A lightning protection device cable cutting, stripping and tinning integrated processing device

CN118025792BActive Publication Date: 2026-05-26SHENZHEN RUILONGYUAN ELECTRONICS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
SHENZHEN RUILONGYUAN ELECTRONICS CO LTD
Filing Date
2022-11-08
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

The existing cable cutting, stripping and tinning operations require multiple workstations and steps, resulting in high labor costs and uneven tin layer adhesion, which affects conductivity and poses a risk of burns.

Method used

Design an integrated cutting, stripping and tinning device for surge protector cables. Through the integrated design of lifting mechanism, clamping mechanism, stripping mechanism, rolling device and tinning device, the device realizes the automated cutting, stripping and tinning of cables.

Benefits of technology

It automates cable processing, saves labor, ensures uniform tin adhesion, improves conductivity, and reduces the risk of burns.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

This invention relates to the technical field of surge protector cable processing devices, and discloses an integrated cutting, stripping, and tinning processing device for surge protector cables. The device includes a mounting plate and a cable feeding tube. The front of the mounting plate has a lifting mechanism extending to the back of the mounting plate, and a solder melting device is movably connected to the inner side of the lifting mechanism. This integrated cutting, stripping, and tinning processing device for surge protector cables has advantages such as saving labor and high safety. It solves the problem that existing cable cutting, stripping, and tinning operations often require multi-station, step-by-step operations, requiring multiple workers to cooperate in an assembly line to complete the processing of a single cable. While this type of cable processing is relatively simple, multiple workers undoubtedly increase the workload. Furthermore, manual tinning is often difficult to control, easily leading to uneven adhesion of the tin layer on the outer side of the cable, and can easily burn the operator, affecting the conductivity of the cable.
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Description

Technical Field

[0001] This invention relates to the technical field of surge protector cable processing devices, specifically an integrated processing device for cutting, stripping, and tinning surge protector cables. Background Technology

[0002] In the electrical manufacturing industry, a large number of connecting wires consisting of multiple thin metal wires encased in insulation are often required. When using these wires, the insulation layer often needs to be removed at the connection point for connection purposes. However, after the insulation layer is removed, the internal metal wires are often prone to becoming messy and forked, making them inconvenient to use. Therefore, it is often necessary to apply tin to the outside of the wire core after removing the insulation layer to integrate the wire cores, so that the cables can be connected to electronic equipment.

[0003] Existing cable cutting, stripping, and tinning operations often require multi-station, step-by-step operations and multiple workers working together in an assembly line to complete the processing of a single cable. However, this type of cable processing is relatively simple, and multiple workers working together undoubtedly increases the amount of labor required. Furthermore, manual tinning is often difficult to control, which can easily lead to uneven adhesion of the tin layer on the outside of the cable, affecting its conductivity. Therefore, an integrated cutting, stripping, and tinning processing device for surge protector cables is proposed to solve the above-mentioned problems. Summary of the Invention

[0004] To address the shortcomings of existing technologies, this invention provides an integrated cutting, stripping, and tinning device for surge protector cables. This device offers advantages such as labor savings and high safety. It solves the problem that existing cable cutting, stripping, and tinning operations often require multiple workstations and steps, necessitating a production line of multiple workers to complete the processing of a single cable. While this type of cable processing is relatively simple, multiple workers undoubtedly increase the workload. Furthermore, manual tinning is often difficult to control, easily leading to uneven tin adhesion on the outer surface of the cable, and can also burn operators, affecting the cable's conductivity.

[0005] The technical solution of this invention to solve the above-mentioned technical problems is as follows: An integrated cutting, stripping, and tinning processing device for surge protector cables includes a mounting plate and a wire feeding tube. The front of the mounting plate is provided with a lifting mechanism extending to the back of the mounting plate. A soldering device is movably connected to the inner side of the lifting mechanism. A first electric push rod located above the soldering device is fixedly connected to the front of the mounting plate. The output end of the first electric push rod is fixedly connected to a device plate. The bottom of the device plate is provided with two wire stripping mechanisms symmetrically distributed left and right. The top of the device plate is provided with a wire rolling device extending to the bottom of the device plate. The left side of the device plate... A cutting mechanism is fixedly connected to the right side of the wire feeding tube. An auxiliary mechanism is provided on the front of the mounting plate below the cutting mechanism. A fixed tube is fixedly connected to the front of the mounting plate between two wire stripping mechanisms. A clamping mechanism with both ends extending to the front and rear sides of the fixed tube is rotatably connected inside the fixed tube. A base plate is fixedly connected to both the front and rear sides of the mounting plate below the solder melting device. The top of the rear base plate and the outside of the clamping mechanism are provided with the same linkage device adapted to the lifting mechanism. A push-out device that is movably connected to the inside of the clamping mechanism and passes through the clamping mechanism is fixedly connected to the back of the linkage device.

[0006] The lifting mechanism includes a stabilizer bar, and two slip rings are slidably connected to the outside of the stabilizer bar. A connecting block with one end passing through the mounting plate is fixedly connected to both the front and rear sides of the two slip rings. The front of the two connecting blocks on the front side is fixedly connected to the same placement frame, and the back of the two connecting blocks on the rear side is fixedly connected to the same L plate. The top of the rear bottom plate is fixedly connected to the L plate and the same first spring.

[0007] The wire stripping mechanism includes a second electric push rod, which is fixedly connected to the bottom of the equipment plate, and the output end of the second electric push rod is fixedly connected to a wire stripping knife that is slidably connected to the inside of the equipment plate.

