A fully automatic packaging machine
By coordinating the support mechanism, rotation mechanism, clamping mechanism, and lifting mechanism of the fully automatic packaging machine, the problems of low efficiency and parts falling off caused by the long distance between the gripper and the box opening are solved, thus achieving accurate placement of parts and efficient packaging.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- CIXI ZHENFENG PLASTIC PRODUCTS CO LTD
- Filing Date
- 2024-04-30
- Publication Date
- 2026-05-26
AI Technical Summary
When the distance between the gripper and the box opening is too far, the packing efficiency of the fully automatic packing machine is low, the parts are difficult to place accurately, which may cause them to fall and require manual intervention, thus reducing the level of automation and work efficiency.
A fully automatic packaging machine was designed, comprising a support mechanism, a rotating mechanism, a clamping mechanism, a lifting mechanism, and a pulling mechanism. The rotating mechanism is driven to rotate by a drive mechanism, the clamping mechanism holds the box body, and the lifting mechanism and the pulling mechanism work together to bring the box opening closer to the unloading end, ensuring that the parts are accurately placed into the box body.
This effectively prevents parts from falling out of the box during placement, improves packaging efficiency and automation, reduces manual intervention, and enhances work efficiency.
Smart Images

Figure CN118270319B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of automatic packaging technology, specifically to a fully automatic packaging machine. Background Technology
[0002] A fully automatic packing machine is a mechanical device used to automatically complete the packing process of items. Through a preset program and control system, it automatically performs a series of operations such as item identification, positioning, supply of packing materials, packing, and sealing. It can achieve continuous and efficient packing operations without human intervention. Fully automatic packing machines are widely used in various industries, especially in logistics, e-commerce, express delivery, and manufacturing. They can significantly improve packing efficiency, reduce labor costs, and improve packaging quality. Compared with traditional semi-automatic or manual packing, fully automatic packing machines have a higher degree of automation, more stable performance, and more flexible configuration, which can meet the packing needs of different industries and different items.
[0003] During the process of placing parts and materials inside a packaging box using a fully automatic packaging machine, the placement accuracy is affected when the distance between the gripper and the box opening is too far. Due to the distance, it is difficult for the gripper to accurately control the position and angle of the parts when picking them up and placing them. This may cause the parts to fall outside the box instead of being placed accurately. Because of the distance between the gripper and the box opening, the packaging machine needs to travel a longer distance and time when placing the parts, which reduces the efficiency of the entire packaging process. In addition, when the parts fall outside the box opening, manual intervention may be required for re-placement, which further reduces the level of automation and work efficiency. To address this, we propose a fully automatic packaging machine. Summary of the Invention
[0004] The purpose of this invention is to provide a fully automatic packaging machine to solve the problem that the distance between the gripper and the box opening is too far, and the packaging machine needs to travel a longer distance and time when placing parts, which reduces the efficiency of the entire packaging process. In addition, when parts fall outside the box opening, manual intervention may be required for re-placement, which further reduces the level of automation and work efficiency.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a fully automatic packaging machine, comprising a support mechanism and a packaging box. The support mechanism includes a base, an outer frame fixedly connected to the upper edge of the base, an inlet and an outlet respectively opened on one side of the outer frame near both ends, an inner ring slip ring disposed inside the outer frame, the lower end of the inner ring slip ring fixedly connected to the upper end of the base, and a protrusion fixedly connected to one side of the upper end of the inner ring slip ring. The packaging box includes a box body, a first side cover and a second side cover fixedly connected to the upper sides of the box body, and a rear cover fixedly connected to one side of the upper end of the box body. A rotating mechanism for placing the box body is disposed at the upper part of the outer frame, and a mechanism for driving rotation is disposed at the lower end of the rotating mechanism. The driving mechanism for the operation of the mechanism includes twelve clamping mechanisms arranged in a ring around the outer side of the rotating mechanism for clamping the boxes. A packaging unit for feeding and packaging the twelve boxes is located at the upper end of the outer frame. An installation mechanism for fixing and installing the packaging unit is also located at the upper end of the outer frame. Twelve lifting mechanisms for raising and lowering the clamping mechanisms are arranged in a ring around the outer side of the rotating mechanism. Two pull-down mechanisms for driving two of the lifting mechanisms are located on one side of the upper end of the base. The driving mechanism includes a drive motor and a twelve-station divider. Both the drive motor and the twelve-station divider are fixedly connected to the upper end of the base. The input end of the twelve-station divider is fixedly connected to the output end of the drive motor.
[0006] Preferably, the rotating mechanism includes a lower turntable, the lower end of which is fixedly connected to the output end of the twelve-station divider. A middle turntable is fixedly connected to the upper end of the lower turntable. Twelve bonding plates are fixedly arranged in a ring on the upper outer side of the middle turntable. An upper turntable is fixedly connected to the upper end of the middle turntable. Twelve mounting slots are arranged in a ring on the outer side of the lower turntable. Multiple clamping slots are arranged in a ring on the outer side of the upper turntable. A first sliding groove is formed on both inner walls of the twelve mounting slots. Multiple telescopic rods are fixedly connected to both inner sides of the twelve clamping slots. Clamping springs are sleeved on the outer side of the multiple telescopic rods. Twenty-four clamping plates are fixedly connected to one side of the multiple telescopic rods.
[0007] Preferably, the pull-down mechanism includes a raising platform, which is fixedly connected to one side of the upper end of the base. A base block is fixedly connected to the upper end of the raising platform. First support plates are fixedly connected to both sides of the interior of the base block. A first pulley is rotatably connected between the two first support plates. Second support plates are fixedly connected to both ends of one side of the base block. A second pulley is rotatably connected between the two second support plates. A first sliding sleeve is fixedly connected to the upper end of the base block. A cover is fixedly connected to the upper end of each first sliding sleeve. A sliding hole is formed at the center of the interior of both the first sliding sleeve and the cover. A sliding sleeve and a cover have guide holes at four opposite corners. Guide rods are slidably fitted inside the eight guide holes. Return springs are fitted on the outer sides of the four guide rods. Fixed hooks are fixedly connected to the upper ends of the four guide rods. Guide posts are fixedly connected to the lower ends of the fixed hooks. The guide posts are slidably fitted inside two sliding holes. Steel strands are fixedly connected to the lower ends of the guide posts. One end of the steel strands is fixedly connected to the lower end of the guide posts, and the section of the steel strands near the guide posts is wound around the outer sides of the first and second pulleys. Limit buckles are fixedly connected to the lower ends of the four guide posts.
[0008] Preferably, the clamping mechanism includes two auxiliary connecting plates. A first slide rail is fixedly connected to one side of each of the two auxiliary connecting plates. The two first slide rails are slidably fitted inside two first slide grooves. A first lug is fixedly connected to the upper end of each of the two auxiliary connecting plates. A first slide rod is slidably fitted inside each of the two first lugs. A first compression spring is fitted to the outer side of each of the two first slide rods near the upper end of the two first lugs. The upper ends of the two first slide rods are fixedly connected to the lower end of the upper turntable near both sides of the clamping groove. The lower ends of the two first slide rods are fixedly connected to the upper end of the lower turntable near both sides of the mounting groove. A main connecting plate is fixedly connected between the two auxiliary connecting plates near both sides. A second slide groove is formed on the upper side of the two main connecting plates that are close to each other. Clamping claws are provided between the two main connecting plates near both ends. Multiple anti-slip teeth are arranged and fixed on one side of each clamping claw. A second slide groove is formed on the upper side of each clamping claw. Each of the two clamping claws is fixedly connected to a second slide rail. The four second slide rails are slidably fitted inside the two second slide grooves. A third slide groove is opened at the lower part of the side of the two clamping claws that are close to each other. A fourth slide rail is fixedly connected to the lower end of each of the two clamping claws. A third slide rail is slidably fitted inside the two third slide grooves. A trapezoidal block is fixedly connected between the two third slide rails. A base plate is fixedly connected at the lower part of the two main connecting plates. A fourth slide groove is opened at both ends of the center of the base plate. The two fourth slide rails are slidably fitted inside the two fourth slide grooves. A sliding rod is slidably fitted at the center of the base plate. The upper end of the sliding rod is fixedly connected to the lower end of the trapezoidal block. A second downward pressure spring is fitted on the outside of the sliding rod. A limit plate is fixedly connected to the lower end of the sliding rod. A wheel seat is fixedly connected to the lower end of the limit plate. A movable wheel is rotatably connected inside the wheel seat. The movable wheel moves along the inner ring and the protrusion.
