Adaptive efficient intelligent lotus root harvesting and sorting integrated machine

The adaptive, efficient, and intelligent lotus root harvesting and sorting integrated machine solves the problem of low mechanization in lotus root harvesting, achieving efficient harvesting, retrieval, sorting, and loading of lotus roots, reducing labor costs and damage rates, and adapting to different water depth environments.

CN118104472BActive Publication Date: 2026-01-09QINGDAO UNIV OF TECH
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Patent Information

Application Number
CN202410460896.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-04-17
Publication Date
2026-01-09
Estimated Expiration
2044-04-17

AI Technical Summary

Technical Problem

The current mechanization level of lotus root harvesting is low, resulting in low harvesting efficiency, high labor costs, high lotus root damage rate, and a lack of lotus root sorting equipment, which leads to a decrease in enthusiasm for lotus root cultivation.

Method used

Design an adaptive, efficient, and intelligent lotus root harvesting and sorting integrated machine, comprising a cutting device, a jet flushing mechanism, a shovel-type conveying device, a sorting device, a lifting mechanism, and a box-changing mechanism, to realize the integrated harvesting, retrieval, sorting, and loading of lotus roots. The shovel-type conveying device reduces damage, the jet flushing improves efficiency, the sorting device screens the quality of lotus roots, the lifting mechanism adapts to different water depths, and the box-changing mechanism automatically changes the box.

Benefits of technology

It significantly improves lotus root harvesting efficiency, reduces labor costs, decreases damage rate, enables automated sorting and storage of lotus roots, adapts to different water depth environments, and enhances the practicality and applicability of the machinery.

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Abstract

The application discloses a self-adaptive efficient intelligent lotus root harvesting and sorting integrated machine, and belongs to the technical field of lotus root harvesting, which comprises a cutting device, a jet scouring mechanism, a shovel conveying device, a sorting device, a box changing mechanism and a box storage mechanism.
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Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of lotus root harvesting, and particularly relates to a self-adaptive efficient intelligent lotus root harvesting and sorting integrated machine. BACKGROUND

[0002] The statements herein merely provide background technology related to the present application, and do not necessarily constitute prior art.

[0003] Lotus root is an important economic crop and is planted in many areas. Lotus root is slightly sweet and crisp, and is one of the commonly used dishes, and has high medicinal value. However, the current lotus root harvesting has serious harvesting problems. With the aggravation of population aging, the shortage of rural labor force seriously affects the enthusiasm of lotus root farmers for lotus root planting.

[0004] At present, most lotus roots are mainly excavated by manpower, and high-pressure water guns are used as auxiliary harvesting methods, which are time-consuming and labor-intensive, have high labor cost and low harvesting efficiency. Since the lotus root harvesting season is in winter, the working environment is poor, the harvesting personnel work in the cold ice water, the labor intensity is large, and the lotus root harvesting efficiency is extremely low, and the damage rate is high.

[0005] At present, the floating pontoon type lotus root harvesting machine and the ship type harvesting machine commonly existing in the market cannot meet the harvesting demand of lotus root. They are all harvesting machines that install water pumps by building a suspended platform and are assisted by manpower excavation, have low mechanization degree, poor working efficiency, and the whole machine is too heavy, which is difficult to carry and maintain, and is often interrupted due to speed change, and has low reliability. At the same time, part of the large area lotus root planting site adopts excavator for excavation, which has extremely high damage rate to lotus root and affects the income of lotus root farmers. In addition, the current lotus root harvesting machine has single function, only includes the lotus root excavation part, and the lotus root needs good quality for market sales, and the screening link of high-quality lotus root is extremely important, and the lotus root with good quality needs to be reserved and the small and damaged lotus root needs to be removed. At present, the lotus root excavation machine lacks the device for preliminary sorting and loading of lotus root, and this link still needs to consume a large amount of manpower, which increases the labor cost. SUMMARY

[0006] In view of the deficiencies of the prior art, the purpose of the present application is to provide a self-adaptive efficient intelligent lotus root harvesting and sorting integrated machine, which can cut the lotus root stem, remove the pond blocking debris, and then excavate and dredge the pond, and then lift by shovel to the sorting device for sorting, which realizes the integration of lotus root excavation, salvage, sorting and loading.

[0007] In order to achieve the above purpose, the present application is realized by the following technical scheme:

[0008] In the first aspect, the present application provides a self-adaptive efficient intelligent lotus root harvesting and sorting integrated machine, which comprises:

[0009] cutting device for cutting the lotus stem and lotus leaf;

[0010] jet flushing mechanism for flushing the soil around the lotus root;

[0011] shovel conveying device comprising a plurality of shovel lifting plates for conveying the lotus root on the water surface to the sorting device;

[0012] sorting device comprising a clamping groove conveyor belt, the clamping groove conveyor belt comprising a plurality of conveyor belt structures arranged side by side, each conveyor belt structure being provided with a plurality of clamping grooves, the plurality of conveyor belt structures having different lengths; the sorting device sorts the length of the lotus root, removes the small lotus seedlings and part of the broken lotus root, and selects the long lotus root with better quality;

[0013] box changing mechanism and box storage mechanism, the box changing mechanism comprising a clamping jaw that can be opened and closed, the clamping jaw being rotatable to take out the box stored in the box storage mechanism, and being rotatable to receive the lotus root at the end of the sorting device, and being capable of placing the box filled with lotus root into the water.