[0008] The rolling device includes a first motor and a wheel frame. The first motor is fixedly connected to the top of the equipment plate and located to the right of the first electric push rod. A pulley is fixedly connected to the output end of the first motor. The wheel frame is fixedly connected to the bottom of the equipment plate and located below the pulley. A roller is rotatably connected inside the wheel frame. The roller and the pulley are connected by the same belt. A belt groove adapted to the belt is provided on the outer side of the roller.

[0009] The cutting mechanism includes a third electric push rod, which is fixedly connected to the left side of the equipment plate. A reinforcing rod is fixedly connected to the top of the equipment plate and to the outside of the third electric push rod. A cutter is fixedly connected to the output end of the third electric push rod and to the left side of the equipment plate.

[0010] The clamping mechanism includes an installation tube that is slidably connected to a fixed tube. A clamping ring is fixedly connected to the front of the installation tube. Two spring rods, symmetrically distributed vertically, are slidably connected inside the clamping ring. A clamping plate is fixedly connected to the opposite side of each of the two spring rods. Two auxiliary wheels, symmetrically distributed vertically, are rotatably connected inside each of the two clamping plates. A second spring located outside the spring rod on the same side is fixedly connected to the opposite side of each of the two clamping plates. Both second springs are located inside the clamping ring, and their opposite sides are fixedly connected to the inside of the clamping ring. Cable trays located on the left and right sides of the lower spring rod are fixedly connected to the left and right sides of the clamping ring.

[0011] The beneficial effects of this invention are as follows: The cable is fed into the feeding tube via an external feeding device, then guided into the auxiliary mechanism. The auxiliary mechanism guides the cable into the clamping mechanism, where it is held. The first electric push rod is then activated, pushing the equipment plate downwards, causing the stripping mechanism to engage with the outside of the cable and the rolling device to contact the outside of the cable. The cutting mechanism then cuts the cable to a specified length. The auxiliary mechanism retracts, and the external feeding device retracts one end of the excess cable, creating space for stripping. The rolling device is then activated, causing the cable to rotate via the clamping mechanism, thus enabling the stripper to... The insulation layer on the outside of the cable is cut off, and then the stripping mechanism is activated to extend and peel off the cut insulation layer from the wire core. Then, the first electric push rod rises, driving the equipment plate to rise, moving the stripping mechanism, cutting mechanism, and rolling device away from the cable, freeing up the cable's rotation position. Then, the linkage device is activated, driving the clamping mechanism to rotate, and through the different diameter edges on the outside of the camel wheel, the lifting mechanism rises after the cable is vertical, thereby driving the soldering device to rise and solder the exposed wire core of the cable. Finally, after the cable rotates 180 degrees and is kept horizontal, it is pushed out by the ejection device, and then the processed cable is collected by the collection mechanism.

[0012] This integrated cable cutting, stripping, and tinning device for surge protectors offers advantages such as labor savings and high safety.

[0013] Based on the above technical solution, the present invention can be further improved as follows.

[0014] Furthermore, an auxiliary plate is fixedly connected to the left side of the mounting plate, and the bottom of the auxiliary plate is fixedly connected to the left side of the mounting plate with the same reinforcing plate. The mounting plate has a sliding groove adapted to the lifting mechanism inside. Two feet are fixedly connected to the bottom of each of the two base plates and are symmetrically distributed. A collecting mechanism is fixedly connected to the top of the front base plate, and an equipment frame adapted to the linkage device and the ejection device is fixedly connected to the top of the rear base plate.

[0015] The beneficial effect of adopting the above-mentioned further solution is that the reinforcing plate can improve the load-bearing capacity of the auxiliary plate.

[0016] Furthermore, the cable feed tube is located on the left side of the mounting plate, and the left side of the cable feed tube is connected to an external cable feed device. A cable that matches the inner diameter of the cable feed tube is movably connected to the inner side of the cable feed tube.

[0017] The advantage of adopting the above-mentioned further solution is that the inner diameter of the cable conduit is compatible with the diameter of the cable, which facilitates cable routing.

[0018] Furthermore, the solder melting device includes a housing with a diameter that matches the inner diameter of the placement rack. The housing is snapped into the interior of the placement rack, and a heater is fixedly connected inside the housing. A heating pot that contacts the top of the heater is snapped into the top of the housing, and an anti-overflow ring is fixedly connected to the inner side of the heating pot. The bottom of the anti-overflow ring is arc-shaped.

[0019] The beneficial effect of adopting the above-mentioned further solution is that the anti-overflow ring can prevent the internal molten solder from splashing out when the heating pot is raised and lowered.

[0020] Furthermore, the auxiliary mechanism includes a support plate, which is fixedly connected to the front of an auxiliary plate. A fourth electric push rod is fixedly connected to the bottom of the support plate. A pad located below the cutter is fixedly connected to the output end of the fourth electric push rod. The pad has a cutting hole adapted to the cutter inside. A telescopic tube that is slidably connected to the top of the support plate is fixedly connected to the left side of the pad. The inner diameter of the telescopic tube is adapted to the diameter of the cable. The outer side of the telescopic tube is slidably connected to the inside of a cable feeding tube. The diameter of the telescopic tube is adapted to the inner diameter of the cable feeding tube. A connecting clip extending into the inside of a cable tray is fixedly connected to the right side of the pad.

[0021] The advantage of adopting the above-mentioned further solution is that the pad can provide a support surface for the cable, making it easier for the cutter to cut the cable.