[0009] Preferably, the lifting mechanism includes two fixed frames, which are respectively fixedly connected to the outer center of the lower turntable near both ends of the mounting groove. A fixed rod is fixedly connected between the two fixed frames. Bevel gears are fixedly connected to both ends of the fixed rod. First auxiliary bearings are fixedly sleeved on the outer sides of the fixed rod near both ends. Side connecting plates are fixedly sleeved on the outer rings of the two first auxiliary bearings. Upper protective plates are fixedly connected to the upper ends of the two side connecting plates. Lower protective plates are fixedly connected to the lower ends of the two side connecting plates. A rear fixed plate is fixedly connected to one side of the two side connecting plates. A tail rod is fixedly connected to the center of the rear fixed plate away from the two bevel gears. A sliding pin is slidably sleeved inside the tail rod. Linkage bars are fixedly connected to both sides of the sliding pin. Movable hooks are fixedly connected to the lower ends of the two linkage bars. Fixed bars are fixedly connected to one section of one side of the two fixed frames. Sliding frames are fixedly connected to the sections of the two fixed bars that are close to each other. Second sliding rods are fixedly sleeved inside the two sliding frames. Each of the two second lugs is slidably fitted at the upper part of the two connecting bars, and the two second lugs are respectively fixedly connected to the upper part of the two linkage bars on the opposite side. Each of the two second sliding rods is fitted with a lifting spring on the lower part of the outer side. Each of the two side connecting plates is fixedly connected to a front fixing plate. Each of the two front fixing plates is fixedly fitted with a second auxiliary bearing on both sides of the inner side. Each of the two second auxiliary bearings is fixedly fitted with a first transmission column on the inner ring. Each of the two first transmission columns is fixedly connected with a transmission bevel gear on the side near the two bevel gears. Each of the two transmission bevel gears meshes with the two bevel gears. Each of the two first transmission columns is fixedly connected with a lead screw on the side away from the two transmission bevel gears. Each of the two front fixing plates is fixedly connected to a second sliding sleeve on the side away from the two transmission bevel gears. The second sliding sleeve has multiple fifth sliding grooves inside. Each of the two lead screws is threaded onto a slider, which is slidably fitted inside the second sliding sleeve. Multiple fifth sliding rails are fixedly connected to the outside of the slider, and the multiple fifth sliding rails are slidably fitted inside the multiple fifth sliding grooves.
[0010] Preferably, the mounting mechanism includes nine mounting brackets, which are arranged in a ring and locked onto the upper end of the outer frame. Each of the nine mounting brackets has a third lug fixedly connected to both sides. Each of the eighteen third lugs has a bolt threaded inside. The assembly ends of the eighteen bolts pass through the upper end of the outer frame and extend into the interior of the outer frame. The upper ends of the nine mounting brackets are respectively fixedly connected to a first support base, a second support base, a third support base, a fourth support base, a fifth support base, a sixth support base, a seventh support base, an eighth support base, and a ninth support base.
[0011] Preferably, the packaging unit includes two feeding mechanisms and a packaging mechanism. Each feeding mechanism includes a reinforcing seat. The two reinforcing seats are respectively fixedly connected to the upper side of one side of the second support seat and the third support seat. Each reinforcing seat has a mounting plate fixedly connected to one side. A first bearing is fixedly embedded in the upper part of the interior of each mounting plate. A second bearing is fixedly embedded in the lower part of the interior of each mounting plate. A third bearing is fixedly embedded in the interior of each mounting plate near the lower ends of the two second bearings. A fourth bearing is fixedly embedded in the center of each mounting plate near both sides. A fourth bearing is fixedly embedded in the lower part of one side of each mounting plate. Each of the four synchronous pulleys is fixedly connected to a support bar. A fifth bearing is fixedly embedded in the center of each of the two support bars on one side, and a sixth bearing is fixedly embedded in the center of each of the two support bars on the other side. A first connecting post is fixedly fitted onto the inner ring of each of the two first bearings, and a second connecting post is fixedly fitted onto the inner ring of each of the two second bearings. Synchronous pulleys are fixedly connected to one side of each of the first and second connecting posts, and to the other side. Two transmission belts are fitted onto the outer sides of the two synchronous pulleys on one side and the two synchronous pulleys on the other side. A rocker arm is fixedly connected to one side of each of the four synchronous pulleys. Each of the four swing arms has a seventh bearing fixedly embedded at one end. The inner rings of the four seventh bearings are fixedly fitted with third connecting posts. Two of the third connecting posts on one side and two of the third connecting posts on the other side are fixedly connected to two material picking rods. Pneumatic grippers are fixedly connected to the lower part of each of the two material picking rods. Drive gears are fixedly connected to the ends of the two second connecting posts away from the two synchronous pulleys. Fourth connecting posts are fixedly fitted into the inner rings of the two third bearings. Transmission gears are fixedly connected to one end of each of the two fourth connecting posts. The drive gear on one side and the transmission gear on the other side... The transmission is via gear meshing. The drive gear on one side and the transmission gear on the other side are also gear meshing. A take-up reel is fixedly connected to one side of each of the two transmission gears. A fifth connecting post is fixedly fitted onto the inner ring of each of the two fifth bearings. A sixth connecting post is fixedly fitted onto the inner ring of each of the two sixth bearings. A guide wheel is fixedly connected to one side of each of the two fifth and two sixth connecting posts. A protective shell is fixedly connected to the lower side of each of the two reinforcing seats. A reciprocating motor is fixedly connected to the upper end of each of the two reinforcing seats. The output ends of the two reciprocating motors are respectively fixedly connected to one end of each of the two first connecting posts.
[0012] Preferably, the other ends of the two steel strands are respectively wound around the outside of the two take-up reels.
[0013] Preferably, the packaging mechanism includes a first connecting frame, a second connecting frame, a first connecting rod, a second connecting rod, two positioning plates, a third connecting frame, and a fourth connecting frame. The first connecting frame is fixedly connected to one upper end of the first support base. The second connecting frame is fixedly connected to one side of the upper end of the fourth support base. The first connecting rod is fixedly connected to one end of one side of the fourth support base. The second connecting rod is fixedly connected to one side of the fifth support base. The two positioning plates are respectively fixedly connected to one upper side of the sixth and ninth support bases. The third connecting frame is fixedly connected to one side of the upper end of the seventh support base. The fourth connecting frame is fixedly connected to the center of one side of the eighth support base.
[0014] Preferably, a first fixing sleeve is fixedly connected to the end of the first connecting frame, a first cylinder is fixedly mounted inside the first fixing sleeve, and a pressure plate is fixedly connected to the output end of the first cylinder. A second fixing sleeve is fixedly connected to the end of the second connecting frame, a third fixing sleeve is fixedly connected to the end of the first connecting rod, a second cylinder is fixedly mounted inside the second fixing sleeve, a third cylinder is fixedly mounted inside the third fixing sleeve, a side push plate is fixedly connected to the output end of the third cylinder, a first connecting plate is fixedly mounted to the output end of the second cylinder, a first dispensing valve is fixedly mounted inside the first connecting plate near one end, a side pressure rod is fixedly connected to the end of the second connecting rod, four columns are fixedly connected to the lower ends of the two positioning plates in a rectangular arrangement, two cooling fans are fixedly connected to the lower ends of the eight columns, a fourth fixing sleeve is fixedly connected to the end of the third connecting frame, a fourth cylinder is fixedly mounted inside the fourth fixing sleeve, a second connecting plate is fixedly mounted inside the fourth cylinder near one end, and a rear pressure rod is fixedly connected to the end of the fourth connecting frame.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] In use, the drive mechanism drives the rotating mechanism to rotate, and feeds the box into the inlet. The clamping mechanism then holds the box stably. When the box moves under the two feeding mechanisms, the feeding mechanism places parts into the box. When the feeding mechanism reciprocates, it simultaneously drives the pull-down mechanism and the lifting mechanism to reciprocate. When the lifting mechanism is running, it drives the clamping mechanism to move up and down, so that when parts are placed in the box, the box opening is close to the unloading end, effectively preventing parts that need to be boxed from falling out of the box when they are placed into the box. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of a fully automatic packaging machine;
[0018] Figure 2 A three-dimensional structural diagram of a lifting mechanism for a fully automatic packing machine;
[0019] Figure 3 This is a three-dimensional structural diagram of the outer frame of a fully automatic packaging machine;
[0020] Figure 4 A three-dimensional structural diagram of the inner slip ring of a fully automatic packaging machine;
[0021] Figure 5 A three-dimensional structural diagram of a pull-down mechanism for a fully automatic packaging machine;
[0022] Figure 6 A three-dimensional disassembled structural diagram of the rotating mechanism of a fully automatic packing machine;
[0023] Figure 7 A schematic diagram of the three-dimensional disassembled structure of a pull-down mechanism for a fully automatic packaging machine;
[0024] Figure 8 This is a three-dimensional disassembly diagram of a pull-down mechanism for a fully automatic packaging machine from another perspective.
[0025] Figure 9 A three-dimensional structural diagram of steel strand for a fully automatic baling machine;
[0026] Figure 10 This is a schematic diagram of the three-dimensional disassembled structure of a clamping mechanism for a fully automatic packaging machine;
[0027] Figure 11 A schematic diagram of the three-dimensional disassembled structure of a lifting mechanism for a fully automatic packing machine;
[0028] Figure 12 This is a three-dimensional disassembly diagram of a lifting mechanism for a fully automatic packing machine from another perspective.
