A container digital energy air compression station waste oil collecting device
By using a mobile base and filter partition design for the waste oil collection device in a containerized digital energy air compressor station, combined with a heating module and condenser plate, the problem of insufficient continuity in cleaning the filter screen of the waste oil collection device is solved, achieving uninterrupted collection and efficient cleaning, and improving the oil-water separation effect.
Patent Information
- Application Number
- CN202410255505.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-06
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2044-03-06
AI Technical Summary
Existing waste oil collection devices require stopping collection when cleaning the filter screen, resulting in insufficient continuity of waste oil collection.
Design a waste oil collection device for a containerized digital energy air compressor station. The device adopts a movable seat and filter screen partition design, combined with a heating module and condenser plate to achieve uninterrupted cleaning of the filter screen and oil-water separation. The sliding of the movable seat and the receiving plate is controlled by a drive mechanism to ensure continuous collection, and the oil viscosity and water evaporation are reduced by heating.
This technology enables the waste oil collection device to continue collecting oil even when cleaning the filter screen, thus improving cleaning efficiency and oil-water separation effect, and reducing the probability of drive source failure.
Smart Images

Figure CN118001801B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of waste oil collection devices, and in particular to a waste oil collection device for a containerized digital energy air compressor station. Background Technology
[0002] A digital energy air compressor station refers to an air compression station based on digital technology and intelligent control. With the rapid development of digital and intelligent technologies, the application of digital energy air compressor stations is becoming increasingly widespread. They are mainly used to process air, providing suitable compressed air for various equipment in the industrial field. The operation of a digital energy air compressor station includes air compression, filtration, drying, and cooling processes. Machines operating in these processes inevitably generate waste oil, which needs to be collected for further recycling and processing.
[0003] In existing technologies, waste oil collection devices typically include a filter screen. During collection, the waste oil passes through the filter screen, initially removing large-particle impurities. After prolonged use, the filter screen needs to be scraped and cleaned to maintain optimal filtration. Often, to facilitate cleaning, the waste oil collection device is stopped at this point; however, this results in insufficient continuity of waste oil collection. Summary of the Invention
[0004] In order to avoid the problem of insufficient waste oil collection by the waste oil collection device due to the cleaning of the filter screen, this application provides a waste oil collection device for a containerized digital energy air compressor station.
[0005] The waste oil collection device for a containerized digital energy air compressor station provided by this invention adopts the following technical solution:
[0006] A waste oil collection device for a containerized digital energy air compressor station includes a collection box, a filter screen, a movable base, and oil inlet pipes. The collection box has an opening at the top. The filter screen is horizontally arranged inside the top of the collection box and includes a left half and a right half. The movable base is slidably arranged above the filter screen and slides back and forth between the left and right half of the filter screen. Multiple oil inlet pipes are provided and are vertically arranged through the movable base.
[0007] Preferably, a heating plate is provided inside the collection box, and a heating module for controlling the operation of the heating plate is provided outside the collection box.
[0008] Preferably, it further includes a first receiving plate, which is slidably disposed below the filter screen. The first receiving plate slides back and forth between the left and right halves of the filter screen. The first receiving plate and the movable seat are located in different halves of the filter screen. Condensation plates are provided on both the left and right sides of the movable seat. The lower end of the condensation plate is inclined towards the first receiving plate. The condensation plate is used to cause the evaporated water vapor to form condensate and fall into the first receiving plate.
[0009] Preferably, a first water outlet pipe is provided on both the left and right sides of the first receiving plate, and an elastic valve is provided inside the first water outlet pipe. The elastic valve keeps the first water outlet pipe in a blocked state without external force. Through holes are provided on both the left and right sides of the collection box. The two through holes of the collection box allow the two first water outlet pipes of the first receiving plate to extend out respectively. Horizontal top rods are fixedly provided on both the left and right outer sides of the collection box. When the first water outlet pipe passes through the through hole, the top rod pushes open the elastic valve. A second receiving plate is provided on both the left and right outer sides of the collection box, and the two second receiving plates are respectively located below the two through holes.
[0010] Preferably, a sealing cap is also fitted on the top rod, and a sealing spring is connected between the outer side of the sealing cap and the outer end of the top rod. When no external force is applied, the sealing cap is pressed against the side wall of the collection box by the elastic force of the sealing spring and blocks the through hole. An extension rod is fixedly connected to the inner side of the sealing cap. When the first water outlet pipe of the first receiving plate passes through the through hole, it pushes open the sealing cap through the extension rod.