[0022] Furthermore, the left sides of the two clamping plates and the four auxiliary wheels are all inclined, the outer side of the rollers is provided with two anti-slip grooves, the outer side of the rollers is inclined, and the equipment plate is L-shaped.

[0023] The advantage of adopting the above-mentioned further solution is that the left side of the clamp and the four auxiliary wheels are all inclined to facilitate the passage of cables.

[0024] Furthermore, the wire stripper is U-shaped, and its inner diameter is matched with the diameter of the wire core. The two wire stripping mechanisms are arranged symmetrically from left to right.

[0025] The advantage of adopting the above-mentioned further solution is that the two stripping mechanisms are arranged symmetrically on the left and right sides, which makes it easier to pull out the cut wire sheath.

[0026] Furthermore, the linkage device includes a camel wheel, a transmission gear, and a second motor. Both the camel wheel and the transmission gear are fixedly connected to the outside of the mounting tube. The camel wheel is located in front of the transmission gear, and the outside of the camel wheel contacts the top of the L-plate. The maximum and minimum diameters of the camel wheel are adapted to the extension and retraction distance of the lifting mechanism. The outside of the transmission gear meshes with an output gear located below the transmission gear. The front of the equipment frame is fixedly connected to the bottom of the second motor, and the output end of the second motor is fixedly connected to the back of the output gear.

[0027] The beneficial effect of adopting the above-mentioned further solution is that the gear transmission is stable and less prone to slippage.

[0028] Furthermore, the ejection device includes a fifth electric push rod, which is fixedly connected to the back of the equipment frame and its output end extends to the front of the equipment frame. The output end of the fifth electric push rod is fixedly connected to a push rod, one end of which passes through the clamping mechanism and is movably connected to the inside of the clamping mechanism. The length of the push rod is adapted to the length of the clamping mechanism, and the front of the push rod is rounded.

[0029] The advantage of adopting the above-mentioned further solution is that the front of the top rod is rounded, which helps to protect the cable and avoids scratching the cable insulation.

[0030] Furthermore, the collecting mechanism includes a baffle and a receiving plate, both of which are fixedly connected to the top of the front bottom plate and located in front of the solder melting device. The baffle is located in front of the receiving plate, and the top of the receiving plate is inclined and adapted to the clamping mechanism.

[0031] The advantage of adopting the above-mentioned further solution is that the top of the receiving plate is inclined, which facilitates timely reception of the cable pushed out by the ejector device. Attached Figure Description

[0032] Figure 1 This is a schematic diagram of the structure of the present invention;

[0033] Figure 2 This is a side view of the connection structure between the fixing tube and the mounting plate of the present invention;

[0034] Figure 3 This is an enlarged view of the structure at point B of the present invention;

[0035] Figure 4 This is an enlarged view of the structure at point A of the present invention;

[0036] Figure 5 This is a side view of the wire stripper structure of the present invention;

[0037] Figure 6 This is a front view of the connection structure between the wire stripping mechanism and the equipment plate of the present invention;

[0038] Figure 7 This is a front view of the connection structure between the auxiliary mechanism and the auxiliary plate of the present invention;

[0039] Figure 8 This is a side view of the connection structure between the clamping mechanism and the fixed tube of the present invention;

[0040] Figure 9 This is a front view of the clamping mechanism of the present invention;

[0041] Figure 10 This is a rear view of the connection structure between the linkage device and the fixed pipe of the present invention;

[0042] Figure 11 This is an enlarged view of the structure at point C in this invention.

[0043] In the diagram: 1. Mounting plate; 101. Auxiliary plate; 102. Reinforcing plate; 2. Wire feeding tube; 3. Lifting mechanism; 301. Stabilizing rod; 302. Slip ring; 303. Connecting block; 304. Placement rack; 305. L-plate; 306. First spring; 4. Solder melting device; 401. Housing; 402. Heater; 403. Heating pot; 404. Anti-overflow ring; 5. First electric push rod; 6. Equipment plate; 7. Wire stripping mechanism; 701. Second electric push rod; 702. Wire stripper; 8. Wire rolling device; 801. First motor; 802. Wheel frame; 803. Pulley; 804. Roller; 805. Belt; 9. Cutting mechanism; 901. Third electric push rod; 902. Reinforcing rod; 903. Cutter; 10. Auxiliary Mechanism; 1001, support plate; 1002, fourth electric push rod; 1003, pad; 1004, cut hole; 1005, telescopic tube; 1006, connecting clip; 11, fixing tube; 12, clamping mechanism; 1201, mounting tube; 1202, clamping ring; 1203, spring rod; 1204, clamping plate; 1205, auxiliary wheel; 1206, second spring; 1207, wiring board; 13, base plate; 14, linkage device; 1401, camel wheel; 1402, transmission gear; 1403, second motor; 1404, output gear; 15, ejection device; 1501, fifth electric push rod; 1502, push rod; 16, collecting mechanism; 1601, baffle; 1602, receiving plate; 17, equipment frame. Detailed Implementation

