A kind of auxiliary installation device and installation method of rock wool sandwich color steel sheet
By using a support and lifting mechanism to assist in the installation, the problem of low installation efficiency of rock wool sandwich color steel panels was solved, and a fast and safe installation process was achieved.
Patent Information
- Application Number
- CN202410293816.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-14
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2044-03-14
AI Technical Summary
The installation of rock wool sandwich color steel panels is inefficient, requires multiple people to work together, and poses safety hazards, resulting in a prolonged construction period.
An auxiliary installation device is provided, including a support mechanism and a lifting mechanism. The support mechanism supports the bottom of the color steel plate, and the lifting mechanism supports the top of the color steel plate through a height adjustment component and a worktable. The height adjustment component moves the worktable closer to or further away from the ground, realizing the tilting and vertical conversion of the color steel plate and reducing the need for manpower.
It increases the installation speed of rock wool sandwich color steel panels, reduces labor demand, lowers safety risks, and improves construction efficiency.
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Figure CN118029710B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of prefabricated building, in particular to an auxiliary installation device and a method for installing rock wool sandwich color steel plate. BACKGROUND
[0002] As a prefabricated building wall plate, the rock wool sandwich color steel plate is prefabricated in a factory and assembled on site, has the structural characteristics of high production safety factor, easy production quality control, and accelerated construction progress, and has good decorative and corrosion resistance of coating material, is convenient to install, energy-saving and environment-friendly, and is widely used in the fields of mobile house, integrated house, steel structure workshop and other building decoration.
[0003] When the rock wool sandwich color steel plate is installed as an interior partition wall plate, the two processes of adjusting the vertical plate and the wall plate need to be completed by at least six people. Among them, at least six people are needed to lift, position and right the wall plate from the flat state to the layout position, and the bottom end of the plate is lifted with a crowbar after the vertical plate to connect the top fixing part with the beam plate. One person needs to use a crowbar to lift the plate and put it into a wooden wedge to adjust the perpendicularity and height of the plate during construction, and the remaining people need to hold the plate throughout the process to prevent the plate from falling and causing safety accidents, which has the problem of low work efficiency and easily causes the extension of the overall construction period. SUMMARY
[0004] Therefore, the present application provides an auxiliary installation device and a method for installing rock wool sandwich color steel plate to solve the problem of low installation efficiency of rock wool sandwich color steel plate in the prior art.
[0005] Specifically, the present application provides an auxiliary installation device for assisting in the installation of rock wool sandwich color steel plate, comprising:
[0006] a support mechanism for supporting the bottom of the rock wool sandwich color steel plate;
[0007] a lifting mechanism for supporting the top of the rock wool sandwich color steel plate, the lifting mechanism comprising at least a height adjusting member and a workbench, one end of the height adjusting member being fixed, the workbench being installed at the other end of the height adjusting member, the other end of the height adjusting member being used to drive the workbench to approach or move away from the ground.
[0008] Optionally, the auxiliary installation device described above,
[0009] the support mechanism comprises a support platform and a first universal wheel, the support platform is used to support the bottom of the rock wool sandwich color steel plate, and the first universal wheel is installed at the bottom of the support platform.
[0010] Optionally, the auxiliary installation device described above,
[0011] The support mechanism further comprises a hand-held piece, which is installed on the side of the support platform away from the ground.
[0012] Optionally, the auxiliary installation device further comprises:
[0013] A handle piece is used to be installed on the side wall of the rock wool sandwich color steel plate.
[0014] Optionally, the auxiliary installation device,
[0015] The handle piece is installed between the bottom and the top of the rock wool sandwich color steel plate.
[0016] Among them, the handle piece close to the bottom of the rock wool sandwich color steel plate is used as a fine adjustment piece to fine adjust the position and verticality of the rock wool sandwich color steel plate.
[0017] Optionally, the auxiliary installation device further comprises:
[0018] The height adjusting piece is one or more of scissors, jack, hydraulic cylinder or air cylinder.
