A semi-solid material feeding device and a method of using the same
By designing a semi-solid material feeding device, the extrusion rod and scraper assembly are used to achieve complete material extrusion and cleaning, solving the pollution and waste problems in the semi-solid material feeding process, and improving work efficiency and environmental protection.
Patent Information
- Application Number
- CN202410248699.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-05
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2044-03-05
AI Technical Summary
In existing technologies, semi-solid materials are prone to contamination during the feeding process, resulting in incomplete extrusion, wasted resources, increased environmental protection pressure, high labor intensity for workers, and low work efficiency.
A semi-solid material feeding device was designed, including an inclined support, a rotating component, an extrusion rod, a scraper assembly, and a cleaning mechanism. The rotating component fixes the packaging bag, the extrusion rod extrudes the material, the scraper assembly scrapes off the residual material, and the cleaning mechanism cleans up the waste.
It achieves complete material extrusion, reduces waste, lowers environmental protection pressure, reduces labor intensity for workers, and improves work efficiency.
Smart Images

Figure CN117963292B_ABST
Abstract
Description
Technical Field
[0001] This invention specifically relates to a semi-solid material feeding device and its usage method. Background Technology
[0002] Semi-solid dosage forms such as creams and ointments, as well as products containing traditional Chinese medicine extracts, often contain semi-solid raw materials and excipients in their formulations, such as white petrolatum, yellow petrolatum, lanolin, soybean lecithin, and fluid extracts of traditional Chinese medicine. Currently, these semi-solid materials are usually processed by manual extrusion during the feeding process. Manual extrusion is prone to contaminating materials, causing incomplete extrusion and waste, and when there is a lot of waste, it increases the pressure on environmental protection treatment, thus polluting the environment. In addition, it involves high labor intensity and low work efficiency for workers. Summary of the Invention
[0003] In view of the shortcomings of the prior art, the technical problem to be solved by the present invention is to provide a semi-solid material feeding device and its usage method.
[0004] To solve the above-mentioned technical problems, the technical solution adopted by the present invention is: a semi-solid material feeding device, including an inclined support, a rotating component installed on the top of the inclined support, a panel installed on the inclined support, side baffles provided on both sides of the panel, two inclined grooves symmetrically opened on both sides of the side baffles, and an extrusion rod rotatably installed on the panel, with the two ends of the extrusion rod respectively installed on the two inclined grooves.
[0005] Preferably, a scraper assembly is slidably mounted on the panel.
[0006] Preferably, the scraper assembly includes a lateral movement mechanism, and lateral movement tracks are provided on both sides of the side baffle for the lateral movement mechanism to move. A lifting mechanism is laterally mounted on the lateral movement mechanism, and a rotary motor is vertically mounted on the lifting mechanism. A roller is connected to the output end of the rotary motor. The middle part of the roller is located below the panel, and a scraper is provided on the top surface of the roller. An opening groove for accommodating the scraper is provided on the panel, and a lateral movement groove for the end of the roller to move is provided on the side baffle.
[0007] Preferably, a cleaning mechanism is provided above the output end of the panel. The cleaning mechanism includes two fixed blocks, which are symmetrically arranged on the side baffle. A sliding rod is provided between the two fixed blocks. A cleaning base is slidably installed on the sliding rod, and multiple cleaning scrapers are detachably installed on the cleaning base.
[0008] Preferably, the cleaning scraper is mounted on a swing block, the top of the swing block is provided with an arc-shaped rod, the top of the arc-shaped rod is provided with a circular collar, the top of the cleaning base is driven by a motor, and the output end of the drive motor is matched with the circular collar.
[0009] Preferably, the extrusion rod includes a limiting rod with threads at both ends, the two ends of the limiting rod are fixedly installed on the inclined groove by nuts, and an extrusion roller is sleeved in the middle of the limiting rod.
[0010] Preferably, the inclined groove is provided with multiple limiting blocks.
[0011] To solve the above technical problems, the technical solution adopted by the present invention is: a method of using a semi-solid material feeding device, which includes the following steps: (1) cutting open the tail of the packaging bag containing the material, fixing the bag opening on the rotating component, and the bag tail being located on the panel; (2) by shaking the rotating component and pressing the packaging bag with the squeezing rod, so that the material inside the packaging bag can be completely squeezed out; (3) then scraping off the remaining material on the panel with the scraper component.
[0012] Compared with the prior art, the present invention has the following advantages: the semi-solid material feeding device can completely squeeze out the material, avoiding resource waste; the panel is cleaned by the scraper assembly, thereby reducing waste and alleviating the pressure of environmental protection treatment; thus reducing the labor intensity of workers; it is convenient to use and improves work efficiency. Attached Figure Description
[0013] Figure 1 This is a side view of the inclined support according to an embodiment of the present invention.
[0014] Figure 2 This is a side view of the panel in an embodiment of the present invention.
[0015] Figure 3 This is a schematic diagram of the extrusion rod according to an embodiment of the present invention.