[0011] Preferably, the top of the collection box is provided with two parallel slide rails, and the bottom of the movable seat is provided with two sliders. The movable seat is slidably positioned above the filter screen through the sliding cooperation of the slide rails and sliders. Anti-detachment blocks are also fixedly provided at both ends of the slide rails.
[0012] Preferably, the first receiving tray is provided with a guide block, the collection box passes through and is fixed with a guide rod in the left-right direction, the guide rod also passes through the guide block, and the first receiving tray is slidably disposed below the filter screen through the guiding cooperation of the guide rod and the guide block.
[0013] Preferably, the upper end of the condenser plate is connected to a first rotating shaft and the first rotating shaft is slidably connected to the movable seat in a vertical direction, and the lower end of the condenser plate is connected to a second rotating shaft and the second rotating shaft is slidably connected to the slide rail of the collection box in a horizontal direction.
[0014] Preferably, a drive mechanism is provided on the rear side of the collection box. The drive mechanism includes a drive box, a motor, a gear, a first rack, and a second rack. The drive box is fixedly mounted on the collection box. The motor is fixedly mounted outside the drive box. The output shaft of the motor extends horizontally into the drive box. The gear is coaxially fixedly connected to the inner end of the output shaft of the motor. The first rack is fixedly connected to the movable seat through a first connecting rod, and the first rack meshes with the upper end of the gear. The second rack is fixedly connected to the first receiving plate through a second connecting rod, and the second rack meshes with the lower end of the gear. The first rack and the second rack mesh with the left and right sides of the gear, respectively.
[0015] Preferably, the collection box has a second strip-shaped hole to avoid the second connecting rod, and the second connecting rod and the left and right ends of the second strip-shaped hole are both connected to accordion covers.
[0016] The beneficial effects of this invention are as follows:
[0017] 1. When it is necessary to scrape and clean one half of the filter screen, simply slide the movable seat and its oil inlet pipe to the other half. This will ensure that the waste oil collection device can continue to collect waste oil while cleaning the filter screen, thus preventing the waste oil collection device from stopping collecting waste oil.
[0018] 2. Heating can reduce the viscosity of waste oil, making it easier to pass through the filter screen, and can also evaporate the water in the waste oil, achieving the effect of oil-water separation.
[0019] 3. During the continuous heating process of the collection box, condensate will gradually accumulate in the first receiving tray, thus achieving the collection of water from oil-water separation at the same time as the waste oil.
[0020] 4. Cleaning personnel can use the condensate recovered at the second receiving plate to clean the filter screen, making it easier to scrape off the impurities trapped on the filter screen, thereby improving the cleaning effect and efficiency of the filter screen.
[0021] 5. The drive mechanism can simultaneously control the sliding of the moving seat, the sliding of the first receiving plate, and the unfolding and folding of the two condensing plates, improving synchronization and reducing the number of drive sources, thus lowering the probability of drive source failure. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the front side of the waste oil collection device in the embodiments of this application;
[0023] Figure 2 This is a schematic diagram of the internal structure of the waste oil collection device in the embodiments of this application;
[0024] Figure 3This is a schematic diagram of the rear side of the waste oil collection device in the embodiments of this application;
[0025] Figure 4 This is an exploded view of the waste oil collection device in the embodiments of this application.
[0026] Explanation of reference numerals in the attached drawings: 1. Collection box; 11. Slide rail; 2. Filter screen; 3. Movable seat; 31. Oil inlet pipe; 32. Condensing plate; 4. Heating module; 5. First receiving plate; 51. First water outlet pipe; 52. Elastic valve; 53. Guide block; 54. Guide rod; 6. Top rod; 61. Sealing cover; 62. Sealing spring; 63. Extension rod; 7. Second receiving plate; 71. Second water outlet pipe; 81. Drive box; 82. Motor; 83. Gear; 84. First rack; 85. Second rack; 91. First connecting rod; 92. Second connecting rod; 921. Bellows cover. Detailed Implementation
[0027] The following will be combined with the appendix Figure 1-4 The present invention will be further illustrated by the embodiments.
[0028] This embodiment discloses a waste oil collection device for a containerized digital energy air compressor station.