[0029] Figure 13 This is a three-dimensional structural diagram of a fully automatic packing machine card holder;
[0030] Figure 14 This is a three-dimensional disassembled structural diagram of a feeding mechanism for a fully automatic packaging machine;
[0031] Figure 15 This is a three-dimensional disassembled structural diagram of a feeding mechanism for a fully automatic packaging machine from another perspective.
[0032] Figure 16 A three-dimensional structural diagram of the first cylinder of a fully automatic packaging machine;
[0033] Figure 17 A three-dimensional structural diagram of the second cylinder of a fully automatic packaging machine;
[0034] Figure 18 A three-dimensional structural diagram of a side pressure bar for a fully automatic packing machine;
[0035] Figure 19 A three-dimensional structural diagram of a cooling fan for a fully automatic packaging machine;
[0036] Figure 20 A three-dimensional structural diagram of the second dispensing valve of a fully automatic packaging machine;
[0037] Figure 21 A three-dimensional structural diagram of the rear pressure bar of a fully automatic packing machine;
[0038] Figure 22 This is a three-dimensional structural diagram of a packaging box for a fully automatic packaging machine.
[0039] In the diagram: 1. Support mechanism; 101. Base; 102. Outer frame; 103. Inlet; 104. Outlet; 105. Inner ring slip ring; 106. Protrusion; 2. Drive mechanism; 201. Drive motor; 202. Twelve-station divider; 3. Rotating mechanism; 301. Lower turntable; 302. Middle turntable; 303. Adhesive plate; 304. Upper turntable; 305. Mounting slot; 306. Clamping slot; 307. First sliding groove; 308. Telescopic rod; 309. Clamping spring; 3010. Clamping plate; 4. Pull-down mechanism; 401. Raising platform; 402. Base block; 403. First support plate; 404. First pulley; 405. Second support plate; 406. Second pulley; 407. First sliding sleeve; 408. Sliding hole; 4 09. Guide hole; 4010. Cover; 4011. Guide rod; 4012. Return spring; 4013. Fixed hook; 4014. Guide post; 4015. Steel strand; 4016. Limit buckle; 5. Clamping mechanism; 501. Secondary connecting plate; 502. First slide rail; 503. First ear; 504. First slide rod; 505. First downward spring; 506. Main connecting plate; 507. Second slide groove; 508. Clamping claw; 509. Anti-slip tooth; 5010. Second slide rail; 5011. Third slide groove; 5012. Third slide rail; 5013. Trapezoidal block; 5014. Base plate; 5015. Fourth slide groove; 5016. Sliding rod; 5017. Second downward spring; 5018. Limiting plate; 5019. 5020. Wheel base; 5021. Moving wheel; 5022. Fourth slide rail; 6. Lifting mechanism; 601. Fixed frame; 602. Fixed rod; 603. Bevel gear; 604. First auxiliary bearing; 605. Side connecting plate; 606. Upper protective plate; 607. Lower protective plate; 608. Rear fixed plate; 609. Tail rod; 6010. Sliding pin; 6011. Linkage bar; 6012. Moving hook; 6013. Fixed bar; 6014. Slide frame; 6015. Second slide rod; 6016. Second lug; 6017. Lifting spring; 6018. Front fixed plate; 6019. Second auxiliary bearing; 6020. First transmission column; 6021. Transmission bevel gear; 6022. Lead screw; 6023. Second sliding sleeve; 6024. Fifth slide rail; 6025, slider; 6026, fifth slide rail; 7, mounting mechanism; 701, card holder; 702, third lug; 703, bolt; 704, first support seat; 705, second support seat; 706, third support seat; 707, fourth support seat; 708, fifth support seat; 709, sixth support seat; 7010, seventh support seat; 7011, eighth support seat; 7012, ninth support seat; 8, packaging unit; 9, feeding mechanism; 901, reinforcing seat; 902, mounting plate; 903, first bearing; 904, second bearing; 905, third bearing; 906, fourth bearing; 907, support bar; 908, fifth bearing; 909, sixth bearing; 9010, first connecting column;9011, Second connecting post; 9012, Synchronous pulley; 9013, Transmission belt; 9014, Swing rod; 9015, Seventh bearing; 9016, Third connecting post; 9017, Picking rod; 9018, Pneumatic gripper; 9019, Drive gear; 9020, Fourth connecting post; 9021, Transmission gear; 9022, Take-up reel; 9023, Fifth connecting post; 9024, Sixth connecting post; 9025, Guide wheel; 9026, Protective shell; 9027, Reciprocating motor; 10, Packaging mechanism; 1001, First connecting frame; 1002, First fixing sleeve; 1003, First cylinder; 1004, Pressure plate; 1005, Second connecting frame; 1006, First connecting rod; 1007. Second fixing sleeve; 1008. Third fixing sleeve; 1009. Second cylinder; 1010. Third cylinder; 1011. First connecting plate; 1012. Side push plate; 1013. First dispensing valve; 1014. Second connecting rod; 1015. Side pressure rod; 1016. Positioning plate; 1017. Column; 1018. Cooling fan; 1019. Third connecting frame; 1020. Fourth fixing sleeve; 1021. Fourth cylinder; 1022. Second connecting plate; 1023. Second dispensing valve; 1024. Fourth connecting frame; 1025. Rear pressure rod; 11. Packaging box; 1101. Box body; 1102. First side cover; 1103. Second side cover; 1104. Rear cover. Detailed Implementation
[0040] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0041] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 22This invention provides a technical solution: a fully automatic packaging machine, including a support mechanism 1 and a packaging box 11. The support mechanism 1 includes a base 101, and an outer frame 102 is fixedly connected to the upper edge of the base 101. The packaging box 11 includes a box body 1101, and a first side cover 1102 and a second side cover 1103 are fixedly connected to the upper sides of the box body 1101, respectively. A rear cover 1104 is fixedly connected to one side of the upper part of the box body 1101. A rotating mechanism 3 for placing the box body 1101 is provided inside the upper part of the outer frame 102, and a lower end of the rotating mechanism 3 is provided with... The drive mechanism 2 is used to drive the rotating mechanism 3 to operate. Twelve clamping mechanisms 5 are arranged in a ring on the outer side of the rotating mechanism 3 to clamp the box 1101. The upper end of the outer frame 102 is provided with a packaging unit 8 for feeding and packaging the twelve boxes 1101. The upper end of the outer frame 102 is provided with an installation mechanism 7 for fixing and installing the packaging unit 8. Twelve lifting mechanisms 6 are arranged in a ring on the outer side of the rotating mechanism 3 to drive the clamping mechanisms 5 to rise and fall. Two pull-down mechanisms 4 are provided on one side of the upper end of the base 101 to drive two of the lifting mechanisms 6 to operate.
[0042] Furthermore, during use, the drive mechanism 2 drives the rotating mechanism 3 to rotate, and feeds the box 1101 through the inlet 103. The clamping mechanism 5 stably clamps the box 1101. When the box 1101 moves under the two feeding mechanisms 9, the feeding mechanism 9 places parts into the box 1101. When the feeding mechanism 9 reciprocates, it will synchronously drive the pull-down mechanism 4 and the lifting mechanism 6 to reciprocate. When the lifting mechanism 6 is running, it will drive the clamping mechanism 5 to move up and down, so that when parts are placed in the box 1101, the box opening is close to the unloading end, effectively preventing the parts that need to be boxed from falling out of the box when they are placed into the box 1101.
[0043] In the preferred embodiment of this technical solution, please refer to Figure 6As shown, the drive mechanism 2 includes a drive motor 201 and a twelve-station divider 202. Both the drive motor 201 and the twelve-station divider 202 are fixedly connected to the upper end of the base 101. The input end of the twelve-station divider 202 is fixedly connected to the output end of the drive motor 201. The rotating mechanism 3 includes a lower turntable 301. The lower end of the lower turntable 301 is fixedly connected to the output end of the twelve-station divider 202. A middle turntable 302 is fixedly connected to the upper end of the lower turntable 301. Twelve bonding plates 303 are arranged in a ring and fixedly connected to the upper outer side of the middle turntable 302. The upper end of the disc 302 is fixedly connected to the upper turntable 304. The outer side of the lower turntable 301 has twelve mounting slots 305 arranged in a ring. The outer side of the upper turntable 304 has multiple clamping slots 306 arranged in a ring. The inner walls of the twelve mounting slots 305 are provided with first sliding grooves 307. The inner sides of the twelve clamping slots 306 are fixedly connected with multiple telescopic rods 308. The outer side of the multiple telescopic rods 308 is fitted with clamping springs 309. Twenty-four clamping plates 3010 are fixedly connected to one side of the multiple telescopic rods 308. The outer frame 102 has an inlet 103 and an outlet 104 at both ends on one side.