[0016] Figure 4 This is a schematic diagram of the installation of the scraper blade according to an embodiment of the present invention.
[0017] Figure 5 This is a schematic diagram of the installation of the cleaning base according to an embodiment of the present invention.
[0018] Figure 6 This is a schematic diagram of the installation of the cleaning scraper according to an embodiment of the present invention.
[0019] Figure 7 This is a schematic diagram of the rocker arm according to an embodiment of the present invention.
[0020] Figure 8 This is a schematic diagram of the structure of the limiting block in an embodiment of the present invention.
[0021] Figure 9 This is a schematic diagram of the installation of the limit block drive motor according to an embodiment of the present invention.
[0022] The markings in the diagram are: 1. Inclined bracket; 2. Panel; 3. Side baffle; 4. Inclined groove; 5. Extrusion rod; 6. Transverse track; 7. Lifting mechanism; 8. Rotary motor; 9. Roller; 10. Scraper; 11. Transverse groove; 12. Opening groove; 13. Fixed block; 14. Sliding rod; 15. Cleaning base; 16. Cleaning scraper; 17. Swing block; 18. Arc rod; 19. Circular collar; 20. Drive motor; 21. Limiting rod; 22. Extrusion roller; 23. Limiting block; 24. Rocker arm. Detailed Implementation
[0023] To make the above features and advantages of the present invention more apparent and understandable, specific embodiments are described below in conjunction with the accompanying drawings for detailed explanation.
[0024] like Figures 1-9 As shown, a semi-solid material feeding device includes an adjustable tilting bracket 1. A rotating assembly is installed on the top of the tilting bracket 1. The rotating assembly includes a rotating shaft, which is rotatably mounted on the top of the tilting bracket 1. A bracket is provided on the top of the tilting bracket 1 to support both ends of the rotating shaft. A gap is left between the rotating shaft and the tilting bracket 1. A rocker arm 24 is provided at one end of the rotating shaft. Two threaded holes are opened on the rotating shaft for locking the tail of the material bag. A panel 2 is installed on the tilting bracket 1. Side baffles 3 are provided on both sides of the panel 2. Two inclined grooves 4 are symmetrically opened on both sides of the side baffles 3. An extrusion rod 5 is rotatably mounted on the panel 2. The two ends of the extrusion rod 5 are respectively installed on the two inclined grooves 4. The tilting bracket 1 includes an L-shaped support frame and a flat plate frame. The top of the L-shaped support frame is gantry-shaped, and the bottom of the flat plate frame is rotatably mounted on the L-shaped support frame. Multiple mounting holes are provided on both sides of the flat plate frame, and through holes corresponding to the multiple mounting holes are provided on the side of the L-shaped support frame, so as to facilitate the installation of the L-shaped support frame and the flat plate frame by bolts, and the tilt angle of the flat plate frame can be adjusted.
[0025] In this embodiment, a scraper assembly is slidably mounted on the panel 2.
[0026] In this embodiment, the scraper assembly includes a lateral movement mechanism. Lateral movement tracks 6 are provided on both sides of the side baffle 3 for the lateral movement mechanism to move. A lifting mechanism 7 is laterally mounted on the lateral movement mechanism. A rotary motor 8 is vertically mounted on the lifting mechanism 7. A roller shaft 9 is connected to the output end of the rotary motor 8. The middle of the roller shaft 9 is located below the panel 2. A scraper blade 10 is provided on the top surface of the roller shaft 9. An opening slot 12 for accommodating the scraper blade 10 is provided on the panel 2. A lateral movement groove 11 for moving the end of the roller shaft 9 is provided on the side baffle 3. The lifting mechanism 7 is a cylinder in the prior art, and the lateral movement mechanism is a lateral movement module in the prior art, which will not be described in detail here.
[0027] In use, the lifting mechanism 7 raises the rotating motor 8, thereby driving the roller 9 to move upward. The roller 9 drives the scraper 10 to move upward. Then, the rotating motor 8 rotates the roller 9, thereby driving the scraper 10 to rotate, so that the bottom of the scraper 10 contacts the panel 2. Then, as the transverse mechanism moves, the scraper 10 will scrape the residual material on the panel 2 into the production equipment.
[0028] In this embodiment, a cleaning mechanism is provided above the output end of the panel 2. The cleaning mechanism includes two fixed blocks 13, which are symmetrically arranged on the side baffle 3. A sliding rod 14 is provided between the two fixed blocks 13. A cleaning base 15 is slidably mounted on the sliding rod 14, and multiple cleaning scrapers 16 are detachably mounted on the cleaning base 15. The sliding rod 14 is a lead screw, and a motor for driving the sliding rod 14 to rotate is provided at one end of each fixed block 13. The cleaning scrapers 16 are polytetrafluoroethylene scrapers.
[0029] In this embodiment, the cleaning scraper 16 is mounted on a swing block 17, the top of the swing block 17 is provided with an arc-shaped rod 18, the top of the arc-shaped rod 18 is provided with a circular collar 19, the top of the cleaning base 15 is driven by a motor 20, and the output end of the motor 20 is matched with the circular collar 19.
