Bedside nail forming equipment

Through the automatic flow and nailing process of bedside nail synthesis molding equipment, the problems of low bedside processing efficiency and difficult to guarantee quality are solved, and efficient and mass-produced bedside processing is achieved.

CN118143639BActive Publication Date: 2025-09-02SHENZHEN ZHONGSHEN AIDE BEDDING TECH CO LTD
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Patent Information

Application Number
CN202410280066.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-03-11
Publication Date
2025-09-02
Estimated Expiration
2044-03-11

AI Technical Summary

Technical Problem

In the prior art, the bedside processing efficiency is low, the quality is difficult to guarantee, and it is difficult to meet the needs of large-scale production.

Method used

Using the bed side nail synthesis molding equipment, the bottom plate, side plate and support plate are synthesized into a main structure through the first, second and third nail engaging mechanisms, and the top plate is pinned at the third nail engaging mechanism after being flipped, realizing the automatic flow and nailing process.

Benefits of technology

Improves the bedside processing efficiency, ensures the quality and consistency of nailing, and supports large-scale production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to a bed side stapling and forming device, which is used to staple a bottom plate, a top plate, two side plates and a plurality of support plates together to form a bed side, and includes: a first stapling mechanism, which is arranged in sequence along the processing direction, and is used to staple the support plate and the side plates together; a second stapling mechanism, which is used to staple the bottom plate to the support plate and the side plates above the bottom plate; a flipping mechanism, which is used to flip the main structure so that the opening of the main structure faces upward; and a third stapling mechanism, which is used to staple the top plate and the bottom plate together to form a bed side above the top plate. The present application staples and fixes the support plate, the side plates, the bottom plate and the top plate together in sequence through the first stapling mechanism, the second stapling mechanism, the flipping mechanism and the third stapling mechanism. Various types of plates are automatically transferred between the various mechanisms in sequence and stapled together to form a bed side, thereby improving the processing efficiency of the bed side and meeting the needs of mass production.
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Description

Technical Field

[0001] The present application relates to the technical field of bedside processing, and in particular to a bedside staple forming device. Background Art

[0002] As people's living standards continue to improve, their demands for quality of life are also increasing. Beds, which are used daily, must not only meet daily needs but also ensure quality and stability. Compared to traditional bedding, today's beds require stronger and more stable sides to enhance the stability of the bed structure.

[0003] The bed side commonly used now is Figure 1 As shown, it has a box-type structure, which is composed of a bottom plate c, a top plate d, two side plates a, and multiple support plates b between the two side plates a.

[0004] In the related art, since the bed side requires more and longer boards, it is usually completed by multiple experienced workers working together to manually nail together the bottom board c, top board d, two side boards a, and multiple support boards b.

[0005] However, in the related art, when stapling the bed side, multiple workers need to work together, which not only has high labor costs, but also the processing quality is affected by the workers' experience, making it difficult to guarantee the quality. In addition, the manual stapling process has a slow stapling efficiency and is difficult to meet the needs of large-scale production. Summary of the Invention

[0006] The embodiment of the present application provides a bedside staple forming device to solve the technical problems in the related art such as slow bedside processing efficiency, difficulty in ensuring quality, and difficulty in meeting mass production needs.

[0007] A bedside nailing and forming device is used to nail a bottom plate, a top plate, two side plates and a plurality of support plates together to form a bedside, and includes:

[0008] a first stapling mechanism, the first stapling mechanism comprising a first conveying platform and a plurality of first stapling assemblies, wherein the length direction of the side panels is consistent with the processing direction and is placed on the first conveying platform; the plurality of first stapling assemblies are arranged in two rows perpendicular to the processing direction, and the side panels and the support panels are located between the two rows of first stapling assemblies; the first conveying platform is suitable for conveying the stapled support panels and side panels along the processing direction;

[0009] a second stapling mechanism, the second stapling mechanism comprising a second conveying platform and a plurality of second stapling assemblies, the plurality of second stapling assemblies being used to stapling the bottom plate, the support plate, and the side plates above the bottom plate; a conveying head end of the second conveying platform being connected to a conveying tail end of the first conveying platform, the second conveying platform being used to convey a main structure formed by stapling the support plate, the side plates, and the bottom plate along the processing direction;

[0010] a flipping mechanism, the flipping mechanism comprising a flipping conveyor platform and a flipping assembly, the flipping conveyor platform being adapted to receive the main structure from the second conveyor platform and being used to convey the main structure along the processing direction, the flipping assembly being used to flip the main structure so that the opening of the main structure faces upward;

[0011] The third stapling mechanism includes a third conveying platform and multiple groups of third stapling components, and the multiple groups of third stapling components are used to stapling the top plate and the bottom plate into a bed side above the top plate; the third conveying platform is suitable for receiving the main structure and top plate from the second conveying platform, and the third conveying platform is used to convey the bed side along the processing direction.

[0012] In one embodiment, a compacting and conveying mechanism is further included, and the compacting and conveying mechanism is located between the second stapling mechanism and the flipping mechanism, and includes:

[0013] a support platform, wherein both ends of the support platform are respectively connected to the second conveying platform and the flip conveying platform, and the second conveying platform is suitable for conveying the main structure to the support platform;

[0014] A compacting and conveying drive assembly, wherein the compacting and conveying drive assembly is mounted on the support table, and a conveying end of the compacting and conveying drive assembly moves along the processing direction;

[0015] A pressing rod, the pressing rod is rotatably connected to the conveying end of the pressing conveying drive assembly, and the rotation direction of the pressing rod is away from the second conveying platform; wherein,

[0016] When the clamping rod moves toward the second conveying platform, the clamping rod rotates under the obstruction of the main structure and is pressed against the bottom plate, while being driven to move toward the second conveying platform. When the clamping rod moves toward the flipping conveying platform, the clamping rod pushes the end of the main structure and drives the main structure to move to the flipping conveying platform.

[0017] In one embodiment, the compacting and conveying mechanism further comprises an adjusting rod, the adjusting rod being lifted and slidably disposed at the conveying end of the compacting and conveying drive assembly, the compacting rod being rotatably connected to the adjusting rod;

[0018] A limiting portion is provided on one side of the clamping rod. When the clamping member is in a vertical state, the limiting portion is located on the side of the clamping rod facing the flipping conveying platform. The limiting portion abuts against the adjusting rod in the horizontal direction to limit the clamping rod from rotating toward the flipping platform.

[0019] In one embodiment, a grinding mechanism is further included, and the grinding mechanism includes:

[0020] a grinding conveyor platform, wherein the head end of the grinding conveyor platform is engaged with the tail end of the third conveyor platform, the third conveyor platform is adapted to convey the bed side to the grinding conveyor platform, and the grinding conveyor platform is used to convey the bed side along the processing direction;

[0021] A grinding assembly includes a grinding drive and multiple grinding wheels. The multiple grinding wheels are rotatably connected to the grinding conveying table, and the multiple grinding wheels are suitable for respectively contacting multiple edges on the side of the bed. The grinding drive drives the multiple grinding wheels to rotate.