[0044] Furthermore, the inlet 103 on one side of the outer frame 102 is used to place the material to be processed onto the designated workstation, while the outlet 104 is used to remove the processed material. As the lower turntable 301 rotates, the material enters from the inlet 103 along a preset path, passes through each workstation, and exits from the outlet 104. The drive motor 201 serves as the power source for the entire system. When started, its output end begins to rotate. The input end of the twelve-station divider 202 is fixedly connected to the output end of the drive motor 201. Therefore, when the drive motor 201 rotates... During rotation, the input end of the twelve-station divider 202 also rotates accordingly. Based on the preset number of stations and rotation angle, the twelve-station divider 202 converts the continuous rotation of the drive motor 201 into intermittent rotational motion, which is then transmitted to the rotating mechanism 3 through its output end. The lower turntable 301 is fixedly connected to the output end of the twelve-station divider 202. Therefore, when the lower turntable 301 receives intermittent rotational power from the twelve-station divider 202, it rotates according to a preset angle and speed. The middle turntable 302 is fixed on the lower turntable 301. The lower turntable 301 rotates together with the middle turntable 302. The twelve bonding plates 303 arranged in a ring on the upper outer side of the middle turntable 302 ensure that one side of the box 1101 is fully bonded to the corresponding bonding plate 303. Multiple clamping slots 306 arranged in a ring on the outer side of the upper turntable 304 above the middle turntable 302 are connected to a clamping plate 3010 via a telescopic rod 308 and a clamping spring 309. When one side of the bonding plate 303, mounting slot 305, and clamping slot 306 rotates to the side of the inlet 103, it is automatically... The automated equipment delivers the box 1101 into the mounting groove 305 and the clamping groove 306, and makes one side of the box 1101 fully fit against one side of the bonding plate 303. The clamping plate 3010 in the clamping groove 306 clamps and positions the box 1101 at the station under the action of the clamping spring 309, thereby effectively preventing the box 1101 from tipping over or shaking. The connection and fixing method between the above structures is simple and reliable, and facilitates daily maintenance. At the same time, the setting of the inlet 103 and the outlet 104 also facilitates the feeding and retrieval of materials.
[0045] In the preferred embodiment of this technical solution, please refer to Figure 7 , Figure 8 and Figure 9As shown, the pull-down mechanism 4 includes a riser platform 401, which is fixedly connected to one side of the upper end of the base 101. A base block 402 is fixedly connected to the upper end of the riser platform 401. First support plates 403 are fixedly connected to both sides of the interior of the base block 402. A first pulley 404 is rotatably connected between the two first support plates 403. A second support plate 405 is fixedly connected to both ends of one side of the base block 402. A second pulley 406 is rotatably connected between the two second support plates 405. A first sliding sleeve 407 is fixedly connected to the upper end of the base block 402. A cover 4010 is fixedly connected to the upper end of each first sliding sleeve 407. A sliding hole 408 is opened at the center of the interior of both the first sliding sleeve 407 and the cover 4010. Guide holes 409 are provided at the four diagonal corners of the part. Guide rods 4011 are slidably fitted inside the eight guide holes 409. Return springs 4012 are fitted on the outer sides of the four guide rods 4011. Fixed hooks 4013 are fixedly connected to the upper ends of the four guide rods 4011. Guide posts 4014 are fixedly connected to the lower ends of the fixed hooks 4013. Guide posts 4014 are slidably fitted inside the two sliding holes 408. Steel strands 4015 are fixedly connected to the lower ends of the guide posts 4014. One end of the steel strands 4015 is fixedly connected to the lower end of the guide posts 4014, and the section of the steel strands 4015 near the guide posts 4014 is wrapped around the outer sides of the first pulley 404 and the second pulley 406. Limit buckles 4016 are fixedly connected to the lower ends of the four guide posts 4014.
[0046] Furthermore, in the initial state, the return spring 4012 is in its natural state, the guide rod 4011 is in the middle position inside the guide hole 409, the fixed hook 4013 and the guide post 4014 are also in their respective middle positions, one end of the steel strand 4015 is fixed to the lower end of the guide post 4014, and after being guided by the first pulley 404 and the second pulley 406, it is finally connected to one of the components on the packing unit 8. When it is necessary to lower the fixed hook 4013, one of the mechanisms in the packing unit 8 operates to retract the steel strand 4015, and pulls the guide post 4014 downward through the steel strand 4015, causing the fixed hook 4013 and the guide post 4014 to move downward. During the downward movement of the guide post 4014, the fixed hook 4013 will be driven to descend simultaneously. Due to the guide rod 4012... 11 slides inside the guide hole 409, and the return spring 4012 is compressed to store energy. When the fixed hook 4013 needs to be raised, one of the mechanisms in the packing unit 8 reverses to release the steel strand 4015. At this time, the return spring 4012 releases the stored energy, pushing the guide rod 4011 and the fixed hook 4013 to move upward, thereby driving one end of the steel strand 4015 to move upward through the guide column 4014, realizing the relaxation of the steel strand 4015 and the raising of the fixed hook 4013. The limit buckle 4016 is used to prevent the guide column 4014 from moving excessively and disengaging from the sliding hole 408, and plays a limiting role. At the same time, the setting of the first pulley 404 and the second pulley 406 allows the steel strand 4015 to slide smoothly during the tightening or loosening process, reducing friction and wear.
[0047] In the preferred embodiment of this technical solution, please refer to Figure 10As shown, an inner ring slip ring 105 is provided inside the outer frame 102. The lower end of the inner ring slip ring 105 is fixedly connected to the upper end of the base 101. A protrusion 106 is fixedly connected to one side of the upper end of the inner ring slip ring 105. The clamping mechanism 5 includes two auxiliary connecting plates 501. A first slide rail 502 is fixedly connected to one side of each of the two auxiliary connecting plates 501. The two first slide rails 502 are slidably sleeved inside the two first slide grooves 307. A first ear piece 503 is fixedly connected to the upper end of each of the two auxiliary connecting plates 501. A first slide rod 504 is slidably sleeved inside each of the two first ear pieces 503. The outer sides of the two first slide rods 504 are close to the two first ear pieces. Each plate 503 has a first compression spring 505 fitted on its upper end. The upper ends of two first slide rods 504 are fixedly connected to the lower end of the upper turntable 304 near the sides of the clamping groove 306. The lower ends of two first slide rods 504 are fixedly connected to the upper end of the lower turntable 301 near the sides of the mounting groove 305. A main connecting plate 506 is fixedly connected to the two auxiliary connecting plates 501 near both sides. A second slide groove 507 is opened on the upper side of the side of the two main connecting plates 506 that are close to each other. A clamping claw 508 is provided at both ends of the two main connecting plates 506. Multiple anti-slip teeth 509 are arranged and fixed on one side of each of the two clamping claws 508. Two gripping claws 508 are fixedly connected to the upper sides of each other with second slide rails 5010. Four second slide rails 5010 are slidably fitted inside two second slide grooves 507. Three slide grooves 5011 are formed on the lower sides of the two gripping claws 508 that are close to each other. Four slide rails 5021 are fixedly connected to the lower ends of both gripping claws 508. Three slide rails 5012 are slidably fitted inside the two third slide grooves 5011. A trapezoidal block 5013 is fixedly connected between the two third slide rails 5012. A base plate 5014 is fixedly connected to the lower part of the two main connecting plates 506. The center of the base plate 5014 is located near the two... Each end is provided with a fourth slide groove 5015, and two fourth slide rails 5021 are respectively slidably sleeved inside the two fourth slide grooves 5015. A sliding rod 5016 is slidably sleeved at the center of the bottom plate 5014. The upper end of the sliding rod 5016 is fixedly connected to the lower end of the trapezoidal block 5013. A second downward spring 5017 is sleeved on the outside of the sliding rod 5016. A limit plate 5018 is fixedly connected to the lower end of the sliding rod 5016. A wheel seat 5019 is fixedly connected to the lower end of the limit plate 5018. A movable wheel 5020 is rotatably connected inside the wheel seat 5019. The movable wheel 5020 moves along the inner ring 105 and the protrusion 106.
[0048] Furthermore, the clamping mechanism 5 is designed to stably clamp and position materials at a specific location when the rotating mechanism 3 rotates, preventing material displacement or detachment during processing or transfer. In the initial state, the clamping claws 508 are in a closed state under the action of the second downward pressure spring 5017. The distance between the two clamping claws 508 can be adjusted according to the size of the box 1101 to accommodate materials of different sizes. When materials need to be clamped, the second downward pressure spring 5017 presses down on the limiting plate 5018. When the limiting plate 5018 moves down, it drives the drive wheel seat 5019 to move downward, causing the moving wheel 5 to... The 020 moves along the trajectory of the inner ring slip ring 105 and the protrusion 106. This action causes the sliding rod 5016 and the trapezoidal block 5013 to move downward together. Due to the fixed connection between the trapezoidal block 5013 and the two third slide rails 5012, the downward movement of the trapezoidal block 5013 will push the two third slide rails 5012 closer together, thereby causing the two clamping claws 508 to move closer together, realizing the clamping of the material. The design of the anti-slip teeth 509 increases the friction between the clamping claws 508 and the material, preventing the material from slipping. When it is necessary to release the clamping mechanism 5, the moving wheel 5020 moves along the trajectory of the inner ring slip ring 105 and the protrusion 106. The movement continues until it reaches the upper end of the protrusion 106. As the moving wheel 5020 moves along the inner ring slip ring 105, it gradually drives the sliding rod 5016 and the trapezoidal block 5013 to move upward together. This, in turn, pushes the two clamping claws 508 away from each other through the third slide rail 5012, thus releasing the material. At this time, the clamping mechanism 5 can move along the inner ring slip ring 105 to the next station for the next round of operation. The sliding cooperation between the first slide rail 502 and the first slide groove 307, the second slide rail 5010 and the second slide groove 507, and the fourth slide rail 5021 and the fourth slide groove 5015 ensures the stability and accuracy of the clamping mechanism 5 during movement and clamping. The clamping mechanism 5, through the design of the gripping claws 508 and anti-slip teeth 509, can firmly clamp materials and prevent them from shifting or falling off during processing or transfer. The movement and clamping operation of the clamping mechanism 5 are achieved by the movement of the moving wheel 5020 along the trajectory of the inner ring slip ring 105 and the protrusion 106. The operation is simple and flexible, improving work efficiency. The distance between the gripping claws 508 can be adjusted by the movement of the moving wheel 5020 and the action of the trapezoidal block 5013 to adapt to the clamping needs of materials of different sizes. The entire clamping mechanism 5 is compact in design and occupies little space, making it easy to achieve efficient material clamping and transfer operations in a limited space.
