing connection relationship of the upper drive gear and the first inclined connecting gear and the meshing connection relationship of the first inclined connecting gear and the second inclined connecting gear, the first inclined connecting gear and the second inclined connecting gear are driven to rotate outward in opposite directions synchronously, the rotating part is opened, and the limiting notch is exposed; the first bevel gear rotates, and through the meshing connection relationship of the first bevel gear and the second bevel gear, the side connecting shaft, the rotating disc and the linkage shaft are driven to rotate, the upper rotating sleeve, the connecting rod and the lower rotating sleeve are driven to move upward while rotating, the connecting rod is pulled to move upward, and the upper end of the crushing inner box extends upward through the limiting notch. The rotating drive motor drives the output shaft to rotate reversely, the crushing inner box moves downward, and the rotating part gradually closes, sealing the upper end structure. In the crushing process, the dust and debris do not float outward, but are located in the structure and will follow the next crushing process, which can prevent dust and debris from floating outward and reduce the intermediate workload, solving the problem that a large amount of debris and dust will float out during the current straw crushing process. The dust suction structure is set to suck it out. Since the target product of crushing is straw debris, the debris and dust sucked out by the dust suction structure is directly mixed into the target product. Therefore, in order to avoid dust pollution, the dust suction structure is a necessary but redundant working structure in the whole process, which is not conducive to the overall working efficiency.

[0032] In the application, the rotating driving motor drives the upper driving gear to rotate, and through the meshing connection relationship between the upper driving gear and the first bevel gear and the meshing connection relationship between the first bevel gear and the second bevel gear, the first bevel gear and the second bevel gear are driven to rotate in opposite directions. Since the upper driving gear is coaxially connected with the first bevel gear, when the rotating driving motor drives the upper driving gear to rotate, the first bevel gear rotates synchronously, and through the meshing connection relationship between the first bevel gear and the second bevel gear, the corresponding structure is driven to rotate. The driving relationship of this part is simple, only a single driving structure is introduced, the driving structure is avoided to be redundant, and the process of the exposure of the limiting notch and the upward movement of the smashing inner box is smoother, and the driving structure does not need to be driven and matched.

[0033] In the application, the smashing driving motor drives the first connecting gear to rotate, and through the meshing connection relationship between the first connecting gear and the second connecting gear, the second connecting gear is driven to rotate, and through the meshing connection relationship between the second connecting gear and the third connecting gear and the meshing connection relationship between the first connecting gear and the third connecting gear, the two smashing rollers at the lower end are driven to rotate, and the first smashing knife and the second smashing knife smash the entering straw. In this part of the smashing process, the non-driving structure is directly driven, but the gear meshing driving structure is used to rotate, and under the arrangement of the gear related structure, the rotating shaft can be driven separately in the smashing roller. The adjusting driving motor drives the rotating shaft to rotate, and through the shaft connection relationship between the first C-shaped fixing seat, the first adjusting rod, the second adjusting rod and the second C-shaped fixing seat, the first adjusting rod and the second adjusting rod are gradually elongated, the outer arc-shaped action plate is driven to move outward, the outer arc-shaped action plate takes away the straw scraps outside the first smashing knife and the second smashing knife from the first smashing knife and the second smashing knife, so that the first smashing knife and the second smashing knife do not jam the scraps, and the first smashing knife and the second smashing knife do not affect the rotation of the smashing roller or the smashing efficiency of the first smashing knife and the second smashing knife on the straw due to the jamming of the scraps outside the first smashing knife and the second smashing knife for a long time.

[0034] In the application, the first blade piece and the second blade piece are on the same smashing structure, the integrity is strong, and the structure rotates together, so that more smashing structures can be arranged in the same space, and the smashing effect on the straw can be guaranteed. The original smashing blade position is set as a sawtooth part based on the first blade piece and the second blade piece, and the sawtooth parts on the first blade piece and the second blade piece are staggered, so that the cutting length of the cutting blade is larger, and the first smashing knife and the second smashing knife are in a rotating posture when smashing the straw, a plurality of cutting blades gradually present a vertical posture with the straw, so that the cutting blade does not cut the immobile straw and drives the straw to move, the straw winding is reduced on the basis of higher smashing efficiency, the straw winding structure is arranged on the smashing roller, the smashing effect of the structure is better on the basis of reducing the intermediate cleaning and maintenance procedures, and the service life of the smashing equipment is greatly increased.

