Cotton rubbing machine for cotton yarn processing

Abstract

The application discloses cotton rubbing machine for cotton yarn processing and relates to the technical field of cotton yarn processing equipment, which comprises a main support frame, a lifting mechanism and a rubbing mechanism, the lifting mechanism is installed on the top of the main support frame, the rubbing mechanism is installed on the output end of the lifting mechanism, and the cotton rubbing machine further comprises a smoothing mechanism, a lifting mechanism, a bearing mechanism and a flanging mechanism, the smoothing mechanism comprises a rotating assembly, a lead screw sliding table and a guide assembly, the rotating assembly is horizontally arranged above the bearing mechanism, the two ends of the rotating assembly are connected with the moving end of the lead screw sliding table and the guide assembly respectively, and the lead screw sliding table and the guide assembly are respectively located at the two inner sides of the main support frame. The cotton rubbing machine can automatically smooth the cotton wadding, and the flanging operation of the cotton wadding is not required to be manually performed by workers, so that the thickness of the cotton wadding subjected to the cotton rubbing operation is more uniform, the cotton rubbing efficiency and quality of the whole cotton wadding are improved, the structure is simple, and the practicability is high.

Description

Technical Field

[0001] This invention relates to the field of cotton yarn processing equipment technology, and in particular to a cotton yarn processing tumbler. Background Technology

[0002] The cotton quilting machine is a machine that replaces manual hand-held quilting of cotton in a localized area, instead providing a more thorough and uniform quilting experience across the entire cotton quilt. It is easy to operate and use, suitable for cotton quilt forming and processing plants, quilt factories, and individual cotton quilt processors. The quilted cotton quilts (wadding) produced are smooth, beautiful, strong, and durable. This transforms traditional manual labor into semi-automated mechanized operation, especially the automatic lifting quilting machine, which significantly reduces worker fatigue, improves the working environment, and increases efficiency. Furthermore, one person can operate multiple machines, resulting in substantial economic benefits. Its principle involves a motor driving an eccentric rotation that moves the upper quilting plate, smoothing and compacting the cotton quilt, allowing the cotton fibers to bond with the web, forming the cotton quilt.

[0003] Chinese invention patent CN110004588A discloses a cotton swab swiping machine, including a frame, a lower support plate, and a movable plate. The bottom of the lower support plate is fitted with braked track wheels via support legs. Tracks are fixedly connected to both sides of the inner side of the frame, and track grooves are formed on the tracks. The track wheels are disposed within the track grooves. A support column is fixedly connected to the upper part of the lower support plate. An elastic rubber cylinder is inlaid on the lower surface of the movable plate, and a circular groove is formed at the bottom of the elastic rubber cylinder. The support column is fixedly inserted into the circular groove. A vibration motor is fixedly installed at the center of the lower surface of the movable plate, and a lower swiping plate is fixedly installed on the upper surface of the movable plate. Although this invention improves swiping efficiency and swiping quality through the design of the vibration motor, elastic rubber cylinder, and support column, the aforementioned patent... The patent has the following shortcomings in its application: First, before kneading the cotton, the cotton must be placed on the lower kneading board and then manually smoothed to prevent uneven thickness due to large wrinkles during kneading. This is inconvenient and inefficient. Second, the patent uses an existing motor-driven eccentric rotation method to make the upper kneading board move eccentrically. This results in a difference in the pressure and kneading force on the cotton between the center and side areas of the upper kneading board, which easily leads to uneven thickness between the edges and center of the cotton on the lower kneading board. Third, the patent uses an existing lifting belt to suspend the upper kneading board. However, the belt is prone to tearing and aging after prolonged use, posing a safety hazard to operators below the kneading board. Summary of the Invention

[0004] The purpose of this invention is to provide a cotton swab processing machine to solve the technical problems of uneven cotton wadding thickness, inconvenient operation, low work efficiency, and low safety in the prior art.

[0005] This invention provides a cotton yarn processing machine, comprising a main support frame, a lifting mechanism, and a kneading mechanism. The lifting mechanism is installed on the top of the main support frame, and the kneading mechanism is installed on the output end of the lifting mechanism. The machine also includes a smoothing mechanism, a lifting mechanism, a carrying mechanism, and a flanging mechanism. The lifting mechanism is installed on the inner wall of the main support frame, the carrying mechanism is located at the inner bottom of the main support frame, the flanging mechanism is installed on the carrying mechanism, and the smoothing mechanism is located directly above the carrying mechanism and connected to the lifting mechanism. The smoothing mechanism includes a rotating component, a lead screw slide, and a guide component. The rotating component is horizontally positioned above the carrying mechanism, and both ends of the rotating component are connected to the moving end of the lead screw slide and the guide component, respectively. The lead screw slide and the guide component are located on the two inner sides of the main support frame, and both the lead screw slide and the guide component are connected to the lifting mechanism.