[0049] In the preferred embodiment of this technical solution, please refer to Figure 11 and Figure 12As shown, the lifting mechanism 6 includes two fixed frames 601, which are respectively fixedly connected to the outer center of the lower turntable 301 near both ends of the mounting groove 305. A fixed rod 602 is fixedly connected between the two fixed frames 601. A bevel gear 603 is fixedly connected to both ends of the fixed rod 602. A first auxiliary bearing 604 is fixedly sleeved on the outer side of the fixed rod 602 near both ends. A side connecting plate 605 is fixedly sleeved on the outer ring of each of the two first auxiliary bearings 604. An upper protective plate 606 is fixedly connected to the upper end of each of the two side connecting plates 605, and a lower protective plate 607 is fixedly connected to the lower end of each of the two side connecting plates 605. A fixed connection is made to one side of each of the two side connecting plates 605. A rear fixing plate 608 is attached. A tail rod 609 is fixedly connected to the center of the side of the rear fixing plate 608 away from the two bevel gears 603. A sliding pin 6010 is slidably sleeved inside the tail rod 609. A linkage bar 6011 is fixedly connected to both sides of the sliding pin 6010. A movable hook 6012 is fixedly connected to the lower end of each of the two linkage bars 6011. A fixing bar 6013 is fixedly connected to one side of each of the two fixing brackets 601. A sliding frame 6014 is fixedly connected to one side of each of the two fixing bars 6013. A second sliding rod 6015 is fixedly sleeved inside each of the two sliding frames 6014. A sliding hook 6015 is slidably sleeved on the upper outer side of each of the two second sliding rods 6015. The second ear piece 6016 is fixedly connected to the upper part of the two linkage bars 6011 on the opposite side. A lifting spring 6017 is fitted on the lower outer side of each of the two second slide bars 6015. A front fixing plate 6018 is fixedly connected to the other side of the two side connecting plates 605. Second auxiliary bearings 6019 are fixedly fitted on both sides of the interior of the front fixing plate 6018. First transmission pillars 6020 are fixedly fitted on the inner rings of the two second auxiliary bearings 6019. Transmission bevel gears 6021 are fixedly connected to the two first transmission pillars 6021 near the two bevel gears 603. The two transmission bevel gears 6021 are respectively connected to the two... The bevel gears 603 engage in gear meshing transmission. Two first transmission columns 6020 are fixedly connected to lead screws 6022 on the side away from the two transmission bevel gears 6021. A second sliding sleeve 6023 is fixedly connected to the front fixed plate 6018 on the side away from the two transmission bevel gears 6021. Multiple fifth sliding grooves 6024 are opened inside the second sliding sleeve 6023. A slider 6025 is threaded onto the outside of the two lead screws 6022. The slider 6025 is slidably fitted inside the second sliding sleeve 6023. Multiple fifth sliding rails 6026 are fixedly connected to the outside of the slider 6025. The multiple fifth sliding rails 6026 are slidably fitted inside the multiple fifth sliding grooves 6024 respectively.
[0050] Furthermore, in the initial state, the lifting spring 6017 is in its natural state, the slider 6025 is located in the middle position inside the second sliding sleeve 6023, and the lead screw 6022 and the slider 6025 are connected by a thread to ensure that the slider 6025 can move along its axis when the lead screw 6022 rotates. When it is necessary to lift the clamping mechanism 5 through the slider 6025, the fixed pull hook 4013 pulls the movable pull hook 6012 downward. Through the movable pull hook 6012, the movable pull hook 6012 simultaneously drives the two linkage bars 6011 and the two second lugs 6016 to move downward. When the two second lugs 6016 move downward along the second sliding rod 6015, they will simultaneously press the two lifting springs 6017. As the second lugs 6016 move downward, they will press the lifting springs 6017. During compression, the lifting spring 6017 converts external force into stored elastic potential energy. When the two linkage bars 6011 move downwards, they cause the sliding pin 6010 to slide within the tail rod 609. This, in turn, causes the two side connecting plates 605, the upper protective plate 606, the lower protective plate 607, the rear fixing plate 608, and the front fixing plate 6018 to rotate around the fixing rod 602 via the tail rod 609. When the front fixing plate 6018 rotates around the fixing rod 602, the two transmission bevel gears 6021 rotate around the two bevel gears 6010. 3. Rotation and revolution: When the two transmission bevel gears 6021 rotate, they drive the two first transmission columns 6020 respectively. When the two first transmission columns 6020 rotate, they drive the two lead screws 6022 to rotate simultaneously. When the two lead screws 6022 rotate, they push out the slider 6025, thereby lifting the clamping mechanism 5 holding the box 1101 through the slider 6025. At the same time, the box opening of the box 1101 is close to the unloading end of the feeding mechanism 9, thereby reducing the occurrence of parts falling outside the box 1101.
[0051] In the preferred embodiment of this technical solution, please refer to Figure 1 and Figure 13 As shown, the mounting mechanism 7 includes nine locking seats 701, which are arranged in a ring and locked onto the upper end of the outer frame 102. Each of the nine locking seats 701 has a third lug 702 fixedly connected to both sides. Each of the eighteen third lugs 702 has a bolt 703 threaded inside. The assembly ends of the eighteen bolts 703 all pass through the upper end of the outer frame 102 and extend into the interior of the outer frame 102. The upper ends of the nine locking seats 701 are respectively fixedly connected to a first support seat 704, a second support seat 705, a third support seat 706, a fourth support seat 707, a fifth support seat 708, a sixth support seat 709, a seventh support seat 7010, an eighth support seat 7011, and a ninth support seat 7012.
[0052] Furthermore, the working principle of the mounting mechanism 7 is mainly achieved through the snap-fit between the card holder 701 and the outer frame 102 and the fixing of the bolts 703 to achieve stable installation. Nine card holders 701 are arranged in a ring on the upper end of the outer frame 102. Each card holder 701 is designed with a snap-fit structure that matches the outer frame 102, so that the card holder 701 can be stably snapped onto the outer frame 102. On both sides of each card holder 701, a third lug 702 is fixed. These third lugs 702 are designed with threaded holes inside. The threaded bolt 703 is used for threaded connection. After the retainer 701 is engaged with the outer frame 102, the bolt 703 passes through the threaded hole of the third lug 702, through the upper end of the outer frame 102, and finally enters the interior of the outer frame 102. After the mounting end of the bolt 703 enters the interior of the outer frame 102, by rotating the bolt 703, it comes into contact with the internal structure of the outer frame 102 and generates friction, thereby fixing the retainer 701. According to the installation requirements, the screw depth of the bolt 703 can be adjusted. The tightness of the mounting brackets 701 is finely adjusted. At the upper end of each of the nine mounting brackets 701, a first support base 704 to a ninth support base 7012 are fixed. These supports are used to support and fix the equipment or components to be installed. By adjusting the position and angle of the supports, the installation requirements of different equipment or components can be met. Through the engagement of the mounting brackets 701 with the outer frame 102 and the fixing with bolts 703, the installation process is simple and quick, requiring no complicated tools or steps. The nine mounting brackets 701 are arranged in a ring on the outer frame 102, forming a stable support structure that ensures that the installed equipment or components will not shake or shift during operation. By adjusting the screw-in depth of the bolts 703 and the position and angle of the supports, the installation requirements of equipment or components of different sizes, shapes, and weights can be adapted, improving the versatility and flexibility of the installation mechanism 7. When it is necessary to replace or repair equipment or components, simply loosen the bolts 703 to easily disassemble the mounting brackets 701 and supports, facilitating subsequent maintenance and replacement work.
