Foodstuff filling supply device and method
By using an independent filling chamber assembly and guide tube structure, combined with the reverse rotation of the auger and stirring shaft, the problems of mixing and compression damage caused by the shared filling channel are solved, achieving efficient and independent filling supply and ensuring the taste and quality of the food.
Patent Information
- Application Number
- CN202410665057.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2044-05-27
AI Technical Summary
In existing filling equipment, the shared channel for fillings leads to mixing and mixed flavors. The extrusion feeding method damages the ingredients, and the operation is cumbersome and time-consuming, making it difficult to meet the taste and flavor requirements of food.
It adopts an independent filling bin assembly and guide tube structure. The position of the filling bin is adjusted by rotating the assembly. Combined with the reverse rotation of the auger and the stirring shaft, it ensures independent delivery of filling, reduces compression damage, and achieves continuous feeding.
This avoids mixing of fillings, ensures the taste and quality of food, improves feeding efficiency, simplifies the operation process, and reduces equipment cleaning time.
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Figure CN118402536B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of food equipment, in particular to a food stuffing supply device and method. BACKGROUND
[0002] The current stuffing equipment mostly adopts the mode of forming a dough tube, filling the inside with stuffing, and finally using a mold to press and cut the dough tube. The stuffing supply mechanism under this mode is generally equipped with a single bin and two bins. The two bins need to be disassembled and cleaned for a long time to avoid mixing between the stuffings. If not cleaned thoroughly, it will also affect the taste of the steamed buns or dumplings. In addition, the steamed bun machine and dumpling machine equipment have high requirements for the operators and the operation is complicated, and it takes a long time to change the stuffing.
[0003] A steamed bun machine is disclosed in Chinese patent (publication number: CN 220734222 U), which uses a rotating disc to drive multiple spiral stuffing conveying parts to rotate. By changing the positions of the stuffing hopper and the dough mold, the stuffing output pipe is connected with the dough mold. The stuffing is output from the stuffing output pipe and then enters the stuffing core pipe of the dough mold. The stuffing is put into the formed dough tube through the stuffing core pipe for stuffing. The rotating structure increases the available types of stuffing and switches them through rotation to meet the stuffing requirements of different stuffings. However, the different stuffing hoppers need to be put through the stuffing core pipe after being output through the stuffing output pipe. The stuffing core pipe is a common section, which still causes mixing between different stuffings remaining on the stuffing core pipe, resulting in mixed taste of the food after stuffing, which is difficult to meet the stuffing requirements. In addition, the current stuffing assembly supplies stuffing by using an extrusion feeding method, which causes extrusion damage to the food materials in the vegetarian stuffing, resulting in water leakage and fragmentation of the food materials, affecting the quality of the stuffing. There is also a situation of interruption and discontinuity of the supply of stuffing. In the conventional scheme of adding materials such as skin jelly and batter to improve the flowability of the vegetarian stuffing, the mixed materials also change the taste and texture of the stuffing, which is difficult to meet the texture and taste requirements of the food at the time of serving. SUMMARY
[0004] The purpose of the present application is to provide a food stuffing supply device and method to overcome the defects of the prior art. The dough skin forming bin forms a guide channel through which the guide pipe passes and a dough skin cavity around the guide channel. The stuffing bin can adjust the position to switch the stuffing, and the stuffing bin can extend to the cylindrical dough skin output in the dough skin cavity through the guide pipe after passing through the guide channel. The stuffing is directly put into the dough skin through the guide pipe. The guide pipes of each stuffing bin are independent of each other, and there is no common channel in the stuffing conveying process to avoid mixing and taste mixing problems, ensuring the texture and taste quality of the food.
[0005] The first purpose of the present application is to provide a food stuffing supply device, which adopts the following scheme:
[0006] The present application comprises:
[0007] The wrapper forming bin is internally formed with a wrapper cavity and a guide channel separated by a partition, and the wrapper cavity outlet is sleeved on the guide channel outlet;
[0008] The stuffing bin assembly comprises a plurality of stuffing bins, and the outlet end of each stuffing bin is connected with a guide pipe matched with the guide channel; the stuffing bin assembly is connected with a lifting assembly, and when the stuffing bin assembly is driven by the lifting assembly, the guide pipe can be inserted into or extracted from the guide channel;
[0009] The rotating assembly is connected with the stuffing bin assembly, and when the stuffing bin assembly is driven by the rotating assembly, the relative position of the stuffing bin and the wrapper forming bin is adjusted to change the corresponding stuffing bin of the guide pipe matched with the guide channel.
[0010] Further, the stirring supply assembly comprises an extrusion auger and a stirring shaft, the axis of the extrusion auger coincides with the axis of the guide pipe, the stirring shaft is coaxially sleeved outside the auger, the stirring shaft extends radially between the inner wall of the stuffing bin and the auger to form a scraper, the scraper is distributed between the auger and the inner wall of the stuffing bin, and the auger and the stirring shaft rotate in opposite directions at different speeds.