[0035] The sawtooth part outer end reinforcing plate is arranged, so that the strength of the cutting edge when cutting and crushing the straw is higher, since the straw has a reaction force on the sawtooth part, and the reinforcing plate arranged on the sawtooth part can increase the strength of the structure, avoiding the influence of the cutting effect due to the fracture of the structure for a long time of crushing and cutting. BRIEF DESCRIPTION OF DRAWINGS

[0036] Figure 1 It is a front view of a straw fiber material crushing equipment of the present application;

[0037] Figure 2 It is a schematic view of the internal structure of a straw fiber material crushing equipment of the present application;

[0038] Figure 3 It is a schematic view of the connecting structure of the rotating disc, the connecting shaft, the upper rotating sleeve, the connecting rod, the lower rotating sleeve and the lower connecting shaft of a straw fiber material crushing equipment of the present application;

[0039] Figure 4 It is a schematic view of the internal structure of a crushing inner box of a straw fiber material crushing equipment of the present application;

[0040] Figure 5 It is a top view of a crushing inner box of a straw fiber material crushing equipment of the present application;

[0041] Figure 6 It is a side sectional view of a crushing roller of a straw fiber material crushing equipment of the present application;

[0042] Figure 7 It is a schematic view of the connecting structure of a box body and a conical box of a straw fiber material crushing equipment of the present application;

[0043] Figure 8 It is an enlarged view of the structure at A of a straw fiber material crushing equipment of the present application.

[0044] In the figure: 1, crushing outer box; 2, discharging slope; 3, upper fixed frame; 4, limiting notch; 5, first fixed plate; 6, rotating drive motor; 7, second fixed plate; 8, first bevel gear; 9, third fixed plate; 10, upper drive gear; 11, first inclined connecting gear; 12, second inclined connecting gear; 13, rotating part; 14, rotating part; 15, semicircular sealing plate; 16, middle cavity; 17, second bevel gear; 18, side connecting shaft; 19, crushing inner box; 20, box body; 21, conical box; 22, rotating disc; 23, linkage shaft; 24, upper rotating sleeve; 25, connecting rod; 26, lower rotating sleeve; 27, lower connecting shaft; 28, through slot; 29, crushing cavity; 30, C-shaped support plate; 31, crushing drive motor; 32, first connecting gear; 33, second connecting gear; 34, third connecting gear; 35, connecting sleeve; 36, crushing roller; 37, adjusting drive motor; 38, rotating shaft; 39, inner roller body; 40, outer arc-shaped reinforcing shell; 41, outer arc-shaped action plate; 42, first crushing knife; 43, second crushing knife; 44, action inner cavity; 45, first C-shaped fixed seat; 46, first adjusting rod; 47, second adjusting rod; 48, second C-shaped fixed seat; 49, inner fixed strip plate; 50, blade connecting part; 51, first blade part; 52, second blade part; 53, sawtooth part; 54, cutting edge; 55, reinforcing plate. DETAILED DESCRIPTION

[0045] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all.

[0046] Please refer to Figures 1-8 An embodiment provided by the present application: a crushing device for straw fiber material, comprising a crushing outer box 1, the upper end of the crushing outer box 1 is integrally connected with an upper fixed frame 3, the middle of the upper end surface of the upper fixed frame 3 is provided with a limiting notch 4, a discharging notch is provided through the discharging position of the crushing outer box 1, a discharging slope 2 is formed on the lower end surface of the crushing outer box 1, the discharging slope 2 is communicated with the discharging notch, the straw entering the crushing inner part of the crushing related structure is crushed, and the crushed straw moves along the discharging slope 2 to the inclined lower end surface, until the crushed straw is driven to slide down through the discharging notch to realize the crushing and discharging of the straw; the middle of the upper end of one side of the crushing outer box 1 is respectively welded and fixed with a first fixed plate 5 and a second fixed plate 7, the first fixed plate 5 is located at the lower end of the second fixed plate 7, and the middle of the lower end of one side of the upper fixed frame 3 is welded and fixed with a third fixed plate 9.

[0047] The lower end outer side of the first fixed plate 5 is provided with a rotating drive motor 6, the upper end of the second fixed plate 7 is provided with an upper drive gear 10 along the output shaft end of the rotating drive motor 6, the upper end of the second fixed plate 7 is provided with a first oblique connecting gear 11 along the front end of the inner side of the upper drive gear 10, the first oblique connecting gear 11 is engaged with the upper drive gear 10, the upper end of the second fixed plate 7 is provided with a second oblique connecting gear 12 along the rear end of the first oblique connecting gear 11, the second oblique connecting gear 12 is engaged with the first oblique connecting gear 11, the second oblique connecting gear 12 rotates synchronously and in the opposite direction with the first oblique connecting gear 11, the front and rear ends of the upper end of the third fixed plate 9 and the upper fixed frame 3 are provided with rotating parts 13, the two rotating parts 13 are connected through shafts with the second oblique connecting gear 12 and the first oblique connecting gear 11 respectively, the inner end faces of the two rotating parts 13 are attached, the rotating part 13 is attached to the upper end face of the upper fixed frame 3, the rotating part 13 is composed of a rotating part 14 and a semicircular sealing plate 15, the rotating part 14 and the semicircular sealing plate 15 are integrally formed, the first oblique connecting gear 11 and the second oblique connecting gear 12 are coaxially connected with the rotating part 14 above them;