[0053] In the preferred embodiment of this technical solution, please refer to Figure 14 and Figure 15The packaging unit 8 includes two feeding mechanisms 9 and a packaging mechanism 10. Each feeding mechanism 9 includes a reinforcing seat 901, which is fixedly connected to the upper side of the second support seat 705 and the third support seat 706, respectively. A mounting plate 902 is fixedly connected to one side of each reinforcing seat 901. A first bearing 903 is fixedly embedded in the upper part of each mounting plate 902, and a second bearing 904 is fixedly embedded in the lower part of each mounting plate 902. A third bearing 905 is fixedly embedded in the lower part of each of the two mounting plates 902, and a fourth bearing 906 is fixedly embedded in the center of each mounting plate 902 near both sides. A support bar 907 is fixedly connected to the lower side of one side of each mounting plate 902. A fifth bearing 908 is fixedly embedded in the center of each support bar 907 on one side. A sixth bearing 909 is fixedly embedded in the center of each of the two support bars 907 on the other side. A first connecting post 9010 is fixedly fitted inside the inner ring of each of the two first bearings 903. A second connecting post 9011 is fixedly fitted inside the inner ring of each of the two second bearings 904. A synchronous pulley 9012 is fixedly connected to one side of the first connecting post 9010 and the second connecting post 9011 on the other side. Two transmission belts 9013 are fitted on the outer sides of the two synchronous pulleys 9012 on one side and the two synchronous pulleys 9012 on the other side. A rocker arm 9014 is fixedly connected to one side of each of the four synchronous pulleys 9012. 4. A seventh bearing 9015 is fixedly embedded at one end of each of the four seventh bearings 9015. A third connecting post 9016 is fixedly fitted onto the inner ring of each of the four seventh bearings 9015. Two third connecting posts 9016 on one side and two third connecting posts 9016 on the other side are fixedly connected to two material picking rods 9017. Pneumatic grippers 9018 are fixedly connected to the lower part of one side of each of the two material picking rods 9017. Drive gears 9019 are fixedly connected to the ends of the two second connecting posts 9011 away from the two synchronous pulleys 9012. Fourth connecting posts 9020 are fixedly fitted onto the inner rings of each of the two third bearings 905. Transmission gears 9021 are fixedly connected to the ends of the two fourth connecting posts 9021. Drive gears 9019 and transmission gears 9021 are located on one side of each fourth connecting post. The transmission mechanism consists of gear meshing. On one side, the drive gear 9019 and the transmission gear 9021 are also gear meshing. A take-up reel 9022 is fixedly connected to one side of each of the two transmission gears 9021. A fifth connecting post 9023 is fixedly fitted onto the inner ring of each of the two fifth bearings 908. A sixth connecting post 9024 is fixedly fitted onto the inner ring of each of the two sixth bearings 909. Guide wheels 9025 are fixedly connected to one side of each of the two fifth connecting posts 9023 and the two sixth connecting posts 9024. A protective shell 9026 is fixedly connected to the lower side of one side of each of the two reinforcing seats 901. A reciprocating motor 9027 is fixedly connected to the upper end of each of the two reinforcing seats 901. The output ends of the two reciprocating motors 9027 are fixedly connected to one end of each of the two first connecting posts 9010.The other ends of the two steel strands 4015 are wound around the outside of the two take-up reels 9022, respectively.
[0054] Furthermore, when the reciprocating motor 9027 operates, it drives the first connecting column 9010 and the upper synchronous pulley 9012 to rotate. The upper synchronous pulley 9012, when rotating, drives the lower synchronous pulley 9012 and the second connecting column 9011 to rotate via the transmission belt 9013. The reciprocating rotation of the two synchronous pulleys 9012 simultaneously drives the two rocker arms 9014 fixedly connected to one side to rotate. The rotation of the two rocker arms 9014 drives the pneumatic gripper 9018 to move, thus completing the... In the material handling and feeding process, when the second connecting column 9011 rotates, it will simultaneously drive the drive gear 9019 fixedly connected at the other end to rotate. When the drive gear 9019 rotates, it will simultaneously drive the transmission gear 9021 and the take-up reel 9022 to rotate back and forth. When the take-up reel 9022 rotates, it tightens and releases the steel strand 4015, thereby driving the fixed hook 4013 to descend and rise. The two guide wheels 9025 can effectively improve the smoothness of the steel strand 4015 during recycling, thereby reducing friction.
[0055] In the preferred embodiment of this technical solution, please refer to Figure 1 , Figure 16 , Figure 17 , Figure 18 , Figure 19 , Figure 20 and Figure 21 As shown, the packaging mechanism 10 includes a first connecting frame 1001, a second connecting frame 1005, a first connecting rod 1006, a second connecting rod 1014, two positioning plates 1016, a third connecting frame 1019, and a fourth connecting frame 1024. The first connecting frame 1001 is fixedly connected to one end of the first support 704 near the top. The second connecting frame 1005 is fixedly connected to the upper end of the fourth support 707 near one side. The first connecting rod 1006 is fixedly connected to one side of the fourth support 707 near one end. The second connecting rod 1014 is fixedly connected to one side of the fifth support 708. The two positioning plates 1016 are respectively fixedly connected to the upper side of the sixth support 709 and the ninth support 7012. The third connecting frame 1019 is fixedly connected to the upper end of the seventh support 7010 near one side. The fourth connecting frame 1024 is fixedly connected to the center of one side of the eighth support 7011.
[0056] Furthermore, the first connecting frame 1001 and the second connecting frame 1005 are respectively fixed on the first support base 704 and the fourth support base 707. As the main support structure of the packaging mechanism 10, they provide a stable mounting base for other components. The first connecting rod 1006 and the second connecting rod 1014 are respectively connected to the fourth support base 707 and the fifth support base 708. Their function is to strengthen the structural strength of the packaging mechanism 10 and ensure the stability of the entire packaging frame. The two positioning plates 1016 are respectively installed on the sixth support base 709 and the ninth support base 7012. Their function is to accurately position the object or component to be packaged and ensure the accuracy and stability of the packaging process. The third connecting frame 1019 and the fourth connecting frame 1024 are respectively installed on the seventh support base 7010 and the eighth support base 7011. They may be used to support or fix other auxiliary packaging components according to the packaging needs.
[0057] In the preferred embodiment of this technical solution, please refer to Figure 16 , Figure 17 , Figure 18 , Figure 19 , Figure 20 and Figure 21 As shown, a first fixing sleeve 1002 is fixedly connected to the end of the first connecting frame 1001. A first cylinder 1003 is fixedly mounted inside the first fixing sleeve 1002. A pressure plate 1004 is fixedly connected to the output end of the first cylinder 1003. A second fixing sleeve 1007 is fixedly connected to the end of the second connecting frame 1005. A third fixing sleeve 1008 is fixedly connected to the end of the first connecting rod 1006. A second cylinder 1009 is fixedly mounted inside the second fixing sleeve 1007. A third cylinder 1010 is fixedly mounted inside the third fixing sleeve 1008. A side push plate 1012 is fixedly connected to the output end of the third cylinder 1010. A first connecting plate 1011 is fixedly mounted at the output end of the second cylinder 1009. The first dispensing valve 1013 is fixedly sleeved at one end of the interior of 011. The end of the second connecting rod 1014 is fixedly connected to the side pressure rod 1015. The lower ends of the two positioning plates 1016 are arranged in a rectangular shape and fixedly connected to four columns 1017. The lower ends of the eight columns 1017 are fixedly connected to two cooling fans 1018. The end of the third connecting frame 1019 is fixedly connected to the fourth fixing sleeve 1020. The fourth fixing sleeve 1020 is fixedly sleeved with the fourth cylinder 1021. The output end of the fourth cylinder 1021 is fixedly connected to the second connecting plate 1022. The second dispensing valve 1023 is fixedly sleeved at one end of the interior of the second connecting plate 1022. The end of the fourth connecting frame 1024 is fixedly connected to the rear pressure rod 1025.
[0058] Furthermore, the first cylinder 1003 is fixed to the first connecting frame 1001 via the first fixing sleeve 1002, and its output end is connected to the pressure plate 1004. When the first cylinder 1003 works, the pressure plate 1004 moves up and down, pressing down on the inner bottom wall of the box 1101, thereby ensuring that the lower end face of the box 1101 is fully in contact with the upper ends of the two main connecting plates 506, to meet the requirements of subsequent work. The second cylinder 1009 and the third cylinder 1010 are fixed to the second connecting frame 1005 and the first connecting rod 1006 via the second fixing sleeve 1007 and the third fixing sleeve 1008, respectively. The second cylinder 1009 controls the first connecting plate 1011 and the first dispensing valve 1013. The third cylinder 1010 controls the movement of the side push plate 1012. When the box body 1101 moves below the first dispensing valve 1013, the third cylinder 1010 is activated, driving the side push plate 1012 to move and pressing the first side cover 1102 on one side of the upper end of the box body 1101 towards the side of the second side cover 1103. At this time, the second cylinder 1009 drives the first connecting plate 1011, which is internally fixedly fitted with the first dispensing valve 1013, to move downward, thereby dispensing glue onto the upper end of the folded first side cover 1102 through the first dispensing valve 1013. After the glue dispensing is completed, the third cylinder 1010 drives the side push plate 1012 to retract, and the second cylinder 1009 drives the first dispensing valve 1013 to return. The drive mechanism 2 drives the rotating mechanism 3 holding the box 1101 to rotate. When the box 1101 passes the side pressure rod 1015, the side pressure rod 1015 will fold the second side cover 1103 towards the first side cover 1102, thereby bonding the first side cover 1102 and the second side cover 1103 together. After the bonding of the first side cover 1102 and the second side cover 1103 is completed, it will be conveyed to one of the cooling fans 1018, and the cooling fan 1018 will blow and cool the hot melt adhesive between the first side cover 1102 and the second side cover 1103. After the hot melt adhesive between the first side cover 1102 and the second side cover 1103 is cooled, the box 1101 will be conveyed to the second dispensing valve 102. The lower end of the second side cover 1103 is moved downward by the fourth cylinder 1021, which drives the second dispensing valve 1023 to dispense glue to the upper end of the second side cover 1103. After the glue is dispensed to the upper end of the second side cover 1103, the rotating mechanism 3 drives the box body 1101 to move and pass through the rear pressure rod 1025. The rear pressure rod 1025 presses the rear cover 1104 together, so that the rear cover 1104 and the second side cover 1103 are attached. After the attachment is completed, the box body 1101 moves to the lower end of another cooling fan 1018 and the cooling fan 1018 cools the hot melt glue between the rear cover 1104 and the second side cover 1103. After cooling is completed, the box body 1101 is moved to the discharge port 104 by the rotating mechanism 3.