[0029] Reference Figure 1 The waste oil collection device for a containerized digital energy air compressor station includes a collection box 1, a filter screen 2, a movable base 3, and an oil inlet pipe 31. The collection box 1 has an open top, and the filter screen 2 is horizontally positioned inside the top of the collection box 1. The filter screen 2 includes a left half and a right half. The movable base 3 is slidably positioned above the filter screen 2 and is used to slide back and forth between the left and right half of the filter screen 2. Multiple oil inlet pipes 31 are provided, vertically penetrating the movable base 3. These multiple oil inlet pipes 31 are used to collect waste oil generated during different operating stages of the air compressor. As the waste oil falls into the collection box 1 through the oil inlet pipes 31, it passes through one half of the filter screen 2, thus filtering out large-diameter impurities. When it is necessary to scrape and clean one half of the filter screen 2, simply slide the movable base 3 and its oil inlet pipes 31 to the other half. This ensures that the waste oil collection device can continuously collect waste oil while cleaning the filter screen 2, preventing the collection from ceasing.
[0030] Reference Figure 1 and Figure 2The collection box 1 is equipped with a heating plate, and a heating module 4 is installed outside the collection box 1 to control the operation of the heating plate. The purpose of the heating plate and heating module 4 is to heat the environment and waste oil inside the collection box 1. Through heating, the viscosity of the waste oil can be reduced, making it easier to pass through the filter screen 2. On the other hand, the water in the waste oil can be evaporated, achieving the effect of oil-water separation. Furthermore, the waste oil collection device for the container digital energy air compressor station also includes a first receiving plate 5. The first receiving plate 5 is slidably arranged below the filter screen 2 and is used to slide back and forth between the left and right halves of the filter screen 2. The first receiving plate 5 and the movable seat 3 must always be in different halves of the filter screen 2. Condensation plates 32 are provided on both the left and right sides of the movable seat 3. The lower end of the condensation plate 32 is inclined towards the first receiving plate 5. The condensation plate 32 is used to condense the evaporated water vapor into water, which falls into the first receiving plate 5 after passing through the filter screen 2. With the above settings, during the continuous heating process of the collection box 1, condensate will gradually accumulate in the first receiving plate 5, thereby achieving the collection of water from oil-water separation while disposing of waste oil.
[0031] Reference Figure 1 and Figure 2 The first receiving plate 5 has a first water outlet pipe 51 on both its left and right sides. Each first water outlet pipe 51 contains a flexible valve 52, which keeps the first water outlet pipe 51 blocked when no external force is applied. The collection box 1 has through holes on both its left and right sides. The two through holes in the collection box 1 allow the two first water outlet pipes 51 of the first receiving plate 5 to extend out. Specifically, when the first receiving plate 5 is on the left side, the first water outlet pipe 51 on the left side of the first receiving plate 5 exits through the through hole on the left side of the collection box 1; when the first receiving plate 5 is on the right side, the first water outlet pipe 51 on the right side of the first receiving plate 5 exits through the through hole on the right side of the collection box 1. Furthermore, horizontal push rods 6 are fixedly installed on both the left and right outer sides of the collection box 1. The push rods 6 are inserted into the through holes, and their diameter is smaller than that of the first water outlet pipe 51. The axis of the push rods 6 is coaxial with the axis of the first water outlet pipe 51. When the first water outlet pipe 51 passes through the through hole, the push rods 6 are used to open the elastic valve 52, thereby changing the first water outlet pipe 51 from a blocked state to an open state, allowing the water in the first receiving plate 5 to flow out through the first water outlet pipe 51. In addition, second receiving plates 7 are fixedly installed on both the left and right outer sides of the collection box 1. The two second receiving plates 7 are located below the two through holes, allowing the water flowing out of the first water outlet pipe 51 to be collected into the second receiving plates 7. With the above configuration, cleaning personnel can use the condensate recovered at the second receiving plates 7 to clean the filter screen 2, making it easier to scrape off the impurities intercepted on the filter screen 2, thereby improving the cleaning effect and efficiency of the filter screen 2.