[0014] As a further technical solution, the clamping grooves of adjacent conveyor belt structures are arranged one by one, the clamping groove conveyor belt is arranged between two sorting frames, one of the sorting frames is fixedly provided with a guide groove at the front end, and the other sorting frame is fixedly provided with a baffle at the side.

[0015] As a further technical solution, the clamping groove conveyor belt is inclined towards the sorting frame with the fixed baffle, and the short conveyor belt structure is arranged close to the baffle; the clamping groove conveyor belt is provided with a flexible bottom plate, the flexible bottom plate is provided with an opening, and a spray head is arranged in the opening to clean the lotus root on the clamping groove conveyor belt.

[0016] As a further technical solution, the shovel conveying device is arranged inclined upward, a plurality of shovel lifting plates are arranged adjacent to each other in sequence to form a ring, adjacent shovel lifting plates are hinged through connecting rods, both ends of each shovel lifting plate are connected with gears, the gears at the ends of adjacent shovel lifting plates are meshed with each other, and the gears at the ends of the plurality of shovel lifting plates are sequentially meshed to form a ring.

[0017] As a further technical solution, the cutting device comprises a first blade and a second blade arranged horizontally, the second blade is fixedly arranged, and the first blade is horizontally reciprocable.

[0018] As a further technical solution, the jet flushing mechanism comprises a jet frame, the jet frame is fixedly provided with a push baffle at the front end, a connecting frame is arranged in the jet frame, the connecting frame is mounted with a nozzle frame, the nozzle frame is provided with a plurality of high-pressure nozzles, and the nozzle frame is movable up and down and left and right to adjust the flushing range of the nozzles.

[0019] As a further technical solution, the box changing mechanism is arranged at the rear end of the sorting device and the box storage mechanism; an inclined guide plate is arranged behind the clamping jaw, and a buffer plate is arranged on the side of the clamping jaw, and the buffer plate is correspondingly arranged at the end of the sorting device.

[0020] As a further technical solution, the box storage mechanism comprises a box containing frame for containing the box, and a push plate is arranged on the side of the box containing frame, and the push plate is fixedly connected with the air pump; a push port is arranged on the lower side of the box containing frame, the push plate corresponds to the push port, and an inclined downward slide is arranged at the push port of the box containing frame.

[0021] As a further technical solution, it also comprises a lifting mechanism, the shovel type conveying device and the sorting device are connected with the lifting mechanism, the lifting mechanism comprises a fixedly arranged rack bearing rod, the rack bearing rod is arranged with a rack on both sides, the rack is engaged with a worm gear, the worm gear is engaged with a first worm, and the first worm is fixedly arranged at the end of the bearing frame, the worm gear moves up and down along the rack bearing rod by rotating the first worm, and drives the bearing frame to lift.

[0022] As a further technical solution, it also comprises a power device, the cutting device and the jet flushing mechanism are connected with the power device; the power device comprises a vehicle frame, walking mechanisms are arranged on both sides of the bottom of the vehicle frame, a bearing platform is arranged on the vehicle frame, a hollow buoyancy plate is arranged at the bottom of the vehicle frame, and a gathering mechanism is fixedly arranged on both sides of the front end of the vehicle frame, the gathering mechanism comprises an inclined gathering plate, the gathering plate is inclined upward, and the gathering plate is inclined toward the shovel type conveying device.

[0023] The beneficial effects of the above-mentioned application are as follows:

[0024] The self-adaptive efficient intelligent lotus root harvesting and sorting integrated machine is provided with a shovel type conveying device, the shovel type conveying device is in a shovel type structure and utilizes the power of slow forward movement of the vehicle body to make the lotus roots in water close to the shovel type conveying device, the shovel type conveying device collects and processes the lotus roots floating on the water to the rear mechanism, utilizes the flexibility of water and the cooperation of the mechanical structure, greatly reduces the damage rate of the lotus roots, and also reduces the labor intensity of manual lotus root picking.

[0025] The self-adaptive efficient intelligent lotus root harvesting and sorting integrated machine is provided with an automatic jet flushing mechanism, is simple and convenient to operate, can control the parameters of the water suction engine through the network to control the intensity of hydraulic flushing, and is provided with a plurality of high-pressure nozzles arranged side by side, has a wide operation width, greatly improves the harvesting efficiency of the lotus roots, ensures that the lotus roots under the silt are fully flushed and salvaged, greatly reduces the labor intensity of the operating personnel, the harvesting machine is provided with a flushing adjusting mechanism, can adjust the nozzles up and down and left and right, improves the flexibility of nozzle operation, and further improves the harvesting efficiency of the lotus roots.