[0048] The upper end of the first fixed plate 5 is provided with a first bevel gear 8 along the output shaft end of the rotating drive motor 6, the inner side of the first bevel gear 8 is provided with a second bevel gear 17 between the first fixed plate 5 and the second fixed plate 7, the second bevel gear 17 is engaged with the first bevel gear 8, the second bevel gear 17 is connected with the crushing outer box 1 through a side connecting shaft 18;

[0049] The inside of the crushing outer box 1 is provided with an intermediate cavity 16, the limiting slot 4 is communicated with the intermediate cavity 16, the intermediate cavity 16 is provided with a crushing inner box 19 inside, the crushing inner box 19 is composed of a box body 20 and a conical box body 21, the box body 20 is integrally connected to the upper end of the conical box body 21, the upper end of the box body 20 is located in the limiting slot 4 and matches the internal dimension of the limiting slot 4;

[0050] The intermediate of the two sides of the crushing inner box 19 is fixedly provided with a lower connecting shaft 27, the lower connecting shaft 27 is rotatably connected with a lower rotating sleeve 26 through a bearing outside, the lower rotating sleeve 26 is fixedly provided with a connecting rod 25 at the upper end, the connecting rod 25 is fixedly provided with an upper rotating sleeve 24 at the upper end, the upper rotating sleeve 24 is rotatably connected with a linkage shaft 23 through a bearing inside, the linkage shaft 23 is fixedly provided with a rotating disc 22 outside, the linkage shaft 23 is eccentrically arranged inside the rotating disc 22, the other end of the side connecting shaft 18 extends into the intermediate cavity 16 and is fixedly connected with one of the rotating discs 22, the other rotating disc 22 is connected with the crushing outer box 1 through a shaft; a plurality of through grooves 28 are provided on the rotating disc 22 and the connecting rod 25.

[0051] The rotating driving motor 6 drives the upper driving gear 10 to rotate, and through the meshing connection relationship between the upper driving gear 10 and the first oblique connecting gear 11 and the meshing connection relationship between the first oblique connecting gear 11 and the second oblique connecting gear 12, the first oblique connecting gear 11 and the second oblique connecting gear 12 are driven to rotate outward in opposite directions synchronously, the rotating part 13 is opened, and the limiting notch 4 is exposed;

[0052] The rotating driving motor 6 drives the first bevel gear 8 to rotate, and through the meshing connection relationship between the first bevel gear 8 and the second bevel gear 17, the side connecting shaft 18, the rotating disc 22 and the linkage shaft 23 are driven to rotate, the upper rotating sleeve 24, the connecting rod 25 and the lower rotating sleeve 26 are driven to move upward while rotating, the connecting rod 25 is pulled to move upward, and the upper end of the crushing inner box 19 extends upward out of the limiting notch 4.

[0053] The rotating driving motor 6 drives the output shaft to rotate, the crushing inner box 19 moves upward, and the rotating part 13 is gradually opened; the rotating driving motor 6 drives the output shaft to rotate reversely, the crushing inner box 19 moves downward, and the rotating part 13 is gradually closed to seal the upper end structure. In the crushing process, dust and debris do not drift outward, but are located in the structure and will follow the current crushing process or the next crushing process to discharge, which can not only prevent dust and debris from drifting outward, but also reduce the intermediate workload, solving the problem that a large amount of debris and dust will drift out in the current straw crushing process. The dust suction structure is provided to suck it out. Since the target product of crushing is straw debris, the debris and dust sucked out by the dust suction structure is directly mixed into the target product. Therefore, in order to avoid dust pollution, the dust suction structure is necessary but redundant in the whole process, which is not conducive to the overall working efficiency.

[0054] The driving relationship of this part is simple, only a single driving structure is introduced, multiple driving structures are not needed to drive and cooperate to expose the limiting notch 4 and move the crushing inner box 19 upward, and the process of exposing the limiting notch 4 and moving the crushing inner box 19 upward is more smooth, without driving cooperation, so that the operation precision is higher.