[0032] Reference Figure 1 and Figure 2A sealing cap 61 is also fitted onto the top rod 6. The outer diameter of the sealing cap 61 is larger than the diameter of the through hole. A sealing spring 62 is connected between the outer side of the sealing cap 61 and the outer end of the top rod 6. When no external force is applied, the sealing cap 61 is pressed against the side wall of the collection box 1 by the elastic force of the sealing spring 62 and seals the through hole to prevent steam from escaping from the through hole. Furthermore, an extension rod 63 is fixedly connected to the inner side of the sealing cap 61. When the first water outlet pipe 51 of the first receiving plate 5 passes through the through hole, it pushes open the sealing cap 61 through the extension rod 63, thereby ensuring that the first water outlet pipe 51 can smoothly discharge water while opening the through hole.
[0033] Reference Figure 1 and Figure 2 To enable the movable seat 3 to slide left and right, the top of the collection box 1 is provided with two parallel slide rails 11. In this embodiment, the slide rails 11 are T-shaped rails. Correspondingly, the bottom of the movable seat 3 is provided with two sliders, which are T-shaped blocks. The movable seat 3 is slidably positioned above the filter screen 2 through the sliding cooperation of the T-shaped blocks and the T-shaped rails. Anti-detachment blocks are also fixedly provided at both ends of the slide rails 11 to prevent the movable seat 3 from slipping. Furthermore, the upper end of the condenser plate 32 is connected to a first rotating shaft, and the first rotating shaft is slidably connected to the movable seat 3 in the vertical direction. The lower end of the condenser plate 32 is connected to a second rotating shaft, and the second rotating shaft is slidably connected to the slide rails 11 of the collection box 1 in the horizontal direction. This allows the two condenser plates 32 to automatically unfold and fold during the process of the movable seat 3 switching half-sections.
[0034] Reference Figure 2 To enable the first receiving plate 5 to slide left and right, a guide block 53 is provided at the bottom of the first receiving plate 5. The collection box 1 passes through and is fixed with a guide rod 54 in the left and right direction. The guide rod 54 also passes through the guide block 53. The first receiving plate 5 is slidably positioned below the filter screen 2 through the guiding cooperation of the guide rod 54 and the guide block 53.
[0035] Reference Figure 3 and Figure 4A drive mechanism is provided on the rear side of the collection box 1. The drive mechanism is used to simultaneously control the sliding of the movable seat 3 and the first receiving plate 5. The drive mechanism includes a drive box 81, a motor 82, a gear 83, a first rack 84, and a second rack 85. The drive box 81 is fixedly mounted on the rear side of the collection box 1, the motor 82 is fixedly mounted outside the drive box 81, the output shaft of the motor 82 extends horizontally into the drive box 81, and the gear 83 is coaxially fixedly connected to the inner end of the output shaft of the motor 82. The first rack 84 is fixedly connected to the movable seat 3 via the first connecting rod 91, and the first rack 84 meshes with the upper end of the gear 83. The second rack 85 is fixedly connected to the first receiving plate 5 via the second connecting rod 92, and the second rack 85 meshes with the lower end of the gear 83. Furthermore, the first rack 84 and the second rack 85 mesh on the left and right sides of the gear 83 respectively, so that the rotation of the gear 83 can control the directional movement of the first rack 84 and the second rack 85, thereby simultaneously controlling the movable seat 3 and the first receiving plate 5 to slide towards different half of the filter screen 2. Correspondingly, the drive box 81 has a first strip-shaped hole to avoid the first connecting rod 91 and the second connecting rod 92, and the collection box 1 has a second strip-shaped hole to avoid the second connecting rod 92.
[0036] Reference Figure 4 The second connecting rod 92 is connected to the left and right ends of the second strip hole with a bellows cover 921. The bellows cover 921 can always close the second strip hole and extend or shorten as the second connecting rod 92 moves. By setting the bellows cover 921, the evaporated water vapor can be prevented from escaping from the second strip hole.
[0037] Reference Figure 1 The bottom of the second receiving plate 7 is also provided with a second water outlet pipe 71. The lower end of the second water outlet pipe 71 is threaded with an end cap. When the end cap is opened, the water in the second receiving plate 7 can flow out through the second water outlet pipe 71 to empty the water in the second receiving plate 7.