[0006] Preferably, the rotating assembly includes a mounting frame, a turning roller, and a rotating motor. The mounting frame is located above the bearing mechanism, and its two ends are respectively connected to the moving end of the lead screw slide and the guide assembly. The turning roller is rotatably fixed inside the mounting frame. The rotating motor is fixed on the end of the mounting frame away from the lead screw slide, and the output end of the rotating motor is connected to one end of the turning roller. The guide assembly includes an L-shaped plate and a protruding rib. One end of the L-shaped plate is connected to the end of the mounting frame away from the lead screw slide, and the protruding rib is connected to the side wall of the L-shaped plate.

[0007] Preferably, the lifting mechanism includes a main drive assembly, two outer side plates, two inner side plates, and three driven assemblies. The two outer side plates are symmetrically arranged and fixed on both sides of the main support frame. The main drive assembly and the three driven assemblies are rectangularly arranged on the inner sidewalls of the two outer side plates. The two ends of one inner side plate are connected to the main drive assembly and one driven assembly, respectively. The two ends of the other inner side plate are connected to the other two driven assemblies, respectively. The lead screw slide is fixed on the sidewall of one inner side plate, and the protruding rib slides with the other inner side plate.

[0008] Preferably, the main drive assembly includes a drive motor, a threaded sleeve, a screw, and two carrier plates. The two carrier plates are mounted vertically and parallel to each other on the inner sidewall of the outer side plate. The two ends of the screw are rotatably connected to the two carrier plates respectively. The drive motor is mounted on one carrier plate and its output end is connected to one end of the screw. The threaded sleeve is fitted onto the screw and is connected to it in a transmission manner.

[0009] Preferably, each of the driven components includes a guide shaft, a guide sleeve, and two horizontal plates. The two horizontal plates are mounted vertically and parallel to each other on the inner sidewall of the outer plate. The two ends of the guide shaft are fixedly connected to the two horizontal plates respectively. The guide sleeve is slidably mounted on the guide shaft. The two ends of one inner plate are connected to a threaded sleeve and a guide sleeve respectively. The two ends of the other inner plate are connected to two other guide sleeves respectively.

[0010] Preferably, the supporting mechanism includes a lower kneading plate, a horizontal plate, a base bracket, an electric cylinder, and two guide rails. The two guide rails are fixed at intervals to the inner bottom of the main support frame. The electric cylinder is located between the two guide rails. The horizontal plate is fixed to the bottom of the base bracket and connected to the moving end of the electric cylinder. The lower kneading plate is installed on the top of the base bracket. The bottom of the base bracket is provided with four rectangularly distributed wheels, with each pair of wheels corresponding to one guide rail.

[0011] Preferably, the flanging mechanism includes an active component, a transmission component, and two linkage components. The two linkage components are symmetrically arranged and fixed on both sides of the lower kneading plate. The active component is fixed at one end of the lower kneading plate and is connected to one linkage component in a transmission manner. The two ends of the transmission component are connected to the active component and the other linkage component, respectively.

[0012] Preferably, the active component includes a linkage motor, a main side plate, a driving gear, and a driven gear. The main side plate is installed at one end of the lower kneading plate. The linkage motor is fixed on the side wall of the main side plate, and the output end of the linkage motor is connected to the driving gear. The driven gear is installed on one end of a linkage component near the linkage motor, and the driven gear meshes with the driving gear. The two ends of the transmission component are respectively connected to the output end of the linkage motor and a linkage component away from the linkage motor.

[0013] Preferably, the transmission assembly includes a synchronous belt and two synchronous pulleys, the two synchronous pulleys being connected to the output end of the linkage motor and one end of a linkage assembly away from the linkage motor, respectively.