[0055] Further, the C-shaped support plate 30 is welded and fixed to one side of the outer part of the box body 20, mainly serving to connect and support the driving structure, the upper end of the front end of the outer part of the C-shaped support plate 30 is provided with the crushing driving motor 31, the first connecting gear 32 is installed along the output shaft end of the crushing driving motor 31 in the C-shaped support plate 30, the second connecting gear 33 is installed along the rear end of the first connecting gear 32 in the C-shaped support plate 30, the second connecting gear 33 is meshed with the first connecting gear 32, and the third connecting gear 34 is installed along the lower end of the second connecting gear 33 and the first connecting gear 32 in the C-shaped support plate 30, respectively, the two third connecting gears 34 are meshed with the second connecting gear 33 and the first connecting gear 32 at the upper ends thereof;

[0056] In order to ensure that the driving speed does not affect, the gear in this part can be set as the same size gear.

[0057] The inside of the box body 20 is provided as a crushing cavity 29, the inner wall of the crushing cavity 29 is smooth, the crushing roller 36 is installed along one side of the third connecting gear 34 in the crushing cavity 29, the third connecting gear 34 is connected with the crushing roller 36 through the connecting sleeve 35, and the connecting sleeve 35 is provided as a hollow structure; The adjusting drive motor 37 is installed outside the C-shaped support plate 30 along the outer side of the third connecting gear 34, two adjusting drive motors 37 are installed, the output shaft end of the adjusting drive motor 37 is provided as a rotating shaft 38, and the rotating shaft 38 extends to the inside of the crushing roller 36 through the C-shaped support plate 30, the third connecting gear 34 and the connecting sleeve 35.

[0058] The straw to be crushed is put into the box body 20, the crushing drive motor 31 drives the first connecting gear 32 to rotate, the second connecting gear 33 is driven to rotate through the meshing connection relationship between the first connecting gear 32 and the second connecting gear 33, the lower two third connecting gears 34 are synchronously driven to rotate in opposite directions through the meshing connection relationship between the second connecting gear 33 and the third connecting gear 34 and the meshing connection relationship between the first connecting gear 32 and the third connecting gear 34, the crushing roller 36 is driven to rotate, at the same time, the adjusting drive motor 37 drives the rotating shaft 38 to rotate, the relative position between the outer arc-shaped action plate 41 and the outer arc-shaped reinforcing shell 40 is maintained, the first crushing knife 42 and the second crushing knife 43 crush the entering straw, the crushing process in this part is directly driven by the non-driving structure, but the gear meshing driving structure is rotated, under the setting of the gear related structure, the rotating shaft can be driven separately in the crushing roller.

[0059] The crushed straw is discharged through the discharge slot, this part is considered for the straw to be reused to make other products, if the crushed straw is directly returned to the field, a throwing structure can be provided at this position, and the equipment can be installed on the agricultural equipment, so that the agricultural equipment moves to realize the throwing and returning to the field of the crushed straw.

[0060] The crushing roller 36 includes an inner roller body 39, the first crushing knife 42 and the second crushing knife 43 are installed outside the inner roller body 39, a plurality of groups of the first crushing knife 42 and the second crushing knife 43 are respectively provided, the first crushing knife 42 and the second crushing knife 43 are alternately arranged left and right, each group of the first crushing knife 42 and each group of the second crushing knife 43 are staggered front and back, so that the length of the straw cut at a time is longer, the straw is cut and crushed again when rotated again, the pulling degree of the straw when directly cut and crushed to the target length is smaller, the straw is more easily wound, and the alternative arrangement scheme can reduce the winding of the straw; The inner fixed strip plate 49 is fixed equidistantly from left to right at the front and back ends of the middle part of the inside of the box body 20, the inner fixed strip plate 49 is staggered with the first crushing knife 42 and the second crushing knife 43, and is mainly used to avoid a large amount of straw from being driven upward.

[0061] The outer part of the inner roller body 39 is provided with an outer arc-shaped reinforcing shell 40 outside the first crushing knife 42 and the second crushing knife 43, the outer arc-shaped reinforcing shell 40 is connected with the inner roller body 39, the outer part of the inner roller body 39 is provided with an outer arc-shaped action plate 41 inside the outer arc-shaped reinforcing shell 40, and the outer arc-shaped action plate 41 and the outer arc-shaped reinforcing shell 40 form a completed ring structure; in order to ensure that each action of the outer arc-shaped action plate 41 is along the gap of the outer arc-shaped reinforcing shell 40, side plates can be arranged at both ends inside the outer arc-shaped action plate 41, and the side plates move along the gap of the outer arc-shaped reinforcing shell 40 when the outer arc-shaped action plate 41 moves outward.