[0022] In one embodiment, the first stapling mechanism further includes two sets of positioning and clamping assemblies, the two sets of positioning and clamping assemblies are spaced apart in a direction perpendicular to the processing direction, and the positioning and clamping assemblies include:

[0023] A clamping member, wherein the clamping member is adapted to be pressed against the side plate, and the side plate and the support plate are assembled between two of the clamping members;

[0024] A clamping and pushing driving member is installed on the first conveying platform, and the clamping and pushing driving member is drivingly connected to the clamping member to drive the clamping member to move perpendicular to the processing direction.

[0025] In one embodiment, the first stapling assembly comprises:

[0026] First nail machine;

[0027] A first stapling installation structure, wherein the first stapling machine is connected to the first conveying platform via the first stapling installation structure, the first stapling installation structure comprises a first transposition drive assembly, the first stapling machine is connected to the drive end of the first transposition drive assembly, and the position of the first stapling machine in the processing direction and perpendicular to the processing direction is adjusted by the first transposition drive assembly.

[0028] In one embodiment, the second stapling assembly comprises:

[0029] a second nailing machine, wherein a height space is left between the second nailing machine and the conveying surface of the second conveying platform so as to allow the support plate, the side plate and the bottom plate to pass through;

[0030] The second nailing installation structure, the second nailing machine is connected to the second conveying platform through the second nailing installation structure, the second nailing installation structure includes a second transposition drive assembly, the second transposition drive assembly is installed on the second conveying platform, the second nailing machine is connected to the driving end of the second transposition drive assembly, and the second nailing machine is driven by the second transposition drive assembly to move perpendicular to the processing direction.

[0031] In one embodiment, the third stapling component comprises:

[0032] a third nailing machine, wherein a height space is left between the third nailing machine and the conveying surface of the third conveying platform so as to allow the main structure and the top plate to pass through;

[0033] The third nailing installation structure, the third nailing machine is connected to the third conveying platform through the third nailing installation structure, the third nailing installation structure includes a third transposition drive assembly, the third transposition drive assembly is installed on the third conveying platform, the third nailing machine is connected to the driving end of the third transposition drive assembly, and the third nailing machine is driven by the third transposition drive assembly to move perpendicular to the processing direction.

[0034] In one embodiment, the flip assembly includes two clamping and lifting assemblies, which are spaced apart in the processing direction and are respectively adapted to abut against both ends of the main structure. The clamping and lifting assemblies include:

[0035] A clamping block, the clamping block is located above the turning and conveying platform;

[0036] A clamping and rotating driving member, wherein the rotation axis of the rotating end of the clamping and rotating driving member is arranged along the processing direction, and the clamping and rotating driving member is drivingly connected to the clamping block to drive the clamping block to rotate;

[0037] a clamping drive member, wherein a driving end of the clamping drive member moves in the processing direction, and the driving end of the clamping drive member is connected to the clamping rotation drive member to drive the clamping rotation drive member and the clamping block to move together in the processing direction, and the two clamping blocks approach each other to clamp the main structure;

[0038] A clamping and lifting driving member, wherein the clamping and lifting driving member is installed on the flip conveying platform, and the clamping driving member is installed at the lifting end of the clamping and lifting driving member, and the clamping block is driven to rise and fall by the clamping and lifting driving member; wherein,

[0039] The clamping block rises to leave a height space for the main structure to be delivered to the overturning conveying platform.

[0040] In one embodiment, the flip conveyor platform includes a flip platform body and a flip conveyor assembly, wherein the flip conveyor assembly is provided on the flip platform body for conveying the main structure, and the flip conveyor assembly and the flip assembly are spaced apart and perpendicular to the processing direction; the flip mechanism further includes:

[0041] A loading positioning member, the loading positioning member is mounted on the flip table, the flip assembly, the flip conveying assembly and the loading positioning member are sequentially arranged perpendicular to the processing direction, the loading positioning member includes a positioning surface, the positioning surface extends along the processing direction and is arranged toward the flip assembly;

[0042] A loading and ejecting assembly, comprising a loading and ejecting driving member and a loading and ejecting member, wherein the loading and ejecting driving member is drivingly connected to the loading and ejecting member to drive the loading and ejecting member to move perpendicular to the processing direction; wherein,

[0043] After the main structure is flipped over, the loading and ejecting assembly pushes the main structure against the loading positioning surface, and at the same time the main structure is located at the flipping and conveying assembly.

[0044] The beneficial effects of the technical solutions provided in the embodiments of the present application include:

[0045] The embodiment of the present application provides a bed side stapling forming device. When processing and forming the bed side, the first stapling mechanism first nails and fixes the two side panels and multiple support panels, and then transports the nailed side panels and support panels to the second stapling mechanism, and the second stapling mechanism nails and fixes the bottom panel to the support panels and side panels to form a main structure. The main structure is then transported to the flipping mechanism, which flips the main structure so that the opening of the main structure faces upward, and the flipped main structure is sent to the third stapling mechanism, and the top panel is nailed and fixed to the main structure at the third stapling mechanism to form the bed side. Among them, instead of the manual stapling process, the transfer process of stapling various types of panels in sequence is also automatically realized, which greatly saves manpower and improves processing efficiency. In addition, various types of panels are nailed in sequence and automatically transported between different mechanisms, supporting the batch production of bed sides. During the batch forming process of the bed side, the stapling consistency is better and the stapling quality is high, which ensures the stapling quality of the bed side. BRIEF DESCRIPTION OF THE DRAWINGS

[0046] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0047] Figure 1 A schematic diagram of a bedside provided in an embodiment of the present application;

[0048] Figure 2 A schematic diagram of the base plate and frame structure provided in an embodiment of the present application;

[0049] Figure 3 A schematic diagram of the main structure provided in an embodiment of the present application;

[0050] Figure 4 A schematic diagram of the top plate and main structure provided in an embodiment of the present application;

[0051] Figure 5 A schematic diagram of a bedside staple forming device provided in an embodiment of the present application;

[0052] Figure 6 A side view of a bedside staple forming device provided in an embodiment of the present application;

[0053] Figure 7 Schematic diagram of the first stapling mechanism and the second stapling mechanism provided in an embodiment of the present application;

[0054] Figure 8 A schematic diagram of a first stapling mechanism provided in an embodiment of the present application;

[0055] Figure 9 A top view of the first stapling mechanism provided in an embodiment of the present application;

[0056] Figure 10 A schematic diagram of a first conveying assembly provided in an embodiment of the present application;

[0057] Figure 11 A schematic diagram of a positioning and clamping assembly provided in an embodiment of the present application;

[0058] Figure 12 A schematic diagram of a second stapling mechanism provided in an embodiment of the present application;

[0059] Figure 13 A top view of the second stapling mechanism provided in an embodiment of the present application;

[0060] Figure 14 A side view of a second stapling mechanism provided in an embodiment of the present application;

[0061] Figure 15 A schematic diagram of a compacting and conveying mechanism provided in an embodiment of the present application;

[0062] Figure 16 A partial schematic diagram of the compacting and conveying mechanism provided in an embodiment of the present application;

[0063] Figure 17 A schematic diagram of a flip mechanism provided in an embodiment of the present application;

[0064] Figure 18 A schematic diagram of a clamping and lifting assembly provided in an embodiment of the present application;

[0065] Figure 19 A top view of the flip mechanism provided in an embodiment of the present application;

[0066] Figure 20 A schematic diagram of a third stapling mechanism provided in an embodiment of the present application;

[0067] Figure 21 A schematic diagram of a grinding mechanism provided in an embodiment of the present application;

[0068] Figure 22 A schematic diagram of the interior of the shielding cover provided in an embodiment of the present application.