[0044] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0045] Example 1, by Figure 1-11This invention discloses an integrated cutting, stripping, and tinning device for surge protector cables. The device includes a mounting plate 1 and a feed tube 2. A lifting mechanism 3, extending from the front of the mounting plate 1 to the back, is provided. A soldering device 4 is movably connected to the inner side of the lifting mechanism 3. A first electric push rod 5, located above the soldering device, is fixedly connected to the front of the mounting plate 1. A device plate 6 is fixedly connected to the output end of the first electric push rod 5. Two stripping mechanisms 7, symmetrically distributed on the left and right sides, are provided at the bottom of the device plate 6. A wire rolling device 8, extending from the top of the device plate 6 to the bottom of the device plate 6, is provided at the top. A cutting mechanism located on the right side of the feed tube 2 is fixedly connected to the left side of the device plate 6. The front of the mounting plate 1 is provided with an auxiliary mechanism 10 located below the cutting mechanism 9. The front of the mounting plate 1 is fixedly connected with a fixed tube 11 located between two wire stripping mechanisms 7. The inside of the fixed tube 11 is rotatably connected with a clamping mechanism 12 extending to the front and rear sides of the fixed tube 11 respectively. The front and rear sides of the mounting plate 1 are fixedly connected with a base plate 13 located below the solder melting device 4. The top of the rear base plate 13 and the outside of the clamping mechanism 12 are provided with the same linkage device 14 that is adapted to the lifting mechanism 3. The back of the linkage device 14 is fixedly connected with an ejection device 15 that is movably connected to the inside of the clamping mechanism 12 and passes through the clamping mechanism 12.

[0046] The lifting mechanism 3 includes a stabilizer bar 301. Two slip rings 302 are slidably connected to the outside of the stabilizer bar 301. A connecting block 303 with one end passing through the mounting plate 1 is fixedly connected to both the front and rear sides of the two slip rings 302. The same placement bracket 304 is fixedly connected to the front of the two front connecting blocks 303. The same L plate 305 is fixedly connected to the back of the two rear connecting blocks 303. The same first spring 306 is fixedly connected between the top of the rear bottom plate 13 and the L plate 305.

[0047] The wire stripping mechanism 7 includes a second electric push rod 701, which is fixedly connected to the bottom of the equipment plate 6. The output end of the second electric push rod 701 is fixedly connected to a wire stripping knife 702 that is slidably connected to the inside of the equipment plate 6.

[0048] The rolling device 8 includes a first motor 801 and a wheel frame 802. The first motor 801 is fixedly connected to the top of the equipment plate 6 and is located to the right of the first electric push rod 5. The output end of the first motor 801 is fixedly connected to a pulley 803. The wheel frame 802 is fixedly connected to the bottom of the equipment plate 6 and is located below the pulley 803. A roller 804 is rotatably connected inside the wheel frame 802. The roller 804 and the pulley 803 are connected by the same belt 805. The outer side of the roller 804 is provided with a belt groove that is compatible with the belt 805.

[0049] The cutting mechanism 9 includes a third electric push rod 901, which is fixedly connected to the left side of the equipment plate 6. A reinforcing rod 902, which is fixedly connected to the outside of the third electric push rod 901, is fixedly connected to the top of the equipment plate 6. A cutter 903, which is slidably connected to the left side of the equipment plate 6, is fixedly connected to the output end of the third electric push rod 901.

[0050] The clamping mechanism 12 includes a mounting tube 1201, which is slidably connected to the fixed tube 11. A clamping ring 1202 is fixedly connected to the front of the mounting tube 1201. Two spring rods 1203, which are symmetrically distributed vertically, are slidably connected inside the clamping ring 1202. A clamping plate 1204 is fixedly connected to the opposite side of each of the two spring rods 1203. Two auxiliary wheels 1205, which are symmetrically distributed vertically, are rotatably connected inside the clamping plates 1204. A second spring 1206 located outside the spring rod 1203 on the same side is fixedly connected to the opposite side of each of the two clamping plates 1204. The two second springs 1206 are located inside the clamping ring 1202, and the opposite sides of the two second springs 1206 are fixedly connected to the inside of the clamping ring 1202. Cable trays 1207 located on the left and right sides of the lower spring rod 1203 are fixedly connected to the left and right sides of the clamping ring 1202.

[0051] An auxiliary plate 101 is fixedly connected to the left side of the mounting plate 1. The bottom of the auxiliary plate 101 is fixedly connected to the left side of the mounting plate 1 with the same reinforcing plate 102. The mounting plate 1 has a sliding groove adapted to the lifting mechanism 3 inside. The bottom of the two base plates 13 is fixedly connected with two feet that are symmetrically distributed. The top of the front base plate 13 is fixedly connected with a collecting mechanism 16. The top of the rear base plate 13 is fixedly connected with an equipment frame 17 adapted to the linkage device 14 and the ejection device 15.

[0052] The reinforcing plate 102 can improve the load-bearing capacity of the auxiliary plate 101;

[0053] The cable feed tube 2 is located on the left side of the mounting plate 1. The left side of the cable feed tube 2 is connected to the external cable feed device. A cable that matches the inner diameter of the cable feed tube 2 is movably connected to the inside of the cable feed tube 2.

[0054] The inner diameter of the cable conduit 2 is matched with the diameter of the cable to facilitate cable routing;

[0055] The auxiliary mechanism 10 includes a support plate 1001, which is fixedly connected to the front of the auxiliary plate 101. A fourth electric push rod 1002 is fixedly connected to the bottom of the support plate 1001. A pad 1003 located below the cutter 903 is fixedly connected to the output end of the fourth electric push rod 1002. A cutting hole 1004 adapted to the cutter 903 is opened inside the pad 1003. A telescopic tube 1005 slidably connected to the top of the support plate 1001 is fixedly connected to the left side of the pad 1003. The inner diameter of the telescopic tube 1005 is adapted to the diameter of the cable. The outer side of the telescopic tube 1005 is slidably connected to the inside of the cable feeding tube 2. The diameter of the telescopic tube 1005 is adapted to the inner diameter of the cable feeding tube 2. A connecting clip 1006 extending into the inside of the cable tray 1207 is fixedly connected to the right side of the pad 1003.