[0014] Preferably, each linkage component includes a rotating shaft, a side plate, and two rotating arms. The lower kneading plate is provided with a matching groove for mounting the side plate and the two rotating arms. One end of each of the two rotating arms is connected to one side wall of the side plate, and the other end of each of the two rotating arms is fixed to the rotating shaft. The rotating shaft is rotatably mounted inside the lower kneading plate, and one end of the rotating shaft protrudes from one side of the lower kneading plate. The driven gear and a synchronous pulley are respectively connected to one end of the two rotating shafts.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0016] (1) When it is necessary to perform a kneading operation on the cotton wadding, firstly, the rotating motor drives the agitator roller connected to its output end to rotate, and then the screw slide drives the mounting frame connected to its moving end to move in the length direction of the lower kneading plate, which drives the agitator roller on the mounting frame and the rotating motor to move synchronously, thereby automatically smoothing the cotton wadding on the lower kneading plate. In this process, the cotton wadding can also achieve a certain degree of initial compaction and kneading effect, which improves the efficiency and effect of kneading the cotton wadding. Among them, by driving the screw connected to its output end to rotate through the drive motor, the threaded sleeve that is in cooperation with the screw drive moves in the vertical direction, thereby driving the inner side plate connected to the threaded sleeve, the screw slide on the inner side plate, the mounting frame, the agitator roller and the rotating motor to move in the vertical direction, so as to achieve the purpose of adjusting the height of the agitator roller in real time according to the cotton wadding of different thicknesses, satisfying the automatic smoothing operation of cotton wadding of different thicknesses, and improving the overall practical performance.

[0017] (2) After the first cotton swab kneading operation is completed, the lifting mechanism drives the kneading mechanism to move upward. Then, the linkage motor drives the active gear connected to its output end to rotate, which drives the driven gear meshing with the active gear to rotate in the opposite direction. This drives a rotating shaft connected to the driven gear to rotate, causing the two rotating arms and side plates connected to the rotating shaft to rotate, thus realizing the automatic flipping operation of one side of the cotton swab on the lower kneading plate. At the same time, the linkage motor drives a synchronous wheel connected to its output end to rotate. Under the action of the synchronous belt, it drives another rotating shaft connected to another synchronous wheel to rotate in the same direction, causing the two rotating arms and side plates connected to the rotating shaft to rotate, thus realizing the automatic flipping operation of the other side of the cotton swab on the lower kneading plate. This eliminates the need for manual flipping of the cotton swab, making the thickness of the cotton swab that has been kneaded more uniform, improving the overall cotton swab kneading efficiency and quality. Moreover, the structure is simple and reduces the number of drive components used.

[0018] (3) The electric cylinder drives the horizontal plate, bottom bracket and lower kneading plate connected to its moving end to move along the length of the two guide rails, so that the lower kneading plate is moved out of the main support frame. This eliminates the need for manual operation to enter the main support frame to load and unload cotton, preventing the belt in the lifting mechanism from tearing or aging after long-term use, which could pose a safety hazard to the operator below. It also facilitates subsequent manual loading and unloading of cotton. During this process, when loading cotton, only simple laying of cotton is required, without the need for manual smoothing of the cotton surface. This not only reduces the intensity of manual labor to a certain extent, but also improves work efficiency and safety. Attached Figure Description

[0019] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0020] Figure 1 This is a three-dimensional structural diagram of the present invention from a first angle;

[0021] Figure 2 This is a schematic diagram of the second-angle three-dimensional structure of the present invention;

[0022] Figure 3 This is a top view of the present invention;

[0023] Figure 4 This is a side view of the present invention;

[0024] Figure 5 This is a partial three-dimensional structural diagram of the present invention. Figure 1 ;

[0025] Figure 6 For the present invention Figure 5 Top view;

[0026] Figure 7 For the present invention Figure 6 Sectional view along line AA;

[0027] Figure 8 This is a partial three-dimensional structural diagram of the present invention. Figure 2 ;

[0028] Figure 9 For the present invention Figure 8 Enlarged view of point B in the middle.

[0029] Figure label:

[0030] Main support frame 1, lifting mechanism 2, kneading mechanism 3, smoothing mechanism 4, rotating assembly 41, mounting frame 411, actuating roller 412, rotating motor 413, lead screw slide 42, guide assembly 43, L-shaped plate 431, protruding rib 432, lifting mechanism 5, main drive assembly 51, drive motor 511, threaded sleeve 512, screw 513, carrier plate 514, outer side plate 52, inner side plate 53, driven assembly 54, guide shaft 541. Guide sleeve 542, horizontal plate 543, bearing mechanism 6, lower kneading plate 61, horizontal plate 62, bottom bracket 63, electric cylinder 64, guide rail 65, traveling wheel 66, flanging mechanism 7, driving component 71, linkage motor 711, main side plate 712, driving gear 713, driven gear 714, transmission component 72, synchronous belt 721, synchronous pulley 722, linkage component 73, rotating shaft 731, side plate 732, rotating arm 733. Detailed Implementation

[0031] The technical solution of the present invention will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0032] The components of the embodiments of the invention described and shown in the accompanying drawings can typically be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of the invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention.