[0069] In the figure: 1. First stapling mechanism; 11. First conveying platform; 111. First platform body; 112. First conveying assembly; 1121. First chain mechanism; 1122. First ejector; 12. First stapling assembly; 121. First stapling machine; 122. First stapling mounting structure; 13. Positioning and clamping assembly; 131. Clamping member; 132. Clamping and pushing driving member;

[0070] 2. Second stapling mechanism; 21. Second conveying platform; 211. Second platform body; 212. Second conveying assembly; 22. Second stapling assembly; 221. Second stapling machine; 222. Second stapling mounting structure; 23. Second pressing assembly; 231. Pressing roller; 232. Pressing drive assembly;

[0071] 3. Compression conveying mechanism; 31. Support platform; 32. Compression conveying drive assembly; 33. Compression rod; 33a. Limiting portion; 34. Adjustment rod;

[0072] 4. Turnover mechanism; 41. Turnover conveyor platform; 411. Turnover platform body; 412. Turnover conveyor assembly; 42. Turnover assembly; 421. Clamping and lifting assembly; 4211. Clamping block; 4212. Clamping drive member; 4213. Clamping and rotating drive member; 4214. Clamping and lifting drive member; 43. Loading positioning member; 43a. Loading positioning surface; 44. Loading ejection assembly; 441. Loading ejection member; 442. Loading ejection drive member;

[0073] 5. Third stapling mechanism; 51. Third conveying platform; 52. Third stapling assembly;

[0074] 6. Grinding mechanism; 61. Grinding conveyor; 62. Grinding assembly; 63. Shielding cover;

[0075] a. Side panel; b. Support panel; c. Bottom panel; d. Top panel; A. Frame structure; B. Main structure; C. Bed side. DETAILED DESCRIPTION

[0076] In order to enable those skilled in the art to better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0077] The present application provides a bedside stapling and forming device that sequentially staples and secures a support plate, side plate, bottom plate, and top plate together using a first stapling mechanism, a second stapling mechanism, a flipping mechanism, and a third stapling mechanism. The various plates are automatically transferred between the various mechanisms and stapled together to form the bedside, improving bedside processing efficiency and meeting the needs of mass production. This application addresses the technical issues in the related art of bedside processing, such as slow efficiency, difficulty in ensuring quality, and difficulty meeting the needs of mass production.

[0078] Reference Figures 1-6 , a bed side nailing and forming device, used for nailing a bottom plate c, a top plate d, two side plates a and a plurality of support plates b together to form a bed side C. Figure 1 The bedside C is a box-like structure consisting of two spaced-apart side panels a. Multiple support panels b are spaced along the length of the two side panels a. The support panels b at both ends of the side panels a are flush with the end surfaces of the side panels a. The bottom panel c and top panel d are fixed to the lower and upper surfaces of the frame formed by the support panels b and side panels a, respectively.

[0079] Reference Figures 1-6The bed side stapling and forming equipment includes a first stapling mechanism 1, a second stapling mechanism 2, a flipping mechanism 4, and a third stapling mechanism 5, which are arranged in sequence along the processing direction. The processing direction is the Y-axis direction in the figure, and various types of plates flow along the positive direction of the processing direction to be stapled and processed into the bed side C in sequence. The two side panels a and the support panel b are first assembled at the first stapling mechanism 1, and then the first stapling mechanism 1 stapling and fixing the support panel b and the side panel a. Subsequently, the nailed support panel b and side panel a are sent to the second stapling mechanism 2. At the second stapling mechanism 2, the bottom panel c is nailed and fixed to the upper surface of the frame structure A formed by the support panel b and the side panel a to form the main structure B with the opening facing downward. Then the main structure B is sent to the flipping mechanism 4, and the flipping mechanism 4 flips the main structure B 180 degrees so that the opening of the main structure B faces upward. Then the main structure B with the opening facing upward is sent to the third stapling mechanism 5, and the top plate d is nailed to the upper surface of the main structure B by the third stapling mechanism 5 to seal the opening of the main structure B and complete the stapling forming of the bed side C.

[0080] This arrangement allows various mechanisms to automatically perform the stapling and transfer of various sheet materials, saving manpower and improving stapling and molding efficiency. Multiple units can be processed simultaneously, enabling streamlined production of bedside Cs to meet the needs of mass production. Furthermore, during mass production, the stapling and fixing positions of bedside Cs are more consistent, ensuring consistent molding and guaranteeing mass production quality.

[0081] Reference Figure 7-Figure 9 The first stapling mechanism 1 includes a first conveying platform 11 and a plurality of first stapling assemblies 12. The first stapling assemblies 12 are mounted on the first conveying platform 11 to stapling the support plate b and the side plate a.

[0082] Reference Figure 7-Figure 9 Specifically, the first conveying platform 11 includes a first platform body 111 and a first conveying assembly 112. The length direction of the first platform body 111 is set along the processing direction. The first conveying assembly 112 is arranged on the first platform body 111, and the conveying direction of the first conveying assembly 112 is set along the processing direction.

[0083] The first platform 111 includes a first support surface for supporting the plate material. A first mounting groove is defined on the first support surface, with the length of the first mounting groove extending along the processing direction. A first conveying assembly 112 is located within the first mounting groove. After the two side panels a and the plurality of support panels b are assembled on the first platform 111, they are stapled together by the first stapling assembly 12. The first conveying assembly 112 then delivers the stapled side panels a and support panels b to the second stapling mechanism 2.

[0084] Reference Figures 8-10Specifically, the first conveying assembly 112 includes a first chain mechanism 1121 and a first ejector 1122. The first chain mechanism 1121 is arranged in the first mounting groove, and the conveying direction is set along the processing direction. The first ejector 1122 is installed on the chain of the first chain mechanism 1121, and the ejecting end of the first ejector 1122 is suitable for extending vertically and rising above the first supporting surface. The ejecting end of the first ejector 1122 abuts against the end of the frame structure A formed by nailing the support plate b and the side plate a, thereby driving the nailed support plate b and the side plate a to move along the processing direction. In this embodiment, the first ejector 1122 is a cylinder, and the piston rod of the cylinder is fixed with a rod-shaped member or a plate-shaped member.

[0085] When the side panels a and support panels b are assembled on the first platform 111, the length of the side panel a is arranged along the machining direction. Multiple first stapling assemblies 12 are arranged in two rows perpendicular to the machining direction and in two rows along the width of the first platform 111, with the rows of first stapling assemblies 12 oriented along the X-axis in the figure. The side panels a and support panels b are assembled between the two rows of first stapling assemblies 12, which respectively staple the two side panels a and the multiple support panels b together.

[0086] Reference Figure 8 and Figure 9 The first stapling assembly 12 includes a first stapling machine 121 and a first stapling mounting structure 122. The first stapling machine 121 is connected to the first stapling mounting structure 122. The first stapling mounting structure 122 includes a first transposition drive assembly, and the first stapling machine 121 is connected to the driving end of the first transposition drive assembly, and the first transposition drive assembly adjusts the position of the first stapling machine 121 in the length direction and width direction of the first platform 111. In this embodiment, the first transposition drive assembly includes a cross slide, which is assembled by two vertically arranged screw rod mechanisms or linear motors.