[0056] The pad 1003 provides a support surface for the cable, making it easier for the cutter 903 to cut the cable;

[0057] The left sides of the two clamping plates 1204 and the four auxiliary wheels 1205 are all inclined. Two anti-slip grooves are opened on the outer side of the roller 804. The outer side of the roller 804 is inclined. The equipment plate 6 is L-shaped.

[0058] The left side of the clamp 1204 and the four auxiliary wheels 1205 are all inclined to facilitate the passage of cables;

[0059] The wire stripper 702 is U-shaped, and its inner diameter is matched with the diameter of the wire core. The two wire stripping mechanisms 7 are arranged symmetrically on the left and right.

[0060] The two wire stripping mechanisms 7 are arranged symmetrically on the left and right sides to facilitate the removal of the cut wire sheath;

[0061] The linkage device 14 includes a camel wheel 1401, a transmission gear 1402, and a second motor 1403. Both the camel wheel 1401 and the transmission gear 1402 are fixedly connected to the outside of the mounting tube 1201. The camel wheel 1401 is located in front of the transmission gear 1402. The outside of the camel wheel 1401 contacts the top of the L plate 305. The maximum and minimum diameters of the camel wheel 1401 are adapted to the extension and retraction distance of the lifting mechanism 3. The outside of the transmission gear 1402 meshes with an output gear 1404 located below the transmission gear 1402. The front of the equipment frame 17 is fixedly connected to the bottom of the second motor 1403, and the output end of the second motor 1403 is fixedly connected to the back of the output gear 1404.

[0062] Gear transmission is stable and less prone to slippage.

[0063] Working principle:

[0064] Step 1: The cable is delivered to the cable delivery pipe 2 by an external cable delivery device. The long section of cable is guided into the telescopic pipe 1005 through the cable delivery pipe 2. The cable is then guided by the telescopic pipe 1005 to the cable tray 1207 and through the clamping ring 1202. At this time, the second spring 1206 pushes the clamping plate 1204 close to the outside of the cable to clamp the cable.

[0065] Step 2: Activate the first electric push rod 5. The first electric push rod 5 pushes the equipment plate 6 down, so that the wire stripping mechanism 7 and the wire stripping knife 702 are stuck on the outside of the cable and inserted into the insulation layer, and the roller 804 contacts the outside of the cable. At this time, activate the third electric push rod 901. The third electric push rod 901 pushes the cutter 903 to slide down through the equipment plate 6 so that it cooperates with the pad 1003 and the cutting hole 1004 to cut the cable to the specified length. Then activate the fourth electric push rod 1002 to retract. The fourth electric push rod 1002 drives the pad 1003 to move to the left. The pad 1003 pushes the telescopic tube 1005 to slide through the support plate 1001 and retract into the wire feeding tube 2, and the external wire feeding device retracts a section of excess cable, freeing up the wire stripping space.

[0066] Step 3: Start the first motor 801 again. The first motor 801 drives the pulley 803 to rotate. The pulley 803 drives the roller 804 to rotate via the belt 805 and the wheel frame 802. When the roller 804 rotates, it drives the cable through the outer anti-slip groove to rotate via the auxiliary wheel 1205 of the clamping mechanism 12, so that the wire stripper 702 can circle the cable and cut the outer insulation layer of the cable. Then start the two second electric push rods 701. The two second electric push rods 701 push the two wire strippers 702 away from each other and peel off the cut insulation layer from the wire core.

[0067] Step 4: Restart the first electric push rod 5 to raise it. The first electric push rod 5 drives the equipment plate 6, the wire stripping mechanism 7 and the wire rolling device 8 to rise, so that the wire stripping mechanism 7, the cutting mechanism 9 and the wire rolling device 8 are away from the cable, freeing up the cable's rotation position. Then start the second motor 1403. The second motor 1403 drives the transmission gear 1402 to rotate via the output gear 1404. The transmission gear 1402 drives the mounting tube 1201 to rotate inside the fixed tube 11. The mounting tube 1201 drives the clamping ring 1202 to rotate, so that it can drive the stripped cable to rotate. At this time, the camel wheel 1401 and the mounting tube 1201 rotate synchronously.

[0068] Step 5: When the camel wheel 1401 rotates, the first spring 306 pushes the L plate 305 to rise and cooperate with the different diameter edges on the outside of the camel wheel 1401. When the L plate 305 rises, the connecting block 303 drives the slip ring 302 to rise through the stabilizing rod 301, and simultaneously drives the soldering device 4 to rise through the two front connecting blocks 303 to tin the exposed wire core of the cable. Finally, after the cable rotates 180 degrees and is kept horizontal, the fifth electric push rod 1501 is activated. The fifth electric push rod 1501 pushes the top rod 1502 to slide through the inside of the mounting tube 1201, pushing the cable between the two clamping plates 1204 out. Then the processed cable is collected by the collecting mechanism 16.

