A method, system, device and storage medium for detecting broken threads of an elasticizer

Abstract

The application relates to the technical field of broken line detection, in particular to a broken line detection method, system and device of an elasticizer and a storage medium, which comprises the following steps: obtaining historical broken line data, and obtaining a region position according to the historical broken line data, wherein the region position represents a position of the historical data where a broken line exists; screening a plurality of groups of actual monitoring positions according to the region position, and generating an installation signal according to the actual monitoring positions, so as to inform a worker to install a broken line detection device according to the actual monitoring positions, wherein the actual monitoring positions represent positions for real-time monitoring of equipment abnormalities; and performing real-time detection on the actual monitoring positions based on the broken line detection device, so as to obtain abnormal detection data, and generating an abnormal signal according to the abnormal detection data. The application can reduce the installation quantity of the broken line detection device, improve the installation rationality of the broken line detection device, and further improve the broken line detection efficiency of the elasticizer.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of broken line detection, in particular to a texturing machine broken line detection method, system, device and storage medium. BACKGROUND

[0002] Due to the continuous pursuit of decorative fabric and the development of modern textile and garment brands, the formation of clothing silk has become an important development direction, mainly using a texturing machine to perform false twist texturing on fiber raw materials. The raw materials pass through the first roller, the twist stopper, enter the setting heat box, and then pass through the cooling plate for cooling and setting, and then enter the false twist texturing machine. Finally, the second roller, the oil tank and the winder are used to wind the product silk thread, and then the thread is wound into a bobbin through the thread transmission roller. However, when the silk thread is wound, the silk thread is prone to breakage, and then manual observation is required near the texturing machine.

[0003] At present, in order to save manpower, a broken line detection device is installed on the texturing machine to detect the silk thread of the texturing machine in real time. When there is a broken line, the worker is informed to repair, so that the worker does not need to detect near the texturing machine for a long time.

[0004] Since the texturing machine is running, multiple thread transmission rollers are used to wind different silk threads. The existing broken line detection device is installed on each thread transmission roller. The area that does not need to be detected is also equipped with a broken line detection device, which results in excessive installation of the device, causing resource waste of the detection device and reducing the broken line detection efficiency of the texturing machine. SUMMARY

[0005] In order to improve the installation rationality of the broken line detection device and improve the broken line detection efficiency of the texturing machine, the application provides a texturing machine broken line detection method, system, server and storage medium.

[0006] In the first aspect, the application provides a texturing machine broken line detection method, which adopts the following technical scheme:

[0007] A texturing machine broken line detection method, comprising the following steps:

[0008] Obtain historical broken line data, and obtain a region position according to the historical broken line data, wherein the region position represents a position where a broken line exists in the historical data;

[0009] According to the region position, a plurality of actual monitoring positions are screened out, and an installation signal is generated according to the actual monitoring position to inform the worker to install the broken line detection device according to the actual monitoring position, wherein the actual monitoring position represents a position for real-time monitoring of equipment abnormalities;

[0010] The actual monitoring position is detected in real time based on the breakage detection device to obtain abnormal detection data, and an abnormal signal is generated according to the abnormal detection data.

[0011] By adopting the above technical solution, the historical breakage data is analyzed to obtain the area positions where breakage exists in history, the actual monitoring positions are screened out from all the area positions, and the installation signal is generated according to the actual monitoring positions to inform the staff to install the breakage detection device according to the actual monitoring positions. After the breakage detection device is installed, the actual monitoring position is detected in real time based on the breakage detection device to obtain abnormal detection data, and an abnormal signal is generated according to the abnormal detection data, thereby reducing the number of installed breakage detection devices, improving the rationality of installation of the breakage detection device, and improving the breakage detection efficiency of the elasticizer.

[0012] In one of the embodiments, the actual monitoring positions are screened out according to the area positions, including the following steps:

[0013] The number of breakages corresponding to the area position is obtained based on the historical breakage data, and the number of breakages is compared with a preset number;

[0014] If the number of breakages is greater than the preset number, the area position corresponding to the number of breakages is taken as the actual monitoring position;

[0015] If the number of breakages is less than the preset number, the breakage situation within a specified time is obtained according to the historical breakage data, and it is determined whether there is breakage within the specified time;

[0016] If there is breakage within the specified time, the area position is taken as the actual monitoring position.

[0017] By adopting the above technical solution, the number of breakages corresponding to the area position is obtained based on the historical breakage data, and the number of breakages is compared with a preset number; if the number of breakages is greater than the preset number, the area position corresponding to the number of breakages is taken as the actual monitoring position; if the number of breakages is less than the preset number, the breakage situation within a specified time is obtained according to the historical breakage data, and it is determined whether there is breakage within the specified time; if there is breakage within the specified time, the area position is taken as the actual monitoring position, thereby accurately screening out the area position where breakage exists, and improving the breakage detection efficiency of the elasticizer by installing the breakage detection device.

[0018] In one of the embodiments, the actual monitoring positions are screened out according to the area positions, including the following steps:

[0019] acquire several breakage reasons corresponding to the area position based on the historical breakage data, and determine whether there is an unavoidable factor in the breakage reasons;

[0020] if there is an unavoidable factor in the breakage reasons, take the area position as the actual monitoring position;

[0021] if there is no unavoidable factor in the breakage reasons, acquire breakage data within a specified time, and determine whether there is breakage within the specified time according to the breakage data;

[0022] if there is breakage within the specified time, take the area position as the actual monitoring position.