[0011] Further, the auger is connected to the first driving element through a first transmission mechanism, the stirring shaft is connected to the first driving element through a second transmission mechanism, and the first driving element is used to drive the auger and the stirring shaft of the stuffing bin connected to the guide channel.
[0012] Further, the auger is provided with a shaftless auger section extending to the end of the guide pipe, one end of the stuffing bin connected to the guide pipe is a tapered variable diameter section, in the direction in which the diameter of the tapered variable diameter section decreases, the diameter of the helical blade corresponding to the section of the auger in the tapered variable diameter section gradually decreases, and the scraper of the stirring shaft is located between the auger and the inner wall of the tapered variable diameter section.
[0013] Further, the plurality of stuffing bins are arranged in a ring array and kept in relative positions by flanges, and the output end of the lifting assembly is connected to the flanges through a floating joint, which transmits the lifting between the lifting assembly and the stuffing bin assembly and isolates the rotation.
[0014] Further, the output end of the rotating assembly is matched with a rotating disc through a gear transmission mechanism, the stuffing bin assembly is installed on the rotating disc, the gear transmission mechanism comprises a slewing driving gear connected to the output end of the rotating assembly and a slewing driven gear arranged on the rotating disc, and the rotating disc is driven by the lifting assembly to make the slewing driving gear and the slewing driven gear engage or disengage.
[0015] Further, the axial length of the guide pipe is greater than the axial length of the guide channel, and the end of the guide pipe away from the stuffing bin extends to the outside of the wrapper cavity through the wrapper cavity outlet.
[0016] Further, a gap is left between the guide channel and the guide pipe accommodated therein.
[0017] The second object of the present application is to provide a working method of the food stuffing supply device according to the first object, comprising:
[0018] Different stuffings are filled into different stuffing bins, the lifting assembly lifts the stuffing bin assembly, the guide tube is separated from the guide channel, and the rotating assembly can drive the rotation of the stuffing bin assembly;
[0019] According to the stuffing requirement, the corresponding stuffing bin containing the corresponding stuffing is moved above the wrapper forming bin, the lifting assembly lowers the stuffing bin assembly, the stuffing bin assembly is separated from the rotating assembly, and the guide tube at the end of the corresponding stuffing bin is inserted into the guide channel;
[0020] The wrapper is output from the outlet of the wrapper forming bin, the stuffing is output after the stuffing bin passes through the outlet of the wrapper cavity through the end of the guide tube, the food stuffing supply is performed, and the wrapper receives the stuffing to form a stuffed food.
[0021] Further, the rotating assembly drives the movement of the stuffing bin assembly, switches the positions of the stuffing bin and the wrapper forming bin, and a gap is left between the outer wall of the guide tube and the inner wall of the guide channel when the guide tube is inserted into the guide channel.
[0022] Further, the diameter of the helical blade of the auger in the tapered reducing section of the stuffing bin gradually decreases, the distance between the helical blade of the auger and the inner wall of the stuffing bin gradually increases, and the pressure on the stuffing is released; the scraper of the stirring shaft rotates in reverse differential with the auger, the rotating speed of the scraper is less than that of the auger, the stuffing scattered outside the auger can be refilled onto the auger, and the damage to the stuffing is reduced.
[0023] Compared with the prior art, the present application has the advantages and positive effects that:
[0024] (1) In view of the problem of mixed taste caused by the mixing of multiple stuffings in the common dough mold, the wrapper forming bin forms a guide channel through which the guide tube passes and a wrapper cavity around the guide channel, the stuffing bin can adjust the position to switch the stuffing, and the stuffing bin can extend into the cylindrical wrapper in the wrapper cavity after passing through the guide channel through the guide tube, so that the stuffing is directly put into the wrapper through the guide tube, the guide tubes of each stuffing bin are independent of each other, there is no common channel in the stuffing conveying process, so that the problem of mixing and mixed taste is avoided, and the quality of food taste and flavor is ensured.
[0025] (2) For the current extrusion feeding mode to damage the stuffing material and cause the problem of poor taste and taste, the combination of the screw and the stirring shaft is adopted, the scraper formed by the screw and the stirring shaft is distributed at intervals and rotates in reverse, the interval distribution can provide a moving space for the stuffing in the stuffing bin, and the loose state of the stuffing is maintained through the disturbance of the scraper during the conveying process, the output mode of the screw can reduce the extrusion of the stuffing, and the beating effect can be formed on the meat stuffing, which is more conducive to the output of the stuffing, and the scraper rotating in reverse can push the stuffing to the screw position, reduce the dead angle problem existing in the same direction rotation of the screw and the stirring shaft, and improve the efficiency of the stuffing supply.
[0026] (3) The stuffing bin is provided with a tapered variable diameter section, which guides the stuffing to the guide pipe position, and an axleless screw is adopted in the guide pipe to adapt to the narrow space of the guide pipe, reduce the occupation of the space in the guide pipe by the shaft of the screw, improve the passability of the stuffing in the guide pipe, and avoid the loss of fresh characteristics of the stuffing due to extrusion damage caused by the narrow space.