[0087] With this arrangement, the first nailing machine 121 is positioned along the length of the machine bed by adjusting the first nailing machine 121 so that it is aligned with the position of the support plate b, ensuring that the side plate a is nailed securely to the support plate b. The first nailing machine 121 is positioned along the width of the machine bed by adjusting the first nailing machine 121 so that the distance between the first nailing machine 121 and the side plate a is changed, ensuring that the first nailing machine 121 is within the process-specified nailing distance range, thereby ensuring the quality of the nailing of the side plate a to the support plate b.

[0088] In addition, the first stapling mounting structure 122 also includes a first height adjustment assembly, which is mounted on the driving end of the first transposition drive assembly. The first nailer 121 is connected to the lifting end of the first height adjustment assembly, so that the first height adjustment assembly can adjust the height of the first nailer 121, that is, adjust the position of the first nailer 121 in the Z-axis direction of the figure. In this embodiment, the first height adjustment assembly includes a screw mechanism.

[0089] By changing the height of the first nailing machine 121, the nailing position of the side panel a and the support panel b is adjusted, and the side panels a and the support panels b at different heights can be nailed in sequence, thereby improving the nailing and fixing stability of the side panel a and the support panel b. By fixing the support panel b and the side panel a at multiple points, the overall strength of the support panel b and the side panel a after fixation is improved.

[0090] Reference Figure 11 Furthermore, the first stapling mechanism 1 further includes two sets of positioning and clamping assemblies 13, which are spaced apart in a direction perpendicular to the machining direction, and the side panel a and the support panel b are assembled between the two sets of positioning and clamping assemblies 13. The positioning and clamping assemblies 13 include a clamping member 131 and a clamping and pushing driving member 132. The clamping member 131 is adapted to abut against the side panel a. The side panel a and the support panel b are assembled between the two clamping members 131, and the two clamping members 131 respectively abut against the sides of the two side panels a facing away from each other to position the assembled position of the side panels a.

[0091] The clamping and pushing driving member 132 is installed on the first conveying platform 11, and the clamping and pushing driving member 132 is driven and connected to the clamping member 131 to drive the clamping member 131 to move perpendicular to the processing direction. By driving the clamping member 131 to move through the clamping and pushing driving member, the position of the clamping member 131 can be adjusted to adapt to the different assembly spacings of the two side panels a, which is convenient for processing bed sides C of different sizes. In addition, it can ensure that the spliced ​​support plate b and side panel a are clamped, ensuring that when the support plate b and side panel a are nailed together, the support plate b and side panel a do not move relative to each other, thereby improving the nailing accuracy and quality. In addition, when conveying the frame structure A formed by nailing the support plate b and side panel a together, the two clamping members 131 also limit the flow direction of the frame structure A.

[0092] In this embodiment, the clamping and pushing driving member 132 includes a cylinder, and the clamping member 131 includes a plate-shaped structure.

[0093] After the support panel b and the side panel a are nailed together to form the frame structure A, the bottom panel c is loaded onto the upper surface of the frame structure A and sent to the second nailing mechanism 2 along with the frame structure A. In this embodiment, the loading of the side panels a, support panel b, and bottom panel c is performed manually or by an external robot.

[0094] Reference Figure 7 and Figure 12 The second stapling mechanism 2 includes a second conveyor platform 21 and a plurality of second stapling assemblies 22. The conveying head end of the second conveyor platform 21 is connected to the conveying tail end of the first conveyor platform 11. The second conveyor platform 21 is used to convey the main structure B formed by stapling the support plate b, the side plate a and the bottom plate c along the processing direction.

[0095] Reference Figure 12 and Figure 14 Specifically, the second conveyor platform 21 includes a second platform 211 and a second conveyor assembly 212. The length of the second platform 211 is arranged along the processing direction, and the second platform 211 and the first platform 111 are spliced ​​in the processing direction. The second conveyor assembly 212 is arranged on the second platform 211, and the conveying direction of the second conveyor assembly 212 is arranged along the processing direction.

[0096] The second platform 211 includes a second support surface for the plate material. A second mounting groove is defined on the second support surface, with the length of the second mounting groove extending in the machining direction. A second conveyor assembly 212 is located within the second mounting groove. After the base plate C and the frame structure A are stapled together to form the main structure B via the second staple assembly 22, the main structure B is transported to the flipping mechanism 4 via the second conveyor assembly 212.

[0097] The structure of the second conveying assembly 212 is similar to that of the first conveying assembly 112. The structure of the second conveying assembly 212 can be referred to the corresponding drawings of the first conveying assembly 112. Specifically, the second conveying assembly 212 includes a second chain mechanism and a second ejector. The second chain mechanism is arranged in the second mounting groove, and the conveying direction is set along the processing direction. The second ejector is installed on the chain of the second chain mechanism, and the ejecting end of the second ejector is adapted to extend vertically and rise above the second support surface. The ejecting end of the second ejector abuts against the end of the main structure B, thereby driving the main structure B to move along the processing direction. In this embodiment, the second ejector is a cylinder, and the piston rod of the cylinder is fixed with a rod-shaped member or a plate-shaped member.

[0098] After the frame structure A, which is nailed together by the bottom plate c and the first nailing mechanism 1 , is delivered to the second platform 211 , the bottom plate c and the frame structure A are nailed together and fixed by the second nailing assembly 22 .

[0099] Reference Figure 12 and Figure 14The second stapling assembly 22 includes a second stapling machine 221 and a second stapling mounting structure 222. A height space is left between the second stapling machine 221 and the conveying surface of the second conveyor 21 to allow the frame structure A and the base plate c to pass through. After the base plate c and the frame structure A are conveyed to the second platform 211, the second stapling machine 221 is located above the base plate c and the frame structure A. The second stapling machine 221 is connected to the second platform 211 through the second stapling mounting structure 222. The second stapling mounting structure 222 includes a second transposition drive assembly. The second transposition drive assembly is mounted on the second platform 211. The second stapling machine 221 is connected to the driving end of the second transposition drive assembly. The second stapling machine 221 is driven by the second transposition drive assembly to move in the width direction of the second platform 211. In this embodiment, the second transposition drive assembly includes a screw mechanism or a linear motor.

[0100] With this arrangement, the second nailing machine 221 is positioned in the width direction of the second platform 211 to ensure that the second nailing machine 221 is located directly above the bottom plate c. Furthermore, when nailing the bottom plate c to the frame structure A, the position of the second nailing machine 221 is changed, thereby achieving multi-point fixation of the bottom plate c and the frame structure A, thereby improving the fixing strength and thus enhancing the strength of the main structure B.

[0101] The second nailing machine 221 nails and fixes the bottom plate c, the support plate b and the side plate a.

[0102] Furthermore, the second stapling mounting structure 222 further includes a second height adjustment assembly, which is mounted on the driving end of the second transposition drive assembly. The second nailer 221 is connected to the driving end of the second height adjustment assembly so that the second height adjustment assembly drives the second nailer 221 to move up and down. In this embodiment, the second height adjustment member includes a screw mechanism.