[0023] By adopting the above technical solution, for some equipment in operation, corresponding problems will occur with running time, leading to equipment breakage. Therefore, it is necessary to distinguish the breakage reasons, and then make corresponding adjustment according to the breakage reasons. The area position with breakage due to unavoidable factors is taken as the actual monitoring position, and the area position with breakage in the early stage and no breakage in the later stage can not be taken as the actual monitoring position, thereby improving the installation efficiency of the breakage detection device.

[0024] In one of the embodiments, the determination of whether there is an unavoidable factor in the breakage reasons includes the following steps:

[0025] filter data with the same breakage reasons from the historical breakage data, and take the data as specified data;

[0026] acquire the total number of breakages within a preset period of time according to the specified data, and statistically analyze the total number of breakages according to time sequence to obtain a statistical result;

[0027] determine whether the statistical result has a truncation phenomenon, and the truncation phenomenon represents a fault in the total number of breakages along with the time sequence;

[0028] if the statistical result has a truncation phenomenon, determine that the breakage reason is an avoidable factor;

[0029] if the statistical result has no truncation phenomenon, determine whether the statistical result has regularity;

[0030] if the statistical result has regularity, determine that the breakage reason is an unavoidable factor.

[0031] By adopting the technical scheme, the historical breakage law of the entire device is acquired based on historical breakage data, whether the current breakage cause is caused by an inevitable factor is judged from the historical breakage law, and then whether the region position can be used as an actual monitoring position is accurately acquired, the region position needing to install a breakage detection device is accurately judged, and thus unified monitoring of the entire device can be facilitated.

[0032] In one of the embodiments, after the step of generating an abnormal signal according to the abnormal detection data, the method further comprises the following steps:

[0033] Acquiring breakage data information, and acquiring a corresponding breakage position according to the breakage data information;

[0034] Acquiring a total number of breakages according to the breakage position, and judging whether the breakage position is unique according to the total number of breakages;

[0035] If the breakage position is unique, acquiring idle personnel information, screening a maintenance personnel from the idle personnel information, and sending the breakage position to a receiving end of the maintenance personnel;

[0036] If the breakage position is not unique, classifying the breakage position by region to acquire a maintenance region, the maintenance region representing a region needing to be maintained by a single maintenance personnel;

[0037] Acquiring idle personnel information, acquiring a number of idle personnel according to the idle personnel information, and judging whether the number of idle personnel is greater than a number of the maintenance regions;

[0038] If the number of idle personnel is greater than the number of the maintenance regions, matching the idle personnel and the maintenance regions according to an actual interval, and sending a corresponding maintenance instruction;

[0039] If the number of idle personnel is not greater than the number of the maintenance regions, matching the idle personnel and the maintenance regions according to a maintenance priority.

[0040] By adopting the technical scheme, the total number of broken lines is compared with the number of idle personnel, and then when the broken line position is unique, idle personnel information is obtained, maintenance personnel are screened out from the idle personnel information, and the broken line position is sent to the receiving end of the maintenance personnel; when the broken line position is not unique, the broken line position is classified by region to obtain a maintenance region, idle personnel information is obtained, the number of idle personnel is obtained according to the idle personnel information, and it is judged whether the number of idle personnel is greater than the number of maintenance regions; if the number of idle personnel is greater than the number of maintenance regions, the idle personnel and the maintenance regions are matched according to the actual interval, and the corresponding maintenance instruction is sent; if the number of idle personnel is not greater than the number of maintenance regions, the idle personnel and the maintenance regions are matched according to the maintenance priority, so that when there are broken lines in multiple region positions, the corresponding workers can be reasonably allocated for maintenance, and the working efficiency of the elasticizer is improved.

[0041] In one of the embodiments, the matching of the idle personnel and the maintenance regions according to the maintenance priority comprises the following steps:

[0042] The maintenance regions are sorted according to the maintenance difficulty, and corresponding maintenance personnel are screened out from the idle personnel;

[0043] The un-matched maintenance regions are used to obtain pending maintenance personnel, and the pending maintenance personnel represent personnel currently engaged in maintenance work;

[0044] The end level value is obtained according to the pending maintenance personnel, and the higher the end level value is, the faster the maintenance personnel end time is;

[0045] And the un-matched maintenance regions are matched according to the end level value, and the maintenance instruction is sent.

[0046] By adopting the technical scheme, the maintenance regions are sorted according to the maintenance difficulty, and corresponding maintenance personnel are screened out from the idle personnel; the un-matched maintenance regions are used to obtain pending maintenance personnel, and the pending maintenance personnel represent personnel currently engaged in maintenance work; the end level value is obtained according to the pending maintenance personnel; and the un-matched maintenance regions are matched according to the end level value, and the maintenance instruction is sent, so that the maintenance personnel can be reasonably arranged to maintain the maintenance regions, the maintenance efficiency of the elasticizer is improved, and the overall working efficiency is improved.

[0047] In one of the embodiments, after the number of idle personnel is not greater than the number of maintenance regions, the following steps are further included:

[0048] The number of maintenance regions is compared with a preset number, and it is judged whether the number of maintenance regions exceeds the preset number;

[0049] If the number of the repair areas exceeds the preset number, an estimated repair time is obtained according to the historical broken line data, and it is determined whether the estimated repair time exceeds a preset time;

[0050] If the estimated repair time exceeds the preset time, a dispatch signal is generated, and a repair dispatch instruction is sent to a worker according to the dispatch signal.

