A folding device for processing lithium-ion batteries
By designing a lithium-ion battery edge folding device including a transfer mechanism, a stent mechanism and a synchronous edge folding unit, the problems of low edge folding efficiency, high equipment cost and inconvenient automatic transfer in the prior art are solved, and efficient and automated edge folding processing of lithium battery is achieved.
Patent Information
- Application Number
- CN202410651530.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2044-05-23
AI Technical Summary
The existing lithium-ion battery edge folding device has low edge folding efficiency and high equipment cost, which is not convenient for transferring lithium batteries before and after the folding edges one by one, affecting the overall processing efficiency.
A skewer device for processing lithium-ion battery including a transport mechanism, a skewer mechanism, a first skewer unit and a second skewer unit is designed. Through the transfer mechanism, the lithium battery is transported one by one, and the material stent mechanism realizes automatic transfer and edge processing. The first folding unit and the second folding unit synchronously perform multi-faceted automatic edge processing.
It improves the efficiency and automation of the folding edge processing of lithium batteries, reduces the number and cost of equipment, and realizes the automatic transportation of lithium batteries, improving the overall processing efficiency.
Smart Images

Figure CN118412547B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of lithium battery processing, in particular to a folding device for lithium ion battery processing. Background Art
[0002] Lithium-ion batteries are a type of battery that uses lithium metal or lithium alloy as positive / negative electrode materials and uses non-aqueous electrolyte solutions;
[0003] The lithium-ion battery processing process is generally divided into three major sections: the first is the production of pole pieces, the second is the production of battery cells, and the third is battery packaging. In the process of battery packaging, the aluminum-plastic film needs to be packaged on the surface of the battery, and then the packaged aluminum-plastic film is folded;
[0004] However, the lithium-ion battery folding device in the prior art still has some defects when performing folding processing:
[0005] 1. The folding device for lithium-ion batteries in the prior art is mostly carried out in batches when folding one side of the aluminum-plastic film. After the folding of one side of the aluminum-plastic film is completed, the lithium battery is turned or flanging by equipment such as a cylinder clamp, and then the folding of other sides is carried out. Since the entire folding process needs to be completed in batches and multiple equipment needs to be involved, the efficiency of the folding process of the lithium battery is low, and the equipment usage of the folding device is large, which leads to a high equipment cost of the folding device;
[0006] 2. At the same time, the lithium-ion battery folding device in the prior art is inconvenient to transport the lithium batteries before and after folding one by one, which has a certain impact on the overall processing efficiency of the lithium batteries;
[0007] In view of the above problems, the inventors proposed a folding device for lithium-ion battery processing to solve the above problems. Summary of the invention
[0008] In order to solve the problems of low folding efficiency, high equipment cost and inconvenience in transporting lithium batteries before and after folding in the prior art, the purpose of the present invention is to provide a folding device for processing lithium-ion batteries.
[0009] In order to solve the above technical problems, the present invention adopts the following technical solutions: a folding device for processing lithium-ion batteries, comprising a device bottom plate, a feeding conveyor and a discharging conveyor, wherein the feeding conveyor is located at one end of the device bottom plate, and the discharging conveyor is located at the other end of the device bottom plate, and a transfer mechanism, a supporting mechanism, a first folding unit and a second folding unit are respectively provided on the device bottom plate, the transfer mechanism is located between the feeding conveyor and the supporting mechanism, and the supporting mechanism, the first folding unit and the second folding unit are located at one end of the discharging conveyor;
[0010] The first folding unit comprises four blades, wherein the cutting ends of two adjacent blades are fixedly mounted with a U-shaped fixing frame, and the two U-shaped fixing frames are fixedly mounted with a folding pressure roller, and the upper surface of the bottom plate of the device is rotatably mounted with two shafts, and the two shafts are fixedly mounted with two mounting seats, and the fixed end of one of the blades is fixedly mounted on one side of a mounting seat;
[0011] The second folding unit includes two U-shaped folding pressure plates, and two fifth rotating rods are rotatably installed on the upper surface of the bottom plate of the device, one end of the two fifth rotating rods is fixedly installed with a driving handle, one end of the two driving handles is fixedly installed with a driving rod, one end of the two driving rods is rotatably installed with a push-pull rod, one side of the two U-shaped folding pressure plates is fixedly installed with a U-shaped connecting frame, the middle part of the two U-shaped connecting frames is fixedly installed with a connecting seat, and one end of one of the push-pull rods is hinged to a connecting seat.