[0027] (4) The rotation assembly is used to drive the stuffing bin assembly, the relative positions of the stuffing bin and the wrapper forming bin are switched through rotation, the outer diameter of the guide pipe is smaller than the inner diameter of the guide channel, the contact between the guide pipe and the guide channel is reduced during the process of the guide pipe penetrating and passing through the guide channel, and the guide channel serves as a separation structure between the wrapper cavity in the wrapper forming bin and the guide pipe, so that the pollution problem is solved.
[0028] (5) The diameter of the spiral blade of the screw in the tapered variable diameter section of the stuffing bin gradually decreases, so that the distance between the inner wall of the stuffing bin and the screw gradually increases, and the stuffing, especially the stuffing, can release the extrusion force in the conveying process when it is out of the range of the screw spiral blade, reducing the extrusion damage to the stuffing during the conveying process of the screw; at the same time, the scraper on the stirring shaft can also slowly push the stuffing scattered outside the screw spiral blade back to the screw, meeting the continuous feeding demand. BRIEF DESCRIPTION OF DRAWINGS
[0029] The drawings accompanying the specification of this application form a part of the application and serve to further provide a further understanding of the application, the illustrative embodiments of the application and its description serve to explain the application without limiting the application in any way.
[0030] Figure 1 The drawings accompanying the specification of this application form a part of the application and serve to further provide a further understanding of the application, the illustrative embodiments of the application and its description serve to explain the application without limiting the application in any way.
[0031] Figure 2 The drawings accompanying the specification of this application form a part of the application and serve to further provide a further understanding of the application, the illustrative embodiments of the application and its description serve to explain the application without limiting the application in any way.
[0032] Figure 3 The drawings accompanying the specification of this application form a part of the application and serve to further provide a further understanding of the application, the illustrative embodiments of the application and its description serve to explain the application without limiting the application in any way.
[0033] Figure 4A schematic view of the stirring and supplying assembly in the embodiment 1 and 2 of the present application.
[0034] Figure 5 A schematic view of the rotating assembly in the embodiment 1 and 2 of the present application.
[0035] Figure 6 A schematic view of the lifting assembly in the embodiment 1 and 2 of the present application.
[0036] Wherein, 1. stuffing chamber assembly, 2. stirring and supplying assembly, 3. guiding assembly, 4. rotating assembly, 5. base, 6. lifting assembly, 7. wrapper forming chamber, 8. finished product, 9. tray, 101. stuffing chamber cover plate, 102. stuffing chamber upper flange, 103. stuffing chamber, 104. stuffing chamber lower flange, 105. guide pipe, 106. conical reducing section, 201. shroud, 202. drive pulley, 203. driven pulley, 204. synchronous belt, 205. drive gear, 206. pulley transmission shaft, 207. butt joint, 208. first speed reducer, 209. first motor, 210. first transmission gear, 211. second transmission gear, 212. third transmission gear, 213. fourth transmission gear, 214. stirring shaft gear, 215. stirring shaft, 216. auger transmission shaft, 217. auger, 218. scraper, 401. rotary disc, 402. first bearing, 403. bearing pressing plate, 404. slewing drive gear, 405. second speed reducer, 406. second motor, 601. gland bolt, 602. adapter flange, 603. second bearing, 604. connecting shaft, 605. floating joint, 606. telescopic electric cylinder, 607. pressing rod, 608. fixed seat, 609. shaft end retainer, 701. guide channel. DETAILED DESCRIPTION
[0037] Embodiment 1
[0038] In a typical embodiment of the present application, as shown in Figures 1-6 a foodstuff filling supplying device is provided.
[0039] The current filling conveying channel of the filling equipment has a shared section. The residual filling in the shared section is mixed with the subsequent filling, which affects the taste and quality of the food after filling. Based on this, the present embodiment provides a foodstuff filling supplying device. The supply path of each stuffing chamber 103 is independently arranged to avoid mixing with other stuffing chambers 103 during the filling conveying process. The filling output by each stuffing chamber 103 can be directly discharged into the wrapper cavity output by the wrapper forming chamber 7, and the filling is isolated to avoid the problem of filling mixing and taste mixing, thereby ensuring the taste and quality of the output food.
[0040] Referring to Figure 1The food stuffing supply device comprises a wrapper forming bin 7, a stuffing bin assembly 1, a rotating assembly 4 and a lifting assembly 6. The wrapper forming bin 7 serves as a forming structure of the wrapper and also as a guide structure of the stuffing, which can guide the stuffing into the formed wrapper for cutting and wrapping. The stuffing bin assembly 1 is provided with a plurality of stuffing bins 103, which can accommodate different stuffings. By switching the stuffing bin 103 and the wrapper forming bin 7, different stuffings can be put into the formed wrapper. In order to switch the stuffing bin 103, the lifting assembly 6 drives the stuffing bin assembly 1 to lift, so that the stuffing bin assembly 1 can be pulled out of or inserted into the wrapper forming bin 7. The rotating assembly 4 drives the stuffing bin assembly 1 to adjust the position, so that the required stuffing bin 103 can be adjusted to the position matched with the wrapper forming bin 7, to switch and adjust the output of the stuffing.