[0062] The inner roller body 39 is provided as an action inner cavity 44, the front and rear ends of the lower end of the rotating shaft 38 are fixed with a first C-shaped fixed seat 45 at equal intervals from left to right, a first adjusting rod 46 is rotatably connected in the first C-shaped fixed seat 45, the other end of the first adjusting rod 46 is rotatably connected with a second adjusting rod 47, the other end of the second adjusting rod 47 extends into a second C-shaped fixed seat 48 and is rotatably connected with the second C-shaped fixed seat 48, and each group of second C-shaped fixed seats 48 is fixed to the front and rear ends inside the outer arc-shaped action plate 41.

[0063] When the limiting slot 4 is exposed and the crushing inner box 19 moves upward, the crushing driving motor 31 works to drive the crushing roller 36 to rotate, so that the outer arc-shaped action plate 41 rotates to the lower end position, the adjusting driving motor 37 drives the rotating shaft 38 to rotate, the first adjusting rod 46 and the second adjusting rod 47 are gradually elongated through the shaft connection relationship of the first C-shaped fixed seat 45, the first adjusting rod 46, the second adjusting rod 47 and the second C-shaped fixed seat 48, the outer arc-shaped action plate 41 moves outward, the outer arc-shaped action plate 41 takes away the straw debris clamped outside the first crushing knife 42 and the second crushing knife 43, so that the first crushing knife 42 and the second crushing knife 43 are not clamped with debris, and the rotation of the crushing roller 36 or the crushing efficiency of the first crushing knife 42 and the second crushing knife 43 on the straw is not affected by the clamping of the first crushing knife 42 and the second crushing knife 43 outside for a long time; with the completion of the straw feeding, the straw debris outside the first crushing knife 42 and the second crushing knife 43 is cleaned.

[0064] A use method, comprising the following steps:

[0065] Step one: the rotating driving motor 6 drives the upper driving gear 10 to rotate, the first inclined connecting gear 11 and the second inclined connecting gear 12 are synchronously and oppositely rotated outward through the meshing connection relationship of the upper driving gear 10 and the first inclined connecting gear 11 and the meshing connection relationship of the first inclined connecting gear 11 and the second inclined connecting gear 12, the rotating part 13 is opened, and the limiting slot 4 is exposed;

[0066] Step two: rotate the drive motor 6 while driving the first bevel gear 8 to rotate, through the meshing connection relationship between the first bevel gear 8 and the second bevel gear 17 to drive the side connecting shaft 18, the rotating disc 22 and the linkage shaft 23 to rotate, the upper rotating sleeve 24, the connecting rod 25 and the lower rotating sleeve 26 are driven to move upward while rotating, pulling the connecting rod 25 to move upward, the upper end of the crushing inner box 19 extends upward through the limiting slot 4;

[0067] Step three: insert the straw to be crushed into the box body 20, the crushing drive motor 31 drives the first connecting gear 32 to rotate, through the meshing connection relationship between the first connecting gear 32 and the second connecting gear 33 to drive the second connecting gear 33 to rotate, through the meshing connection relationship between the second connecting gear 33 and the third connecting gear 34 and the meshing connection relationship between the first connecting gear 32 and the third connecting gear 34 to drive the two third connecting gears 34 at the lower end to rotate synchronously and in opposite directions, the crushing roller 36 is driven to rotate, at the same time, the adjusting drive motor 37 drives the rotating shaft 38 to rotate, keeping the relative position between the outer arc-shaped action plate 41 and the outer arc-shaped reinforcing shell 40, the first crushing knife 42 and the second crushing knife 43 crush the incoming straw, and the crushed straw is discharged through the discharge slot;

[0068] Step four: repeat steps one to three, during the repetition of step one, the crushing drive motor 31 works to drive the crushing roller 36 to rotate, so that the outer arc-shaped action plate 41 rotates to the lower end position, the adjusting drive motor 37 drives the rotating shaft 38 to rotate, through the shaft connection relationship between the first C-shaped fixed seat 45, the first adjusting rod 46, the second adjusting rod 47 and the second C-shaped fixed seat 48 to drive the first adjusting rod 46 and the second adjusting rod 47 to gradually elongate, drive the outer arc-shaped action plate 41 to move outward, the outer arc-shaped action plate 41 takes the straw debris outside the first crushing knife 42 and the second crushing knife 43 away from the first crushing knife 42 and the second crushing knife 43;

[0069] Step five: with the completion of straw feeding, the external straw debris of the first crushing knife 42 and the second crushing knife 43 is cleaned, and the crushing is performed again.