[0103] In this way, by changing the height of the second nail machine 221, the distance between the second nail machine 221 and the bottom plate c is changed, ensuring that the nailing distance of the second nail machine 221 is within the nailing range specified by the process, ensuring that the bottom plate c is firmly nailed to the support plate b and the side plate a.

[0104] In some embodiments, after the plate is delivered to the second stapling mechanism 2 , the base plate c and the frame structure A are stapled and fixed by a plurality of second stapling assemblies 22 .

[0105] In this embodiment, after the sheet material is delivered to the second platform 211, it continues to be conveyed on the second platform 211. As the sheet material is conveyed, multiple second stapling assemblies 22 simultaneously staple the bottom plate c to the frame structure A. While the second stapling assemblies 22 are operating, the second conveying assembly 212 can pause conveying the frame structure A and the bottom plate c, or can continue conveying or reduce the speed of conveying.

[0106] Reference Figure 12 and Figure 14Furthermore, the second stapling mechanism 2 also includes a second pressing component 23, which is used to press the base plate c onto the frame structure A.

[0107] The second pressing assembly 23 includes a pressing roller 231 and a pressing drive assembly 232. The pressing roller 231 is located above the base plate c. The pressing drive assembly 232 is mounted on the second platform 211 and is in driving connection with the pressing roller 231, driving the pressing roller 231 to move upward and downward, thereby pressing the pressing roller 231 against the base plate c.

[0108] When the second stapling assembly 22 is in operation, the pressing roller 231 is pressed against the bottom plate c by the pressing drive assembly 232 to ensure that the bottom plate c is tightly pressed against the frame structure A. When the second stapling assembly 22 is stapling, the gap between the bottom plate c and the frame structure A is eliminated, thereby improving the structural strength of the main structure B formed by stapling.

[0109] In addition, as the plate is conveyed, the pressing roller 231 rolls on the bottom plate c, ensuring that the bottom plate c is pressed tightly on the frame structure A. During subsequent nailing, the bottom plate c is not easily displaced, thereby improving the forming accuracy of the main structure B.

[0110] In this embodiment, the pressing rolling element 231 includes a roller or a pressure roller, and the pressing driving assembly 232 includes a cylinder.

[0111] Reference Figure 15 and Figure 16 Optionally, the bedside stapling molding device further includes a pressing and conveying mechanism 3, which is located between the second stapling mechanism 2 and the flipping mechanism 4. After the second stapling mechanism 2 processes and forms the main structure B, the pressing and conveying mechanism 3 conveys the main structure B to the flipping mechanism 4.

[0112] Reference Figure 15 and Figure 16 , wherein the compacting and conveying mechanism 3 includes a support platform 31 , a compacting and conveying drive assembly 32 and a compacting rod 33 .

[0113] The two ends of the support platform 31 are respectively connected to the second conveying platform 21 and the flip conveying platform 41. The head and tail ends of the support platform 31 are respectively spliced ​​with the first platform 111 and the second platform 211. The second conveying platform 21 is suitable for delivering the main structure B to the support platform 31.

[0114] The compacting and conveying driving assembly 32 is mounted on the support platform 31 through a frame, and a conveying end of the compacting and conveying driving assembly 32 moves along the processing direction.

[0115] In this embodiment, the compacting and conveying drive assembly 32 includes a chain transmission mechanism.

[0116] Reference Figure 15 and Figure 16 The pressing rod 33 is located above the support surface of the support platform 31 for supporting the main structure B. The pressing rod 33 is rotatably connected to the conveying end of the pressing conveying drive assembly 32, and the rotation direction of the pressing rod 33 is away from the second conveying platform 21.

[0117] When the pressing rod 33 moves toward the second conveyor platform 21, that is, in the direction opposite to the machining direction, it is blocked by the main structure B and rotates, pressing against the bottom plate c while being driven toward the second conveyor platform 21. As the pressing rod 33 moves on the bottom plate c, it presses the bottom plate c against the frame structure A, eliminating the gap between the bottom plate c and the frame structure A, and further improving the connection strength of the main structure B after the bottom plate c and the frame structure A are nailed together.

[0118] When the pressing rod 33 moves toward the flip conveyor platform 41, the pressing rod 33 pushes the end of the main structure B and drives the main structure B to move to the flip conveyor platform 41. At this time, the pressing rod 33 does not rotate. It can be understood that the rotation of the pressing rod 33 toward the second conveyor platform 21 is restricted.

[0119] Specifically, the compacting and conveying mechanism 3 also includes an adjustment rod 34, which is slidably mounted at the delivery end of the compacting and conveying drive assembly 32. The compacting rod 33 is rotatably connected to the adjustment rod 34. The adjustment rod 34 is slidably mounted at the delivery end of the compacting and conveying drive assembly 32 via a slide rail and is locked with a bolt to secure the position of the adjustment rod 34. The height of the compacting rod 33 can be adjusted to accommodate different heights of the main structure B.

[0120] A limiting portion 33a is provided on one side of the clamping rod 33. When the clamping member is in a vertical state, the limiting portion 33a is located on the side of the clamping rod 33 facing the flipping conveyor platform 41. The limiting portion 33a abuts against the adjustment rod 34 in the horizontal direction to limit the clamping rod 33 from rotating toward the flipping platform.

[0121] With this arrangement, the clamping rod 33 can be rotated in one direction by the contact between the stopper 33a and the adjustment rod 34. After the main structure B is delivered to the support platform 31, the clamping rod 33 moves in the direction opposite to the processing direction. At this time, the clamping rod 33 is pushed and rotated by the main structure B. The rotated clamping rod 33 slides on the surface of the bottom plate c of the main structure B, and the bottom plate c and the frame structure A are pressed together by the clamping rod 33's own weight. Subsequently, the clamping rod 33 moves in the positive direction of the processing direction. At this time, the clamping rod 33 is restricted from rotating by the stopper 33a. The clamping rod 33 pushes the main structure B in the processing direction and delivers the main structure B to the turnover mechanism 4.

[0122] Reference Figure 17-Figure 19The flipping mechanism 4 includes a flipping conveyor platform 41 and a flipping assembly 42. The leading end of the flipping conveyor platform 41 engages with the trailing end of the support platform 31, pressing the conveying mechanism 3 to deliver the main structure B to the flipping conveyor platform 41. The flipping conveyor platform 41 is used to convey the main structure B in the processing direction. The flipping assembly 42 is used to flip the main structure B 180 degrees, so that the opening of the main structure B faces upward. After the main structure B is flipped, the flipping conveyor platform 41 continues to convey the main structure B in the processing direction.

[0123] Reference Figure 17-Figure 19 Specifically, the flip assembly 42 includes two clamping and lifting assemblies 421, which are spaced apart in the machining direction and are respectively adapted to abut against both ends of the main structure B and drive the main structure B to rotate. The clamping and lifting assemblies 421 include a clamping block 4211, a clamping driver 4212, a clamping and rotating driver 4213, and a clamping and lifting driver 4214.