[0059] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A fully automatic packaging machine, comprising a support mechanism (1) and a packaging box (11), characterized in that: The support mechanism (1) includes a base (101), an outer frame (102) is fixedly connected to the upper edge of the base (101), and an inlet (103) and an outlet (104) are respectively opened on one side of the outer frame (102) near both ends. An inner ring slip ring (105) is provided inside the outer frame (102), the lower end of the inner ring slip ring (105) is fixedly connected to the upper end of the base (101), and a protrusion (106) is fixedly connected to one side of the upper end of the inner ring slip ring (105). The packaging box (11) includes a box body (1101), with a first side cover (1102) and a second side cover (1103) fixedly connected to the upper end of the box body (1101) on both sides respectively. A rear cover (1104) is fixedly connected to the upper end of the box body (1101) on one side. A rotating mechanism (3) for placing the box body (1101) is provided at the upper part of the inner side of the outer frame (102). A mechanism for driving the rotating mechanism (3) to rotate is provided at the lower end of the rotating mechanism (3). The drive mechanism (2) includes a rotating mechanism (3) with twelve clamping mechanisms (5) arranged in a ring on the outside for clamping the box (1101). The upper end of the outer frame (102) is provided with a packaging unit (8) for feeding and packaging the twelve boxes (1101). The upper end of the outer frame (102) is provided with an installation mechanism (7) for fixing and installing the packaging unit (8). The rotating mechanism (3) has twelve lifting mechanisms (6) arranged in a ring on the outside for driving the clamping mechanism (5) to rise and fall. The upper end of the base (101) is provided with two pull-down mechanisms (4) for driving two of the lifting mechanisms (6) to operate. The drive mechanism (2) includes a drive motor (201) and a twelve-station divider (202). The drive motor (201) and the twelve-station divider (202) are both fixedly connected to the upper end of the base (101). The input end of the twelve-station divider (202) is fixedly connected to the output end of the drive motor (201). The clamping mechanism (5) includes two auxiliary connecting plates (501). A first slide rail (502) is fixedly connected to one side of each of the two auxiliary connecting plates (501). A first lug (503) is fixedly connected to the upper end of each of the two auxiliary connecting plates (501). A first slide rod (504) is slidably sleeved inside each of the two first lugs (503). A first compression spring (505) is sleeved on the outer side of each of the two first slide rods (504) near the upper end of each of the two first lugs (503). A main connecting plate (506) is fixedly connected between the two auxiliary connecting plates (501) on both sides. Each of the main connecting plates (506) has a second sliding groove (507) at the upper part of its side where they are close to each other. Each of the two main connecting plates (506) has a clamping claw (508) at both ends. Each of the two clamping claws (508) has multiple anti-slip teeth (509) arranged and fixed on one side. Each of the two clamping claws (508) has a second slide rail (5010) fixedly connected at the upper part of both sides. The four second slide rails (5010) are slidably fitted inside the two second sliding grooves (507). Each of the two clamping claws (508) has a third sliding groove (5011) at the lower part of its side where they are close to each other. The lower ends of the two clamping claws (508) are fixedly connected to a fourth slide rail (5021). The two third slide grooves (5011) are each slidably fitted with a third slide rail (5012). A trapezoidal block (5013) is fixedly connected between the two third slide rails (5012). A base plate (5014) is fixedly connected to the lower part of the two main connecting plates (506). A fourth slide groove (5015) is formed at both ends of the center of the base plate (5014). The two fourth slide rails (5021) are slidably fitted inside the two fourth slide grooves (5015). A sliding rod (5016) is slidably sleeved at the center of the plate (5014). The upper end of the sliding rod (5016) is fixedly connected to the lower end of the trapezoidal block (5013). A second downward spring (5017) is sleeved on the outside of the sliding rod (5016). A limiting disk (5018) is fixedly connected to the lower end of the sliding rod (5016). A wheel seat (5019) is fixedly connected to the lower end of the limiting disk (5018). A movable wheel (5020) is rotatably connected inside the wheel seat (5019). The movable wheel (5020) moves along the inner ring slip ring (105) and the protrusion (106).
2. The fully automatic packaging machine according to claim 1, characterized in that: The rotating mechanism (3) includes a lower turntable (301), the lower end of which is fixedly connected to the output end of the twelve-station divider (202). A middle turntable (302) is fixedly connected to the upper end of the lower turntable (301). Twelve bonding plates (303) are fixedly arranged in a ring on the upper outer side of the middle turntable (302). An upper turntable (304) is fixedly connected to the upper end of the middle turntable (302). Ten bonding plates (303) are arranged in a ring on the outer side of the lower turntable (301). Two mounting slots (305), and twelve clamping slots (306) are arranged in a ring on the outer side of the upper turntable (304). The inner walls of the twelve mounting slots (305) are provided with first sliding grooves (307). Multiple telescopic rods (308) are fixedly connected to the inner sides of the twelve clamping slots (306). Clamping springs (309) are sleeved on the outer side of the multiple telescopic rods (308). Twenty-four clamping plates (3010) are fixedly connected to one side of the multiple telescopic rods (308).
3. The fully automatic packaging machine according to claim 1, characterized in that: The pull-down mechanism (4) includes a raised platform (401), which is fixedly connected to one side of the upper end of the base (101). A base block (402) is fixedly connected to the upper end of the raised platform (401). First support plates (403) are fixedly connected to both sides of the interior of the base block (402). A first pulley (404) is rotatably connected between the two first support plates (403). A second support plate (405) is fixedly connected to both ends of one side of the base block (402). A second pulley (406) is rotatably connected between the two second support plates (405). A first sliding sleeve (407) is fixedly connected to the upper end of the base block (402). A cover (4010) is fixedly connected to the upper end of the first sliding sleeve (407). A sliding hole (408) is opened at the center of the interior of both the first sliding sleeve (407) and the cover (4010). Inside, there are guide holes (409) at four diagonal points. Guide rods (4011) are slidably fitted inside the eight guide holes (409). Return springs (4012) are fitted on the outer sides of the four guide rods (4011). Fixed hooks (4013) are fixedly connected to the upper ends of the four guide rods (4011). Guide posts (4014) are fixedly connected to the lower ends of the fixed hooks (4013). The guide posts (4014) are slidably fitted... Inside the two sliding holes (408), a steel strand (4015) is fixedly connected to the lower end of the guide post (4014). One end of the steel strand (4015) is fixedly connected to the lower end of the guide post (4014), and the end of the steel strand (4015) near the guide post (4014) is wrapped around the outside of the first pulley (404) and the second pulley (406). Limit buckles (4016) are fixedly connected to the lower ends of the four guide posts (4014).
4. The fully automatic packaging machine according to claim 2, characterized in that: The two first slide rails (502) are respectively slidably sleeved inside the first slide groove (307), the upper ends of the two first slide rods (504) are respectively fixedly connected to the lower end of the upper turntable (304) near the two sides of the clamping groove (306), and the lower ends of the two first slide rods (504) are respectively fixedly connected to the upper end of the lower turntable (301) near the two sides of the mounting groove (305).