[0041] In the embodiment, the wrapper forming bin 7 is internally formed with a wrapper cavity and a guide channel 701 separated from each other. The wrapper cavity can accommodate the dough and output under the extrusion action. The outlet of the wrapper cavity is annular, so that the dough forms a cylindrical wrapper after being output from the wrapper cavity.
[0042] The outlet of the wrapper cavity is sleeved outside the outlet of the guide channel 701. Corresponding to the guide channel 701, different stuffing bins 103 are respectively matched with corresponding guide tubes 105. The stuffing in the stuffing bin 103 is output from the end of the guide tube 105. The guide tube 105 can be inserted into the guide channel 701, and the end of the guide tube 105 extends to the outlet position of the guide channel 701, so that the stuffing can be output from the end of the guide tube 105 into the cylindrical wrapper formed by the dough without contacting the guide channel 701. The stuffing is combined with the wrapper, and then the cutting is completed by an external cutting mechanism, etc. The finished product 8 after wrapping is dropped to the tray 9.
[0043] Since the stuffing bin 103 is communicated with the guide tube 105, and different stuffing bins 103 can accommodate different stuffings, when the supplied stuffing is switched, the corresponding guide tube 105 of the replaced stuffing is pulled out of the guide channel 701 by moving the corresponding stuffing bin 103 of the previous stuffing together with the guide tube 105. The corresponding stuffing bin 103 of the next stuffing is moved to the wrapper forming bin 7, so that the corresponding guide tube 105 of the switched stuffing is reinserted into the guide channel 701 and supplies the subsequent stuffing to the wrapper cavity.
[0044] The guide tube 105 isolates the stuffing in the guide tube 105 from the guide channel 701. The guide channel 701 does not directly contact the stuffing, such as Figure 2As shown, the axial length of the guide tube 105 is greater than the axial length of the guide channel 701, and the end of the guide tube 105 away from the stuffing chamber 103 extends through the crust cavity outlet to the outside of the crust cavity. There is a gap between the lower end of the guide tube 105 and the guide channel 701 of the crust chamber former, keeping the guide tube 105 away from the inner wall of the guide channel 701 to avoid contact and friction between the guide tube 105 and the guide channel 701, and to avoid problems such as residue sticking to the wall. Multiple switching will not contact each other, ensuring that the fillings in different stuffing chambers 103 are independent.
[0045] In order to realize the smooth output of the fillings in the stuffing chamber 103, a stirring and supplying assembly 2 is configured to match the stuffing chamber 103, as shown in Figure 4 As shown, the stirring and supplying assembly 2 includes an extrusion auger 217 and a stirring shaft 215. The axis of the extrusion auger 217 coincides with the axis of the guide tube 105. The stirring shaft 215 is sleeved on the outside of the auger 217 shaft on one side of the auger 217, and extends into the stuffing chamber 103 on the other side. A scraper 218 is formed, which is spaced apart from the auger 217. There is a space between the scraper 218 and the auger 217 for the fillings to pass through, facilitating the flow of fillings and improving the output efficiency.
[0046] It should be noted that the vegetarian fillings made of leeks, carrots, zucchini, cucumbers and other vegetables are less fluid than meat fillings. When subjected to extrusion, the vegetarian fillings may be damaged and water may be released, causing the internal vegetables in the vegetarian fillings to lose a lot of water, resulting in a large amount of water and poor bulk density at the bottom of the stuffing chamber 103, increasing the difficulty of outputting the vegetarian fillings, and the damage to the vegetarian fillings may cause the taste and flavor to deteriorate. To this end, the stirring and supplying assembly 2 in the present embodiment uses a combination of an auger 217 and a stirring shaft 215. The scraper 218 formed by the auger 217 and the stirring shaft 215 is spaced apart and rotates in the opposite direction. The spaced distribution provides a space for the fillings in the stuffing chamber 103. The rotation of the auger 217 transmits the fillings downward, and the extrusion force generated during the pushing process of the auger 217 extrudes a part of the fillings out of the range of the helical blades of the auger 217, thereby releasing the extrusion force of the auger 217 on the fillings. At the same time, the scraper 218 on the stirring shaft 215 can act on the fillings adhering to the inner wall of the stuffing chamber 103 and scattered outside the auger, and form a disturbance effect opposite to the rotation direction of the auger 217, making the fillings fluffy and continuously pushing the fillings to the helical blades of the auger 217. The rotational speed of the stirring shaft 215 is less than that of the auger 217, so as to avoid secondary damage to the fillings by relatively low-speed rotation. For meat fillings, the fluidity of the meat fillings can be used to form a whipping effect, which is more conducive to the output of the meat fillings. The reverse rotating scraper 218 can push the fillings to the position of the auger 217, reducing the dead angle problem existing in the same direction rotation of the auger 217 and the stirring shaft 215, and improving the filling supply efficiency.