[0051] In a second aspect, the application provides a broken line detection system of a texturing machine, which adopts the following technical solution:

[0052] A broken line detection system of a texturing machine comprises:

[0053] A data acquisition module is configured to acquire historical broken line data, and to acquire area positions according to the historical broken line data, wherein the area positions represent positions where broken lines exist in the historical data;

[0054] A data processing module is in network connection with the data acquisition module to receive the area positions, and to filter out a plurality of groups of actual monitoring positions according to the area positions, and to generate an installation signal according to the actual monitoring positions to inform a worker to install a broken line detection device according to the actual monitoring positions, wherein the actual monitoring positions represent positions for real-time monitoring of equipment abnormalities;

[0055] A signal generation module is configured to perform real-time detection on the actual monitoring positions based on the broken line detection device to acquire abnormality detection data, and to generate an abnormality signal according to the abnormality detection data.

[0056] In a third aspect, the application provides a broken line detection device, which adopts the following technical solution:

[0057] A broken line detection device comprises a processor and a memory, wherein the memory stores a computer program capable of running on the processor, and the computer program is executed by the processor to implement the broken line detection method of the texturing machine according to the first aspect.

[0058] In a fourth aspect, the application provides a storage medium, which adopts the following technical solution:

[0059] A storage medium stores at least one instruction, at least one program, a code set or an instruction set, wherein the at least one instruction, the at least one program, the code set or the instruction set is loaded and executed by a processor to implement the broken line detection method of the texturing machine according to the first aspect.

[0060] In summary, the application has at least one of the following beneficial technical effects:

[0061] 1. Analyzing historical broken line data to obtain region positions where broken lines exist in history, screening actual monitoring positions from all region positions, and generating installation signals according to the actual monitoring positions to inform workers to install broken line detection devices according to the actual monitoring positions; after the installation of the broken line detection devices, real-time detection is performed on the actual monitoring positions based on the broken line detection devices to obtain abnormal detection data, and abnormal signals are generated according to the abnormal detection data, thereby reducing the number of installed broken line detection devices, improving the rationality of installation of the broken line detection devices, and improving the broken line detection efficiency of the elasticizer;

[0062] 2. The number of broken lines corresponding to the region positions is obtained by using historical broken line data, and the number of broken lines is compared with a preset number; if the number of broken lines is greater than the preset number, the region position corresponding to the number of broken lines is taken as the actual monitoring position; if the number of broken lines is less than the preset number, the broken line situation within a specified time is obtained according to the historical broken line data, and it is judged whether there is a broken line within the specified time; if there is a broken line within the specified time, the region position is taken as the actual monitoring position, thereby accurately screening the region position where the broken line exists, and improving the broken line detection efficiency of the elasticizer by installing the broken line detection device;

[0063] 3. The broken line data information is processed, the total number of broken lines is compared with the number of idle personnel, and then when the broken line position is unique, the idle personnel information is obtained, the maintenance personnel are screened from the idle personnel information, and the broken line position is sent to the receiving end of the maintenance personnel; if the broken line position is not unique, the broken line position is regionally classified to obtain the maintenance region, the idle personnel information is obtained, the number of idle personnel is obtained according to the idle personnel information, and it is judged whether the number of idle personnel is greater than the number of maintenance regions; if the number of idle personnel is greater than the number of maintenance regions, the idle personnel and the maintenance regions are matched according to the actual interval, and the corresponding maintenance instructions are sent; if the number of idle personnel is not greater than the number of maintenance regions, the idle personnel and the maintenance regions are matched according to the maintenance priority, thereby when there are broken lines in multiple region positions, the corresponding workers can be reasonably allocated for maintenance, and the working efficiency of the elasticizer is improved. BRIEF DESCRIPTION OF DRAWINGS

[0064] Figure 1 is a broken line detection method block diagram provided by the embodiment of the application;

[0065] Figure 2 is a method block diagram for obtaining actual monitoring positions provided by the embodiment of the application;

[0066] Figure 3 is a method block diagram for obtaining actual monitoring positions provided by another embodiment of the application;

[0067] Figure 4 is a judgment method block diagram of inevitable factors provided by the embodiment of the application;

[0068] Figure 5 is a method block diagram of how to match according to the maintenance priority provided by the embodiment of the application;

[0069] Figure 6 is a device structure block diagram provided by the embodiment.

[0070] Legend: 11, processor; 12, memory; 121, computer program. DETAILED DESCRIPTION

[0071] In order to more clearly understand the purpose, technical solutions and advantages of the application, the application is described and explained in combination with the drawings and embodiments. However, it should be understood by those skilled in the art that the application can be implemented without these details. In some cases, in order to avoid unnecessary description and make aspects of the application obscure, well-known methods, processes, systems, components and / or circuits that have been described at a high level will not be described in detail. It is obvious for those skilled in the art that various changes can be made to the disclosed embodiments of the application, and the universal principles defined in the application can be applied to other embodiments and application scenarios without deviating from the principles and scope of the application. Therefore, the application is not limited to the shown embodiments, but conforms to the broadest range claimed in the application.

[0072] The embodiment of the application discloses a broken line detection method of a rubber mixing mill, which is applied to a broken line detection device. The broken line detection device comprises a processor, a memory and a broken line detection device. The broken line detection device is mainly used for detecting the broken line of the rubber mixing mill. The processor acquires and processes broken line data. Through processing the broken line data, the position of the installation of the broken line detection device can be reasonably arranged.