[0070] Further, the first crushing blade 42 and the second crushing blade 43 are composed of a blade connecting part 50, a first blade piece 51 and a second blade piece 52, the blade connecting part 50 is located at one side of the first blade piece 51 and the second blade piece 52 and connects the first blade piece 51 and the second blade piece 52, the first blade piece 51 is located at the front end of the second blade piece 52, and the first blade piece 51 and the second blade piece 52 are of the same structure; the crushing blade of the normal crushing structure is integrally and flatly arranged, while in the present application, the first blade piece 51 and the second blade piece 52 are on the same crushing structure, have high integrity, and rotate together when the structure rotates, so that more crushing structures can be arranged in the same space, and the crushing effect on the straw can be ensured.

[0071] The first blade piece 51 and the second blade piece 52 each include a sawtooth part 53, the sawtooth parts 53 on the first blade piece 51 and the second blade piece 52 are staggered, the sawtooth part 53 is shaped like a right-angled trapezoid, the inclined surface of the sawtooth part 53 is the same as the rotating direction of the first crushing blade 42 and the second crushing blade 43, and the inclined surface of the sawtooth part 53 is provided with a cutting edge 54.

[0072] The original crushing edge position is arranged as the sawtooth part 53 on the basis of the first blade piece 51 and the second blade piece 52, and the cutting edge 54 is arranged on the inclined surface of the sawtooth part 53, so that the cutting length of the cutting edge 54 is larger, and the first crushing blade 42 and the second crushing blade 43 are in a rotating posture when crushing the straw, a plurality of cutting edges 54 gradually present a vertical posture with the straw, so that the cutting edge 54 cannot cut the immobile straw and drive the straw to move, the straw winding is reduced on the basis of higher crushing efficiency, the straw winding structure arranged on the crushing roller 36 is matched, the crushing effect of the structure is better on the basis of reducing the intermediate cleaning and maintenance procedures, and the service life of the crushing equipment is greatly increased.

[0073] The outer end of the right-angled surface of the sawtooth part 53 is provided with a reinforcing plate 55, the reinforcing plate 55 protrudes from the right-angled surface of the sawtooth part 53, and when the cutting edge 54 cuts and crushes the straw, since the straw has a reaction force on the sawtooth part 53, the arrangement of the reinforcing plate 55 on the sawtooth part 53 can increase the self-strength of the part structure, and avoid affecting the cutting effect due to the fracture of the part structure after long-time crushing and cutting.

[0074] It is apparent for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all aspects as exemplary and non-restrictive, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and range of the equivalent elements of the claims are intended to be embraced in the present application. Any reference signs in the claims should not be considered as limiting the claims involved.

Claims

1. A straw fiber material crushing device, comprising a crushing outer box (1), an upper fixed frame (3) is integrally connected to the upper end of the crushing outer box (1), and a discharging notch is formed through the discharging position of the crushing outer box (1); characterized in that: first and second fixed plates (5) and (7) are respectively welded and fixed to the upper end of one side of the crushing outer box (1), the first fixed plate (5) is located below the second fixed plate (7), and a third fixed plate (9) is welded and fixed to the lower end of one side of the upper fixed frame (3); a rotating drive motor (6) is installed on the lower end of the outside of the first fixed plate (5), an upper drive gear (10) is installed on the output shaft end of the rotating drive motor (6), a first inclined connecting gear (11) is installed on the upper end of the second fixed plate (7) along the front end of the inner side of the upper drive gear (10), the first inclined connecting gear (11) is engaged with the upper drive gear (10), a second inclined connecting gear (12) is installed on the upper end of the second fixed plate (7) along the rear end of the first inclined connecting gear (11), the second inclined connecting gear (12) is engaged with the first inclined connecting gear (11), the second inclined connecting gear (12) rotates in the opposite direction of the first inclined connecting gear (11) synchronously, rotating parts (13) are arranged on the front and rear ends of the upper end of the third fixed plate (9) and the upper fixed frame (3), the two rotating parts (13) are respectively connected with the second inclined connecting gear (12) and the first inclined connecting gear (11) through shafts, the inner end faces of the two rotating parts (13) are abutted, and the rotating parts (13) are abutted with the upper end face of the upper fixed frame (3); a first bevel gear (8) is installed on the output shaft end of the rotating drive motor (6) along the upper end of the first fixed plate (5), a second bevel gear (17) is arranged along the inner side of the first bevel gear (8) between the first fixed plate (5) and the second fixed plate (7), the second bevel gear (17) is engaged with the first bevel gear (8), and the second bevel gear (17) is connected with the crushing outer box (1) through a side connecting shaft (18); the crushing outer box (1) is arranged as an intermediate cavity (16), a crushing inner box (19) is arranged inside the intermediate cavity (16), lower connecting shafts (27) are fixed in the middle of both sides of the crushing inner box (19), lower rotating sleeve pipes (26) are rotatably connected to the outside of the lower connecting shafts (27) through bearings, connecting rods (25) are fixed to the upper ends of the lower rotating sleeve pipes (26), upper rotating sleeve pipes (24) are fixed to the upper ends of the connecting rods (25), linkage shafts (23) are rotatably connected to the inside of the upper rotating sleeve pipes (24) through bearings, rotating discs (22) are fixed to the outside of the linkage shafts (23), the linkage shafts (23) are eccentrically arranged inside the rotating discs (22), the other end of the side connecting shaft (18) extends into the intermediate cavity (16) and is fixed to one of the rotating discs (22), and the other rotating disc (22) is connected with the crushing outer box (1) through a shaft.