[0047] In order to avoid pollution of the stuffing in the stuffing chamber 103, the auger 217 is provided with an auger section without shaft extending to the end of the guide pipe 105, one end of the guide pipe 105 connected to the stuffing chamber 103 is a tapered variable diameter section 106, the scraper 218 of the stirring shaft 215 is located between the inner walls of the tapered variable diameter section 106 of the stuffing chamber 103, the scraper 218, the auger 217 and the inner walls of the tapered variable diameter section 106 are distributed at intervals to avoid direct contact between the scraper 218 and the tapered variable diameter section 106, thereby generating heat and noise problems, at the same time, a gap is left between the scraper 218 and the tapered variable diameter section 106 for the stuffing to pass through, thereby meeting the disturbance and auxiliary continuous conveying functions. The stuffing exists in the stuffing chamber 103, the guide pipe 105 at the lower end of the stuffing chamber 103 is provided with an auger section without shaft, which can support the stuffing located in the guide pipe 105, so as to ensure that the stuffing will not fall downward due to lifting or switching of the stuffing chamber 103. When the auger 217 rotates, the stuffing can fall under the drive of the auger section without shaft, and the isolation effect of the guide pipe 105 and the guide channel 701 can avoid the pollution risk in the area of the guide channel 701 in the stuffing chamber.
[0048] As shown in Figure 3 and Figure 4 , the diameter of the auger 217 located in the stuffing chamber 103 is larger than that of the auger section without shaft, the auger section 217 located in the stuffing chamber 103 is provided with an auger shaft 217, which can cooperate with the stuffing chamber 103 to provide sufficient conveying capacity with a larger diameter, meet the demand of stuffing supply, and will not affect the passability of the stuffing. The inner diameter of the guide pipe 105 corresponding to the auger section without shaft on the auger 217 is smaller than the inner diameter of the stuffing chamber 103, and the space available for passing through is smaller, so the use of the auger section without shaft can reduce the space occupied by the auger shaft 217, ensure the passing area of the stuffing in the guide pipe 105, and meet the demand of stuffing supply.
[0049] It should be pointed out that the auger section without shaft retains the spiral blades of the auger 217 and removes the inner shaft, the center part of the auger section without shaft is hollow, which reduces the occupation of space when passing through the narrow channel, effectively avoids the extrusion of the stuffing material, thereby avoiding the loss of the delicious characteristics of the stuffing due to extrusion. At the same time, the setting of the auger section without shaft in the narrow guide pipe 105 can increase the passability of the stuffing, which can effectively pass through the blades and particles of the stuffing, and has strong compatibility with the meat stuffing, which is not easy to hang the muscle fascia of the meat stuffing.
[0050] As shown in Figure 4 , the auger 217 is connected to the first driving element through the first transmission mechanism, the stirring shaft 215 is connected to the first driving element through the second transmission mechanism, the first driving element is used to drive the auger 217 and the stirring shaft 215 of the stuffing chamber 103 connected to the guide channel 701, the first transmission mechanism and the second transmission mechanism are distributed in parallel, and the upper part is provided with a protective cover 201 to isolate the stuffing.
[0051] In this embodiment, the first driving element is a first motor 209, and the first end of the auger 217 is fixed on the auger transmission shaft 216. The first transmission mechanism is a combination of the driven pulley 203, the synchronous belt 202 and the driving pulley 204. The driven pulley 203 is fixed on the auger transmission shaft 216, and is linked with the driving pulley 204 through the synchronous belt 202. The driving pulley 204 is fixed on the pulley transmission shaft 206. The pulley transmission shaft 206 is connected with the first speed reducer 208 through the driving butt joint 207, and completes power transmission. The first motor 209 is fixed with the first speed reducer 208. The second transmission mechanism includes the driving gear 205 and multi-stage transmission gears. The driving gear 205 is fixed on the pulley transmission shaft 206, and completes power transmission through the first transmission gear 210, the second transmission gear 211, the third transmission gear 212, the fourth transmission gear 213 and the stirring shaft gear 214 in sequence. The stirring shaft gear 214 is installed on the stirring shaft 215.
[0052] As shown in Figure 4 , one side of the stirring shaft 215 is a sleeve structure, and the other side extends to form a scraper 218. The sleeve structure is sleeved on the auger transmission shaft 216, and is driven by the first motor 209 in cooperation with the stirring shaft gear. The rotation of the auger 217 is independent of the rotation of the sleeve structure of the stirring shaft 215, and no mutual interference occurs during rotation, so that the two can rotate in opposite directions, and the scraper 218 rotates under the driving of the sleeve structure to disturb the stuffing in the stuffing bin 103.
[0053] The scraper 218 is formed on the outside of the stirring shaft 215 to form the inside of the stuffing bin 103, which can scrape the stuffing adhering to the inner wall of the stuffing bin 103 and collect it to the auger 217 at the central position. If the rotation direction of the scraper 218 is consistent with the rotation direction of the auger 217, the stuffing will remain between the scraper 218 and the auger 217, which is not easy to peel off.