[0124] Reference Figure 17-Figure 19 The clamping blocks 4211 are located above the turning conveyor 41, and the two clamping blocks 4211 are spaced apart in the processing direction. The rotation axis of the rotating end of the clamping and rotating driving member 4213 is arranged along the processing direction. The clamping and rotating driving member 4213 is drivingly connected to the clamping blocks 4211 to drive the clamping blocks 4211 to rotate. The driving end of the clamping and rotating driving member 4212 moves in the processing direction. The driving end of the clamping and rotating driving member 4212 is connected to the clamping and rotating driving member 4213 to drive the clamping and rotating driving member 4213 and the clamping blocks 4211 to move in the processing direction. The two clamping blocks 4211 approach each other to clamp the main structure B.

[0125] This arrangement allows the two clamping blocks 4211 to move closer together to clamp the main structure B. The clamping blocks 4211 are then driven to rotate, automatically flipping the main structure B. This facilitates the subsequent stapling of the top plate d, achieving automated stapling of the bedside C. The clamping drive 4212 comprises a cylinder, and the clamping rotation drive 4213 comprises a motor.

[0126] Reference Figure 17-Figure 19 The clamping and lifting driving member 4214 is mounted on the turning and conveying platform 41 through a frame, and the clamping driving member 4212 is mounted on the lifting end of the clamping and lifting driving member 4214. The clamping and lifting driving member 4214 can drive the clamping and rotating driving member 4213, the clamping driving member 4212 and the clamping block 4211 to move upward and downward together. The clamping and lifting driving member 4214 includes a cylinder.

[0127] With this arrangement, the clamping block 4211 is driven upward to allow sufficient height for the main structure B to be transferred to the turning and conveying platform 41. When turning the main structure B, the clamping drive 4212 first drives the clamping block 4211 to clamp the main structure B. The clamping and lifting drive 4214 then drives the clamping block 4211 and the main structure B upward, allowing the main structure B to move away from the turning and conveying platform 41. Subsequently, the clamping and rotating drive 4213 drives the clamping block 4211 and the main structure B to rotate together, achieving automatic turning of the main structure B. Finally, the clamping block 4211 descends to place the main structure B on the turning and conveying platform 41, and the two clamping blocks 4211 move away from each other to release the clamping state of the main structure B. Finally, the two clamping blocks 4211 ascend to allow sufficient height for the main structure B to be transferred to the third stapling mechanism 5.

[0128] The main structure B can be automatically flipped by the flip assembly 42, which facilitates the subsequent nailing of the top plate d to the main structure B, thereby improving the automation level of the bed side C processing and improving the processing efficiency of the bed side C.

[0129] Reference Figure 17-Figure 19 The turning and conveying platform 41 includes a turning platform body 411 and a turning and conveying assembly 412. The turning and conveying assembly 412 is provided on the turning platform body 411 to drive the main structure B to move in the processing direction.

[0130] The turning platform 411 includes a turning support surface for the sheet material. This surface is provided with a turning groove, the length of which runs along the processing direction. A turning conveyor assembly 412 is located within the turning groove. This conveyor assembly 412 transports the main structure B to the third stapling mechanism 5.

[0131] The specific structure of the flip conveyor assembly 412 is similar to that of the first conveyor assembly 112, and reference may be made to the corresponding drawings of the first assembly. Specifically, the flip conveyor assembly 412 includes a flip chain mechanism and a flip ejector. The flip chain mechanism is arranged in the flip mounting groove, and the conveying direction is set along the processing direction. The flip ejector is mounted on the chain of the flip chain mechanism, and the top end of the flip ejector is adapted to extend vertically and rise above the flip support surface. The top end of the flip ejector abuts against the end of the main structure B, thereby driving the main structure B to move along the processing direction. In this embodiment, the flip ejector is a cylinder, and the piston rod of the cylinder is fixed with a rod-shaped member or a plate-shaped member.

[0132] Reference Figure 17-Figure 19The flip assembly 42 and the flip conveyor assembly 412 are spaced apart perpendicular to the machining direction, that is, spaced apart in the X-axis direction. After the pressing and conveying mechanism 3 delivers the main structure B to the flip conveyor platform 41, the main structure B is positioned at the flip assembly 42. After being flipped, the main structure B is then delivered to the flip conveyor assembly 412, where it is then transported to the third stapling mechanism 5.

[0133] The turning mechanism 4 further includes a loading positioning member 43 and a loading pushing assembly 44 .

[0134] The loading positioning member 43 is mounted on the turning platform 411. The loading push assembly 44, the turning assembly 42, the turning conveyor assembly 412, and the loading positioning member 43 are sequentially arranged perpendicular to the processing direction. The loading positioning member 43 includes a positioning surface that extends along the processing direction and is disposed toward the turning assembly 42. In this embodiment, the loading positioning member 43 comprises a plate-like structure.

[0135] The loading and ejecting assembly 44 includes a loading and ejecting driver 442 and a loading and ejecting member 441. The loading and ejecting member 441 is slidably mounted on the turning platform 411 perpendicular to the machining direction. The loading and ejecting driver 442 is mounted on the turning platform 411. The loading and ejecting driver 442 is in driving connection with the loading and ejecting member 441 to drive the loading and ejecting member 441 perpendicular to the machining direction. The loading and ejecting driver 442 includes a screw mechanism or a linear motor, and the loading and ejecting member 441 includes a block-shaped structure.

[0136] With this arrangement, after the main structure B is flipped by the flip assembly 42 with the opening facing upward, the loading and ejecting drive member 442 drives the loading and ejecting member 441 to push the main structure B, causing the side of the main structure B to contact the positioning surface, thereby correcting the deviation of the main structure B. When the main structure B is in contact with the positioning surface, the main structure B is simultaneously located at the flip conveyor assembly 412 and is transported by the flip conveyor assembly 412.

[0137] Furthermore, after the main structure B is pushed and pressed against the positioning surface, the position of the main structure B is determined, making it easier to place the top plate d in the opening of the main structure B. The top plate d can also be positioned by the positioning surface, facilitating alignment of the top plate d with the main structure B, thereby improving the accuracy of the subsequent nailing of the top plate d and the main structure B. The loading process of the top plate d can be done manually or by an external robot.

[0138] After the top plate d is loaded onto the main structure B, the two are transported together by the turning assembly 42 to the third stapling mechanism 5 .

[0139] Reference Figure 20The third stapling mechanism 5 includes a third conveying platform 51 and a plurality of third stapling components 52. The head end of the third conveying platform 51 is connected to the tail end of the flip conveying platform 41, and the third conveying platform 51 is used to convey the main structure B and the top plate d along the processing direction.

[0140] The specific structure of the third conveying platform 51 is consistent with that of the second conveying platform 21 , and will not be described in detail here.

[0141] After the main structure B and the top plate d are sent to the third conveyor platform 51, the third nailing assembly 52 nails the top plate d and the main structure B together. Specifically, the top plate d is nailed together with the side plate a and the support plate b to improve the structural strength of the formed bed side C.

