A rapid hot pressing forming device for polymer sheets

By designing a polymer sheet rapid hot pressing forming device with a movable plate and scraper structure, the problem of low efficiency of manual glue scraping in the existing technology is solved, automatic plate centering and glue cleaning are achieved, and production efficiency is improved.

CN118082353BActive Publication Date: 2025-10-03JIANGSU MINGYUN SHIP TECH CO LTD
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Patent Information

Application Number
CN202410196898.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-02-22
Publication Date
2025-10-03
Estimated Expiration
2044-02-22

AI Technical Summary

Technical Problem

Existing polymer sheet hot pressing forming devices require manual scraping of glue overflowing from the outside after hot pressing, which is inefficient and wastes labor.

Method used

A rapid hot pressing forming device for polymer sheets is designed. It adopts a movable plate and scraper structure. The centering of the sheet and the automatic cleaning of glue are achieved through a moving component and a rotating mechanism. The first scraper and the second scraper are used to automatically scrape away the glue overflowing from all sides by using the cooperation of the slope and the rotating plate.

Benefits of technology

The centering of the plate and the automatic cleaning of the glue during the hot pressing process of the polymer plate are realized, which avoids manual intervention and improves production efficiency and labor utilization.

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Abstract

The present invention relates to the technical field of hot pressing of polymer sheets, and discloses a device for rapid hot pressing of polymer sheets, comprising a base, a movable plate horizontally arranged above the base, a hot pressing plate fixedly mounted at the bottom of the movable plate, first scrapers slidably arranged on opposite sides of the hot pressing plate, and the two first scrapers are diagonally arranged, second scrapers slidably arranged on the other opposite sides of the hot pressing plate, and the two second scrapers are diagonally arranged, a slope is provided at the bottom of the two first scrapers and the two second scrapers, a first moving assembly for moving the two first scrapers is provided inside the movable plate, and a rectangular through groove penetrating the hot pressing plate is provided on the side of the hot pressing plate. The present invention can first center the polymer sheet when hot pressing the polymer sheet, thereby avoiding the occurrence of misalignment between the sheets during hot pressing, and can also scrape and clean the glue overflowing around the polymer sheet after hot pressing, without the need for subsequent cleaning by staff, and the cleaning is convenient and quick.
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Description

Technical Field

[0001] The present invention relates to the technical field of polymer sheet hot pressing, in particular to a polymer sheet rapid hot pressing forming device. Background Art

[0002] Polymeric sheet, also known as man-made or engineered sheet, is made from wood, plant fibers, and other raw materials through a process of processing, treatment, compression, and thermosetting. It possesses excellent physical, mechanical, and processing properties, as well as fire, water, and corrosion resistance. It is widely used in construction, decoration, furniture, packaging, and transportation. Polymeric sheet production requires hot pressing after gluing.

[0003] For example, the patent authorization announcement number CN216968976U discloses a composite plate rapid hot pressing forming device. However, since it does not have the function of scraping off the glue overflowing from the outer side after hot pressing the multi-layer plate, manual scraping is required afterwards. This is not only inefficient but also wastes a lot of labor. Therefore, it is urgent to design a polymer plate rapid hot pressing forming device. Summary of the Invention

[0004] The purpose of the present invention is to solve the problems existing in the prior art and to propose a rapid hot pressing forming device for polymer plates.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A rapid hot pressing forming device for polymer sheets comprises a base, a movable plate is horizontally arranged above the base, a hot pressing plate is fixedly mounted on the bottom of the movable plate, a first scraper is slidably arranged on one opposite side of the hot pressing plate, and the two first scrapers are diagonally arranged, a second scraper is slidably arranged on the other opposite side of the hot pressing plate, and the two second scrapers are diagonally arranged, the bottoms of the two first scrapers and the two second scrapers are both provided with slopes, a first moving assembly for moving the two first scrapers is provided inside the movable plate, a rectangular through slot penetrating the hot pressing plate is provided on the side of the hot pressing plate, a second moving assembly for moving the two second scrapers is provided inside the rectangular through slot, and the interior of the movable plate is hollow;

[0007] The first moving assembly includes: a first rotating plate, the bottom center of the first rotating plate is rotatably mounted at the bottom center of the movable plate, and first sliding grooves are provided at both ends of the first rotating plate, first sliders are slidably mounted inside the two first sliding grooves, and a rotating mechanism for rotating the first rotating plate is provided at the top of the movable plate;

[0008] The second moving assembly includes: a second rotating plate, the second rotating plate is rotatably installed at the bottom center of the rectangular through groove at the bottom center of the second rotating plate, and second sliding grooves are opened at both ends of the top of the second rotating plate, second sliders are slidably installed inside the two second sliding grooves, and fixed rods are fixedly installed on the tops of the two second sliders, and the other two ends of the two fixed rods are respectively fixedly installed on the opposite sides of the two second scrapers, and the first belt and the second belt are rotatably installed inside the rectangular through groove, and two first pulleys and two second pulleys are respectively provided inside the first belt and the second belt.