[0026] The adaptive high-efficiency intelligent lotus root harvesting and sorting integrated machine is provided with a sorting device to sort the long lotus roots conveyed by the shovel conveying device, the longer lotus roots after sorting are stored by the box at the box changing mechanism, after one box is filled, the box changing mechanism can automatically take out the box stored in the box storage mechanism, and the next process of picking up lotus roots is carried out, so that the automatic replacement of the lotus root storage box is realized, the labor cost is saved, and the automation degree of the machine is improved.

[0027] The adaptive high-efficiency intelligent lotus root harvesting and sorting integrated machine is provided with a lifting mechanism, the height of the lotus root digging operation platform can be freely lifted, so that the harvester can adapt to different water surface heights for operation, the practicability and applicability of the harvester are improved, the mechanical structure and the buoyancy plate are matched to ensure the stability of the lotus root digging machine operation platform and provide upward buoyancy for the lotus root digging machine, reduce the pressure of the lower power device on the lotus pond, so as to prevent damage to the lotus root, the self-locking of the lifting device is realized through the labor-saving structure of the double worm and gear meshing, and the motor load is reduced, and the output torque is amplified.

[0028] The adaptive high-efficiency intelligent lotus root harvesting and sorting integrated machine is provided with a cutting device and a push-off plate, when there are residual lotus stems and water surface floating objects in front, the cutting and push-off can be remotely started, a good environment without floating objects is provided for the operation of the rear jet flushing mechanism, the problems of lotus leaf, lotus stem and other impurities after lotus root digging are greatly reduced, and the labor cost of manual impurity removal is reduced.

[0029] The adaptive high-efficiency intelligent lotus root harvesting and sorting integrated machine improves the space utilization efficiency through modular design, reduces the size of the lotus root digging machine, and expands the application range.

[0030] The adaptive high-efficiency intelligent lotus root harvesting and sorting integrated machine realizes a complete system structure of lotus root digging, salvaging, sorting and loading, a mechanical lifting mechanism is designed to realize the adaptability of the boat-type lotus root digging machine to different water depths, and the semi-floating structure is used to solve the instability problem of the traditional floating type lotus root digging machine and reduce the pressure on the lotus pond.

[0031] The adaptive high-efficiency intelligent lotus root harvesting and sorting integrated machine has small space requirement, high degree of intensification, realizes the miniaturization and light weight of the machine, reduces the labor cost compared with the traditional machine requiring manual operation in water, and improves the automation degree. BRIEF DESCRIPTION OF DRAWINGS

[0032] The drawings accompanying the specification of the present application form a part thereof, serve to provide further understanding of the present application, and together with the description of the exemplary embodiments of the present application and the explanation thereof serve to explain the present application, and do not constitute an improper limitation of the present application.

[0033] Figure 1 is a schematic diagram of an adaptive efficient intelligent lotus root harvesting and sorting integrated machine according to one or more embodiments of the present application;

[0034] Figure 2 is a side view of an adaptive efficient intelligent lotus root harvesting and sorting integrated machine according to one or more embodiments of the present application;

[0035] Figure 3 is a top view of an adaptive efficient intelligent lotus root harvesting and sorting integrated machine according to one or more embodiments of the present application;

[0036] Figure 4 is a front view of an adaptive efficient intelligent lotus root harvesting and sorting integrated machine according to one or more embodiments of the present application;

[0037] Figure 5 is a schematic diagram of a shovel conveying device according to one or more embodiments of the present application;

[0038] Figure 6 is a schematic diagram of a cutting device according to one or more embodiments of the present application;

[0039] Figure 7 is a schematic diagram of a power device according to one or more embodiments of the present application;

[0040] Figure 8 is a schematic diagram of a sorting device according to one or more embodiments of the present application;

[0041] Figure 9 is a schematic diagram of a jet flushing mechanism according to one or more embodiments of the present application;

[0042] Figure 10 is a schematic diagram of a lifting mechanism according to one or more embodiments of the present application;

[0043] Figure 11 is a schematic diagram of a box storage mechanism according to one or more embodiments of the present application;

[0044] Figure 12 is a schematic diagram of a box changing mechanism according to one or more embodiments of the present application;

[0045] Figure: 100. Shovel conveying device; 200. Cutting device; 300. Lifting mechanism; 400. Power device; 500. Jet flushing mechanism; 600. Sorting device; 700. Box storage mechanism; 800. Box changing mechanism; 110. First transmission gear; 120. Fixed frame; 130. Gear; 140. Connecting rod; 150. Shovel lifting plate; 210. Cam; 220. First blade; 230. Second blade; 240. First driving motor; 250. Connecting frame; 310. Rack bearing rod; 320. Second driving motor; 330. First worm; 340. Worm wheel; 350. Bearing frame; 360. Worm wheel fixing rod; 410. Frame frame; 420. Gathering mechanism; 430. Crawler walking mechanism; 440. Bearing platform; 510. Gear box; 520. Connecting frame; 530. Pushing plate; 540. Jet frame; 610. Guide groove; 620. Sorting frame; 630. Clamping groove conveyor belt; 640. Second transmission gear; 650. Baffle; 710. Box bearing frame; 720. Pushing plate; 730. Slide; 740. Connecting frame; 750. Air pump; 810. Third transmission gear; 820. Second worm; 830. Guide plate; 840. Air pump clamp; 850. Buffer plate.