[0019] A rock wool sandwich color steel plate installation method is applied to the auxiliary installation device, and the installation method comprises:
[0020] Step S1: transporting the rock wool sandwich color steel plate to the construction site;
[0021] Step S2: lifting the height of the rock wool sandwich color steel plate;
[0022] Step S3: fixing the rock wool sandwich color steel plate.
[0023] Optionally, the rock wool sandwich color steel plate installation method comprises a preparation stage, and the preparation stage comprises:
[0024] Step S201: placing the bottom of the rock wool sandwich color steel plate on the support mechanism;
[0025] Step S202: placing the top of the rock wool sandwich color steel plate on the workbench;
[0026] Step S203: installing multiple handle pieces between the bottom and the top of the rock wool sandwich color steel plate.
[0027] Optionally, the rock wool sandwich color steel plate installation method further comprises a lifting stage, and the lifting stage comprises:
[0028] Step S204: the operator enters the workbench and holds the handle piece;
[0029] Step S205: Then adjust the height adjusting part, drive the workbench away from the ground, until the rock wool sandwich color plate is initially in a vertical state.
[0030] Optionally, the installation method of the rock wool sandwich color plate described above, the lifting stage further comprises:
[0031] Step S206: Fine-tune the position and verticality of the rock wool sandwich color plate.
[0032] The technical scheme provided by the application has the following advantages:
[0033] The auxiliary installation device provided by the application comprises a supporting mechanism and a lifting mechanism. The supporting mechanism is used to support the bottom of the rock wool sandwich color plate. The lifting mechanism is used to support the top of the rock wool sandwich color plate. The lifting mechanism comprises at least a height adjusting part and a workbench. One end of the height adjusting part is fixed. The workbench is installed at the other end of the height adjusting part. The other end of the height adjusting part is used to drive the workbench to approach or move away from the ground.
[0034] The auxiliary installation device has the following advantages. One end of the height adjusting part is fixed. The workbench is installed at the other end of the height adjusting part. The height adjusting part can drive the workbench to approach or move away from the ground. When the bottom and the top of the rock wool sandwich color plate are supported by the supporting mechanism and the lifting mechanism respectively, the height adjusting part drives the workbench to move away from the ground, so that the rock wool sandwich color plate is in a transition state of being inclined until being vertical. Compared with the conventional technology in which an operator uses a crowbar, the labor demand in the installation process can be reduced, and the installation speed of the rock wool sandwich color plate can be increased. BRIEF DESCRIPTION OF DRAWINGS
[0035] In order to more clearly illustrate the specific embodiments of the application or the technical schemes in the prior art, the following will briefly introduce the drawings needed to be used in the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the application. Those skilled in the art can also obtain other drawings according to these drawings without any creative labor.
[0036] Figure 1 The auxiliary installation device provided by the application is used to assist in installing the rock wool sandwich color plate. The structure schematic view of the auxiliary installation device is shown in the figure.
[0037] Figure 2 The structure schematic view of the supporting mechanism in the auxiliary installation device provided by the application is shown in the figure.
[0038] Figure 3 The structure schematic view of the lifting mechanism in the auxiliary installation device provided by the application is shown in the figure.
[0039] Figure 4A flowchart of the mounting method of the rock wool sandwich color steel plate provided by the present application is shown in the figure;
[0040] Figure 5 A flowchart of the preparation stage in step S2 of the mounting method of the rock wool sandwich color steel plate provided by the present application is shown in the figure;
[0041] Figure 6 A flowchart of the lifting stage in step S2 of the mounting method of the rock wool sandwich color steel plate provided by the present application is shown in the figure;
[0042] Explanation of reference numerals:
[0043] 1 - support mechanism; 11 - support platform; 12 - first universal wheel; 13 - handheld piece;
[0044] 2 - lifting mechanism; 21 - height adjusting piece; 22 - workbench; 23 - second universal wheel; 24 - mounting platform;
[0045] 3 - rock wool sandwich color steel plate. DETAILED DESCRIPTION
[0046] The technical solutions of the present application will be described clearly and completely below in combination with the drawings. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0047] In the description of the present application, it should be noted that the orientations or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third" are only for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0048] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0049] In addition, the technical features involved in the different embodiments of the application described below can be combined with each other as long as they do not conflict with each other.