[0012] Preferably, two second rotating rods are rotatably mounted on the upper surface of the bottom plate of the device, one end of each of the two second rotating rods is fixedly mounted with a first bevel gear, one end of each of the two shaft rods is fixedly mounted with a second bevel gear, and one of the first bevel gears is meshingly connected with a second bevel gear.
[0013] Preferably, a transmission rod is rotatably installed on the upper surface of the device base plate, and second synchronous wheels are fixedly installed on both ends of the transmission rod and one end of the two second rotating rods, and a second synchronous belt is installed for transmission between the two second synchronous wheels. A third rotating rod is also rotatably installed on the upper surface of the device base plate, and a second gear is fixedly installed on one end of the third rotating rod. A second sector gear is provided on the upper surface of the device base plate, and the second sector gear corresponds horizontally to the second gear. A third synchronous wheel is fixedly installed on one end of the third rotating rod away from the second gear and the other end of one of the second rotating rods, and a third synchronous belt is installed for transmission between the two third synchronous wheels.
[0014] Preferably, a fixing plate is fixedly installed on the upper surface of the bottom plate of the device, a guide groove is opened on the fixing plate, guide blocks are slidably installed at both ends of the guide groove, and one side of one of the U-shaped folding pressure plates is fixedly connected to one side of a guide block.
[0015] Preferably, a fourth synchronous wheel is fixedly installed in the middle part of the two fifth rotating rods, a fourth synchronous belt is installed for transmission between the two fourth synchronous wheels, one end of the transmission rod and the other end of one of the fifth rotating rods are fixedly installed with a fifth synchronous wheel, and a fifth synchronous belt is installed for transmission between the two fifth synchronous wheels.
[0016] Preferably, the transfer mechanism comprises two frame plates, one end of the two frame plates is fixedly mounted on the upper surface of the device bottom plate, one end of the two frame plates away from the device bottom plate is rotatably mounted with a rotating shaft, and both ends of the rotating shaft are fixedly mounted with a plurality of U-shaped jackets distributed in a ring array.
[0017] Preferably, a first gear is fixedly installed at one end of the rotating shaft, a servo motor is fixedly installed on the upper surface of the bottom plate of the device, a first rotating rod is fixedly installed at the driving output end of the servo motor, a first sector gear is fixedly installed at the end of the first rotating rod away from the servo motor, the first sector gear is meshed with the first gear, and an end of the first rotating rod close to the first sector gear is fixedly connected to the axis of the second sector gear.
[0018] Preferably, the supporting mechanism includes two first side plates, the two first side plates are fixedly mounted on the upper surface of the bottom plate of the device, the two first side plates are located between two U-shaped folding pressure plates, and a number of evenly distributed first rotating shafts are rotatably mounted between the two first side plates, and passive rollers are fixedly mounted on the several first rotating shafts, and the several passive rollers correspond horizontally to the conveyor belt of the discharge conveyor.
[0019] Preferably, a second side plate is fixedly mounted on one end of the two first side plates, the two second side plates are tilted upward, a number of evenly distributed second rotating shafts are rotatably mounted between the two second side plates, and active rollers are fixedly mounted on the number of second rotating shafts.