[0046] The mutual distance or size between the parts is exaggerated for showing the position of each part, and the schematic diagram is only for illustration. DETAILED DESCRIPTION

[0047] It should be noted that the following detailed description is illustrative only, and is intended to provide further description of the application. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.

[0048] It should be noted that the terms used herein are only for the purpose of describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. As used herein, the singular form is intended to include the plural form unless the context clearly indicates otherwise, and it should be understood that when the terms "comprise" and / or "include" are used in the specification, they indicate the presence of the features, steps, operations, devices, components and / or combinations thereof;

[0049] For the convenience of description, if "up", "down", "left", "right" appear in the present application, they only mean the same direction as the up, down, left and right of the drawing itself, and do not limit the structure, but only for the convenience of describing the present application and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application.

[0050] The terms "mounting", "connecting", "connecting", "fixing" and the like in the present application should be understood in a broad sense. For example, it can be fixed connection, or detachable connection, or integral; it can be mechanical connection, or electrical connection, it can be direct connection, or indirect connection through intermediate medium, it can be internal connection of two elements, or interaction relationship between two elements. Those skilled in the art can understand the specific meaning of the above terms in the present application according to the specific circumstances.

[0051] In a typical embodiment of the present application, as shown in Figures 1-4 A self-adaptive efficient intelligent lotus root harvesting and sorting integrated machine is provided, which comprises a shovel conveying device 100, a sorting device 600, a jet flushing mechanism 500, a cutting device 200, a lifting mechanism 300, a box storage mechanism 700, a box changing mechanism 800, and a power device 400. The power device 400 is located at the bottom to provide power for the whole machine. The lifting mechanism 300 is installed at the top of the power device. The shovel conveying device 100 is connected with the lifting mechanism 300. The jet flushing mechanism 500 is connected with the power device 400. The bottom of the cutting device 200 is connected with the power device 400. The sorting device 600 is connected with the lifting mechanism 300. The box changing mechanism 800 is connected with the frame on the left and right sides. The box changing mechanism 800 is installed with the box storage mechanism 700 at the front end.

[0052] As shown in Figure 7 The power device 400 comprises a frame, a power mechanism, and two walking mechanisms. The frame comprises a frame frame 410. The frame frame is connected with the walking mechanism on both sides at the bottom and is upwardly extended by the walking mechanism. The power mechanism is arranged on the frame. The power mechanism is connected with the walking mechanism to provide power for the walking mechanism.

[0053] In an optional embodiment, the walking mechanism adopts a caterpillar walking mechanism 430. Two caterpillar walking mechanisms 430 are arranged correspondingly on both sides of the frame.

[0054] A load-bearing platform 440 is arranged correspondingly between the walking mechanisms at the rear of the frame frame 410. The load-bearing platform 440 is used to provide installation space to install the box storage mechanism and the box changing mechanism.

[0055] In a preferred embodiment, a gathering mechanism 420 is fixedly arranged at the front end of the frame frame 410 on both sides. The gathering mechanism 420 is arranged correspondingly behind the cutting device 200 and on both sides of the shovel conveying device 100, which can guide and gather the lotus roots to the shovel conveying device 100. The gathering mechanism 420 comprises an inclined gathering plate, which is fixedly arranged on both sides of the front end of the frame frame. The gathering plate is inclined upwardly and inclined toward the shovel conveying device 100, that is, the gathering plate is arranged inwardly, which is convenient for gathering the lotus roots to the shovel conveying device.

[0056] A hollow buoyancy plate can be installed at the bottom of the power unit. Specifically, the hollow buoyancy plate is installed at the bottom of the frame to form a semi-floating lotus root digger. This is used to reduce the pressure of the integrated machine on the lotus pond. The power unit facilitates the movement of the lotus root digger in the lotus pond and maintains stability.

[0057] The cutting device 200 is connected to the frame of the power unit 400; for example... Figure 6 As shown, the cutting device 200 includes a cam 210, a first blade 220, a second blade 230, a first drive motor 240, and a connecting frame 250. The first blade and the second blade are both horizontally arranged. The second blade 230 is fixedly arranged. The first blade 220 can move horizontally back and forth to perform cutting.

[0058] Specifically, the second blade 230 is fixedly mounted on the connecting frame 250, and the connecting frame 250 is fixed to the frame of the power unit 400.

[0059] The first blade 220 is connected to the cam 210 via a connecting rod, and the first drive motor 240 drives the cam 210 to rotate via a chain. Specifically, the first drive motor 240 is connected to the drive sprocket of the sprocket transmission mechanism. The sprocket transmission mechanism consists of a drive sprocket, a driven sprocket, and a chain. The driven sprocket rotates under the drive of the chain. The driven sprocket is connected to the wheel axle of the cam 210, thereby driving the cam 210 to rotate.

[0060] The protruding part of the cam 210 is hinged to one end of the connecting rod, and the other end of the connecting rod is hinged to the root of the first blade 220. Specifically, a fixed rod is provided at the root of the first blade 220, one end of the connecting rod is hinged to the protruding part of the cam, and the other end of the connecting rod is hinged to the fixed rod. When the cam rotates, the first blade can be driven to reciprocate in the horizontal direction via the connecting rod.