[0050] The auxiliary installation device provided in the embodiment comprises a supporting mechanism 1 and a lifting mechanism 2. Figures 1 to 3 The supporting mechanism 1 is used for supporting the bottom of the rock wool sandwich color steel plate 3, and the lifting mechanism 2 is used for supporting the top of the rock wool sandwich color steel plate 3.
[0051] The auxiliary installation device provided in the above embodiment can fix one end of the height adjusting piece 21 and install the workbench 22 at the other end of the height adjusting piece 21, so as to facilitate the height adjusting piece 21 to drive the workbench 22 to approach or move away from the ground.
[0052] It can be explained that, in order to facilitate the reduction of friction on the bottom of the rock wool sandwich color steel plate 3 and the movement of the rock wool sandwich color steel plate 3, the supporting mechanism 1 comprises a supporting platform 11 and a first universal wheel 12.
[0053] Similarly, in order to facilitate the movement of the supporting mechanism 1, the supporting mechanism 1 further comprises a hand-held piece 13 which is installed on the side of the supporting platform 11 away from the ground.
[0054] It can be explained that, in order to facilitate the operator to change the placement state of the rock wool sandwich color steel plate 3, the auxiliary installation device further comprises a handle piece, which is used to be installed on the side wall of the rock wool sandwich color steel plate 3.
[0055] It should be noted that the auxiliary installation device provided in the embodiment does not specifically limit the handle piece. For example, the handle piece is selected to be a component that is convenient for an operator to use a hand to adjust the rock wool sandwich color steel plate 3. Preferably, the handle piece is selected to be a vacuum suction cup. At this time, the suction cup includes a disc body, a handle, and a suction cup. The disc body is provided with a suction cup placement cavity. The handle is installed on a side of the disc body away from the suction cup. After the suction cup is placed on a side wall surface of the rock wool sandwich color steel plate 3, vacuum suction treatment is performed to realize suction work on the rock wool sandwich color steel plate 3. After the rock wool sandwich color steel plate 3 is vertical, the operator holds the handle to complete adjustment of the position and perpendicularity of the rock wool sandwich color steel plate 3.
[0056] Further, in the embodiment, the handle pieces are multiple groups, and the multiple groups of handle pieces are arranged at intervals between the bottom and the top of the rock wool sandwich color steel plate 3. Among them, the handle piece close to the bottom of the rock wool sandwich color steel plate 3 is used as a fine adjustment piece to finely adjust the position and perpendicularity of the rock wool sandwich color steel plate 3. In addition, during the process of adjusting the state of the rock wool sandwich color steel plate 3, the operator always holds the handle piece close to the top of the rock wool sandwich color steel plate 3 until the rock wool sandwich color steel plate 3 is in a vertical state.
[0057] As shown in FIG. 1, Figures 1 to 3 The auxiliary installation device provided in the embodiment does not specifically limit the selection of the height adjusting piece 21.
[0058] As one of the implementation manners, the height adjusting piece 21 is one or more of a scissors, a jack, a hydraulic cylinder, or a pneumatic cylinder.
[0059] Preferably, the height adjusting piece 21 is selected to be a scissors. At this time, the scissors are provided with two groups. The two groups of scissors are both installed on the bottom of the workbench 22. The two groups of scissors are respectively arranged at two ends of a fixed shaft along the axis of the fixed shaft. Each group of scissors includes two movable rods. One end of any movable rod is fixed, and the other end is installed on the bottom of the workbench 22. The two movable rods are arranged in a cross shape, and the two movable rods rotate around the fixed shaft.