[0020] Preferably, a first synchronous wheel is fixedly mounted on one end of each of the two second rotating shafts, a first synchronous belt is installed for transmission between the two first synchronous wheels, and a transmission wheel is fixedly mounted on one end of each of the second rotating shafts and one end of the first rotating shaft, a transmission belt is installed for transmission between the two transmission wheels.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] 1. In the present invention, the transport mechanism and the supporting mechanism cooperate, and the transport mechanism transports the batches of coated lithium batteries to the supporting mechanism one by one. At the same time, the supporting mechanism transports the coated lithium batteries after the folding process to the conveyor belt of the discharge conveyor through its own rotation, thereby conveniently realizing the automatic transport of the coated lithium batteries before and after the folding process, thereby effectively improving the automation degree of the lithium battery folding processing device, and effectively improving the overall processing efficiency of the lithium battery;
[0023] 2. In the present invention, through the synchronous operation of the first folding unit and the second folding unit, the blade of the first folding unit cuts off the aluminum-plastic film on the side of the coated lithium battery, and the folding roller presses the cut aluminum-plastic film to the side of the coated lithium battery. The two U-shaped folding pressure plates of the second folding unit work synchronously to press the excess aluminum-plastic film on the upper and lower sides to the side of the coated lithium battery, thereby conveniently realizing the multi-sided automatic synchronous folding processing in the folding process of the coated lithium battery. Compared with the existing technology, the efficiency of the folding processing of the coated lithium battery is effectively improved, the number of folding equipment is reduced, and the equipment cost is saved. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0025] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0026] Figure 2 Another overall structural diagram of the present invention.
[0027] Figure 3 It is a front view structural diagram of the present invention and a schematic diagram of the folding direction of the coated lithium battery.
[0028] Figure 4 It is a schematic diagram of the connection structure of the transfer mechanism, the material supporting mechanism, the first folding unit and the second folding unit of the present invention.
[0029] Figure 5 It is a structural schematic diagram of the transfer mechanism of the present invention.
[0030] Figure 6 For the present invention Figure 5 A magnified schematic diagram of part A in FIG.
[0031] Figure 7 It is a structural schematic diagram of the supporting mechanism of the present invention.
[0032] Figure 8 It is a schematic diagram of the connection position between the coated lithium battery and the supporting mechanism of the present invention.
[0033] Fig. 9 It is a schematic diagram of the connection structure between the first folding unit and the second folding unit of the present invention.
[0034] Fig.10 For the present invention Fig. 9 An enlarged schematic diagram of part B in FIG.
[0035] Fig.11 It is a schematic diagram of the connection between the coated lithium battery and the supporting mechanism of the present invention and the movement state of the first folding unit.
[0036] In the figure: 1, device bottom plate; 2, feed conveyor; 3, discharge conveyor; 4, transfer mechanism; 41, frame plate; 42, rotating shaft; 43, U-shaped jacket; 44, first gear; 45, servo motor; 46, first rotating rod; 47, first sector gear; 5, support mechanism; 51, first side plate; 52, first rotating shaft; 53, passive roller; 54, second side plate; 55, second rotating shaft; 56, active roller; 57, first synchronous wheel; 58, first synchronous belt; 59, transmission wheel; 591, transmission belt; 6, first folding unit; 61, blade; 62, U-shaped fixing frame; 63, folding pressure roller; 64, shaft; 65, mounting seat; 66, The second rotating rod; 67, the first bevel gear; 69, the second bevel gear; 7, the transmission rod; 71, the second synchronous wheel; 72, the second synchronous belt; 73, the third rotating rod; 74, the second gear; 75, the second sector gear; 76, the third synchronous wheel; 77, the third synchronous belt; 8, the second folding unit; 81, the U-shaped folding pressure plate; 82, the fixing plate; 83, the guide groove; 84, the guide block; 85, the fifth rotating rod; 86, the driving handle; 87, the driving rod; 88, the push-pull rod; 89, the U-shaped connecting frame; 9, the connecting seat; 91, the fourth synchronous wheel; 92, the fourth synchronous belt; 93, the fifth synchronous wheel; 94, the fifth synchronous belt; 100, the coated lithium battery. DETAILED DESCRIPTION