[0061] Both the first and second blades include multiple blade bodies arranged adjacent to each other in sequence, with the cutting ends of the blade bodies being rounded.

[0062] This cutting device achieves precise reciprocating cutting driven by a unidirectional motor rotation, reducing costs and improving mechanical accuracy. It is used to cut lotus leaves and stalks in lotus ponds, providing a cleaner harvesting environment for subsequent retrieval.

[0063] The jet flushing mechanism 500 is installed in front of the shovel conveyor and behind the cutting device, and is connected to the power unit 400 frame.

[0064] like Figure 9As shown, the jet flushing mechanism 500 includes a gearbox 510, a connecting frame 520, a pusher plate 530, and a jet frame 540. The jet frame 540 is mounted on the frame of the power unit, and the pusher plate 530 is placed at the front end of the jet frame 540. The connecting frame is provided in the jet frame, and a nozzle frame is installed on the connecting frame 520. Multiple high-pressure nozzles are arranged on the nozzle frame, and the nozzle frame can move up and down and left and right to adjust the range of nozzle flushing.

[0065] The push plate 530 is used to push away debris such as lotus leaves and stalks that are cut off by the front cutting device and float on the water surface, providing a cleaner salvage environment for the rear. The push plate 530 has multiple small openings to allow water to flow through as the lotus root digger moves forward. The pressure of the water flowing through the openings helps to attract impurities on the water surface to the push plate. Inclined plates are installed on both sides of the push plate 530 to prevent large debris from entering the salvage area from the sides.

[0066] Specifically, the jet frame 540 is equipped with a gearbox 510, and the gear in the gearbox 510 meshes with the rack on the connecting frame 520. The rack is horizontally positioned, and the meshing of the gearbox and the rack enables the connecting frame to drive the nozzle frame to move left and right for rinsing. Of course, in other examples, the positions of the gearbox and rack in the jet frame and the connecting frame can be interchanged, with the gearbox placed on the connecting frame and the rack placed on the jet frame. The connecting frame is fixedly equipped with a vertical lead screw, which is connected to the nozzle frame. The lead screw can rotate to drive the nozzle frame to rise and fall, thereby increasing the rinsing range and applicability, and improving the rinsing efficiency.

[0067] The lead screw can be connected to the gear above the connecting frame. The gear is driven to rotate by a power device, which in turn drives the lead screw to rotate, thus enabling the nozzle frame to move up and down.

[0068] Understandably, in order for the high-pressure nozzle to effectively flush the mud around the lotus roots in the lotus pond, the height of the nozzle holder and the angle of the high-pressure nozzle can be designed. Since the nozzle holder can move up, down, left, and right, it drives the high-pressure nozzle to expand the flushing range, which can fully disperse the mud around the lotus roots.

[0069] Among them, such as Figure 5 As shown, the shovel-type conveying device 100 includes fixed frames 120 on both sides, gears 130, connecting rods 140, and shovel-type lifting plates 150. Multiple shovel-type lifting plates 150 are arranged in a ring, which is similar to the ring formed by the chain in a sprocket and chain mechanism. Each shovel-type lifting plate 150 is connected to gears 130 at both ends. Adjacent shovel-type lifting plates 150 are hinged to each other by connecting rods 140, and the gears 130 at the ends of adjacent shovel-type lifting plates 150 mesh with each other.

[0070] A shovel-type lifting plate 150 is disposed between fixed frames 120, which are used to install gears, etc.

[0071] Specifically, a rotating shaft is arranged at the bottom of each shovel lifting plate 150, gears 130 are arranged at both ends of the rotating shaft, the rotating shafts of adjacent shovel lifting plates 150 are connected by connecting rods 140, and the connecting rods 140 are hinged to the rotating shafts; the gears 130 at the ends of the plurality of shovel lifting plates are also sequentially meshed to form a ring, each gear 130 is not rotated after being meshed and installed, but forms an entirety, and under the driving of the corresponding power, the gears 130 are circularly rotated in a form similar to a chain to drive the shovel lifting plate 150 to rotate, so that the lotus roots are lifted.

[0072] The shovel lifting plate 150 is L-shaped, and the entire shovel conveying device 100 is arranged in an upward inclined manner.

[0073] In an optional embodiment, the overall lifting power of the shovel conveying device is driven by a first transmission gear 110, the first transmission gear 110 is connected to a motor or the like through a transmission mechanism, the first transmission gear 110 can be connected to a power gear located inside the fixed frame 120 through an axle, the power gear is meshed with the gears 130 at the ends of the shovel lifting plates, and the gears 130 are driven to circularly rotate by the power gear.

[0074] The shovel conveying device can realize the same-direction salvage of the lotus roots, and facilitates further processing by the rear mechanism.