[0030] After the scraper blade 10 hangs on the panel 2, the roller shaft 9 is rotated by the rotary motor, which in turn rotates the scraper blade 10 so that the bottom of the scraper blade 10 faces upward. Then, the cleaning scrapers 16 on both sides are driven by the drive motor 20 to clamp the scraper blade 10. As the cleaning base 15 moves on the sliding rod 14, the cleaning scrapers 16 clean the last remaining material on the scraper blade 10. Finally, all mechanisms reset. Multiple cleaning scrapers 16 can be installed on the cleaning base 15 to improve cleanliness.
[0031] In this embodiment, the extrusion rod 5 includes a limiting rod 21 with threads at both ends. The two ends of the limiting rod 21 are fixedly installed on the inclined groove 4 by nuts. An extrusion roller 22 is sleeved in the middle of the limiting rod 21.
[0032] In this embodiment, the inclined groove 4 is provided with multiple limiting blocks 23. When naturally placed, the limiting blocks are used to hold the two ends of the extrusion rod 5, restricting the displacement of the extrusion rod within the inclined groove 4. When it is necessary to remove the extrusion rod 5, the two ends of the extrusion rod 5 are lifted upwards, so that the two ends of the extrusion rod 5 can be moved out between the limiting blocks 23 and the inner top surface of the inclined groove 4. Placing the extrusion rod 5 in different positions can accommodate extrusion rollers 22 of different diameters.
[0033] Working principle: The tail of the packaging bag containing the material is cut open, and the bag opening is fixed on the rotating component. The rotating shaft is driven to rotate by rotating the rocker arm 24. Then, the packaging bag is pressed by the extrusion rod 5, so that the material inside the packaging bag can be completely squeezed out. Then, the scraper assembly scrapes off the material remaining on the panel 2, thereby reducing waste and alleviating the pressure of environmental treatment.
[0034] A method of using a semi-solid material feeding device, comprising the following steps: (1) unpacking the bag containing the material, fixing the bag tail to the rotating assembly, with the bag opening located on the panel 2; (2) shaking the rotating assembly and pressing the bag with the squeezing rod 5 so that the material inside the bag can be completely squeezed out; (3) scraping off the remaining material on the panel 2 by the scraper assembly.
[0035] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any way. Any simple modifications, equivalent changes, and alterations made by those skilled in the art to the above embodiments without departing from the technical solution of the present invention, based on the technical essence of the present invention, should be within the scope of the present invention.
Claims
1. A semi-solid material feeding device, characterized in that: The device includes an inclined bracket, a rotating assembly mounted on the top of the inclined bracket, a panel mounted on the inclined bracket, side baffles on both sides of the panel, two symmetrical inclined slots on both sides of the side baffles, and a pressing rod rotatably mounted on the panel, with the two ends of the pressing rod respectively mounted on the two inclined slots. A scraper assembly is slidably mounted on the panel; The scraper assembly includes a lateral movement mechanism. Lateral movement tracks are provided on both sides of the side baffle for the lateral movement mechanism to move. A lifting mechanism is laterally mounted on the lateral movement mechanism. A rotary motor is laterally mounted on the lifting mechanism. A roller is connected to the output end of the rotary motor. The middle part of the roller is located below the panel. A scraper is provided on the top surface of the roller. An opening slot for accommodating the scraper is provided on the panel. A lateral movement groove for the end of the roller is provided on the side baffle. A cleaning mechanism is provided above the output end of the panel. The cleaning mechanism includes two fixed blocks, which are symmetrically arranged on the side baffle. A sliding rod is provided between the two fixed blocks. A cleaning base is slidably installed on the sliding rod. Multiple cleaning scrapers are detachably installed on the cleaning base. The cleaning scraper is mounted on a swing block, and an arc-shaped rod is provided on the top of the swing block. A circular collar is provided on the top of the arc-shaped rod. The top of the cleaning base is driven by a motor, and the output end of the motor is matched with the circular collar.
2. The semi-solid material feeding device according to claim 1, characterized in that: The extrusion rod includes a limiting rod with threads at both ends. The two ends of the limiting rod are fixedly installed on the inclined groove by nuts, and an extrusion roller is sleeved in the middle of the limiting rod.
3. The semi-solid material feeding device according to claim 1, characterized in that: The inclined groove is equipped with multiple limiting blocks.
4. A method of using a semi-solid material feeding device, comprising the semi-solid material feeding device as described in claim 1, characterized in that, Includes the following steps: (1) Cut open the tail of the packaging bag containing the material, fix the bag opening on the rotating component, and place the bag tail on the panel; (2) By shaking the rotating component and pressing the packaging bag with the squeezing rod, the material inside the packaging bag can be completely squeezed out; (3) Then scrape off the remaining material on the panel with the scraper assembly.
Citation Information
Patent Citations
Discharging device suitable for bagged paste
CN109484728A