[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] Example: Figure 1-11As shown, the present invention provides a folding device for processing lithium-ion batteries, comprising a device bottom plate 1, a feed conveyor 2 and a discharge conveyor 3, the feed conveyor 2 is located at one end of the device bottom plate 1, and the discharge conveyor 3 is located at the other end of the device bottom plate 1, and a transfer mechanism 4, a supporting mechanism 5, a first folding unit 6 and a second folding unit 8 are respectively provided on the device bottom plate 1, the transfer mechanism 4 is located between the feed conveyor 2 and the supporting mechanism 5, and the supporting mechanism 5, the first folding unit 6 and the second folding unit 8 are located at one end of the discharge conveyor 3, by arranging the feed conveyor 2 and the discharge conveyor 3, the feed conveyor 2 can convey the coated lithium battery 100 (i.e., the lithium battery after the film) to the device bottom plate 1, and the discharge conveyor 3 can convey the coated lithium battery 100 after the folding process to the next processing station, and by arranging the transfer mechanism 4, the supporting mechanism 5, the first folding unit 6 and the second folding unit 8, the transfer mechanism 4 can convey the feed conveyor The coated lithium battery 100 on the machine 2 is transferred to the supporting mechanism 5. The supporting mechanism 5 can make the coated lithium battery 100 located between the first folding unit 6 and the second folding unit 8. The first folding unit 6 and the second folding unit 8 can simultaneously fold the excess aluminum-plastic film at the edge (three sides) of the coated lithium battery 100, so that the excess aluminum-plastic film is wrapped on the coated lithium battery 100, thereby realizing automatic and simultaneous multi-sided folding of the coated lithium battery 100, and improving the efficiency of the folding processing of the lithium battery. At the same time, when the transfer mechanism 4 transfers the next coated lithium battery 100 to be folded to the supporting mechanism 5, the supporting mechanism 5 can make the coated lithium battery 100 after the folding processing above it enter the end of the discharge conveyor 3, and the conveyor belt of the discharge conveyor 3 will convey the coated lithium battery 100 after the folding processing to the next processing station, thereby improving the degree of automation of the lithium battery folding processing device and effectively improving the overall processing efficiency of the lithium battery;
[0039] The first folding unit 6 includes four blades 61, wherein the cutting ends of two adjacent blades 61 are fixedly mounted with a U-shaped fixing frame 62, and the two U-shaped fixing frames 62 are fixedly mounted with a folding pressure roller 63, and the upper surface of the device bottom plate 1 is rotatably mounted with two shafts 64, and the two shafts 64 are fixedly mounted with two mounting seats 65, wherein the fixed end of one blade 61 is fixedly mounted on one side of a mounting seat 65, and by arranging four blades 61 and two folding pressure rollers 63, when two adjacent blades 61 and the folding pressure rollers 63 rotate in a circle toward one side of the coated lithium battery 100, the cutting ends of the four blades 61 cut off the aluminum-plastic film on both sides of the coated lithium battery 100, and the two folding pressure rollers 63 press the disconnected aluminum-plastic film against the side of the coated lithium battery 100 immediately thereafter;
[0040] The second folding unit 8 includes two U-shaped folding pressure plates 81, and two fifth rotating rods 85 are rotatably installed on the upper surface of the device bottom plate 1. One end of the two fifth rotating rods 85 is fixedly installed with a driving handle 86, and one end of the two driving handles 86 is fixedly installed with a driving rod 87, and one end of the two driving rods 87 is rotatably installed with a push-pull rod 88. One side of the two U-shaped folding pressure plates 81 is fixedly installed with a U-shaped connecting frame 89, and the middle part of the two U-shaped connecting frames 89 is fixedly installed with a connecting seat 9, and one end of one push-pull rod 88 is hinged to the connecting seat 9, and by setting Two U-shaped folding pressure plates 81, when the two U-shaped folding pressure plates 81 are vertically facing the coated lithium battery 100, as the two U-shaped folding pressure plates 81 come into contact with the excess aluminum-plastic film at the edge of the coated lithium battery 100, the two U-shaped folding pressure plates 81 moving toward each other press the excess aluminum-plastic film onto the coated lithium battery 100, and by driving the fifth rotating rod 85 to rotate, the fifth rotating rod 85 can cause the driving rod 87 to rotate in a circle through the driving handle 86, and the driving rod 87 can cause the U-shaped connecting frame 89 and the U-shaped folding pressure plate 81 to reciprocate and rise and fall through the push-pull rod 88 and the connecting seat 9.