[0009] As a further technical solution of the present invention, a top plate is horizontally arranged above the movable plate, and columns are vertically fixedly installed at the four ends of the top of the base. The top ends of the four columns are fixedly installed at the bottom of the top plate, and the surface of each column is slidably arranged inside the movable plate.

[0010] As a further technical solution of the present invention, hydraulic telescopic rods are vertically fixed at both ends of the top of the top plate, and the output shafts of the two hydraulic telescopic rods pass through the top plate and are fixedly installed on the top of the movable plate, and a placement plate is fixedly installed at the top center of the base.

[0011] As a further technical solution of the present invention, two symmetrically arranged horizontal grooves are opened at the bottom of the movable plate, and movable blocks are slidably installed inside the two horizontal grooves. The ends of the two movable blocks are respectively fixedly installed on the top of the two first scrapers, and the ends of the two first sliders are respectively fixedly installed on the top of the two movable blocks.

[0012] As a further technical solution of the present invention, third sliding grooves are provided on opposite sides of the hot pressing plate, and a third slider is installed inside each third sliding groove, and the end faces of the two third sliders are respectively fixedly installed on the opposite sides of the two second scrapers.

[0013] As a further technical solution of the present invention, the rotating mechanism includes: a circular groove disk, which is horizontally arranged on the top of the movable plate, and a circular groove is opened at the bottom of the circular groove disk, a missing gear is fixedly installed at the top center of the circular groove, and an arc-shaped rack is fixedly installed on the inner wall of the circular groove.

[0014] As a further technical solution of the present invention, an internal gear is rotatably installed on the top of the movable plate, and the internal gear is slidably set inside the circular groove. The internal gear is engaged with the missing gear and the arc-shaped rack. The bottom center of the internal gear is fixedly installed at the top center of the first rotating plate through a connecting shaft.

[0015] As a further technical solution of the present invention, a mounting bracket is fixedly installed on the top of the movable plate, and a driving motor is fixedly installed on the bottom of the mounting bracket, and the output shaft of the driving motor is installed at the top center of the circular groove disk.

[0016] The beneficial effects of the present invention are:

[0017] The present invention movably arranges two first scrapers and two second scrapers, the slopes provided on the four scrapers, and the rotatable first and second rotating plates. Therefore, when hot pressing the polymer sheet, the polymer sheet can be first centered and limited, thereby avoiding the occurrence of misalignment between the sheets during hot pressing. In addition, after hot pressing, the glue overflowed from all sides of the polymer sheet can be scraped and cleaned, and there is no need for subsequent cleaning by staff, and the cleaning is convenient and quick. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic structural diagram of a rapid hot pressing forming device for polymeric sheet materials proposed by the present invention;

[0019] Figure 2 This is a bottom view schematic diagram of the structure of a rapid hot pressing forming device for polymeric sheet materials proposed by the present invention;

[0020] Figure 3 This is a schematic diagram of the top structure of a movable plate of a rapid hot pressing forming device for polymeric sheet materials proposed by the present invention;

[0021] Figure 4 This is a schematic diagram of the cross-sectional structure of the top of a circular grooved plate of a rapid hot pressing forming device for polymeric sheet materials proposed by the present invention;

[0022] Figure 5 This is a schematic cross-sectional view of the top structure of a movable plate of a rapid hot pressing forming device for polymeric sheet materials proposed by the present invention;

[0023] Figure 6 This is a schematic diagram of the cross-sectional structure of the bottom of a hot pressing plate of a rapid hot pressing forming device for polymeric sheet materials proposed by the present invention;

[0024] Figure 7 This is a schematic diagram of the cross-sectional structure of the top of a hot pressing plate of a rapid hot pressing forming device for polymeric sheet materials proposed by the present invention;

[0025] Figure 8 This is a schematic diagram of the connection structure of the first rotating plate and the second rotating plate of a polymer sheet rapid hot pressing forming device proposed by the present invention.