[0069] Example 2, by Figure 1-2 and Figure 10-11 This invention discloses an integrated cutting, stripping, and tinning device for surge protector cables. The device comprises a mounting plate 1 and a feed tube 2. A lifting mechanism 3, extending from the front of the mounting plate 1 to the back, is provided. A solder melting device 4 is movably connected to the inner side of the lifting mechanism 3. A first electric push rod 5, located above the solder melting device, is fixedly connected to the front of the mounting plate 1. A device plate 6 is fixedly connected to the output end of the first electric push rod 5. Two stripping mechanisms 7, symmetrically distributed on the left and right sides, are provided at the bottom of the device plate 6. A wire rolling device 8, extending from the top of the device plate 6 to the bottom of the device plate 6, is provided at the top. A positioning device is fixedly connected to the left side of the device plate 6. The cutting mechanism 9 is located on the right side of the wire feeding tube 2. An auxiliary mechanism 10 is provided on the front of the mounting plate 1 below the cutting mechanism 9. A fixed tube 11 is fixedly connected to the front of the mounting plate 1 between the two wire stripping mechanisms 7. A clamping mechanism 12 is rotatably connected inside the fixed tube 11, with both ends extending to the front and rear sides of the fixed tube 11 respectively. A base plate 13 located below the solder melting device 4 is fixedly connected to both the front and rear sides of the mounting plate 1. The top of the rear base plate 13 and the outside of the clamping mechanism 12 are provided with the same linkage device 14 that is adapted to the lifting mechanism 3. A push-out device 15 that is movably connected to the inside of the clamping mechanism 12 and passes through the clamping mechanism 12 is fixedly connected to the back of the linkage device 14.

[0070] The lifting mechanism 3 includes a stabilizer bar 301. Two slip rings 302 are slidably connected to the outside of the stabilizer bar 301. A connecting block 303 with one end passing through the mounting plate 1 is fixedly connected to both the front and rear sides of the two slip rings 302. The same placement bracket 304 is fixedly connected to the front of the two front connecting blocks 303. The same L plate 305 is fixedly connected to the back of the two rear connecting blocks 303. The same first spring 306 is fixedly connected between the top of the rear bottom plate 13 and the L plate 305.

[0071] The wire stripping mechanism 7 includes a second electric push rod 701, which is fixedly connected to the bottom of the equipment plate 6. The output end of the second electric push rod 701 is fixedly connected to a wire stripping knife 702 that is slidably connected to the inside of the equipment plate 6.

[0072] The rolling device 8 includes a first motor 801 and a wheel frame 802. The first motor 801 is fixedly connected to the top of the equipment plate 6 and is located to the right of the first electric push rod 5. The output end of the first motor 801 is fixedly connected to a pulley 803. The wheel frame 802 is fixedly connected to the bottom of the equipment plate 6 and is located below the pulley 803. A roller 804 is rotatably connected inside the wheel frame 802. The roller 804 and the pulley 803 are connected by the same belt 805. The outer side of the roller 804 is provided with a belt groove that is compatible with the belt 805.

[0073] The cutting mechanism 9 includes a third electric push rod 901, which is fixedly connected to the left side of the equipment plate 6. A reinforcing rod 902, which is fixedly connected to the outside of the third electric push rod 901, is fixedly connected to the top of the equipment plate 6. A cutter 903, which is slidably connected to the left side of the equipment plate 6, is fixedly connected to the output end of the third electric push rod 901.

[0074] The clamping mechanism 12 includes a mounting tube 1201, which is slidably connected to the fixed tube 11. A clamping ring 1202 is fixedly connected to the front of the mounting tube 1201. Two spring rods 1203, which are symmetrically distributed vertically, are slidably connected inside the clamping ring 1202. A clamping plate 1204 is fixedly connected to the opposite side of each of the two spring rods 1203. Two auxiliary wheels 1205, which are symmetrically distributed vertically, are rotatably connected inside the clamping plates 1204. A second spring 1206 located outside the spring rod 1203 on the same side is fixedly connected to the opposite side of each of the two clamping plates 1204. The two second springs 1206 are located inside the clamping ring 1202, and the opposite sides of the two second springs 1206 are fixedly connected to the inside of the clamping ring 1202. Cable trays 1207 located on the left and right sides of the lower spring rod 1203 are fixedly connected to the left and right sides of the clamping ring 1202.

[0075] The solder melting device 4 includes a housing 401, the diameter of which is adapted to the inner diameter of the placement rack 304. The housing 401 is snapped into the inside of the placement rack 304. A heater 402 is fixedly connected inside the housing 401. A heating pot 403 that contacts the top of the heater 402 is snapped into the top of the housing 401. An anti-overflow ring 404 is fixedly connected to the inner side of the heating pot 403. The bottom of the anti-overflow ring 404 is arc-shaped.

[0076] The anti-overflow ring 404 can prevent the molten solder inside the heating pot 403 from splashing out when it is raised or lowered;

[0077] The linkage device 14 includes a camel wheel 1401, a transmission gear 1402, and a second motor 1403. Both the camel wheel 1401 and the transmission gear 1402 are fixedly connected to the outside of the mounting tube 1201. The camel wheel 1401 is located in front of the transmission gear 1402. The outside of the camel wheel 1401 contacts the top of the L plate 305. The maximum and minimum diameters of the camel wheel 1401 are adapted to the extension and retraction distance of the lifting mechanism 3. The outside of the transmission gear 1402 meshes with an output gear 1404 located below the transmission gear 1402. The front of the equipment frame 17 is fixedly connected to the bottom of the second motor 1403, and the output end of the second motor 1403 is fixedly connected to the back of the output gear 1404.