[0075] The sorting device 600 is arranged behind the shovel conveying device 100, and the shovel conveying device 100 conveys the lotus roots to the sorting device 600 for sorting; as shown in Figure 8 The sorting device 600 includes a guide groove 610, a sorting frame 620, a clamping groove conveying belt 630, a second transmission gear 640, and a baffle 650; the clamping groove conveying belt 630 is arranged between the two sorting frames 620, and the clamping groove conveying belt 630 is driven to rotate by the second transmission gear 640, and the second transmission gear can be connected to a motor or the like.

[0076] A plurality of clamping grooves are arranged on the clamping groove conveying belt, and one groove can accommodate one lotus root; the clamping groove conveying belt includes a plurality of conveying belt structures arranged side by side, each conveying belt structure is provided with a plurality of clamping grooves, the clamping grooves of adjacent conveying belt structures are arranged one by one in correspondence, and the lengths of the plurality of conveying belt structures are different, so that short lotus roots can be stored at the end of the short conveying belt structure, and long lotus roots can be stored at the end of the long conveying belt structure, thereby achieving sorting.

[0077] The guide groove 610 is fixedly arranged at the front end of one side sorting frame 620, and the baffle 650 is fixedly arranged at the side of the other side sorting frame 620, and the baffle 650 is arranged along the length direction of the sorting frame 620; the clamping groove conveying belt and the like of the entire sorting device 600 are inclined toward the sorting frame with the fixed baffle, that is, the sorting frame with the fixed baffle is lower in height than the other sorting frame; the short conveying belt structure is arranged close to the baffle.

[0078] In the embodiment, the guide groove 610 is fixed to the front end of the left sorting frame 620, and the baffle 650 is fixed to the right sorting frame 620; the device is inclined to the right by 30°, the characteristics of the one-slot-one-leaf-petal of the clamping groove conveying belt are utilized, and the centers of gravity of the lotus petals of different lengths are different after being inclined by 30°, so that the sorting is realized; the small lotus petals and the broken lotus petals are lifted out in advance at the end of the short conveying belt structure during the conveying process, and the long lotus petals are dropped to the rear end of the long conveying belt structure for packaging.

[0079] In the optional embodiment, a flexible bottom plate is arranged on the clamping groove conveying belt, the flexible bottom plate can be provided with an opening, and a spray head can be arranged in the opening; when the clamping groove conveying belt is running, the lotus petal moves and rubs against the flexible bottom plate, so that the lotus petal rolls on the clamping groove conveying belt, and the flexible bottom plate spray head sprays water to clean the lotus petal in 360 degrees. The sorting device cleans and sorts the lotus petal salvaged, reduces the labor cost, and improves the quality of the harvested lotus petal.

[0080] The box storage mechanism 700 is arranged on the side of the sorting device 600; as shown in Figure 11 The box storage mechanism 700 includes a box receiving frame 710, a pushing plate 720, a slide 730, a connecting frame 740, and an air pump 750; the box receiving frame 710 is arranged on the top of the connecting frame 740, the pushing plate 720 is arranged on the lower side of the box receiving frame 710, and the pushing plate 720 is fixedly connected with the air pump 750; the air pump is arranged behind the box receiving frame, and the air pump can drive the pushing plate to move; the lower side of the box receiving frame is provided with a pushing opening, the length and width of the pushing plate are smaller than the length and width of the pushing opening of the box receiving frame, the pushing plate corresponds to the pushing opening, and the pushing plate can be moved to the pushing opening to push the box out; the slide 730 is arranged on the side of the connecting frame 740, and the slide 730 is arranged at the pushing opening of the box receiving frame in a corresponding manner; and the slide is arranged in a downward inclined manner.

[0081] The box receiving frame of the box storage mechanism can accommodate empty boxes, and the empty boxes are vertically stacked and arranged in the box receiving frame; the air pump drives the pushing plate to push the empty box at the bottom out of the pushing opening through the slide. After the lower box is pushed out, the upper box will fall due to gravity, and the next pushing out can be performed. The box storage mechanism 700 solves the problem of space occupation when the boxes are stored horizontally, saves the horizontal space, realizes the vertical stacking of the boxes, and improves the space utilization rate.

[0082] The box changing mechanism 800 is arranged at the end of the sorting device 600 and can receive the long lotus petal sorted by the sorting device 600; as shown in Figure 12As shown, the box-changing mechanism 800 includes a third transmission gear 810, a second worm gear 820, a guide plate 830, an air pump clamp 840, and a buffer plate 850. The second worm gear 820 meshes with a worm wheel at the bottom of the air pump clamp 840. The power of the second worm gear is transmitted through the third transmission gear 810, which is connected to a motor, etc. The air pump clamp 840 has an openable and closable gripper, which is driven to open and close by an air pump. The guide plate 830 is fixed behind the air pump clamp 840 and is inclined downward. The buffer plate 850 is placed on the right side of the air pump clamp and is inclined upward. The buffer plate is correspondingly set at the end of the sorting device 600 to buffer and protect the lotus roots that fall from the sorting device and to serve as a slide to feed them into the box clamped by the air pump clamp.