[0060] Further, in order to facilitate reduction of the stress degree of the scissors, the height adjusting piece 21 further includes a hydraulic cylinder. At this time, the telescopic end of the hydraulic cylinder is fixed with the fixed shaft to drive the fixed shaft to move in the height direction, thereby adjusting the crossing degree of the scissors and realizing adjustment of the height of the workbench 22.
[0061] Further, the lifting mechanism 2 further includes an installation platform 24. At this time, one end of the height adjusting piece 21 is fixed to the installation platform 24, and the other end of the height adjusting piece 21 is fixed with the workbench 22. Specifically, when the height adjusting piece 21 is selected to be a scissors, one end of any movable rod is fixed with the installation platform 24.
[0062] Further, the lifting mechanism 2 further includes a second universal wheel 23. At this time, the second universal wheel 23 is installed on the bottom of the installation platform 24.
[0063] It should be noted that in the above embodiment, the number of the first universal wheel 12 and the second universal wheel 23 is not specifically limited. It can be two, three or more. Preferably, the first universal wheel 12 is provided with four, and arranged in an array at the bottom of the support platform 11, and the second universal wheel 23 is provided with four, and arranged in an array at the bottom of the mounting platform 24.
[0064] The embodiment also provides a mounting method of the rock wool sandwich color steel plate, which is applied to the auxiliary mounting device provided above.
[0065] As shown in the figure, Figure 4 the mounting method comprises the following steps:
[0066] Step S1: transporting the rock wool sandwich color steel plate 3 to the construction site;
[0067] Step S2: lifting the rock wool sandwich color steel plate 3 to a height;
[0068] Step S3: fixing the rock wool sandwich color steel plate 3.
[0069] It should be noted that in step S3, before fixing the rock wool sandwich color steel plate 3, a ridge is formed by pouring on the floor, and a counter-ridge is arranged at the rock wool sandwich color steel plate 3 to match the ridge, so as to improve the anti-leakage performance between the fixed rock wool sandwich color steel plate 3 and the floor.
[0070] As shown in the figure, Figure 5 the mounting method of the rock wool sandwich color steel plate provided by the embodiment comprises a preparation stage, and the preparation stage comprises the following steps:
[0071] Step S201: placing the rock wool sandwich color steel plate 3 at the bottom of the support mechanism 1;
[0072] Step S202: placing the rock wool sandwich color steel plate 3 at the top of the workbench 22;
[0073] Step S203: installing a plurality of handle pieces between the bottom and the top of the rock wool sandwich color steel plate 3.
[0074] It should be noted that in step S203, the plurality of handle pieces are arranged in groups, and the plurality of groups of handle pieces are arranged at intervals between the bottom and the top of the rock wool sandwich color steel plate 3. Preferably, the handle pieces are provided in two groups, and the two groups of handle pieces are arranged close to the bottom and the top of the rock wool sandwich color steel plate 3, respectively. Among them, the handle piece close to the bottom of the rock wool sandwich color steel plate 3 serves as a fine adjustment piece for fine adjustment of the position and perpendicularity of the rock wool sandwich color steel plate 3; the handle piece close to the top of the rock wool sandwich color steel plate 3 serves as a hand holding piece for the operator, and the operator always holds the handle piece close to the top of the rock wool sandwich color steel plate 3 during the adjustment of the state of the rock wool sandwich color steel plate 3, until the rock wool sandwich color steel plate 3 is in a vertical state.
[0075] As Figure 6 shown, the mounting method of the rock wool sandwich color steel plate provided by the embodiment further comprises a lifting stage, and the lifting stage comprises:
[0076] S204: the operator enters the workbench 22 and holds the handle;
[0077] S205: then, the height adjusting part 21 is adjusted to drive the workbench 22 away from the ground until the rock wool sandwich color steel plate 3 is preliminarily in a vertical state.
[0078] It can be explained that in step S204, the operator holds the handle arranged near the top of the rock wool sandwich color steel plate 3.