[0026] In the figure: 1. base; 2. top plate; 3. movable plate; 4. column; 5. hydraulic telescopic rod; 6. placement plate; 7. hot pressing plate; 8. first scraper; 9. second scraper; 10. rectangular through groove; 11. third slide; 12. third slider; 13. circular groove plate; 14. drive motor; 15. mounting frame; 16. missing gear; 17. arc-shaped rack; 18. internal gear; 19. transverse groove; 20. first rotating plate; 21. first slide; 22. first slider; 23. second rotating plate; 24. fixed rod; 25. second slide; 26. second slider; 27. movable block; 28. first belt; 29. ​​second belt. DETAILED DESCRIPTION

[0027] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0028] In the description of the present invention, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate and simplify the description of the present invention. They are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation, and therefore should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0029] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc., should be understood in a broad sense. For example, "connected" may refer to a fixed connection, a detachable connection, or an integral connection; it may refer to a mechanical connection or an electrical connection; it may refer to a direct connection or an indirect connection through an intermediate medium; it may refer to internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in the present invention based on the specific circumstances.

[0030] Please see the attached Figure 1 -Attached Figure 8 , a rapid hot pressing forming device for polymer sheets, comprising a base 1, a movable plate 3 is horizontally arranged above the base 1, and a hot pressing plate 7 is fixedly installed at the bottom of the movable plate 3, a first scraper 8 is slidably arranged on one opposite side of the hot pressing plate 7, and the two first scrapers 8 are diagonally arranged, and a second scraper 9 is slidably arranged on the other opposite side of the hot pressing plate 7, and the two second scrapers 9 are diagonally arranged, and the bottoms of the two first scrapers 8 and the two second scrapers 9 are provided with slopes, a first moving component for moving the two first scrapers 8 is provided inside the movable plate 3, and a rectangular through groove 10 penetrating the hot pressing plate 7 is provided on the side of the hot pressing plate 7, a second moving component for moving the two second scrapers 9 is provided inside the rectangular through groove 10, and the interior of the movable plate 3 is hollow;

[0031] The first movable assembly includes: a first rotating plate 20, the bottom center of the first rotating plate 20 is rotatably mounted at the bottom center of the movable plate 3, and first sliding grooves 21 are formed at both ends of the first rotating plate 20, and first sliders 22 are slidably mounted inside the two first sliding grooves 21. A rotating mechanism for rotating the first rotating plate 20 is provided at the top of the movable plate 3. Through the arrangement of the first movable assembly, the two first scrapers 8 can be driven to move to remove glue from both sides of the polymer sheet;

[0032] The second moving assembly includes: a second rotating plate 23, the bottom center of the second rotating plate 23 is rotatably installed at the bottom center of the rectangular through groove 10, and second sliding grooves 25 are opened at both ends of the top of the second rotating plate 23, and second sliders 26 are slidably installed inside the two second sliding grooves 25, and fixed rods 24 are fixedly installed on the tops of the two second sliders 26, and the other two ends of the two fixed rods 24 are respectively fixedly installed on the opposite sides of the two second scrapers 9, and a first belt 28 and a second belt 29 are rotatably installed inside the rectangular through groove 10, and two first pulleys and two second pulleys are respectively provided inside the first belt 28 and the second belt 29, and the two first pulleys are fixedly installed on the tops of the two second sliders 26. The two pulleys are both rotatably mounted on the top of the rectangular through slot 10, and the bottom center of the first rotating plate 20 is fixedly mounted on the top of the corresponding second pulley through a connecting shaft, one of the first pulleys is fixedly mounted on the bottom of the other second pulley, and a connecting shaft is fixedly connected between the top center of the second rotating plate 23 and the other first pulley, and the diameter of the first pulley installed on the second rotating plate 23 is half of the diameter of the first pulley installed on the second pulley, so that the second rotating plate 23 can rotate one hundred and eighty degrees when the first rotating plate 20 rotates ninety degrees. Through the setting of the second moving component, the two second scrapers 9 can be moved to remove glue on the other two sides of the polymer sheet.

[0033] Please see the attached Figure 1 -Attached Figure 4 In a preferred embodiment, a top plate 2 is horizontally arranged above the movable plate 3, and columns 4 are vertically fixedly installed at the four ends of the top of the base 1, the top ends of the four columns 4 are fixedly installed at the bottom of the top plate 2, and the surface of each column 4 is slidably set inside the movable plate 3, and hydraulic telescopic rods 5 are vertically fixedly installed at both ends of the top of the top plate 2, and the output shafts of the two hydraulic telescopic rods 5 pass through the top plate 2 and are fixedly installed on the top of the movable plate 3, and a placement plate 6 is fixedly installed at the center of the top of the base 1.