[0083] Driven by a worm gear, the air pump clamp rotates to face the push port of the storage mechanism, clamping the boxes pushed out by the mechanism. It then rotates and moves to the position to receive lotus roots, between the buffer plate and the air pump clamp. Lotus roots enter the boxes via the buffer plate at the end of the sorting device. Once the box is full, the air pump clamp rotates to position 830 on the guide plate and gently pushes it into the water. The air pump clamp then returns to its original position, grabs the next box, and repeats the process. This box-changing mechanism automatically replaces the lotus root boxes, saving labor costs and improving the automation level of the machinery.

[0084] The power unit 400 has lifting mechanisms 300 installed above both traveling mechanisms, which are connected to the vehicle frame. The top and middle parts of the shovel conveyor 100 are connected to the two lifting mechanisms 300 on both sides, respectively. The sorting device 600 is connected to the right-side lifting mechanism 600, and the box storage mechanism 700 is connected to the right-side lifting mechanism 300. The lifting mechanisms drive the shovel conveyor, sorting device, and box storage mechanism to adjust their heights.

[0085] like Figure 10 As shown, the lifting mechanism 300 includes a rack and pinion support rod 310, a second drive motor 320, a first worm gear 330, a worm wheel 340, a support frame 350, and a worm wheel fixing rod 360. The rack and pinion support rod 310 is fixed to the frame of the power unit 400. The worm wheel 340 is meshed with the first worm gear 330 and installed on both sides of the rack and pinion support rod 310. The rack and pinion support rod has racks on both sides that mesh with the worm wheel 340. The second drive motor 320 is placed at the front end of the support frame 350. The second drive motor drives the two first worm gears 330 to rotate synchronously via a chain. The end of the first worm gear 330 is fixed to the support frame 350. The worm wheel 340 is also connected to the support frame 350 through a corresponding structure. When the first worm gear rotates, the worm wheel and the first worm gear move up and down along the rack and pinion support rod 310, thereby driving the support frame 350 to rise and fall.

[0086] The lifting mechanism is provided with two, respectively placed on the left and right sides; the shovel type conveying device is connected with the load bearing frame 350 of the left and right lifting mechanisms, the sorting device is connected with the load bearing frame 350 of the left lifting mechanism, and the left and right lifting mechanisms are connected with the frame of the power device, the frame is provided with vertical guide rails, the load bearing frame 350 is connected with the guide rails and can slide along the guide rails, and the lifting mechanism is stabilized.

[0087] When the lead angle of the first worm is less than the equivalent friction angle between the meshing worm gears, the mechanism has self-locking property, reverse self-locking can be realized, that is, only the worm can drive the worm gear, but the worm gear cannot drive the worm, so that self-locking is realized, the gravity is prevented from being transmitted to the motor, the motor is protected, and the working mechanism is lifted to adapt to different working environments of different depths of water surface.

[0088] The working principle of the all-in-one machine is as follows:

[0089] The machine is used for digging lotus roots in an undrained lotus pond, and the machine moves in water;

[0090] The first blade of the cutting device 200 reciprocates to cut lotus root stems and leaves in the lotus pond, so as to provide a good working environment for the rear salvage; the push plate 530 of the jet flushing mechanism 500 pushes away floating objects on the water surface, the nozzle frame of the jet flushing mechanism adjusts up and down and left and right, expands the area of lotus root flushing, the high-pressure nozzles on the nozzle frame disperse the soil around the lotus roots, after being sprayed by the high-pressure water flow, the lotus roots in the lotus pond float out of the water surface, the lotus roots floating up are lifted upward by the shovel lifting plate 150 of the shovel type conveying device 100 to realize the salvage of the lotus roots on the water surface; the sorting device receives the salvaged lotus roots through the guide chute, and one lotus root is realized in one slot of the clamping groove conveyor belt, the clamping groove conveyor belt is inclined at a certain angle, and the sorting is performed by using the different centers of gravity to sort the lotus roots, the small lotus seedlings and part of the broken lotus roots are removed, the long lotus roots with good quality are screened, the long lotus roots after screening are sent into the box body clamped by the air pump by the buffer plate of the box changing mechanism 800, and after the box is filled, the box changing mechanism rotates to put the lotus root filled box into water; the new empty box is pushed out by the box storage mechanism, and after the new box is clamped by the box changing mechanism, the box changing mechanism rotates to the lotus root receiving position to receive the lotus roots.

[0091] The lifting mechanism is driven by the double worm gear transmission and the meshing of the worm gear and the rack, and the corresponding working mechanism is lifted along the rack load bearing rod by rotating the first worm driven by the motor, so as to adapt to the working environment of different depths of water surface.

[0092] The integrated machine can realize lotus root digging, fishing, sorting and loading in an integrated manner, improves the automation degree, and greatly reduces the labor cost. The integrated machine can adjust the flushing range of the lotus root, can not only flush the lotus root at the best position, but also can harvest, sort and store multiple lotus roots, solves the problems of unstable work, low automation degree and poor environmental adaptability of the traditional lotus root digging machine through a mechanical structure, and can be applied to water areas of different depths, and can complete the lotus root harvesting work in the environment with high silt content such as ponds and wetlands.