[0073] As shown in Figure 1 A broken line detection method of a rubber mixing mill comprises the following steps:

[0074] S100, acquiring historical broken line data and acquiring a region position according to the historical broken line data.

[0075] The historical broken line data can be obtained by manual statistics, and after obtaining the historical broken line data, the historical broken line data is stored in the database, and the historical broken line data includes broken line position, broken line reason, and broken line times corresponding to the broken line reason. When the subsequent processor needs to obtain the historical broken line data, the processor can send a data acquisition signal to the database, and when the database receives the data acquisition signal and responds to the data acquisition signal to send the historical broken line data to the processor, the processor can obtain the historical broken line data.

[0076] It should be noted that the historical broken line data can also be obtained by the installed broken line detection device to obtain the broken line position, and then manually repair the broken line position and obtain the corresponding broken line reason, and record the broken line position and the broken line reason, and finally obtain the broken line reason and the corresponding broken line times by the processor.

[0077] Next, when the processor receives the historical broken line data stored in the database, the area position is obtained according to the historical broken line data. The area position mentioned here represents the position of the historical data where the broken line exists, that is, the broken line position in the historical broken line data.

[0078] As for the specific steps of obtaining the area position according to the historical broken line data, the processor obtains the broken line position from the historical broken line data, and each broken line position is taken as an area position. The specific naming of the position can be named according to different factories, different models of the elasticizer, etc., which is mainly convenient for the staff to know which position needs to be repaired.

[0079] S200, a plurality of groups of actual monitoring positions are selected according to the area position, and an installation signal is generated according to the actual monitoring position to inform the staff to install the broken line detection device according to the actual monitoring position.

[0080] According to step S200, a plurality of groups of actual monitoring positions are selected according to the area position, which is mainly through the processor to select from the obtained area position, and then obtain a plurality of groups of actual monitoring positions. The actual monitoring position represents the position used to monitor the equipment abnormity in real time.

[0081] Further, in step S200, an installation signal is generated according to the actual monitoring position to inform the worker to install the broken line detection device according to the actual monitoring position. Specifically, the processor generates an installation signal according to the actual monitoring position, and the installation signal includes the installation position of the broken line detection device and the specific installation quantity. After the processor generates the installation signal, the corresponding installation instruction is sent to the worker, so that the worker can obtain the installation position and the specific installation quantity of the broken line detection device, thereby facilitating the worker to perform subsequent work.

[0082] It should be noted that the installation signal represents the signal generated by the processor, which is mainly used to remind the worker to install the broken line detection device.

[0083] In step S300, the actual monitoring position is detected in real time based on the broken line detection device to obtain abnormal detection data, and an abnormal signal is generated according to the abnormal detection data.

[0084] After the broken line detection device is installed at the actual monitoring position, the actual monitoring position needs to be detected in real time to facilitate the acquisition of abnormal conditions such as broken line or excessive tension. The processor obtains the abnormal conditions obtained by the broken line detection device, and generates an abnormal signal for improving the worker according to the abnormal conditions, so that the worker can timely know that the current position has an abnormality and needs to be repaired.

[0085] The broken line detection device mentioned in step S300 can obtain the detection data of the elasticizer of the current position, and determine whether there is a broken line or excessive tension condition by comparing the deviation between the detection data and the theoretical data, so as to output the corresponding abnormal condition and abnormal position to the processor, so that the processor can process according to the abnormal condition.

[0086] Referring to Figure 2 The specific acquisition method of the actual monitoring position mentioned in step S200 can be acquired according to the following steps S210-S240. A plurality of groups of actual monitoring positions are screened according to the region position, including the following steps:

[0087] In step S210, the number of broken lines corresponding to the region position is obtained based on the historical broken line data, and the number of broken lines is compared with the preset number.

[0088] In step S220, if the number of broken lines is greater than the preset number, the region position corresponding to the number of broken lines is taken as the actual monitoring position.

[0089] In step S230, if the number of broken lines is less than the preset number, the broken line condition within a specified time is obtained according to the historical broken line data, and it is judged whether there is a broken line within the specified time.

[0090] S240, if there is a broken line in the specified time, the area position is taken as the actual monitoring position.

[0091] The number of broken lines represents the total number of broken lines in the area position, and the number of broken lines herein includes the total number of broken lines of different broken line causes in the area position. The preset number represents the preset number of times, which can be used as the minimum number of times for installing the broken line detection device. This can be set according to the specific situation. The preset number in the embodiment is mainly set according to the total number of broken lines of the same model of the elasticizer, and the specific setting is not less than one tenth of the total number of broken lines. As for the case where the number of broken lines is equal to the preset number, it needs to be handled as the number of broken lines is greater than the preset number.

[0092] For example, assuming that the total number of broken lines of an elasticizer is 50 times, the preset number can be set to 6 times. Here, only an example is shown. If the total number of broken lines of the elasticizer exceeds 100, the elasticizer needs to be repaired and the total number of broken lines needs to be recalculated. Here, the historical broken line data includes all data of the elasticizer, and unless the elasticizer is replaced, the historical broken line data of the elasticizer can be recorded again.

[0093] In addition, the specified time mentioned in step S230 represents a recent time range in which the processor processes the historical broken line data of the elasticizer. The specified time is mainly to exclude whether some broken line causes are improved after the elasticizer is repaired. Therefore, the processor needs to analyze the broken line conditions in the specified time.