[0054] The vegetarian stuffing of steamed buns and dumplings has the characteristics of being fluffy, poor in flowability and unable to be extruded. The common screw conveying element on the market is generally closely combined with the stuffing bin, and the conveying of the stuffing is completed by relative rotation. When the cross section of the stuffing bin 103 changes from large to small, the rotation of the screw conveying element will cause strong extrusion to the stuffing, and if the flowability of the stuffing is not strong, the transmission cannot be completed. Therefore, such structure cannot meet the conveying demand of vegetarian stuffing with poor flowability and unable to be extruded.
[0055] In this embodiment, the end of the stuffing chamber 103 connected to the guide pipe 105 is a tapered variable diameter section 106, and the scraper 218 of the stirring shaft 215 leaves a gap with the inner wall of the stuffing chamber 103. In the direction in which the diameter of the tapered variable diameter section 106 decreases, the diameter of the helical blade corresponding to the segment of the auger 217 in the tapered variable diameter section 106 gradually decreases. By reducing the diameter of the auger 217 in the variable diameter section of the stuffing chamber 103, the distance between the auger 217 and the inside of the stuffing chamber 103 is increased, and part of the space is used to accommodate the stuffing in a fluffy state. When the auger 217 rotates, the stuffing inside the helical blade of the auger 217 can be pushed downward. The extrusion force generated in this process can push the excess stuffing out of the range of the auger 217 and into the space between the auger 217 and the stuffing chamber 103, thereby solving the problem of extrusion of the stuffing in the variable diameter section of the stuffing chamber 103. The stuffing inside the auger 217 is transported to the guide pipe 105 in which the hollow auger 217 segment is located under the action of the helical thrust and the rotating centripetal force. The inside of the guide pipe 105 at this point is of equal diameter, and the helical thrust generated by the rotation of the hollow auger 217 segment is relatively small, and the extrusion force acting on the stuffing is unloaded in the hollow part of the auger 217. The extrusion force of the stuffing in the guide pipe 105 is reduced, and the stuffing can be transported downward under the action of the thrust of the auger 217 and its own gravity until it is discharged into the formed wrapper through the end of the guide pipe 105.
[0056] In the tapered variable diameter section 106 of the stuffing chamber 103, although the reduction of the diameter of the auger 217 solves the problem of extrusion of the stuffing, it cannot continuously supply the stuffing outside the auger 217 in the stuffing chamber 103. To this end, the stirring shaft 215 is provided in this embodiment, and the functional part on the stirring shaft 215 can act as a scraper 218 inside the stuffing chamber 103. The scraper 218 can act on the stuffing adhering to the inner wall of the tapered variable diameter section 106 of the stuffing chamber 103, and the scraper 218 rotates in the opposite direction at a relatively low speed relative to the auger 217. The relatively fast rotation of the auger 217 is to meet the flow demand of the supply of stuffing, and the centrifugal force generated by the fast rotation reduces the mutual adhesion between the stuffing and the auger 217, facilitating the application of the pushing force. The scraper 218 of the stirring shaft 215 cooperates with the inner wall of the stuffing chamber 103 to rotate at a relatively low speed, reduces the extrusion and damage of the stuffing, scrapes the stuffing adhering to the inner wall of the stuffing chamber 103 to the auger 217 at the central position, and completes the continuous supply of the stuffing.
[0057] The reverse slow rotation of the scraper 218 of the stirring shaft 215 can continuously supply the stuffing outside the auger 217 to the inside of the auger 217, and complete the continuous supply of the stuffing. The variable diameter auger 217 can transport the stuffing downward by the helical thrust, and at the same time solve the problem of extrusion of the stuffing during transportation.
[0058] As Figure 3As shown, multiple filling bins 103 are arranged in a circular array and maintained in relative position by flanges. The output end of the lifting assembly 6 is connected to the flanges via a floating joint. The floating joint transmits the lifting and lowering between the lifting assembly 6 and the filling bin assembly 1 and isolates rotation. In this embodiment, the upper flange 102 and the lower flange 104 of the filling bins 103 in the filling bin assembly 1 together fix six filling bins 103, and the cover plate 101 of the filling bins 103 is fixed on the filling bins 103.
[0059] like Figure 5 As shown, the rotating component 4 is connected to the filling container component 1. When the filling container component 1 is driven by the rotating component 4, the relative position of the filling container 103 and the dough forming container 7 is adjusted to change the filling container 103 corresponding to the guide tube 105 matched by the guide channel 701. The output end of the rotating component 4 cooperates with the turntable through a gear transmission mechanism. The filling container component 1 is installed on the turntable. The gear transmission mechanism includes a rotary drive gear connected to the output end of the rotating component 4 and a rotary driven gear provided on the turntable. The turntable is driven by the lifting component 6 following the filling container component 1, thereby causing the rotary drive gear and the rotary driven gear to mesh or disengage.
[0060] In this embodiment, the rotating assembly 4 is connected to the filling container assembly 1 via the guide assembly 33. It consists of a turntable 401, a first bearing 402, a bearing pressure plate 403, a rotary drive gear 404, a second reducer 405, and a second motor 406. The turntable 401 and the bearing pressure plate 403 together form the inner side of the first bearing 402. Gears are arranged around the turntable to mesh with the rotary drive gear 404. Figure 5 As shown. The base 5 is fixed to the outside of the first bearing 402 and is used to support the rotating assembly 4, the filling hopper assembly 1, the lifting assembly 6, and the stirring and conveying assembly. In this embodiment, the first bearing 402 is a crossed roller bearing.