[0078] Gear transmission provides stable transmission and is less prone to slippage;

[0079] The ejection device 15 includes a fifth electric push rod 1501, which is fixedly connected to the back of the equipment frame 17 and its output end extends to the front of the equipment frame 17. The output end of the fifth electric push rod 1501 is fixedly connected to a push rod 1502, which passes through the clamping mechanism 12 and is movably connected to the inside of the clamping mechanism 12. The length of the push rod 1502 is adapted to the length of the clamping mechanism 12, and the front of the push rod 1502 is rounded.

[0080] The front of the top rod 1502 is rounded to protect the cable and prevent scratches on the cable sheath;

[0081] The collecting mechanism 16 includes a baffle 1601 and a receiving plate 1602. Both the baffle 1601 and the receiving plate 1602 are fixedly connected to the top of the front bottom plate 13 and are located in front of the solder melting device 4. The baffle 1601 is located in front of the receiving plate 1602. The top of the receiving plate 1602 is inclined and adapted to the clamping mechanism 12.

[0082] The top of the receiving plate 1602 is tilted to facilitate timely reception of the cable ejected by the ejector device 15.

[0083] Working principle:

[0084] Step 1: Before processing, place the tin block into the heating pot 403 and start the heater 402. The heater melts the tin block inside the heating pot 403 by heating the heating pot 403.

[0085] Step 2: When the solder melting device 4 rises, the arc-shaped setting at the bottom of the anti-overflow ring 404 causes the vibrating molten solder to splash back inward, preventing the molten solder from flying out of the heating pot 403 and burning the processing personnel.

[0086] Step 3: During the processing, manual tools are needed to add solder blocks to the heating pot 403 in a timely manner to keep the level of the molten solder at the bottom of the anti-overflow ring 404. After the processed cable is pushed out, it naturally slides into the receiving plate 1602 and falls between the receiving plate 1602 and the baffle 1601 for timely collection, keeping the manual contact with the heating pot to a minimum and improving safety.

[0087] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations; moreover, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0088] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A lightning protector cable cutting, stripping and tinning integrated processing device, comprising a mounting plate (1) and a wire feeding tube (2), characterized in that: The front of the mounting plate (1) is provided with a lifting mechanism (3) extending to the back of the mounting plate (1). A solder melting device (4) is movably connected to the inner side of the lifting mechanism (3). A first electric push rod (5) located above the solder melting device (4) is fixedly connected to the front of the mounting plate (1). A device plate (6) is fixedly connected to the output end of the first electric push rod (5). Two wire stripping mechanisms (7) are provided at the bottom of the device plate (6) and are symmetrically distributed on the left and right. A wire rolling device (8) extending to the bottom of the device plate (6) is provided at the top of the device plate (6). A cutting mechanism (9) located to the right of the wire feeding tube (2) is fixedly connected to the left side of the device plate (6). A cutting mechanism (9) located to the right of the wire feeding tube (2) is provided on the front of the mounting plate (1). The auxiliary mechanism (10) below the cutting mechanism (9) has a fixed tube (11) fixedly connected to the front of the mounting plate (1) between the two wire stripping mechanisms (7). The fixed tube (11) is rotatably connected to the inside of the fixed tube (11) with clamping mechanisms (12) extending to the front and rear sides of the fixed tube (11) respectively. The mounting plate (11) is fixedly connected to the front and rear sides with a base plate (13) located below the solder melting device (4). The top of the base plate (13) and the outside of the clamping mechanism (12) are provided with the same linkage device (14) adapted to the lifting mechanism (3). The back of the linkage device (14) is fixedly connected to an ejector device (15) that is movably connected to the inside of the clamping mechanism (12) and passes through the clamping mechanism (12) at one end. The lifting mechanism (3) includes a stabilizer bar (301), and two slip rings (302) are slidably connected to the outside of the stabilizer bar (301). A connecting block (303) with one end passing through the mounting plate (1) is fixedly connected to both the front and rear sides of the two slip rings (302). The same placement frame (304) is fixedly connected to the front of the two front connecting blocks (303), and the same L plate (305) is fixedly connected to the back of the two rear connecting blocks (303). The same first spring (306) is fixedly connected between the top of the rear bottom plate (13) and the L plate (305). The wire stripping mechanism (7) includes a second electric push rod (701), which is fixedly connected to the bottom of the equipment plate (6), and the output end of the second electric push rod (701) is fixedly connected to a wire stripping knife (702) that is slidably connected to the inside of the equipment plate (6). The rolling device (8) includes a first motor (801) and a wheel frame (802). The first motor (801) is fixedly connected to the top of the equipment plate (6) and located to the right of the first electric push rod (5). The output end of the first motor (801) is fixedly connected to a pulley (803). The wheel frame (802) is fixedly connected to the bottom of the equipment plate (6) and located below the pulley (803). The wheel frame (802) is rotatably connected to a roller (804). The roller (804) and the pulley (803) are connected by the same belt (805). The outer side of the roller (804) is provided with a belt groove that is compatible with the belt (805). The cutting mechanism (9) includes a third electric push rod (901), which is fixedly connected to the left side of the equipment plate (6). A reinforcing rod (902) is fixedly connected to the top of the equipment plate (6) and is fixedly connected to the outside of the third electric push rod (901). A cutter (903) is fixedly connected to the output end of the third electric push rod (901) and is slidably connected to the left side of the equipment plate (6). The clamping mechanism (12) includes an installation tube (1201), which is slidably connected to the fixed tube (11). A clamping ring (1202) is fixedly connected to the front of the installation tube (1201). Two spring rods (1203) are slidably connected inside the clamping ring (1202) and are symmetrically distributed vertically. A clamping plate (1204) is fixedly connected to the opposite side of each of the two spring rods (1203). Two clamping plates (1204) are rotatably connected inside each of the two clamping plates (1204). The auxiliary wheels (1205) are symmetrically distributed vertically. The two clamping plates (1204) are fixedly connected to the opposite sides of the second spring (1206) located outside the spring rod (1203) on the same side. The two second springs (1206) are located inside the clamping ring (1202) and the opposite sides of the two second springs (1206) are fixedly connected to the inside of the clamping ring (1202). The left and right sides of the clamping ring (1202) are fixedly connected to the wiring plates (1207) located on the left and right sides of the lower spring rod (1203).