2. The apparatus according to claim 1, wherein: a limiting notch (4) is formed in the middle of the upper end face of the upper fixed frame (3), and the limiting notch (4) is communicated with the intermediate cavity (16). The pulverizing inner box (19) is composed of a box body (20) and a conical box (21), the box body (20) is integrally connected to the upper end of the conical box (21), and the outer upper end of the box body (20) is located in the limiting notch (4) and matches the internal dimension of the limiting notch (4).

3. A straw fiber material crushing apparatus according to claim 2, characterized in that: The C-shaped support plate (30) is welded and fixed to one side of the outer side of the box body (20), the pulverizing drive motor (31) is installed at the upper end of the outer front end of the C-shaped support plate (30), the first connecting gear (32) is installed along the output shaft end of the pulverizing drive motor (31) in the C-shaped support plate (30), the second connecting gear (33) is installed along the rear end of the first connecting gear (32) in the C-shaped support plate (30), the second connecting gear (33) is engaged with the first connecting gear (32), and the third connecting gear (34) is installed along the lower end of the second connecting gear (33) and the first connecting gear (32) in the C-shaped support plate (30), and the two third connecting gears (34) are respectively engaged with the second connecting gear (33) and the first connecting gear (32) at the upper end thereof. The box body (20) is provided with a pulverizing cavity (29) inside, the pulverizing roller (36) is installed along one side of the third connecting gear (34) in the pulverizing cavity (29), and the third connecting gear (34) and the pulverizing roller (36) are connected through the connecting sleeve (35), and the connecting sleeve (35) is provided with a hollow structure.

4. The apparatus according to claim 3, wherein: The adjusting drive motor (37) is installed outside the C-shaped support plate (30) along the outer side of the third connecting gear (34), two adjusting drive motors (37) are installed, the output shaft end of the adjusting drive motor (37) is provided with a rotating shaft (38), and the rotating shaft (38) extends to the inside of the pulverizing roller (36) through the C-shaped support plate (30), the third connecting gear (34) and the connecting sleeve (35).

5. A straw fiber material crushing apparatus according to claim 4, characterized in that: The pulverizing roller (36) comprises an inner roller body (39), the first pulverizing knife (42) and the second pulverizing knife (43) are installed outside the inner roller body (39), a plurality of groups of the first pulverizing knife (42) and the second pulverizing knife (43) are respectively provided, the first pulverizing knife (42) and the second pulverizing knife (43) are alternately arranged left and right, each group of the first pulverizing knife (42) and each group of the second pulverizing knife (43) are staggered front and back, the outer arc-shaped reinforcing shell (40) is arranged outside the inner roller body (39) along the outer side of the first pulverizing knife (42) and the second pulverizing knife (43), and the outer arc-shaped reinforcing shell (40) is connected with the inner roller body (39). The inner fixed strip plate (49) is fixed equidistantly from left to right at the front and back ends of the middle part inside the box body (20), and the inner fixed strip plate (49) is staggered with the first pulverizing knife (42) and the second pulverizing knife (43).

6. A straw fiber material crushing apparatus according to claim 5, wherein: The outer arc-shaped action plate (41) is arranged inside the outer arc-shaped reinforcing shell (40) outside the inner roller body (39), and the outer arc-shaped action plate (41) and the outer arc-shaped reinforcing shell (40) form a completed ring structure. The inner roller body (39) is internally provided with an action cavity (44), the front and rear ends of the lower end of the rotating shaft (38) are fixed with first C-shaped fixed seats (45) at equal intervals from left to right, the first C-shaped fixed seats (45) are internally connected with first adjusting rods (46) through shaft rotation, the other ends of the first adjusting rods (46) are connected with second adjusting rods (47) through shaft rotation, the other ends of the second adjusting rods (47) extend into second C-shaped fixed seats (48) and are connected with the second C-shaped fixed seats (48) through shaft rotation, and each group of the second C-shaped fixed seats (48) are fixed to the front and rear ends inside the outer arc-shaped action plate (41).