[0033] Based on the embodiments of this invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this invention.

[0034] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0035] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0036] The following is combined Figures 1 to 9 As shown in the figure, this embodiment of the invention provides a cotton yarn processing kneading machine, including a main support frame 1, a lifting mechanism 2, and a kneading mechanism 3. The lifting mechanism 2 is installed on the top of the main support frame 1, and the kneading mechanism 3 is installed on the output end of the lifting mechanism 2. It also includes a smoothing mechanism 4, a lifting mechanism 5, a carrying mechanism 6, and a flanging mechanism 7. The lifting mechanism 5 is installed on the inner side wall of the main support frame 1, the carrying mechanism 6 is located at the inner bottom of the main support frame 1, the flanging mechanism 7 is installed on the carrying mechanism 6, and the smoothing mechanism 4 is located directly above the carrying mechanism 6 and connected to the lifting mechanism 5. The smoothing mechanism 4 includes a rotating component 41, a screw slide 42, and a guide component 43. The rotating component 41 is horizontally arranged above the carrying mechanism 6, and both ends of the rotating component 41 are respectively connected to the moving end of the screw slide 42 and the guide component 43. The screw slide 42 and the guide component 43 are respectively located on the two inner sides of the main support frame 1, and both the screw slide 42 and the guide component 43 are connected to the lifting mechanism 5.

[0037] In one embodiment, refer to Figure 3 , Figure 4 as well as Figure 7As shown, the rotating assembly 41 includes a rotating component 411, a turning roller 412, and a rotating motor 413. The rotating assembly 411 is located above the bearing mechanism 6, and its two ends are respectively connected to the moving end of the lead screw slide 42 and the guide assembly 43. The turning roller 412 is rotatably fixed inside the rotating assembly 411. The rotating motor 413 is fixed on the end of the rotating assembly 411 away from the lead screw slide 42, and the output end of the rotating motor 413 is connected to one end of the turning roller 412. The guide assembly 43 includes an L-shaped plate 431 and a protruding rib 432. One end of the L-shaped plate 431 is connected to the rotating assembly 411 away from the lead screw. One end of the slide table 42 is connected, and the protruding rib 432 is connected to the side wall of the L-shaped plate 431. When it is necessary to perform a kneading operation on the cotton, the motor 413 first drives the agitator roller 412 connected to its output end to rotate. Then, the screw slide table 42 drives the rotating component 411 connected to its moving end to move in the length direction of the lower kneading plate 61. This drives the agitator roller 412 on the rotating component 411 and the motor 413 to move synchronously, thereby automatically smoothing the cotton on the lower kneading plate 61. In this process, the cotton can also achieve a certain degree of initial compaction and kneading effect, which improves the efficiency and effect of kneading the cotton.

[0038] In one embodiment, refer to Figure 1 , Figure 2 as well as Figure 5 As shown, the lifting mechanism 5 includes a main drive assembly 51, two outer side plates 52, two inner side plates 53, and three driven assemblies 54. The two outer side plates 52 are symmetrically arranged and fixed on both sides of the main support frame 1. The main drive assembly 51 and the three driven assemblies 54 are rectangularly arranged on the inner sidewalls of the two outer side plates 52. The two ends of one inner side plate 53 are connected to the main drive assembly 51 and one driven assembly 54, respectively. The two ends of the other inner side plate 53 are connected to the other two driven assemblies 54, respectively. The screw slide 42 is fixed on the sidewall of one inner side plate 53. The protrusion 432 slides with the other inner side plate 53. The main drive assembly 51 can drive the rotating assembly 41 to move and adjust in the vertical direction, which can meet the automatic smoothing operation of cotton wool of different thicknesses and improve the practicality of the equipment. The three driven assemblies 54 limit and guide the vertical movement of the rotating assembly 41.