[0094] It should be noted that the specified time is mainly based on the processor processing the overall data, and the specified time can be set to one year. Of course, this is for the same elasticizer. When the elasticizer in a certain area position is replaced, the historical broken line data also needs to be replaced.

[0095] In one embodiment, during the operation of the elasticizer, some unavoidable factors may cause broken lines due to the continuous use of the elasticizer. These factors may also be correctable factors, such as adjustment of the speed of the elasticizer or improvement of human technology, etc. Therefore, the specific broken line causes of the elasticizer need to be determined, and corresponding analysis needs to be performed according to the broken line causes, so as to comprehensively select the actual monitoring position, thereby improving the broken line monitoring effect of the elasticizer.

[0096] Referring to Figure 3 , a plurality of actual monitoring positions are selected according to the area position, including the following steps:

[0097] S250, based on the historical broken line data, a plurality of broken line causes corresponding to the area position are obtained, and it is determined whether there are unavoidable factors in the broken line causes.

[0098] S260, if the inevitable factor exists in the breakage reason, the area position is taken as the actual monitoring position.

[0099] S270, if the inevitable factor does not exist in the breakage reason, the breakage data in the specified time is obtained, and whether there is breakage in the specified time is determined according to the breakage data.

[0100] S280, if there is breakage in the specified time, the area position is taken as the actual monitoring position.

[0101] The breakage reason represents the reason for the breakage of the area position. The breakage reason can be identified by manual operation, or can be obtained by analyzing the specific operation data of the elasticizer. The inevitable factor mainly refers to the factor existing according to the use of the elasticizer. The inevitable factor can have regularity or irregularity. For some unknown reasons leading to breakage, the breakage can be regarded as an inevitable factor.

[0102] The specified time mentioned here is the same as or similar to the specified time of step S230. Both of them refer to the time closest to the time when the processor processes the historical breakage data. Here, no more description is made.

[0103] Specifically, the processor obtains a plurality of breakage reasons corresponding to the area position based on the historical breakage data, and determines whether there is an inevitable factor in all breakage reasons corresponding to the area position. If the inevitable factor exists in the breakage reason, the area position is taken as the actual monitoring position. If the inevitable factor does not exist in the breakage reason, the breakage data in the specified time is obtained, and whether there is breakage in the specified time is determined according to the breakage data. If there is breakage in the specified time, the area position is taken as the actual monitoring position.

[0104] Reference Figure 4 In one of the embodiments, whether there is an inevitable factor in the breakage reason is determined, wherein the specific determination method of the inevitable factor includes the following steps:

[0105] S251, the data with the same breakage reason in the historical breakage data is screened out and taken as specified data.

[0106] S252, the total number of breakages in the preset period is obtained according to the specified data, and the total number of breakages is counted in chronological order to obtain a statistical result.

[0107] S253, whether the statistical result has a truncation phenomenon is determined.

[0108] S254, if the statistical result has a truncation phenomenon, it is determined that the breakage reason is an avoidable factor.

[0109] S255, if the statistical result does not exist the truncation phenomenon, judging whether the statistical result exists regularity.

[0110] S256, if the statistical result exists regularity, determining that the disconnection reason is an unavoidable factor.

[0111] The specified data represents data corresponding to the same disconnection reason, and the preset deadline represents a time limit set in advance, which is mainly used to determine whether the disconnection reason is caused by an unavoidable factor. The preset deadline mentioned here is different from the specified time. The specific preset deadline refers to the time limit for obtaining and analyzing multiple segments in the historical disconnection data. The time limit is continuous, and the time limit is taken as a preset deadline. Multiple preset deadlines form a continuous time line. The disconnection data is obtained in the historical disconnection data, and the processor processes the historical disconnection data. Here, it should be noted that the preset deadline can be preferably set to 3 months.

[0112] In addition, the total number of disconnections represents the total number of disconnections within the preset deadline. The statistical result represents a statistical chart of the total number of disconnections according to the time sequence of the preset deadline. From the statistical result, it can be clearly seen that the historical disconnection data exists. The disconnection situation. In the statistical result, the truncation phenomenon represents a fault in the disconnection total number along with the time sequence.

[0113] It should be noted that different statistical results exist for different disconnection reasons, and then the processor needs to process each disconnection reason accordingly.

[0114] Specifically, whether the statistical result exists the truncation phenomenon is mainly determined by comparing the data difference between adjacent two preset deadlines. When the data difference is greater than the preset difference, it is determined that the statistical result exists the truncation phenomenon. The preset difference is set according to the specific disconnection total number. When the specific disconnection total number is higher, the preset difference can be set to be larger. In this embodiment, the preset difference is preferably set to 30.

[0115] Specifically, the processor filters out data with the same disconnection reason in the historical disconnection data as the specified data, and obtains the total number of disconnections within the preset deadline according to the specified data, and statistically analyzes the total number of disconnections according to the time sequence to obtain the statistical result. The processor determines whether the statistical result exists the truncation phenomenon by obtaining each data point in the statistical result. If the statistical result exists the truncation phenomenon, it is determined that the disconnection reason is an avoidable factor. If the statistical result does not exist the truncation phenomenon, it is determined whether the statistical result exists regularity. If the statistical result exists regularity, it is determined that the disconnection reason is an unavoidable factor.