[0079] It can be explained that in step S205, during the adjustment of the state of the rock wool sandwich color steel plate 3, the rock wool sandwich color steel plate 3 is prevented from being pushed too hard to avoid the phenomenon of overturning of the mounting platform 24.
[0080] It can be explained that the lifting stage further comprises:
[0081] S206: the position and verticality of the rock wool sandwich color steel plate 3 are fine-adjusted.
[0082] Further, the operator holds the handle arranged near the top of the rock wool sandwich color steel plate 3, and the step S206 is performed to fine-adjust. Specifically, another operator holds the handle arranged near the bottom of the rock wool sandwich color steel plate 3 to adjust the position and verticality of the rock wool sandwich color steel plate 3.
[0083] Obviously, the above embodiment is only an example for clear illustration, and does not limit the implementation. For ordinary skilled in the art, other different forms of changes or variations can be made on the basis of the above description. Here, all the implementation is not required and cannot be exhausted. The obvious changes or variations derived therefrom are still within the protection scope of the present application.
Claims
1. An auxiliary installation device for assisting in the installation of a rock wool sandwich color steel plate (3), characterized in that, The application relates to an auxiliary installation device and an installation method thereof. The auxiliary installation device comprises a supporting mechanism (1) for supporting the bottom of a rock wool sandwich color steel plate (3), a lifting mechanism (2) for supporting the top of the rock wool sandwich color steel plate (3), the lifting mechanism (2) comprising a height adjusting part (21) and a workbench (22), one end of the height adjusting part (21) being fixed, and the workbench (22) being installed at the other end of the height adjusting part (21), the other end of the height adjusting part (21) being used for driving the workbench (22) to approach or move away from the ground, and a handle part for being installed on the side wall of the rock wool sandwich color steel plate (3), the handle part being a vacuum chuck and being arranged between the bottom and the top of the rock wool sandwich color steel plate (3), and the handle part close to the bottom of the rock wool sandwich color steel plate (3) being used as a fine adjustment part for fine adjustment of the position and the verticality of the rock wool sandwich color steel plate (3).
2. The auxiliary installation device according to claim 1, wherein the supporting mechanism (1) comprises a supporting platform (11) for supporting the bottom of the rock wool sandwich color steel plate (3) and a first universal wheel (12) installed at the bottom of the supporting platform (11).
3. The auxiliary installation device according to claim 2, wherein the supporting mechanism (1) further comprises a hand-held part (13) installed on the side of the supporting platform (11) away from the ground. The installation method comprises the following steps. Step S1: transporting the rock wool sandwich color steel plate (3) to a construction site; Step S2: adjusting the placement state of the rock wool sandwich color steel plate (3); Step S3: fixing the rock wool sandwich color steel plate (3). The step S2 comprises a preparation stage, and the preparation stage comprises the following steps.
4. A method for installing a rock wool sandwich color steel plate, applied to the auxiliary installation device of any one of claims 1-3, characterized in that, Step S201: placing the bottom of the rock wool sandwich color steel plate (3) on the supporting mechanism (1); Step S202: placing the top of the rock wool sandwich color steel plate (3) on the workbench (22); Step S203: spacing and installing a plurality of handle parts between the bottom and the top of the rock wool sandwich color steel plate (3). The step S2 further comprises a lifting stage, and the lifting stage comprises the following steps.
5. The method for installing the rock wool sandwich color steel sheet according to claim 4, characterized in that, Step S204: an operator enters the workbench (22) and holds the handle part; Step S205: then adjusting the height adjusting part (21) to drive the workbench (22) to move away from the ground until the rock wool sandwich color steel plate (3) is preliminarily in a vertical state. The lifting stage further comprises the following steps. Step S206: fine adjustment of the position and the verticality of the rock wool sandwich color steel plate (3).
6. The method for installing the rock wool sandwich color steel plate according to claim 5, characterized in that, 7. The method for installing rock wool sandwich color steel sheet according to claim 6, characterized in that,
Citation Information
Patent Citations
Simple installation device of light partition board
CN213115411U
Auxiliary mounting device
CN221941984U