[0039] In one embodiment, refer to Figure 5As shown, the main drive assembly 51 includes a drive motor 511, a threaded sleeve 512, a screw 513, and two carrier plates 514. The two carrier plates 514 are mounted vertically and parallel to each other on the inner sidewall of the outer side plate 52. The two ends of the screw 513 are rotatably connected to the two carrier plates 514 respectively. The drive motor 511 is mounted on one carrier plate 514, and the output end of the drive motor 511 is connected to one end of the screw 513. The threaded sleeve 512 is sleeved on the screw 513 and is connected to it for transmission. 511 drives the screw 513 connected to its output end to rotate, which drives the threaded sleeve 512, which is in transmission cooperation with the screw 513, to move in the vertical direction. This causes the inner side plate 53 connected to the threaded sleeve 512, the screw slide 42 on the inner side plate 53, the rotating assembly 411, the agitator roller 412, and the rotating motor 413 to move in the vertical direction as a whole. This allows the height of the agitator roller 412 to be adjusted in real time according to the different thicknesses of cotton wadding, thus satisfying the automatic smoothing operation of cotton wadding of different thicknesses and improving the overall practical performance.

[0040] In one embodiment, refer to Figure 5 and Figure 7 As shown, each driven component 54 includes a guide shaft 541, a guide sleeve 542, and two horizontal plates 543. The two horizontal plates 543 are mounted vertically parallel on the inner wall of the outer plate 52. The two ends of the guide shaft 541 are fixedly connected to the two horizontal plates 543 respectively. The guide sleeve 542 is slidably mounted on the guide shaft 541. The two ends of one inner plate 53 are connected to a threaded sleeve 512 and a guide sleeve 542 respectively, and the two ends of the other inner plate 53 are connected to two other guide sleeves 542 respectively. When the drive motor 511 drives the screw 513 connected to its output end to rotate... The screw 512, which is driven by the screw 513, moves vertically, thereby driving the inner side plate 53 connected to the screw 512, the screw slide 42 on the inner side plate 53, the rotating assembly 411, the agitator roller 412, and the rotating motor 413 to move vertically as a whole. This allows the height of the agitator roller 412 to be adjusted in real time according to the different thicknesses of cotton wadding, satisfying the automatic smoothing operation of cotton wadding of different thicknesses and improving the overall practical performance. The sliding fit between the guide sleeve 542 and the guide shaft 541 guides and limits the vertical movement of the two inner side plates 53 and the entire assembly.

[0041] In one embodiment, refer to Figure 1 and Figure 8As shown, the supporting mechanism 6 includes a lower kneading plate 61, a horizontal plate 62, a base bracket 63, an electric cylinder 64, and two guide rails 65. The two guide rails 65 are fixed at intervals to the inner bottom of the main support frame 1. The electric cylinder 64 is located between the two guide rails 65. The horizontal plate 62 is fixed to the bottom of the base bracket 63 and connected to the moving end of the electric cylinder 64. The lower kneading plate 61 is installed on the top of the base bracket 63. The bottom of the base bracket 63 is provided with four rectangularly distributed wheels 66. Every two wheels 66 correspond to one guide rail 65. The electric cylinder 64 drives the horizontal plate 62, the base bracket 63, and the four wheels 66 connected to its moving end to move... The lower kneading plate 61 moves along the length of the two guide rails 65, causing it to move out of the main support frame 1. This eliminates the need for manual operation to enter the main support frame 1 to load and unload cotton wadding, preventing the belt in the lifting mechanism 2 from tearing or aging after prolonged use, which could pose a safety hazard to operators below. It also facilitates subsequent manual loading and unloading of cotton wadding. When loading cotton wadding, only simple laying is required, without the need for manual smoothing of the surface. This not only reduces labor intensity but also improves work efficiency and enhances safety.

[0042] In one embodiment, refer to Figure 2 , Figure 4 and Figure 5 As shown, the flanging mechanism 7 includes an active component 71, a transmission component 72, and two linkage components 73. The two linkage components 73 are symmetrically arranged and fixed on both sides of the lower kneading plate 61. The active component 71 is fixed at one end of the lower kneading plate 61 and is connected to one linkage component 73. The two ends of the transmission component 72 are connected to the active component 71 and the other linkage component 73, respectively. Driven by the active component 71 and under the action of the transmission component 72, the two linkage components 73 rotate in opposite directions to achieve automatic flanging of the cotton wadding on both sides of the lower kneading plate 61, thereby improving the efficiency and quality of cotton kneading.