[0061] like Figure 6 As shown, the filling hopper assembly 1 is connected to a lifting assembly 6. When the filling hopper assembly 1 is driven by the lifting assembly 6, the guide tube can be inserted into or withdrawn from the guide channel 701. The lifting assembly 6 is fixed to the base 55 via an electric cylinder mounting seat 608. Specifically, the lifting assembly 6 uses an electric cylinder as the driving component. The electric cylinder 606 is fixed to the electric cylinder mounting seat 608, and the push rod of the electric cylinder 606 is connected to the floating joint 605. A push rod connecting shaft 604 is fixed to the floating joint 605. The push rod connecting shaft 604 is connected to the transition flange 602 via an outer ring bearing 603 and can rotate relative to it. The second bearing 603 is fixed at the top and bottom by a cover bolt 601, a cover 607, and a shaft end retaining ring 609, respectively. The transition flange 602 is fixed to the upper flange 102 of the filling hopper 103, as shown. Figure 6 As shown. When the filling bin assembly 1 is driven by the lifting assembly 6, the first drive element can connect power to the auger 217 and the stirring shaft 215, or disconnect power from the auger 217 and the stirring shaft 215.
[0062] The stuffing chamber 103 can be adjusted in position to switch the stuffing, and the stuffing chamber 103 can extend to the cylindrical dough in the dough cavity outside the guide channel 701 through the guide tube 105, so that the stuffing is directly put into the dough through the guide tube 105, the guide tubes 105 of each stuffing chamber 103 are independent of each other, and there is no common channel during the stuffing conveying process, so that the problems of mixing and taste mixing are avoided, and the food taste and taste quality are ensured.
[0063] Embodiment 2
[0064] In another typical embodiment of the present application, as shown in Figures 1-6 A working method using the food stuffing supply device is given.
[0065] Using the food stuffing supply device in embodiment 1, the following steps are included:
[0066] Different stuffings are filled into different stuffing chambers 103, the lifting assembly 6 lifts the stuffing chamber assembly 1, the guide tube 105 is separated from the guide channel 701, and the rotating assembly 4 can drive the stuffing chamber assembly 1 to rotate;
[0067] According to the requirement of stuffing, the stuffing chamber 103 containing the corresponding stuffing is moved above the dough forming chamber 7, the lifting assembly 6 lowers the stuffing chamber assembly 1, and the guide tube 105 at the end of the corresponding stuffing chamber 103 is inserted into the guide channel 701.
[0068] The dough forming chamber 7 outputs the dough, the stuffing chamber 103 outputs the stuffing through the end of the guide tube 105 after passing through the dough cavity outlet, the food stuffing supply is performed, and the dough receives the stuffing to be stuffed.
[0069] The rotating assembly 4 drives the movement of the stuffing chamber assembly 1, the position of the stuffing chamber 103 and the dough forming chamber 7 is switched, and when the guide tube 105 is inserted into the guide channel 701, a gap is left between the outer wall of the guide tube 105 and the inner wall of the guide channel 701.
[0070] Specifically, in combination with Figures 1-5 and embodiment 1, the working method using the food stuffing supply device is described in detail.
[0071] When the stuffing is supplied normally, the first motor 209 drives the first speed reducer 208 and the butt joint 207 to drive the belt wheel transmission shaft 206. The driving belt wheel 204 on the belt wheel transmission shaft 206 drives the driven belt wheel 203 through the synchronous belt 202, and the auger transmission shaft 216 and the auger 217 connected with the driven belt wheel 203 are rotated rapidly. Meanwhile, the driving gear 205 fixed on the belt wheel transmission shaft 206 drives the stirring shaft gear 214 through the transmission gears 210, 211, 212 and 213, so that the stirring shaft 215 fixed on the stirring shaft gear 214 is rotated reversely and at a low speed. The stuffing in the stuffing chamber 103 is transported downward by the different rotating speeds and the reverse rotation of the auger 217 and the stirring shaft 215.
[0072] When the stuffing is replaced, the first motor 209 is stopped first, and the flour chamber is stopped from supplying flour. The electric cylinder 606 is started, and the push rod lifts the stuffing chamber assembly 1 fixed with the switching flange 602 to the designated position and is stopped. At this time, the belt wheel transmission shaft 206 on the rotating assembly 2 is separated from the driving butt joint 207, the first motor 209, the first speed reducer 208 and the butt joint 207 are fixed, and the remaining parts are lifted synchronously with the stuffing chamber assembly 1. The second motor 406 is started, and the slewing driving gear 404 is driven to rotate through the second speed reducer 405. The slewing driving gear 404 is engaged with the tooth-shaped part on the rotating disc 401, so that the rotating disc 401 is rotated relative to the base 5, and the guide assembly 3, the stirring and conveying assembly 2 (except the motor 209, the speed reducer 208 and the driving butt joint 207) and the stuffing chamber assembly 1 fixed on the rotating assembly 4 are rotated synchronously. When the next designated stuffing chamber 103 reaches the position directly above the flour chamber former 7, the motor 406 is stopped, and the stuffing chamber assembly 1 is stopped from rotating. The electric cylinder 606 is started, and the push rod lowers the stuffing chamber assembly 1 fixed with the switching flange 602 to the designated position and is stopped. At this time, the motor 209, the speed reducer 208 and the driving butt joint 207 on the stirring and conveying assembly 2 are fixed, the remaining parts are lowered synchronously with the stuffing chamber assembly 1, the belt wheel transmission shaft 206 on the rotating assembly 2 is connected with the driving butt joint 207, and the action of replacing the stuffing is completed.