[0142] Reference Figure 20 Specifically, the third stapling assembly 52 includes a third stapling machine and a third stapling mounting structure. A height space is left between the third stapling machine and the conveying surface of the third conveyor 51 to allow the main structure B and the top plate d to pass through. After the main structure B and the top plate d are conveyed to the third conveyor 51, the third stapling machine is located above the top plate d and the main structure B. The third stapling machine is connected to the third conveyor 51 through the third stapling mounting structure. The third stapling mounting structure includes a third transposition drive assembly. The third transposition drive assembly is mounted on the third conveyor 51. The third stapling machine is connected to the driving end of the third transposition drive assembly. The third stapling machine is driven by the third transposition drive assembly to move in the width direction of the third conveyor 51. In this embodiment, the third transposition drive assembly includes a screw mechanism or a linear motor.

[0143] In addition, the third stapling mounting structure further includes a third height adjustment assembly, which is mounted on the driving end of the third transposition drive assembly. The third nailer is connected to the driving end of the third height adjustment assembly so that the third nailer is driven to move up and down by the third height adjustment assembly. In this embodiment, the third height adjustment member includes a screw mechanism.

[0144] In this way, by changing the height of the third nail machine, the distance between the third nail machine and the top plate d is changed, ensuring that the nailing distance of the third nail machine is within the nailing range specified by the process, ensuring that the top plate d and the main structure B are firmly nailed together.

[0145] In some embodiments, after the plate is delivered to the third stapling mechanism 5 , the top plate d and the main structure B are stapled and fixed by a plurality of third stapling assemblies 52 .

[0146] In this embodiment, after the sheet material is delivered to the third conveyor platform 51, it continues to be conveyed on the third conveyor platform 51. As the sheet material is conveyed, multiple third stapling assemblies 52 simultaneously staple the top plate d to the main structure B. While the third stapling assemblies 52 are operating, the third conveying assembly can pause conveying the main structure B and the top plate d, continue conveying them, or convey them at a reduced speed.

[0147] Furthermore, the third stapling mechanism 5 also includes a third pressing assembly for pressing the top plate d against the main structure B. When the third stapling assembly 52 is in operation, it presses against the top plate d to ensure that the top plate d is in close contact with the main structure B. When the third stapling assembly 52 is stapling, the gap between the top plate d and the main structure B is eliminated, thereby improving the structural strength of the stapled bedside C.

[0148] The structure of the third pressing assembly is consistent with that of the second pressing assembly 23 and will not be described in detail here.

[0149] Reference Figure 21 and Figure 22 Optionally, the bed side stapling and forming device further includes a grinding mechanism 6. After the top plate d and the main structure B are stapled together to form the bed side C at the third stapling mechanism 5, the bed side C is delivered to the grinding mechanism 6 by the third conveying platform 51.

[0150] The grinding mechanism 6 is used to grind the edges of the bedside C so that the bedside C meets the processing and delivery requirements. The grinding mechanism 6 includes a grinding conveying platform 61 and a grinding assembly 62.

[0151] The leading end of the polishing conveyor 61 is coupled to the trailing end of the third conveyor 51. The third conveyor 51 is adapted to convey the bedside C to the polishing conveyor 61, which is used to convey the bedside C along the machining direction. The structure of the polishing conveyor 61 is identical to that of the first conveyor 11 and will not be further described herein.

[0152] Reference Figure 21 and Figure 22 The grinding assembly 62 includes a grinding drive and multiple grinding wheels. The multiple grinding wheels are rotatably connected to the grinding conveyor 61 via a frame, and the multiple grinding wheels are suitable for contacting multiple edges of the bedside C. The grinding drive drives the multiple grinding wheels to rotate to grind the multiple edges of the bedside C. The grinding drive includes a motor.

[0153] Reference Figure 21 and Figure 22 Furthermore, the polishing mechanism 6 includes a shield 63, which covers the polishing conveyor 61, and the polishing assembly 62 is located within the shield 63. The shield 63 has openings on two opposing sides to allow access to the bed C. This confines dust generated by polishing within the shield 63, reducing pollution to the processing environment.

[0154] Furthermore, the polishing mechanism 6 further includes a dust collection component, which is communicated with the shielding cover 63 to suck away the dust inside the shielding cover 63, thereby facilitating cleaning inside the shielding cover 63. The dust collection component includes a vacuum cleaner.

[0155] The embodiment of the present application provides a bedside stapling and forming device. When processing and forming a bedside C, the first stapling mechanism 1 first stapling and fixing two side panels a and multiple support panels b, then transporting the nailed side panels a and support panels b to the second stapling mechanism 2, and the second stapling mechanism 2 stapling and fixing the bottom panel c to the support panels b and side panels a to form a main structure B, and then transporting the main structure B to the flipping mechanism 4. The flipping mechanism 4 flips the main structure B so that the opening of the main structure B faces upward, and then transports the flipped main structure B to the third stapling mechanism 5, and the top panel d is stapling and fixing it to the main structure B at the third stapling mechanism 5, thereby processing the bedside C. In this way, instead of the manual stapling process, the process of stapling various types of panels in sequence is also automatically realized, which greatly saves manpower and improves processing efficiency. In addition, various types of panels are nailed in sequence and automatically transported between different mechanisms, supporting the mass production of bedside C. During the batch molding process of bedside C, the consistency of stapling is better and the quality of stapling is high, which ensures the quality of stapling of bedside C.

[0156] In the description of this application, it should be understood that the positive direction of "X" in the drawings represents the right direction, and correspondingly, the reverse direction of "X" represents the left direction; the positive direction of "Y" represents the front direction, and correspondingly, the reverse direction of "Y" represents the back direction; the positive direction of "Z" represents the top direction, and correspondingly, the reverse direction of "Z" represents the bottom direction. The directions or positional relationships indicated by the terms "X", "Y", "Z", etc. are based on the directions or positional relationships shown in the drawings of the specification. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operate in a specific direction. Therefore, they should not be understood as limiting this application. Moreover, the specific features, structures, materials or characteristics described can be combined in any appropriate manner in any one or more embodiments or examples.

[0157] In the description of this application, it should be noted that the orientation or positional relationship indicated by the terms "upper" and "lower" is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing this application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application. Unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a communication between the two elements. For those of ordinary skill in the art, the specific meaning of the terms in this application can be understood according to the specific circumstances.

[0158] It should be noted that, in this application, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the sentence "comprising a ..." does not exclude the presence of other identical elements in the process, method, article or device comprising the element.

[0159] The foregoing is merely a list of specific embodiments of the present application, intended to enable those skilled in the art to understand or implement the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application is not limited to the embodiments shown herein, but is intended to conform to the broadest scope consistent with the principles and novel features of the present application.