[0038] The above are all preferred embodiments of the present invention and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A waste oil collection device for a containerized digital energy air compressor station, characterized in that: The system includes a collection box (1), a filter screen (2), a movable seat (3), and an oil inlet pipe (31). The collection box (1) has an opening at the top. The filter screen (2) is horizontally arranged inside the top of the collection box (1). The filter screen (2) includes a left half and a right half. The movable seat (3) is slidably arranged above the filter screen (2) and slides back and forth between the left half and the right half of the filter screen (2). Multiple oil inlet pipes (31) are provided, and the multiple oil inlet pipes (31) are vertically arranged through the movable seat (3). A heating plate is provided inside the collection box (1), and a heating module (4) for controlling the operation of the heating plate is provided outside the collection box (1); It also includes a first receiving plate (5), which is slidably disposed below the filter screen (2). The first receiving plate (5) slides back and forth between the left and right halves of the filter screen (2). The first receiving plate (5) and the movable seat (3) are located in different halves of the filter screen (2). Condensing plates (32) are provided on both the left and right sides of the movable seat (3). The lower end of the condensing plate (32) is inclined towards the first receiving plate (5). The condensing plate (32) is used to make the evaporated water vapor form condensate and fall into the first receiving plate (5). The first receiving plate (5) is provided with a first water outlet pipe (51) on both the left and right sides. The first water outlet pipe (51) is provided with an elastic valve (52). The elastic valve (52) keeps the first water outlet pipe (51) in a blocked state without external force. The collection box (1) is provided with through holes on both the left and right sides. The two through holes of the collection box (1) are respectively for the two first water outlet pipes (51) of the first receiving plate (5) to extend out. The collection box (1) is fixedly provided with horizontal top rods (6) on both the left and right sides. When the first water outlet pipe (51) passes through the through hole, the top rod (6) pushes open the elastic valve (52). The collection box (1) is provided with a second receiving plate (7) on both the left and right sides. The two second receiving plates (7) are respectively located below the two through holes. A sealing cover (61) is also fitted on the top rod (6). A sealing spring (62) is connected between the outer side of the sealing cover (61) and the outer end of the top rod (6). The sealing cover (61) is pressed against the side wall of the collection box (1) and blocked by the elastic force of the sealing spring (62) when no external force is applied. An extension rod (63) is fixedly connected to the inner side of the sealing cover (61). The first water outlet pipe (51) of the first receiving plate (5) pushes open the sealing cover (61) through the extension rod (63) during the process of passing through the through hole. The upper end of the condenser plate (32) is connected to a first rotating shaft and the first rotating shaft is slidably connected to the moving seat (3) in the vertical direction. The lower end of the condenser plate (32) is connected to a second rotating shaft and the second rotating shaft is slidably connected to the slide rail (11) of the collection box (1) in the horizontal direction. A drive mechanism is provided on the rear side of the collection box (1). The drive mechanism includes a drive box (81), a motor (82), a gear (83), a first rack (84), and a second rack (85). The drive box (81) is fixedly mounted on the collection box (1). The motor (82) is fixedly mounted outside the drive box (81). The output shaft of the motor (82) extends horizontally into the drive box (81). The gear (83) is coaxially fixedly connected to the inner end of the output shaft of the motor (82). The first rack (84) is fixedly connected to the movable seat (3) through a first connecting rod (91), and the first rack (84) meshes with the upper end of the gear (83). The second rack (85) is fixedly connected to the first receiving plate (5) through a second connecting rod (92), and the second rack (85) meshes with the lower end of the gear (83). The first rack (84) and the second rack (85) mesh with the left and right sides of the gear (83), respectively. The collection box (1) has a second strip hole to avoid the second connecting rod (92), and the second connecting rod (92) and the left and right ends of the second strip hole are connected to accordion covers (921).
2. The waste oil collection device for a containerized digital energy air compressor station according to claim 1, characterized in that: The top of the collection box (1) is provided with two parallel slide rails (11), and the bottom of the movable seat (3) is provided with two sliders. The movable seat (3) is slidably positioned above the filter screen (2) through the sliding cooperation of the slide rails (11) and the sliders. Anti-detachment blocks are also fixedly provided at both ends of the slide rails (11).
3. The waste oil collection device for a containerized digital energy air compressor station according to claim 1, characterized in that: The first receiving plate (5) is provided with a guide block (53), the collection box (1) passes through and is fixed with a guide rod (54) in the left and right direction, the guide rod (54) also passes through the guide block (53), and the first receiving plate (5) is slidably disposed below the filter screen (2) through the guiding cooperation of the guide rod (54) and the guide block (53).
Citation Information
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