[0043] In one embodiment, refer to Figure 5As shown, the active component 71 includes a linkage motor 711, a main side plate 712, a driving gear 713, and a driven gear 714. The main side plate 712 is mounted on one end of the lower kneading plate 61. The linkage motor 711 is fixed to the side wall of the main side plate 712, and its output end is connected to the driving gear 713. The driven gear 714 is mounted on one end of a linkage component 73 near the linkage motor 711, and meshes with the driving gear 713. The transmission component 72 has two... The ends are respectively connected to the output end of the linkage motor 711 and a linkage component 73 far away from the linkage motor 711. The linkage motor 711 drives the drive gear 713 connected to its output end to rotate, which drives the driven gear 714 meshing with the drive gear 713 to rotate in the opposite direction, thereby driving a rotating shaft 731 connected to the driven gear 714 to rotate, causing the two rotating arms 733 and the side plate 732 connected to the rotating shaft 731 to rotate, thereby realizing the automatic edge turning operation of the cotton wool on the lower kneading plate 61.

[0044] In one embodiment, refer to Figure 8 As shown, the transmission assembly 72 includes a synchronous belt 721 and two synchronous pulleys 722. The two synchronous pulleys 722 are respectively connected to the output end of the linkage motor 711 and one end of a linkage component 73 away from the linkage motor 711. The linkage motor 711 drives one of the synchronous pulleys 722 connected to its output end to rotate. Under the action of the synchronous belt 721, it drives another rotating shaft 731 connected to the other synchronous pulley 722 to rotate in the same direction, causing the two rotating arms 733 and the side plate 732 connected to the rotating shaft 731 to rotate, thereby realizing the automatic edge-flipping operation of the cotton wadding on the lower kneading plate 61. In this design with a single drive element, the two linkage components 73 can be rotated in opposite directions, reducing the number of drive elements used and lowering the equipment cost.

[0045] In one embodiment, refer to Figure 8 and Figure 9As shown, each linkage component 73 includes a rotating shaft 731, a side plate 732, and two rotating arms 733. The lower kneading plate 61 is provided with a matching groove for mounting the side plate 732 and the two rotating arms 733. One end of each of the two rotating arms 733 is connected to one side wall of the side plate 732, and the other end of each of the two rotating arms 733 is fixed to the rotating shaft 731. The rotating shaft 731 is rotatably mounted inside the lower kneading plate 61, and one end of the rotating shaft 731 protrudes from one side of the lower kneading plate 61. The driven gear 714 and a synchronous pulley 722 are respectively connected to one end of the two rotating shafts 731. After the first kneading operation of the cotton is completed, the lifting mechanism 2 drives the kneading mechanism 3 to move upward. Subsequently, the linkage motor 711 drives the driving gear 713 and a synchronous pulley 72 connected to its output end. 2. The rotation drives the driven gear 714, which meshes with the driving gear 713, to rotate in the opposite direction. This, in turn, drives a rotating shaft 731 connected to the driven gear 714 to rotate, causing the two rotating arms 733 and the side plate 732 connected to the rotating shaft 731 to rotate. This achieves an automatic folding operation on one side of the cotton wadding located on the lower kneading plate 61. Simultaneously, under the action of the synchronous belt 721, another rotating shaft 731 connected to another synchronous pulley 722 is driven to rotate in the same direction. This causes the two rotating arms 733 and the side plate 732 connected to the rotating shaft 731 to rotate, achieving an automatic folding operation on the other side of the cotton wadding located on the lower kneading plate 61. This eliminates the need for manual folding of the cotton wadding, making the thickness of the cotton wadding after the kneading operation more uniform and improving the overall efficiency and quality of cotton kneading.