[0116] The statistical results mentioned here have regularity, mainly referring to the specific trend of each data point with time, for example, conforming to a certain curve rule. The specific judgment method can form a corresponding curve with each data point, and calculate the curve to determine whether there is regularity. For some chaotic data, as many data points as possible conform to a certain curve, which is processed through the curve.

[0117] For how to form a smooth curve with each data point and the specific processing of the curve, the prior art is adopted, which will not be described here.

[0118] In one embodiment, after installing the broken line detection device at each actual monitoring position, the processor also needs to uniformly process the data obtained by each broken line detection device, thereby improving the maintenance efficiency of the elasticizer and improving the working efficiency of the elasticizer.

[0119] After generating an abnormal signal according to the abnormal detection data, the following steps are further included:

[0120] S310, broken line data information is obtained, and a corresponding broken line position is obtained according to the broken line data information.

[0121] S320, the total number of broken lines is obtained according to the broken line position, and whether the broken line position is unique is determined according to the total number of broken lines.

[0122] S330, if the broken line position is unique, idle personnel information is obtained, a maintenance personnel is selected from the idle personnel information, and the broken line position is sent to the receiving end of the maintenance personnel.

[0123] S340, if the broken line position is not unique, the broken line position is classified by area to obtain a maintenance area, which represents the area to be maintained by a single maintenance personnel.

[0124] S350, idle personnel information is obtained, the number of idle personnel is obtained according to the idle personnel information, and whether the number of idle personnel is greater than the number of maintenance areas is determined.

[0125] S360, if the number of idle personnel is greater than the number of maintenance areas, the idle personnel and the maintenance area are matched according to the actual interval, and the corresponding maintenance instruction is sent.

[0126] S370, if the number of idle personnel is not greater than the number of maintenance areas, the idle personnel and the maintenance area are matched according to the maintenance priority.

[0127] The above description mainly acquires the broken line data information sent by the broken line detection device through the processor, and acquires the corresponding broken line position according to the broken line data information; the total number of broken lines is acquired according to the broken line position, and whether the broken line position is unique is judged according to the total number of broken lines. Mainly through whether the broken line position is only one, if it is only one, it is judged that the broken line position is unique, if there are multiple broken line positions, it is judged that the broken line position is not unique.

[0128] If the processor judges that the broken line position is unique, the idle personnel information is acquired, the maintenance personnel is screened out in the idle personnel information, and the broken line position is sent to the receiving end of the maintenance personnel. The maintenance personnel mentioned here is mainly matched according to the distance between the idle personnel and the broken line position, and the idle personnel closest to the broken line position is matched with the broken line position as much as possible. After successful matching, the processor sends the broken line position to the corresponding maintenance personnel. The receiving end mentioned here can be a mobile phone or other mobile terminal carried by the maintenance personnel.

[0129] If the processor judges that the broken line position is not unique, the broken line position is classified by area to obtain a maintenance area, which represents the area that a single maintenance personnel needs to maintain. Mainly, multiple broken line positions are divided into multiple maintenance areas according to the distance between the areas, and each maintenance area can be assigned to a maintenance personnel for maintenance. At the same time, the processor also needs to acquire idle personnel information, acquire the number of idle personnel according to the idle personnel information, and judge whether the number of idle personnel is greater than the number of maintenance areas; if the number of idle personnel is greater than the number of maintenance areas, the idle personnel and the maintenance area are matched according to the actual interval, and the corresponding maintenance instruction is sent; if the number of idle personnel is not greater than the number of maintenance areas, the idle personnel and the maintenance area are matched according to the maintenance priority.

[0130] The maintenance instruction mentioned here represents the maintenance information sent to the maintenance personnel, mainly including the position of the maintenance area, the maintenance quantity and the estimated maintenance reason. The estimated maintenance reason is obtained by the processor through analysis of historical broken line data, mainly to facilitate the maintenance personnel to make maintenance preparation in advance and improve the maintenance efficiency of the elasticizer. Here, the estimation of the maintenance reason mainly uses the existing technology to fit and predict the historical broken line data, which will not be described in detail here.

[0131] As for step S370, the idle personnel and the maintenance area are matched according to the maintenance priority, which is acquired according to the step method described in Figure 5 .

[0132] Refer to Figure 5In one of the embodiments, the idle personnel are matched with the maintenance areas according to the maintenance priorities, including the following steps:

[0133] S371, the maintenance areas are sorted according to the maintenance difficulties, and the corresponding maintenance personnel are selected from the idle personnel.

[0134] S372, the pending maintenance personnel are obtained according to the unmatched maintenance areas, the pending maintenance personnel represent the personnel currently in maintenance work.

[0135] S373, the end level value is obtained according to the pending maintenance personnel, and the higher the end level value is, the faster the end time of the maintenance personnel is.

[0136] S374, and the unmatched maintenance areas are matched according to the end level value, and the maintenance instructions are sent.

[0137] Specifically, the processor sorts the maintenance areas according to the maintenance difficulties, and selects the corresponding maintenance personnel from the idle personnel. The maintenance difficulty is mainly estimated by the processor according to the disconnection reasons in the historical disconnection data and the corresponding maintenance time. Here, the estimation of the maintenance difficulty mainly uses the existing technology to fit and predict the historical disconnection data, which will not be described in detail. Similarly, the processor also obtains the estimated maintenance time corresponding to the disconnection reasons of the maintenance area.