[0093] The above merely describes the preferred embodiments of the present application and is not intended to limit the present application. For those skilled in the art, the present application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. An adaptive efficient intelligent lotus root harvesting and sorting integrated machine, characterized in that, The application relates to a lotus root sorting device. The device comprises a cutting device for cutting lotus stems and leaves, a jet flushing mechanism for flushing soil around lotus roots, a shovel conveying device comprising a plurality of shovel lifting plates for conveying lotus roots on the water surface to a sorting device, the sorting device comprising a clamping groove conveying belt, the clamping groove conveying belt comprising a plurality of conveying belt structures arranged side by side, each conveying belt structure being provided with a plurality of clamping grooves, and the plurality of conveying belt structures having different lengths; the sorting device sorts lotus roots according to length, removes small lotus seedlings and part of broken lotus roots, and selects long lotus roots. The device further comprises a box changing mechanism and a box storage mechanism, the box changing mechanism comprising a clamping jaw which can be opened and closed, the clamping jaw being rotatable to take out a box stored in the box storage mechanism, rotate to the end of the sorting device to receive lotus roots, and put the box filled with lotus roots into water. The clamping grooves of adjacent conveying belt structures are arranged one by one, and the clamping groove conveying belt is arranged between two sorting frames, one of which is provided with a guide groove at the front end, and the other is provided with a baffle at the side. The clamping groove conveying belt is inclined towards the sorting frame with the fixed baffle, and the short conveying belt structure is arranged close to the baffle; the clamping groove conveying belt is provided with a flexible bottom plate, the flexible bottom plate is provided with an opening, and a nozzle is arranged in the opening to clean lotus roots on the clamping groove conveying belt. The shovel conveying device is arranged obliquely upwards, a plurality of shovel lifting plates are arranged in sequence and adjacent to each other to form a ring, adjacent shovel lifting plates are hingedly connected through connecting rods, both ends of each shovel lifting plate are connected with gears, the gears at the ends of adjacent shovel lifting plates are meshed with each other, and the gears at the ends of the plurality of shovel lifting plates are sequentially meshed to form a ring.

2. The self-adaptive efficient intelligent lotus root harvesting and sorting integrated machine according to claim 1, characterized in that, The cutting device comprises a first blade and a second blade arranged horizontally, the second blade is fixedly arranged, and the first blade can move horizontally and reciprocally.

3. The self-adaptive efficient intelligent lotus root harvesting and sorting integrated machine according to claim 2, characterized in that, The jet flushing mechanism comprises a jet frame, the jet frame is provided with a push baffle at the front end, a connecting frame is arranged in the jet frame, the connecting frame is installed with a nozzle frame, the nozzle frame is provided with a plurality of high-pressure nozzles, and the nozzle frame can move up and down and left and right to adjust the flushing range of the nozzles.

4. The self-adapting efficient intelligent lotus root harvesting and sorting integrated machine according to claim 1, characterized in that, The box changing mechanism is arranged at the rear end of the sorting device and the box storage mechanism; an inclined guide plate is arranged behind the clamping jaw, a buffer plate is arranged at the side of the clamping jaw, and the buffer plate is arranged at the end of the sorting device.

5. The self-adapting efficient intelligent lotus root harvesting and sorting integrated machine according to claim 1, characterized in that, The box storage mechanism comprises a box receiving frame for containing a box, a push plate is arranged at the lower side of the box receiving frame, and the push plate is fixedly connected with an air pump; a push opening is arranged at the lower side of the box receiving frame, the push plate corresponds to the push opening, and an inclined downward slide is arranged at the push opening of the box receiving frame.

6. The self-adaptive efficient intelligent lotus root harvesting and sorting integrated machine according to claim 1, characterized in that, The device further comprises a lifting mechanism, the shovel conveying device and the sorting device are connected with the lifting mechanism, the lifting mechanism comprises a fixedly arranged rack bearing rod, the rack bearing rod is provided with a rack on both sides which is meshed with a worm gear, the worm gear is meshed with a first worm, and the first worm is fixedly arranged at the end of a bearing frame, the first worm is rotated, the worm gear moves up and down along the rack bearing rod, and the bearing frame is lifted.

7. The self-adapting efficient intelligent lotus root harvesting and sorting integrated machine according to claim 1, characterized in that, ​ 8. The self-adapting efficient intelligent lotus root harvesting and sorting integrated machine according to claim 7, characterized in that, ​ 9. The self-adapting efficient intelligent lotus root harvesting and sorting integrated machine according to claim 1, characterized in that, ​ 10. The self-adapting efficient intelligent lotus root harvesting and sorting integrated machine according to claim 1, characterized in that, The power device, the cutting device, the jet flushing mechanism and the power device are connected; the power device comprises a vehicle frame, walking mechanisms are arranged at the bottom of the vehicle frame, a load-bearing platform is arranged on the vehicle frame, a hollow buoyancy plate is arranged at the bottom of the vehicle frame, a gathering mechanism is fixedly arranged at the two sides of the front end of the vehicle frame, the gathering mechanism comprises a gathering plate arranged obliquely, the gathering plate is arranged obliquely upward, and the gathering plate is obliquely arranged toward the shovel conveyor.

Citation Information

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