[0073] The above only describes the preferred embodiments of the present application and is not used to limit the present application. For those skilled in the art, the present application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A foodstuff filling supply device, characterised in that, Comprise: The wrapper forming bin is internally formed with a wrapper cavity and a guide channel, and the wrapper cavity outlet is sleeved on the guide channel outlet; The stuffing bin assembly comprises a plurality of stuffing bins, and the outlet end of the stuffing bin is communicated with a guide pipe matched with the guide channel, the plurality of stuffing bins are arranged in an annular array and kept in relative positions by a flange, and the output end of the lifting assembly is connected to the flange through a floating joint, and the floating joint transmits the lifting between the lifting assembly and the stuffing bin assembly and isolates the rotation. The axial length of the guide pipe is greater than that of the guide channel, and the end of the guide pipe away from the stuffing bin extends to the outside of the wrapper cavity through the wrapper cavity outlet; a gap is left between the guide channel and the guide pipe accommodated therein. The lifting assembly is connected to the stuffing bin assembly, and when the stuffing bin assembly is driven by the lifting assembly, the guide pipe can be inserted into or extracted from the guide channel; The rotating assembly is connected to the stuffing bin assembly, and when the stuffing bin assembly is driven by the rotating assembly, the relative positions of the stuffing bin and the wrapper forming bin are adjusted to change the corresponding stuffing bin of the guide pipe matched with the guide channel.
2. The foodstuff filling supply apparatus according to claim 1, wherein Further comprising a stirring and supplying assembly, which comprises an extrusion auger and a stirring shaft, the axis of the extrusion auger coincides with the axis of the guide pipe, the stirring shaft is coaxially sleeved outside the auger, the stirring shaft extends radially between the inner wall of the stuffing bin and the auger to form a scraper, the scraper is arranged between the auger and the inner wall of the stuffing bin, and the auger and the stirring shaft rotate in opposite directions at different speeds.
3. The foodstuff filling supply apparatus of claim 2, wherein The auger is connected to the first driving element through a first transmission mechanism, and the stirring shaft is connected to the first driving element through a second transmission mechanism, and the first driving element is used to drive the auger and the stirring shaft of the stuffing bin connected to the guide channel.
4. The foodstuff filling supply apparatus of claim 2, wherein The auger is provided with a shaftless auger section extending to the end of the guide pipe, one end of the stuffing bin connected to the guide pipe is a tapered variable diameter section, in the direction in which the diameter of the tapered variable diameter section decreases, the diameters of the helical blades corresponding to the segments of the auger in the tapered variable diameter section gradually decrease, and the scraper of the stirring shaft is located between the auger and the inner wall of the tapered variable diameter section.
5. The foodstuff filling supply apparatus of claim 1, wherein The output end of the rotating assembly is matched with a turntable through a gear transmission mechanism, the stuffing bin assembly is installed on the turntable, the gear transmission mechanism comprises a slewing driving gear connected to the output end of the rotating assembly and a slewing driven gear arranged on the turntable, and the turntable is driven by the lifting assembly to make the slewing driving gear and the slewing driven gear engage or disengage.
6. A method of operating a foodstuff filling supply device as claimed in any one of claims 1-5, characterized in that, Comprise: Different stuffings are filled into different stuffing bins, the lifting assembly lifts the stuffing bin assembly, the guide pipe is separated from the guide channel, and the rotating assembly can drive the stuffing bin assembly to rotate; According to the requirement of stuffing, the stuffing bin containing the corresponding stuffing is moved above the wrapper forming bin, the lifting assembly lowers the stuffing bin assembly, the stuffing bin assembly is separated from the rotating assembly, and the guide pipe at the end of the corresponding stuffing bin is inserted into the guide channel; The wrapper forming bin outputs the wrapper, the stuffing bin outputs the stuffing through the end of the guide pipe after passing through the wrapper cavity outlet, and the foodstuff supplying is performed, and the wrapper receives the stuffing to be stuffed.
7. The method of operating a foodstuff filling supply apparatus as claimed in claim 6, wherein, The rotating assembly drives the movement of the stuffing bin assembly, the positions of the stuffing bin and the wrapper forming bin are switched, and when the guide pipe is inserted into the guide channel, a gap is left between the outer wall of the guide pipe and the inner wall of the guide channel.
Citation Information
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