[0034] Please see the attached Figure 1 -Attached Figure 5 In a preferred embodiment, two symmetrically arranged transverse grooves 19 are provided at the bottom of the movable plate 3, and movable blocks 27 are slidably installed inside the two transverse grooves 19. The ends of the two movable blocks 27 are respectively fixedly installed on the top of the two first scrapers 8, and the ends of the two first sliders 22 are respectively fixedly installed on the top of the two movable blocks 27 for limiting the first scraper 8.

[0035] Please see the attached Figure 1 -Attached Figure 5 In a preferred embodiment, third slide grooves 11 are provided on opposite sides of the hot pressing plate 7, and a third slider 12 is installed inside each third slide groove 11. The end faces of the two third sliders 12 are respectively fixedly installed on the opposite sides of the two second scrapers 9 for limiting the second scrapers 9.

[0036] Please see the attached Figure 1 -Attached Figure 8 In a preferred embodiment, the rotating mechanism includes: a circular groove disk 13, the circular groove disk 13 is horizontally arranged on the top of the movable plate 3, and a circular groove is opened at the bottom of the circular groove disk 13, a missing gear 16 is fixedly installed at the top center of the circular groove, and an arc-shaped rack 17 is fixedly installed on the inner wall of the circular groove, an internal gear 18 is rotatably installed on the top of the movable plate 3, and the internal gear 18 is slidably arranged inside the circular groove, the internal gear 18 is meshed with the missing gear 16 and the arc-shaped rack 17, the bottom center of the internal gear 18 is fixedly installed on the top center of the first rotating plate 20 through a connecting shaft, a mounting bracket 15 is fixedly installed on the top of the movable plate 3, and a drive motor 14 is fixedly installed on the bottom of the mounting bracket 15, and the output shaft of the drive motor 14 is installed at the top center of the circular groove disk 13. Through the setting of the rotating mechanism, the internal gear 18 can be rotated back and forth 90 degrees.

[0037] From the above description, it can be seen that the above embodiment of the present invention achieves the following technical effects: first, the multi-layered sheets are stacked and placed on the top of the placement plate 6, and then the movable plate 3 is driven to move downward by the hydraulic telescopic rod 5. The downward movement of the movable plate 3 will drive the hot pressing plate 7, the two first scrapers 8 and the two second scrapers 9 to move downward. Due to the setting of the upper slopes of the first scrapers 8 and the second scrapers 9, when the first scrapers 8 and the second scrapers 9 come into contact with the sheets, each layer of the sheets will be centered (it should be noted that the height of the placement plate 6 is high enough to allow the scrapers to center the multi-layered sheets before the hot pressing plate 7 comes into contact with the top sheet for hot pressing, and during hot pressing, the scrapers continue to move downward without coming into contact with the top of the base 1). Then the hot pressing plate 7 comes into contact with the sheets to hot press the sheets to form a polymer sheet. After hot pressing, glue will overflow around the polymer sheet.

[0038] When the glue needs to be cleaned, it is only necessary to drive the circular groove disk 13 to rotate by the driving motor 14. The rotation of the circular groove disk 13 will drive the missing gear 16 and the arc rack 17 to rotate. When the internal gear 18 is engaged with the missing gear 16, the internal gear 18 will rotate clockwise. When the internal gear 18 is in contact with the arc rack 17, the internal gear 18 will rotate counterclockwise. Each time the internal gear 18 is engaged with the missing gear 16 or the arc rack 17, it will only rotate ninety degrees. The rotation of the internal gear 18 will drive the first rotating plate 20 to rotate. The rotation of the first rotating plate 20 will drive the two first sliders 22 and the second pulley connected thereto to rotate. The movement of the first slider 22 will drive the movable block 27 to move, and the movement of the movable block 27 will It drives the first scraper 8 to move, and the rotation of one of the second pulleys will drive the second belt 29 and the other second pulley to rotate. The rotation of the other second pulley will drive the first pulley connected to it to rotate. The rotation of one of the first pulleys will drive the first belt 28 and the other first pulley to rotate. The rotation of the first pulley will drive the second rotating plate 23 to rotate one hundred and eighty degrees. The rotation of the second rotating plate 23 will drive the second slider 26 to move. The movement of the second slider 26 will drive the fixed rod 24 to move. The movement of the fixed rod 24 will drive the second scraper 9 to move, so that the two first scrapers 8 and the two second scrapers 9 can scrape glue around the hot-pressed polymer sheet, thereby ensuring the effect of hot pressing on the polymer sheet.