[0046] The working principle of this invention is as follows: When cotton wadding needs to be kneaded, the motor 413 first drives the agitator roller 412 connected to its output end to rotate. Then, the screw slide 42 drives the rotating component 411 connected to its moving end to move along the length of the lower kneading plate 61. This causes the agitator roller 412 on the rotating component 411 and the motor 413 to move synchronously, thereby automatically smoothing the cotton wadding on the lower kneading plate 61. During this process, the cotton wadding can also achieve a certain degree of initial compaction and kneading effect, improving the efficiency and effect of cotton kneading. The motor 511 drives the screw 513 connected to its output end to rotate, causing the threaded sleeve 512, which is in transmission cooperation with the screw 513, to move vertically. The upward movement causes the inner side plate 53 connected to the threaded sleeve 512, the screw slide 42 on the inner side plate 53, the rotating assembly 411, the agitator roller 412, and the rotating motor 413 to move vertically as a whole. This allows for real-time adjustment of the height of the agitator roller 412 according to different thicknesses of cotton wadding, satisfying the automatic smoothing operation of cotton wadding of different thicknesses and improving overall practicality. After the first cotton wadding kneading operation is completed, the lifting mechanism 2 drives the kneading mechanism 3 to move upward. Subsequently, the motor 711 drives the drive gear 713 connected to its output end to rotate, causing the driven gear 714 meshing with the drive gear 713 to rotate in the opposite direction. This, in turn, drives a rotating shaft 731 connected to the driven gear 714 to rotate, causing the rotating shaft 731 to rotate. The two connected rotating arms 733 and the side plate 732 rotate to automatically flip one side of the cotton wadding on the lower kneading plate 61. Simultaneously, the drive motor 711 drives a synchronous pulley 722 connected to its output end to rotate. Under the action of the synchronous belt 721, this drives another rotating shaft 731 connected to the other synchronous pulley 722 to rotate in the same direction. This causes the two rotating arms 733 and the side plate 732 connected to this rotating shaft 731 to rotate, thus automatically flipping the other side of the cotton wadding on the lower kneading plate 61. This eliminates the need for manual flipping of the cotton wadding, resulting in a more uniform thickness of the kneaded cotton wadding, improving the overall efficiency and quality of the kneading process. Furthermore, the structure is simple and reduces the number of driving components. The quantity used; the electric cylinder 64 drives the horizontal plate 62, the bottom bracket 63 and the lower kneading plate 61 connected to its moving end to move along the length of the two guide rails 65, so that the lower kneading plate 61 is moved out of the main support frame 1. Thus, it is not necessary for operators to enter the main support frame 1 to load and unload cotton wadding. This prevents the belt in the lifting mechanism 2 from tearing or aging after long-term use, which could pose a certain safety hazard to the operators below. It also facilitates subsequent manual loading and unloading of cotton wadding. In this process, when loading cotton wadding, it is only necessary to simply lay the cotton wadding without the need for manual smoothing of the cotton wadding surface. This not only reduces the intensity of manual labor to a certain extent, but also improves work efficiency and has a high degree of safety.

[0047] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A cotton yarn processing kneading machine, comprising a main support frame (1), a lifting mechanism (2), and a kneading mechanism (3), wherein the lifting mechanism (2) is installed on the top of the main support frame (1), and the kneading mechanism (3) is installed on the output end of the lifting mechanism (2), characterized in that: It also includes a smoothing mechanism (4), a lifting mechanism (5), a bearing mechanism (6), and a flanging mechanism (7). The lifting mechanism (5) is installed on the inner wall of the main support frame (1). The bearing mechanism (6) is located at the inner bottom of the main support frame (1). The flanging mechanism (7) is installed on the bearing mechanism (6). The smoothing mechanism (4) is located directly above the bearing mechanism (6) and connected to the lifting mechanism (5). The smoothing mechanism (4) includes a rotating component (41), a screw slide (42), and a guide component (43). The rotating component (41) is horizontally arranged above the bearing mechanism (6), and both ends of the rotating component (41) are connected to the moving end of the screw slide (42) and the guide component (43), respectively. The screw slide (42) and the guide component (43) are located on the two inner sides of the main support frame (1), and both the screw slide (42) and the guide component (43) are connected to the lifting mechanism (5). The supporting mechanism (6) includes a lower kneading plate (61), a horizontal plate (62), a bottom bracket (63), an electric cylinder (64), and two guide rails (65). The two guide rails (65) are fixed at intervals to the inner bottom of the main support frame (1). The electric cylinder (64) is located between the two guide rails (65). The horizontal plate (62) is fixed to the bottom of the bottom bracket (63) and connected to the moving end of the electric cylinder (64). The lower kneading plate (61) is installed on the top of the bottom bracket (63). The bottom of the bottom bracket (63) is provided with four rectangularly distributed walking wheels (66), and every two walking wheels (66) correspond to one guide rail (65). The flanging mechanism (7) includes an active component (71), a transmission component (72), and two linkage components (73). The two linkage components (73) are symmetrically arranged and fixed on both sides of the lower kneading plate (61). The active component (71) is fixed at one end of the lower kneading plate (61) and is connected to one linkage component (73). The two ends of the transmission component (72) are connected to the active component (71) and the other linkage component (73) respectively. Each linkage assembly (73) includes a rotating shaft (731), a side plate (732), and two rotating arms (733). The lower kneading plate (61) is provided with a matching groove for mounting the side plate (732) and the two rotating arms (733). One end of each of the two rotating arms (733) is connected to one side wall of the side plate (732), and the other end of each of the two rotating arms (733) is fixed on the rotating shaft (731). The rotating shaft (731) is rotatably mounted inside the lower kneading plate (61).