Claims

1. A bedside staple forming device, characterized in that: It is used to nail the bottom plate, the top plate, two side plates and multiple support plates together to form a bed side, and includes: a first stapling mechanism, the first stapling mechanism comprising a first conveying platform and a plurality of first stapling assemblies, wherein the length direction of the side panels is consistent with the processing direction and is placed on the first conveying platform; the plurality of first stapling assemblies are arranged in two rows perpendicular to the processing direction, and the side panels and the support panels are located between the two rows of first stapling assemblies; the first conveying platform is suitable for conveying the stapled support panels and side panels along the processing direction; a second stapling mechanism, the second stapling mechanism comprising a second conveying platform and a plurality of second stapling assemblies, the plurality of second stapling assemblies being used to stapling the bottom plate, the support plate, and the side plates above the bottom plate; a conveying head end of the second conveying platform being connected to a conveying tail end of the first conveying platform, the second conveying platform being used to convey a main structure formed by stapling the support plate, the side plates, and the bottom plate along the processing direction; a flipping mechanism, the flipping mechanism comprising a flipping conveyor platform and a flipping assembly, the flipping conveyor platform being adapted to receive the main structure from the second conveyor platform and being used to convey the main structure along the processing direction, the flipping assembly being used to flip the main structure so that the opening of the main structure faces upward; a third stapling mechanism, comprising a third conveying platform and a plurality of third stapling assemblies, wherein the plurality of third stapling assemblies are used to stapling the top plate and the bottom plate together to form a bed side above the top plate; the third conveying platform is adapted to receive the main structure and the top plate from the second conveying platform, and is used to convey the bed side along the processing direction; It also includes a compacting and conveying mechanism, which is located between the second stapling mechanism and the flipping mechanism and includes: a support platform, wherein both ends of the support platform are respectively connected to the second conveying platform and the flip conveying platform, and the second conveying platform is suitable for conveying the main structure to the support platform; A compacting and conveying drive assembly, wherein the compacting and conveying drive assembly is mounted on the support table, and a conveying end of the compacting and conveying drive assembly moves along the processing direction; A pressing rod, the pressing rod is rotatably connected to the conveying end of the pressing conveying drive assembly, and the rotation direction of the pressing rod is away from the second conveying platform; wherein, When the clamping rod moves toward the second conveying platform, the clamping rod rotates under the obstruction of the main structure and is pressed against the bottom plate, while being driven to move toward the second conveying platform. When the clamping rod moves toward the flipping conveying platform, the clamping rod pushes the end of the main structure and drives the main structure to move to the flipping conveying platform.

2. The bedside staple forming device according to claim 1, characterized in that: The compacting and conveying mechanism further includes an adjusting rod, which is arranged to be lifted and slidably disposed at the conveying end of the compacting and conveying drive assembly, and the compacting rod is rotatably connected to the adjusting rod; A limiting portion is provided on one side of the clamping rod. When the clamping rod is in a vertical state, the limiting portion is located on the side of the clamping rod facing the flipping conveying platform. The limiting portion abuts against the adjustment rod in the horizontal direction to limit the clamping rod from rotating toward the flipping conveying platform.

3. The bedside staple forming device according to claim 1, characterized in that: Also included is a grinding mechanism, the grinding mechanism comprising: a grinding conveyor platform, wherein the head end of the grinding conveyor platform is engaged with the tail end of the third conveyor platform, the third conveyor platform is adapted to convey the bed side to the grinding conveyor platform, and the grinding conveyor platform is used to convey the bed side along the processing direction; A grinding assembly includes a grinding drive and multiple grinding wheels. The multiple grinding wheels are rotatably connected to the grinding conveying table, and the multiple grinding wheels are suitable for respectively contacting multiple edges on the side of the bed. The grinding drive drives the multiple grinding wheels to rotate.

4. The bedside staple forming device according to claim 1, characterized in that: The first stapling mechanism further includes two groups of positioning and clamping assemblies, the two groups of positioning and clamping assemblies being spaced apart in a direction perpendicular to the processing direction, and the positioning and clamping assemblies comprising: A clamping member, wherein the clamping member is adapted to be pressed against the side plate, and the side plate and the support plate are assembled between two of the clamping members; A clamping and pushing driving member is installed on the first conveying platform, and the clamping and pushing driving member is drivingly connected to the clamping member to drive the clamping member to move perpendicular to the processing direction.

5. The bedside staple forming device according to claim 1, characterized in that: The first stapling assembly comprises: First nail machine; A first stapling installation structure, wherein the first stapling machine is connected to the first conveying platform via the first stapling installation structure, the first stapling installation structure comprises a first transposition drive assembly, the first stapling machine is connected to the drive end of the first transposition drive assembly, and the position of the first stapling machine in the processing direction and perpendicular to the processing direction is adjusted by the first transposition drive assembly.

6. The bedside staple forming device according to claim 1, characterized in that: The second stapling assembly includes: a second nailing machine, wherein a height space is left between the second nailing machine and the conveying surface of the second conveying platform so as to allow the support plate, the side plate and the bottom plate to pass through; The second nailing installation structure, the second nailing machine is connected to the second conveying platform through the second nailing installation structure, the second nailing installation structure includes a second transposition drive assembly, the second transposition drive assembly is installed on the second conveying platform, the second nailing machine is connected to the driving end of the second transposition drive assembly, and the second nailing machine is driven by the second transposition drive assembly to move perpendicular to the processing direction.

7. The bedside staple forming device according to claim 1, characterized in that: The third stapling assembly includes: a third nailing machine, wherein a height space is left between the third nailing machine and the conveying surface of the third conveying platform so as to allow the main structure and the top plate to pass through; The third nailing installation structure, the third nailing machine is connected to the third conveying platform through the third nailing installation structure, the third nailing installation structure includes a third transposition drive assembly, the third transposition drive assembly is installed on the third conveying platform, the third nailing machine is connected to the driving end of the third transposition drive assembly, and the third nailing machine is driven by the third transposition drive assembly to move perpendicular to the processing direction.

8. The bedside staple forming device according to claim 1, characterized in that: The flip assembly includes two clamping and lifting assemblies, which are spaced apart in the processing direction and are respectively adapted to abut against the two ends of the main structure. The clamping and lifting assemblies include: A clamping block, the clamping block is located above the turning and conveying platform; A clamping and rotating driving member, wherein the rotation axis of the rotating end of the clamping and rotating driving member is arranged along the processing direction, and the clamping and rotating driving member is drivingly connected to the clamping block to drive the clamping block to rotate; a clamping drive member, wherein a driving end of the clamping drive member moves in the processing direction, and the driving end of the clamping drive member is connected to the clamping rotation drive member to drive the clamping rotation drive member and the clamping block to move together in the processing direction, and the two clamping blocks approach each other to clamp the main structure; A clamping and lifting driving member, wherein the clamping and lifting driving member is installed on the flip conveying platform, and the clamping driving member is installed at the lifting end of the clamping and lifting driving member, and the clamping block is driven to rise and fall by the clamping and lifting driving member; wherein, The clamping block rises to leave a height space for the main structure to be delivered to the overturning conveying platform.

9. The bedside staple forming device according to claim 8, characterized in that: The flip conveying platform includes a flip platform body and a flip conveying assembly, wherein the flip conveying assembly is provided on the flip platform body for conveying the main structure, and the flip conveying assembly and the flip assembly are spaced apart and perpendicular to the processing direction; the flip mechanism further includes: A loading positioning member, the loading positioning member is mounted on the flip table, the flip assembly, the flip conveying assembly and the loading positioning member are sequentially arranged perpendicular to the processing direction, the loading positioning member includes a positioning surface, the positioning surface extends along the processing direction and is arranged toward the flip assembly; A loading and ejecting assembly, comprising a loading and ejecting driving member and a loading and ejecting member, wherein the loading and ejecting driving member is drivingly connected to the loading and ejecting member to drive the loading and ejecting member to move perpendicular to the processing direction; wherein, After the main structure is turned over, the loading and pushing assembly pushes the main structure against the positioning surface, and at the same time the main structure is located at the turning and conveying assembly.

Citation Information

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