[0138] In addition, the processor obtains the pending maintenance personnel currently in maintenance work according to the unmatched maintenance areas, obtains the end level value according to the pending maintenance personnel, and matches the unmatched maintenance areas according to the end level value, and sends the maintenance instructions.

[0139] It should be noted that the higher the end level value is, the faster the end time of the maintenance personnel is, and the end level value here is the sum of the estimated maintenance time and the time of the maintenance personnel to the maintenance area.

[0140] In one of the embodiments, after the number of idle personnel is not greater than the number of maintenance areas, the following steps are further included:

[0141] S375, the number of maintenance areas is compared with the preset number, and it is judged whether the number of maintenance areas exceeds the preset number.

[0142] S376, if the number of maintenance areas exceeds the preset number, the estimated maintenance time is obtained according to the historical disconnection data, and it is judged whether the estimated maintenance time exceeds the preset time.

[0143] S377, if the estimated maintenance time exceeds the preset time, a dispatch signal is generated, and a maintenance dispatch instruction is sent to the worker according to the dispatch signal.

[0144] Specifically, the processor compares the number of maintenance areas with a preset number, and determines whether the number of maintenance areas exceeds the preset number. If the number of maintenance areas exceeds the preset number, the estimated maintenance time is obtained according to the historical broken line data, and it is determined whether the estimated maintenance time exceeds a preset time length. If the estimated maintenance time exceeds the preset time length, a dispatch signal is generated, and a maintenance dispatch instruction is sent to the worker according to the dispatch signal.

[0145] It should be noted that the preset number can be set in advance. In this embodiment, the preset number is preferably set to 15. The preset number can be set according to specific circumstances. The preset number herein represents the number of abnormal conditions occurring simultaneously within 1 day. The preset time length represents the minimum maintenance time length. If the maintenance is not timely, the bobbin loading machine will stop running, thereby reducing the working efficiency of the bobbin loading machine. The dispatch instruction represents the instruction sent by the processor according to the dispatch signal. The specific dispatch signal includes the maintenance area and the number of maintenance, etc.

[0146] The implementation principle is:

[0147] After the processor receives the historical broken line data stored in the database, the area position is obtained according to the historical broken line data, and the processor filters from the obtained area position, and then obtains a plurality of sets of actual monitoring positions. The processor generates an installation signal according to the actual monitoring position, and the installation signal includes the installation position of the broken line detection device and the specific installation quantity. After the processor generates the installation signal, the corresponding installation instruction is sent to the worker, so that the worker can obtain the installation position and the specific installation quantity of the broken line detection device, thereby facilitating the real-time detection of the actual monitoring position based on the broken line detection device in the later period, so as to obtain abnormal detection data, and generate an abnormal signal according to the abnormal detection data.

[0148] The application also discloses a bobbin loading machine broken line detection system.

[0149] The bobbin loading machine broken line detection system comprises a data acquisition module, a data processing module and a signal generation module. The data acquisition module is used to acquire historical broken line data, and obtain an area position according to the historical broken line data. The area position represents the position of the historical data with a broken line. The data processing module is network-connected with the data acquisition module to receive the area position, and filters a plurality of sets of actual monitoring positions according to the area position, and generates an installation signal according to the actual monitoring position, to inform the worker to install the broken line detection device according to the actual monitoring position. The actual monitoring position represents the position for real-time monitoring of equipment abnormalities. The signal generation module performs real-time detection on the actual monitoring position based on the broken line detection device, to obtain abnormal detection data, and generates an abnormal signal according to the abnormal detection data.

[0150] The other functions performed in the above data acquisition module, data processing module and signal generation module and the technical details of each function are the same as or similar to the corresponding features of the elasticizer broken-end detection method described above, and thus will not be described again here.

[0151] The application also discloses a broken-end detection device.

[0152] With reference to Figure 6 The broken-end detection device comprises a processor 11 and a memory 12, and the memory 12 stores a computer program 121 capable of running on the processor. When the computer program 121 is executed by the processor, the elasticizer broken-end detection method is realized.

[0153] The application also discloses a storage medium.

[0154] The storage medium stores at least one instruction, at least one program, a code set or an instruction set, and the at least one instruction, at least one program, code set or instruction set is loaded and executed by the processor to realize the elasticizer broken-end detection method.

[0155] It should be understood that, although each step in the flowchart of the accompanying drawings is displayed in sequence according to the indication of the arrow, these steps are not necessarily executed in sequence according to the indication of the arrow. Unless explicitly stated herein, the execution of these steps is not strictly limited in sequence, and they can be executed in other sequences.

[0156] The above are the preferred embodiments of the application, and do not limit the protection scope of the application. Therefore, any equivalent changes made on the basis of the structure, shape and principle of the application should be covered within the protection scope of the application.