[0039] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A rapid hot pressing forming device for polymer sheets, comprising a base (1), characterized in that: A movable plate (3) is horizontally arranged above the base (1), and a hot pressing plate (7) is fixedly installed at the bottom of the movable plate (3), and a first scraper (8) is slidably arranged on one opposite side of the hot pressing plate (7), and the two first scrapers (8) are diagonally arranged, and a second scraper (9) is slidably arranged on the other opposite side of the hot pressing plate (7), and the two second scrapers (9) are diagonally arranged, and the bottoms of the two first scrapers (8) and the two second scrapers (9) are provided with slopes, and a first moving component for moving the two first scrapers (8) is provided inside the movable plate (3), and a rectangular through groove (10) penetrating the hot pressing plate (7) is provided on the side of the hot pressing plate (7), and a second moving component for moving the two second scrapers (9) is provided inside the rectangular through groove (10), and the interior of the movable plate (3) is hollow; The first moving assembly comprises: a first rotating plate (20), wherein the bottom center of the first rotating plate (20) is rotatably mounted on the bottom center of the movable plate (3), and first sliding grooves (21) are provided at both ends of the first rotating plate (20), and first sliders (22) are slidably mounted inside the two first sliding grooves (21), and a rotating mechanism for rotating the first rotating plate (20) is provided on the top of the movable plate (3); The second moving assembly comprises: a second rotating plate (23), the bottom center of the second rotating plate (23) is rotatably mounted at the bottom center of the rectangular through slot (10), and second sliding grooves (25) are provided at both ends of the top of the second rotating plate (23), second sliders (26) are slidably mounted inside the two second sliding grooves (25), and fixed rods (24) are fixedly mounted on the tops of the two second sliders (26), and the other two ends of the two fixed rods (24) are respectively fixedly mounted on the opposite sides of the two second scrapers (9), a first belt (28) and a second belt (29) are rotatably mounted inside the rectangular through slot (10), and two first pulleys and two second pulleys are respectively provided inside the first belt (28) and the second belt (29); The rotating mechanism comprises: a circular groove disc (13), the circular groove disc (13) is horizontally arranged on the top of the movable plate (3), and a circular groove is opened at the bottom of the circular groove disc (13), a missing gear (16) is fixedly installed at the top center of the circular groove, and an arc-shaped rack (17) is fixedly installed on the inner wall of the circular groove, an internal gear (18) is rotatably installed on the top of the movable plate (3), and the internal gear (18) is slidably arranged inside the circular groove, the internal gear (18) is meshed with the missing gear (16) and the arc-shaped rack (17), and the bottom center of the internal gear (18) is fixedly installed at the top center of the first rotating plate (20) through a connecting shaft.

2. The rapid hot pressing forming device for polymer sheets according to claim 1, characterized in that: A top plate (2) is horizontally arranged above the movable plate (3), and columns (4) are vertically fixedly installed at the four ends of the top of the base (1), the top ends of the four columns (4) are fixedly installed at the bottom of the top plate (2), and the surface of each column (4) is slidably arranged inside the movable plate (3).

3. The rapid hot pressing forming device for polymer sheets according to claim 2, characterized in that: Hydraulic telescopic rods (5) are vertically fixedly installed at both ends of the top of the top plate (2), and the output shafts of the two hydraulic telescopic rods (5) pass through the top plate (2) and are fixedly installed on the top of the movable plate (3). A placement plate (6) is fixedly installed at the center of the top of the base (1).

4. The rapid hot pressing forming device for polymer sheets according to claim 3, characterized in that: The bottom of the movable plate (3) is provided with two symmetrically arranged transverse grooves (19), and movable blocks (27) are slidably installed inside the two transverse grooves (19). The ends of the two movable blocks (27) are respectively fixedly installed on the top ends of the two first scrapers (8), and the ends of the two first sliding blocks (22) are respectively fixedly installed on the top ends of the two movable blocks (27).

5. The rapid hot pressing forming device for polymer sheets according to claim 4, characterized in that: The opposite sides of the hot pressing plate (7) are each provided with a third slide groove (11), and a third slide block (12) is installed inside each third slide groove (11), and the end faces of the two third slide blocks (12) are respectively fixedly installed on the opposite sides of the two second scrapers (9).

6. The rapid hot pressing forming device for polymer sheets according to claim 5, characterized in that: A mounting frame (15) is fixedly mounted on the top of the movable plate (3), and a driving motor (14) is fixedly mounted on the bottom of the mounting frame (15), and an output shaft of the driving motor (14) is mounted at the top center of the circular groove disk (13).

Citation Information

Patent Citations

  • Hot pressing mechanism convenient to clean

    CN113580285A

  • Composite board processing equipment and processing method thereof

    CN114407494A