[0041] Two second rotating rods 66 are rotatably installed on the upper surface of the device base plate 1, and one end of the two second rotating rods 66 is fixedly installed with a first bevel gear 67, and one end of the two shafts 64 is fixedly installed with a second bevel gear 69, wherein one first bevel gear 67 is meshingly connected with a second bevel gear 69. By driving the second rotating rod 66 to rotate, the second rotating rod 66 can rotate the shaft 64 through the first bevel gear 67 and the second bevel gear 69, and the shaft 64 can rotate the blade 61 and the folding roller 63 with the axis of the shaft 64 as the center through the mounting seat 65. It should be noted that the two second rotating rods 66 drive the two shafts 64 to rotate through the corresponding first bevel gear 67 and the second bevel gear 69. Under the influence of the two first bevel gears 67, the two shafts 64 can maintain synchronous reverse rotation, so that the two adjacent blades 61 and the folding roller 63 can rotate circumferentially toward one side of the coated lithium battery 100 at the same time.
[0042] A transmission rod 7 is rotatably mounted on the upper surface of the device bottom plate 1, and second synchronous wheels 71 are fixedly mounted on both ends of the transmission rod 7 and one end of the two second rotating rods 66, and a second synchronous belt 72 is installed for transmission between the two second synchronous wheels 71. A third rotating rod 73 is also rotatably mounted on the upper surface of the device bottom plate 1, and a second gear 74 is fixedly mounted on one end of the third rotating rod 73. A second sector gear 75 is provided on the upper surface of the device bottom plate 1, and the second sector gear 75 corresponds to the second gear 74 horizontally. One end of the third rotating rod 73 away from the second gear 74 and the other end of one of the second rotating rods 66 are fixedly mounted with a third synchronous belt. The step wheel 76 and the third synchronous belt 77 are installed between the two third synchronous wheels 76 to drive the second sector gear 75 to rotate. When the second sector gear 75 is engaged with the second gear 74, the second gear 74 rotates the third rotating rod 73. The third rotating rod 73 can rotate a second rotating rod 66 through two third synchronous wheels 76 and the third synchronous belt 77. A second rotating rod 66 can rotate the transmission rod 7 through two second synchronous wheels 71 and the second synchronous belt 72. The transmission rod 7 can rotate another second rotating rod 66 synchronously in the same direction through another two second synchronous wheels 71 and the second synchronous belt 72.
[0043] A fixing plate 82 is fixedly installed on the upper surface of the device base plate 1, and a guide groove 83 is opened on the fixing plate 82. Guide blocks 84 are slidably installed at both ends of the guide groove 83. One side of a U-shaped folding pressure plate 81 and one side of a guide block 84 are fixedly connected. By setting the guide groove 83 and the guide block 84, the guide block 84 can guide the U-shaped folding pressure plate 81 in the vertical direction, so that the U-shaped folding pressure plate 81 can maintain the vertical lifting.
[0044] A fourth synchronous wheel 91 is fixedly installed in the middle of the two fifth rotating rods 85, a fourth synchronous belt 92 is installed for transmission between the two fourth synchronous wheels 91, a fifth synchronous wheel 93 is fixedly installed on one end of the transmission rod 7 and the other end of one of the fifth rotating rods 85, a fifth synchronous belt 94 is installed for transmission between the two fifth synchronous wheels 93, when the transmission rod 7 rotates, the transmission rod 7 can make one fifth rotating rod 85 rotate synchronously through the two fifth synchronous wheels 93 and the fifth synchronous belt 94, and one fifth rotating rod 85 can make another fifth rotating rod 85 rotate synchronously through the two fourth synchronous wheels 91 and the fourth synchronous belt 92.