Claims

1. A method of detecting a broken thread in an elasticizer, characterized by, The method comprises the following steps: acquiring historical disconnection data and acquiring a region position according to the historical disconnection data, the region position representing a position where disconnection exists in historical data; screening a plurality of sets of actual monitoring positions according to the region position and generating an installation signal according to the actual monitoring positions to inform a worker to install a disconnection detection device according to the actual monitoring positions, wherein the actual monitoring position represents a position for monitoring equipment anomalies in real time; performing real-time detection on the actual monitoring positions based on the disconnection detection device to acquire anomaly detection data and generating an anomaly signal according to the anomaly detection data; the step of screening a plurality of sets of actual monitoring positions according to the region position comprises the following steps: acquiring a disconnection frequency corresponding to the region position based on the historical disconnection data and comparing the disconnection frequency with a preset frequency; if the disconnection frequency is greater than the preset frequency, taking the region position corresponding to the disconnection frequency as the actual monitoring position; if the disconnection frequency is less than the preset frequency, acquiring disconnection conditions within a specified time according to the historical disconnection data and determining whether there is disconnection within the specified time; if there is disconnection within the specified time, taking the region position as the actual monitoring position; the step of screening a plurality of sets of actual monitoring positions according to the region position further comprises the following steps: acquiring a plurality of disconnection reasons corresponding to the region position based on the historical disconnection data and determining whether there is an unavoidable factor in the disconnection reasons; if there is an unavoidable factor in the disconnection reasons, taking the region position as the actual monitoring position; if there is no unavoidable factor in the disconnection reasons, acquiring disconnection data within a specified time and determining whether there is disconnection within the specified time according to the disconnection data; if there is disconnection within the specified time, taking the region position as the actual monitoring position; the step of determining whether there is an unavoidable factor in the disconnection reasons comprises the following steps: screening data having the same disconnection reason from the historical disconnection data as specified data; acquiring a total number of disconnections within a preset period of time according to the specified data and statistically analyzing the total number of disconnections according to time sequence to acquire a statistical result; determining whether the statistical result has a truncation phenomenon, the truncation phenomenon representing a disconnection fault in the total number of disconnections along with the time sequence; if the statistical result has a truncation phenomenon, determining that the disconnection reason is an avoidable factor; if the statistical result has no truncation phenomenon, determining whether the statistical result has regularity; if the statistical result has regularity, determining that the disconnection reason is an unavoidable factor.

2. The thread breakage detection method of the elasticizer according to claim 1, characterized by After the step of generating an anomaly signal according to the anomaly detection data, the method further comprises the following steps: acquiring disconnection data information and acquiring a corresponding disconnection position according to the disconnection data information; acquiring a total number of disconnections according to the disconnection position and determining whether the disconnection position is unique according to the total number of disconnections; If the broken line position is unique, obtain idle personnel information, screen out maintenance personnel from the idle personnel information, and send the broken line position to the receiving end of the maintenance personnel; If the broken line position is not unique, regionally classify the broken line position to obtain a maintenance region, which represents the region that needs to be maintained by a single maintenance personnel; Obtain idle personnel information, obtain the number of idle personnel according to the idle personnel information, and determine whether the number of idle personnel is greater than the number of maintenance regions; If the number of idle personnel is greater than the number of maintenance regions, match according to the actual interval between the idle personnel and the maintenance regions, and send corresponding maintenance instructions; If the number of idle personnel is not greater than the number of maintenance regions, match according to the maintenance priority of the idle personnel and the maintenance regions.

3. The thread breakage detection method of the elasticizer according to claim 2, characterized by, The matching according to the maintenance priority of the idle personnel and the maintenance regions includes the following steps: Sort the maintenance regions according to maintenance difficulty, and screen out corresponding maintenance personnel from the idle personnel; Obtain a pending maintenance personnel according to the un-matched maintenance regions, which represents the personnel currently engaged in maintenance work; Obtain an end level value according to the pending maintenance personnel, and the higher the end level value, the faster the end time of the maintenance personnel; And according to the end level value, the un-matched maintenance regions are matched accordingly, and maintenance instructions are sent.

4. The thread break detection method of the elasticizer according to claim 2, wherein After the number of idle personnel is not greater than the number of maintenance regions, the following steps are further included: Compare the number of maintenance regions with a preset number, and determine whether the number of maintenance regions exceeds the preset number; If the number of maintenance regions exceeds the preset number, obtain an estimated maintenance duration according to the historical broken line data, and determine whether the estimated maintenance duration exceeds a preset duration; If the estimated maintenance duration exceeds the preset duration, generate a dispatch signal, and send a maintenance dispatch instruction to the workers according to the dispatch signal.

5. A broken thread detection system for an elasticizer, which realizes the broken thread detection method according to any one of claims 1 to 4, characterized by It includes: A data acquisition module, which is used to obtain historical broken line data, and obtain regional positions according to the historical broken line data, the regional positions representing positions where there are broken lines in historical data; A data processing module, which is network-connected with the data acquisition module to receive the regional positions, screen out a plurality of sets of actual monitoring positions according to the regional positions, and generate an installation signal according to the actual monitoring positions to inform workers to install broken line detection devices according to the actual monitoring positions, wherein the actual monitoring positions represent positions for real-time monitoring of equipment abnormalities; A signal generation module, which is based on the broken line detection devices to perform real-time detection on the actual monitoring positions to obtain abnormal detection data, and generate an abnormal signal according to the abnormal detection data.

6. A broken wire detection apparatus characterized by comprising: The broken thread detection device comprises a processor (11) and a memory (12), the memory (12) stores a computer program (121) capable of running on the processor, and the computer program (121) is executed by the processor to implement the broken thread detection method of the elasticizer as claimed in any one of claims 1 to 4.

7. A storage medium, characterized by The storage medium stores at least one instruction, at least one program, a code set or an instruction set, and the at least one instruction, the at least one program, the code set or the instruction set are loaded and executed by the processor to implement the broken thread detection method of the elasticizer as claimed in any one of claims 1 to 4.

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