2. The integrated cutting, stripping, and tinning device for surge protector cables according to claim 1, characterized in that: An auxiliary plate (101) is fixedly connected to the left side of the mounting plate (1). The bottom of the auxiliary plate (101) is fixedly connected to the left side of the mounting plate (1) with the same reinforcing plate (102). The mounting plate (1) has a sliding groove adapted to the lifting mechanism (3) inside. The bottom of the two base plates (13) is fixedly connected with two feet that are symmetrically distributed. The top of the front base plate (13) is fixedly connected with a collecting mechanism (16). The top of the rear base plate (13) is fixedly connected with an equipment frame (17) adapted to the linkage device (14) and the ejection device (15).

3. The integrated cutting, stripping, and tinning device for surge protector cables according to claim 1, characterized in that: The cable delivery tube (2) is located on the left side of the mounting plate (1). The left side of the cable delivery tube (2) is connected to the external cable delivery device. A cable that matches the inner diameter of the cable delivery tube (2) is movably connected to the inside of the cable delivery tube (2).

4. The integrated cutting, stripping, and tinning device for surge protector cables according to claim 1, characterized in that: The solder melting device (4) includes a housing (401), the diameter of which is adapted to the inner diameter of the placement rack (304). The housing (401) is snapped into the inside of the placement rack (304). A heater (402) is fixedly connected inside the housing (401). A heating pot (403) that contacts the top of the heater (402) is snapped into the top of the housing (401). An anti-overflow ring (404) is fixedly connected to the inner side of the heating pot (403). The bottom of the anti-overflow ring (404) is arc-shaped.

5. The integrated cutting, stripping, and tinning device for surge protector cables according to claim 2, characterized in that: The auxiliary mechanism (10) includes a support plate (1001), which is fixedly connected to the front of the auxiliary plate (101). A fourth electric push rod (1002) is fixedly connected to the bottom of the support plate (1001). The output end of the fourth electric push rod (1002) is fixedly connected to a pad (1003) located below the cutter (903). The pad (1003) has a cutting hole (1004) inside that matches the cutter (903). A telescopic tube (1005) is fixedly connected to the left side of the pad (1003) and slidably connected to the top of the tray (1001). The inner diameter of the telescopic tube (1005) is adapted to the diameter of the cable. The outer side of the telescopic tube (1005) is slidably connected to the inside of the cable feed tube (2). The diameter of the telescopic tube (1005) is adapted to the inner diameter of the cable feed tube (2). A connecting clip (1006) is fixedly connected to the right side of the pad (1003) and extends one end into the inside of the cable tray (1207).

6. The integrated cutting, stripping, and tinning device for surge protector cables according to claim 1, characterized in that: The left sides of the two clamping plates (1204) and the four auxiliary wheels (1205) are all inclined. Two anti-slip grooves are provided on the outer side of the roller (804). The outer side of the roller (804) is inclined. The equipment plate (6) is L-shaped.

7. The integrated cutting, stripping, and tinning device for surge protector cables according to claim 1, characterized in that: The wire stripper (702) is U-shaped, and the inner diameter of the wire stripper (702) is adapted to the diameter of the wire core. The two wire stripping mechanisms (7) are arranged symmetrically on the left and right.

8. The integrated cutting, stripping, and tinning device for surge protector cables according to claim 2, characterized in that: The linkage device (14) includes a camel wheel (1401), a transmission gear (1402), and a second motor (1403). The camel wheel (1401) and the transmission gear (1402) are both fixedly connected to the outside of the mounting tube (1201). The camel wheel (1401) is located in front of the transmission gear (1402). The outside of the camel wheel (1401) contacts the top of the L plate (305). The outside of the transmission gear (1402) meshes with an output gear (1404) located below the transmission gear (1402). The front of the equipment frame (17) is fixedly connected to the bottom of the second motor (1403). The output end of the second motor (1403) is fixedly connected to the back of the output gear (1404).

9. The integrated cutting, stripping, and tinning device for surge protector cables according to claim 1, characterized in that: The ejection device (15) includes a fifth electric push rod (1501), which is fixedly connected to the back of the equipment frame (17) and its output end extends to the front of the equipment frame (17). The output end of the fifth electric push rod (1501) is fixedly connected to a push rod (1502) that passes through the clamping mechanism (12) and is movably connected to the inside of the clamping mechanism (12). The length of the push rod (1502) is adapted to the length of the clamping mechanism (12), and the front of the push rod (1502) is rounded.

10. The integrated cutting, stripping, and tinning device for surge protector cables according to claim 2, characterized in that: The collecting mechanism (16) includes a baffle (1601) and a receiving plate (1602). Both the baffle (1601) and the receiving plate (1602) are fixedly connected to the top of the front bottom plate (13) and located in front of the solder melting device (4). The baffle (1601) is located in front of the receiving plate (1602). The top of the receiving plate (1602) is inclined and adapted to the clamping mechanism (12).