7. A straw fiber material crushing apparatus according to claim 6, characterized in that: The rotating part (13) is composed of a rotating part (14) and a semicircular sealing plate (15), the rotating part (14) and the semicircular sealing plate (15) are integrally formed, and the first oblique connecting gear (11) and the second oblique connecting gear (12) are coaxially connected with the rotating part (14) above.

8. The apparatus according to claim 1, wherein: The inner lower end surface of the crushing outer box (1) forms a discharging slope (2), the discharging slope (2) is communicated with a discharging notch, the rotating disc (22) and the connecting rod (25) are provided with a plurality of through grooves (28) penetratingly formed thereon.

9. The apparatus according to claim 5, wherein: The first crushing cutter (42) and the second crushing cutter (43) are composed of a cutter connecting part (50), a first cutter piece (51) and a second cutter piece (52), the cutter connecting part (50) is located on one side of the first cutter piece (51) and the second cutter piece (52) and connects the first cutter piece (51) and the second cutter piece (52), the first cutter piece (51) is located at the front end of the second cutter piece (52), the first cutter piece (51) and the second cutter piece (52) are the same in structure, the first cutter piece (51) and the second cutter piece (52) each include a sawtooth part (53), the sawtooth parts (53) on the first cutter piece (51) and the second cutter piece (52) are staggered, the sawtooth part (53) is shaped as a right-angled trapezoid, the inclined surface of the sawtooth part (53) is the same as the rotating direction of the first crushing cutter (42) and the second crushing cutter (43), the inclined surface of the sawtooth part (53) is provided with a cutting edge (54), and the outer end of the right-angled surface of the sawtooth part (53) is provided with a reinforcing plate (55) protruding from the right-angled surface.

10. A method of use, implemented using the straw fiber material crushing apparatus of claim 7, characterized in that, The method comprises the following steps: Step one: the rotating driving motor (6) drives the upper driving gear (10) to rotate, the first oblique connecting gear (11) and the second oblique connecting gear (12) are driven to synchronously and oppositely rotate outward through the meshing connection relationship between the upper driving gear (10) and the first oblique connecting gear (11) and the meshing connection relationship between the first oblique connecting gear (11) and the second oblique connecting gear (12), the rotating part (13) is opened, and the limiting notch (4) is exposed. Step two: rotate the drive motor (6) while driving the first bevel gear (8) to rotate, through the meshing connection relationship between the first bevel gear (8) and the second bevel gear (17) to drive the side connecting shaft (18), the rotating disc (22) and the linkage shaft (23) to rotate, the upper rotating sleeve (24), the connecting rod (25) and the lower rotating sleeve (26) are driven to move upward while rotating, pulling the connecting rod (25) to move upward, the upper end of the crushing inner box (19) extends upward through the limiting slot (4); Step three: insert the crushed straw into the box body (20), the crushing drive motor (31) drives the first connecting gear (32) to rotate, through the meshing connection relationship between the first connecting gear (32) and the second connecting gear (33) to drive the second connecting gear (33) to rotate, through the meshing connection relationship between the second connecting gear (33) and the third connecting gear (34) and the meshing connection relationship between the first connecting gear (32) and the third connecting gear (34) to drive the two third connecting gears (34) at the lower end to rotate synchronously and oppositely, the crushing roller (36) is driven to rotate, at the same time, the adjusting drive motor (37) drives the rotating shaft (38) to rotate, keeps the relative position between the outer arc action plate (41) and the outer arc reinforcing shell (40), the first crushing knife (42) and the second crushing knife (43) crush the entering straw, and the crushed straw is discharged through the discharge slot; Step four: repeat steps one to three, in the repeating process of step one, the crushing drive motor (31) works to drive the crushing roller (36) to rotate, so that the outer arc action plate (41) rotates to the lower end position, the adjusting drive motor (37) drives the rotating shaft (38) to rotate, through the shaft connection relationship between the first C-shaped fixed seat (45), the first adjusting rod (46), the second adjusting rod (47) and the second C-shaped fixed seat (48) to drive the first adjusting rod (46) and the second adjusting rod (47) to gradually elongate, drive the outer arc action plate (41) to move outward, the outer arc action plate (41) takes the straw debris outside the first crushing knife (42) and the second crushing knife (43) away from the first crushing knife (42) and the second crushing knife (43); Step five: with the completion of straw feeding, the first crushing knife (42) and the second crushing knife (43) outside the straw debris are cleaned, and the crushing is performed again.

Citation Information

Patent Citations

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