2. The cotton yarn processing kneading machine according to claim 1, characterized in that: The rotating assembly (41) includes a mounting frame (411), a swivel roller (412), and a rotating motor (413). The mounting frame (411) is located above the bearing mechanism (6), and both ends of the mounting frame (411) are connected to the moving end of the lead screw slide (42) and the guide assembly (43), respectively. The swivel roller (412) is rotatably fixed inside the mounting frame (411). The rotating motor (413) is fixed on the end of the mounting frame (411) away from the lead screw slide (42), and the output end of the rotating motor (413) is connected to one end of the swivel roller (412). The guide assembly (43) includes an L-shaped plate (431) and a protruding rib (432). One end of the L-shaped plate (431) is connected to the end of the mounting frame (411) away from the lead screw slide (42), and the protruding rib (432) is connected to the side wall of the L-shaped plate (431).

3. The cotton yarn processing kneading machine according to claim 2, characterized in that: The lifting mechanism (5) includes a main drive assembly (51), two outer side plates (52), two inner side plates (53), and three driven assemblies (54). The two outer side plates (52) are symmetrically arranged and fixed on both sides of the main support frame (1). The main drive assembly (51) and the three driven assemblies (54) are rectangularly arranged on the inner sidewalls of the two outer side plates (52). The two ends of one inner side plate (53) are connected to the main drive assembly (51) and one driven assembly (54) respectively. The two ends of the other inner side plate (53) are connected to the other two driven assemblies (54) respectively. The lead screw slide (42) is fixed on the sidewall of one inner side plate (53). The protrusion (432) is slidably connected to the other inner side plate (53).

4. The cotton yarn processing kneading machine according to claim 3, characterized in that: The main drive assembly (51) includes a drive motor (511), a threaded sleeve (512), a screw (513), and two carrier plates (514). The two carrier plates (514) are mounted vertically and parallel to each other on the inner sidewall of the outer side plate (52). The two ends of the screw (513) are rotatably connected to the two carrier plates (514) respectively. The drive motor (511) is mounted on one carrier plate (514) and the output end of the drive motor (511) is connected to one end of the screw (513). The threaded sleeve (512) is sleeved on the screw (513) and is connected to it for transmission.

5. The cotton yarn processing kneading machine according to claim 4, characterized in that: Each of the driven components (54) includes a guide shaft (541), a guide sleeve (542), and two horizontal plates (543). The two horizontal plates (543) are mounted vertically parallel on the inner wall of the outer plate (52). The two ends of the guide shaft (541) are fixedly connected to the two horizontal plates (543) respectively. The guide sleeve (542) is slidably mounted on the guide shaft (541). The two ends of one inner plate (53) are connected to a threaded sleeve (512) and a guide sleeve (542) respectively. The two ends of the other inner plate (53) are connected to two other guide sleeves (542) respectively.

6. The cotton yarn processing kneading machine according to claim 1, characterized in that: The active component (71) includes a linkage motor (711), a main side plate (712), a driving gear (713), and a driven gear (714). The main side plate (712) is installed at one end of the lower kneading plate (61). The linkage motor (711) is fixed on the side wall of the main side plate (712), and the output end of the linkage motor (711) is connected to the driving gear (713). The driven gear (714) is installed on one end of a linkage component (73) near the linkage motor (711), and the driven gear (714) meshes with the driving gear (713). The two ends of the transmission component (72) are respectively connected to the output end of the linkage motor (711) and a linkage component (73) away from the linkage motor (711).

7. The cotton yarn processing kneading machine according to claim 6, characterized in that: The transmission assembly (72) includes a synchronous belt (721) and two synchronous pulleys (722), the two synchronous pulleys (722) being connected to the output end of the linkage motor (711) and one end of a linkage assembly (73) away from the linkage motor (711), respectively.

8. The cotton yarn processing kneading machine according to claim 7, characterized in that: One end of the rotating shaft (731) protrudes from one side of the lower kneading plate (61), and the driven gear (714) and a synchronous pulley (722) are respectively connected to one end of the two rotating shafts (731).

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