5. The fully automatic packaging machine according to claim 2, characterized in that: The lifting mechanism (6) includes two fixed frames (601), which are respectively fixedly connected to the outer center of the lower turntable (301) near the two ends of the mounting groove (305). A fixed rod (602) is fixedly connected between the two fixed frames (601). A bevel gear (603) is fixedly connected to both ends of the fixed rod (602). A first auxiliary bearing (604) is fixedly sleeved on the outer side of the fixed rod (602) near both ends. A side connecting plate (605) is fixedly sleeved on the outer ring of the two first auxiliary bearings (604). An upper protective plate (606) is fixedly connected to the upper end of the two side connecting plates (605), and a lower protective plate (607) is fixedly connected to the lower end of the two side connecting plates (605). A rear fixing plate (608) is fixedly connected to one side of each of the two side connecting plates (605). A tail rod (609) is fixedly connected to the center of the side of the rear fixing plate (608) away from the two bevel gears (603). A sliding pin (6010) is slidably sleeved inside the tail rod (609). A linkage bar (6011) is fixedly connected to both sides of the sliding pin (6010). A movable pull hook (6012) is fixedly connected to the lower end of each of the two linkage bars (6011). A fixing bar (6013) is fixedly connected to one end of each of the two fixing frames (601). A sliding frame (6014) is fixedly connected to one end of each of the two fixing bars (6013) on the side closest to each other. A sliding frame (6014) is fixedly sleeved inside each of the two sliding frames (6014). There are two second slide rods (6015). Two second lugs (6016) are slidably fitted on the upper outer sides of both second slide rods (6015). The two second lugs (6016) are respectively fixedly connected to the upper outer sides of two linkage bars (6011) on opposite sides. Lifting springs (6017) are fitted on the lower outer sides of both second slide rods (6015). A front fixing plate (6018) is fixedly connected to the other side of the two side connecting plates (605). Second auxiliary bearings (6019) are fixedly fitted on both sides of the interior of the front fixing plate (6018). First transmission columns (6020) are fixedly fitted on the inner rings of both second auxiliary bearings (6019). The two first transmission columns (6020) are close to the two... Each bevel gear (603) is fixedly connected to a transmission bevel gear (6021) on one side. The two transmission bevel gears (6021) are respectively engaged with the two bevel gears (603) for gear transmission. Each of the two first transmission columns (6020) is fixedly connected to a lead screw (6022) on the side away from the two transmission bevel gears (6021). The front fixed plate (6018) is fixedly connected to a second sliding sleeve (6023) on the side away from the two transmission bevel gears (6021). The second sliding sleeve (6023) has multiple fifth sliding grooves (6024) inside. The two lead screws (6022) are threaded onto the outside of a slider (6025). The slider (6025) is slidably fitted inside the second sliding sleeve (6023).Multiple fifth slide rails (6026) are fixedly connected to the outside of the slider (6025), and the multiple fifth slide rails (6026) are respectively slidably sleeved inside multiple fifth slide grooves (6024).
6. The fully automatic packaging machine according to claim 3, characterized in that: The mounting mechanism (7) includes nine card holders (701), which are arranged in a ring and locked onto the upper end of the outer frame (102). Each of the nine card holders (701) has a third lug (702) fixedly connected to both sides. Each of the eighteen third lugs (702) has a bolt (703) threaded inside. The assembly ends of the eighteen bolts (703) pass through the upper end of the outer frame (102) and extend into the interior of the outer frame (102). The upper ends of the nine card holders (701) are respectively fixedly connected to a first support seat (704), a second support seat (705), a third support seat (706), a fourth support seat (707), a fifth support seat (708), a sixth support seat (709), a seventh support seat (7010), an eighth support seat (7011), and a ninth support seat (7012).
7. The fully automatic packaging machine according to claim 6, characterized in that: The packaging unit (8) includes two feeding mechanisms (9) and a packaging mechanism (10). Each of the two feeding mechanisms (9) includes a reinforcing seat (901). The two reinforcing seats (901) are respectively fixedly connected to the upper side of a second support seat (705) and a third support seat (706). Each of the two reinforcing seats (901) has a mounting plate (902) fixedly connected to one side. A first bearing (903) is fixedly embedded in the upper part of each of the two mounting plates (902). A second bearing (904) is fixedly embedded in the lower part of each of the two mounting plates (902). A third bearing (905) is fixedly embedded in the lower end of each of the two mounting plates (902). 2) A fourth bearing (906) is fixedly embedded on both sides of the inner center. A support strip (907) is fixedly connected to the lower side of one side of each of the two mounting plates (902). A fifth bearing (908) is fixedly embedded on one side of the inner center of each of the two support strips (907). A sixth bearing (909) is fixedly embedded on the other side of each of the two support strips (907). A first connecting post (9010) is fixedly fitted on the inner ring of each of the two first bearings (903). A second connecting post (9011) is fixedly fitted on the inner ring of each of the two second bearings (904). The first connecting post (9010) and the second connecting post (9011) on one side are connected to the first connecting post (9010) and the second connecting post (9011) on the other side. (9011) Each of the four synchronous pulleys (9012) is fixedly connected to one side. Two transmission belts (9013) are sleeved on the outer sides of the two synchronous pulleys (9012) on one side and the two synchronous pulleys (9012) on the other side. Each of the four synchronous pulleys (9012) is fixedly connected to one side of a rocker arm (9014). A seventh bearing (9015) is fixedly embedded in one end of each of the four rocker arms (9014). A third connecting post (9016) is fixedly sleeved on the inner ring of each of the four seventh bearings (9015). Two third connecting posts (9016) on one side and two third connecting posts (9016) on the other side are fixedly connected to two picking rods (9017). The two picking rods (9017) are fixedly connected to the two picking rods (9017) on the lower side. Each bearing is fixedly connected to a pneumatic gripper (9018). Two second connecting posts (9011) are each fixedly connected to a drive gear (9019) at one end away from the two synchronous pulleys (9012). The inner rings of the two third bearings (905) are each fixedly fitted with a fourth connecting post (9020). One end of each of the two fourth connecting posts (9020) is fixedly connected to a transmission gear (9021). The drive gear (9019) on one side and the transmission gear (9021) on the other side are engaged in gear meshing. The drive gear (9019) on the other side and the transmission gear (9021) on the other side are also engaged in gear meshing. One side of each of the two transmission gears (9021) is fixedly connected to a take-up reel (9022).The inner rings of both fifth bearings (908) are fixedly fitted with fifth connecting posts (9023), and the inner rings of both sixth bearings (909) are fixedly fitted with sixth connecting posts (9024). Guide wheels (9025) are fixedly connected to one side of each of the two fifth connecting posts (9023) and the two sixth connecting posts (9024). Protective shells (9026) are fixedly connected to the lower side of each of the two reinforcing seats (901). Reciprocating motors (9027) are fixedly connected to the upper ends of each of the two reinforcing seats (901). The output ends of the two reciprocating motors (9027) are respectively fixedly connected to one end of each of the two first connecting posts (9010).
8. The fully automatic packaging machine according to claim 7, characterized in that: The other ends of the two steel strands (4015) are respectively wound around the outside of the two take-up reels (9022).
9. A fully automatic packaging machine according to claim 7, characterized in that: The packaging mechanism (10) includes a first connecting frame (1001), a second connecting frame (1005), a first connecting rod (1006), a second connecting rod (1014), two positioning plates (1016), a third connecting frame (1019), and a fourth connecting frame (1024). The first connecting frame (1001) is fixedly connected to one end of the first support base (704) near the top. The second connecting frame (1005) is fixedly connected to the upper end of the fourth support base (707) near the side. The first connecting rod (1006) is fixedly connected to the first support base (704) near the top. 006) Fixedly connected to one end of the fourth support (707), the second connecting rod (1014) fixedly connected to one side of the fifth support (708), the two positioning plates (1016) fixedly connected to the upper side of the sixth support (709) and the ninth support (7012) respectively, the third connecting frame (1019) fixedly connected to one side of the upper end of the seventh support (7010), and the fourth connecting frame (1024) fixedly connected to the center of one side of the eighth support (7011).
10. A fully automatic packaging machine according to claim 9, characterized in that: The first connecting frame (1001) is fixedly connected to a first fixing sleeve (1002) at its end. A first cylinder (1003) is fixedly mounted inside the first fixing sleeve (1002). A pressure plate (1004) is fixedly connected to the output end of the first cylinder (1003). The second connecting frame (1005) is fixedly connected to a second fixing sleeve (1007). The first connecting rod (1006) is fixedly connected to a third fixing sleeve (1008). A second cylinder (1009) is fixedly mounted inside the second fixing sleeve (1007). A third cylinder (1010) is fixedly mounted inside the third fixing sleeve (1008). A side push plate (1012) is fixedly connected to the output end of the third cylinder (1010). A first connecting plate (1011) is fixedly mounted at the output end of the second cylinder (1009). 1011) A first dispensing valve (1013) is fixedly sleeved at one end inside the second connecting rod (1014). A side pressure rod (1015) is fixedly connected to the end of the second connecting rod (1014). The lower ends of the two positioning plates (1016) are arranged in a rectangular shape and fixedly connected to four columns (1017). The lower ends of the eight columns (1017) are fixedly connected to two cooling fans (1018). The end of the third connecting frame (1019) is fixedly connected to a fourth fixing sleeve (1020). The fourth fixing sleeve (1020) is fixedly sleeved inside the fourth fixing sleeve (1020). The output end of the fourth cylinder (1021) is fixedly connected to a second connecting plate (1022). The second dispensing valve (1023) is fixedly sleeved at one end inside the second connecting plate (1022). The end of the fourth connecting frame (1024) is fixedly connected to a rear pressure rod (1025).