[0045] The transfer mechanism 4 includes two frame plates 41, one end of the two frame plates 41 is fixedly mounted on the upper surface of the device bottom plate 1, and the two ends of the two frame plates 41 away from the device bottom plate 1 are rotatably mounted with a rotating shaft 42, and both ends of the rotating shaft 42 are fixedly mounted with a plurality of U-shaped jackets 43 distributed in a ring array, by driving the rotating shaft 42 to rotate intermittently, the rotating shaft 42 can make the multiple U-shaped jackets 43 intermittently rotate with the axis of the rotating shaft 42 as the center of the circle, when the feeding conveyor 2 conveys the coated lithium battery 100 to be folded to the end, during this process, a coated lithium battery 100 enters the two horizontally corresponding U-shaped jackets 43, and when the multiple U-shaped jackets 43 rotate circumferentially toward one side of the supporting mechanism 5, the multiple U-shaped jackets 43 transfer the clamped multiple coated lithium batteries 100 to the supporting mechanism 5 one by one.
[0046] A first gear 44 is fixedly mounted on one end of the rotating shaft 42, a servo motor 45 is fixedly mounted on the upper surface of the device bottom plate 1, a first rotating rod 46 is fixedly mounted on the driving output end of the servo motor 45, a first sector gear 47 is fixedly mounted on the end of the first rotating rod 46 away from the servo motor 45, the first sector gear 47 is meshed and connected with the first gear 44, an end of the first rotating rod 46 close to the first sector gear 47 is fixedly connected to the axis of the second sector gear 75, and by turning on the servo motor 45, the driving shaft of the servo motor 45 can be rotated through the first rotating rod 46 The first sector gear 47 is rotated (the first sector gear 47 rotates counterclockwise), the first sector gear 47 drives the first gear 44 to rotate toward one side of the supporting mechanism 5, and the first gear 44 causes the multiple U-shaped jackets 43 to rotate in a circle toward one side of the supporting mechanism 5 through the rotating shaft 42. When the first rotating rod 46 rotates, the first rotating rod 46 can make the second sector gear 75 rotate synchronously. When the first sector gear 47 is disengaged from the first gear 44 and a coated lithium battery 100 enters the top of the supporting mechanism 5, the second sector gear 75 engages with the second gear 74.
[0047] The supporting mechanism 5 includes two first side plates 51, which are fixedly mounted on the upper surface of the device bottom plate 1, and the two first side plates 51 are located between the two U-shaped folding pressure plates 81. A number of evenly distributed first rotating shafts 52 are rotatably mounted between the two first side plates 51, and passive rollers 53 are fixedly mounted on the first rotating shafts 52. The passive rollers 53 correspond horizontally to the conveyor belt of the discharge conveyor 3. By setting the first rotating shafts 52 and the passive rollers 53, the passive rollers 53 can support the stationary coated lithium battery 100 so that it stays on the passive rollers 53 for the two U-shaped folding pressure plates 81 to perform folding processing.
[0048] A second side plate 54 is fixedly installed at one end of the two first side plates 51, and the two second side plates 54 are tilted upward. A number of evenly distributed second rotating shafts 55 are rotatably installed between the two second side plates 54, and active rollers 56 are fixedly installed on the number of second rotating shafts 55. By setting the inclined second side plates 54 and active rollers 56, when the two horizontally corresponding U-shaped jackets 43 rotate downward in a circle, in this process, the coated lithium batteries 100 in the two U-shaped jackets 43 slide onto the active rollers 56, and slide along the multiple active rollers 56 onto the multiple passive rollers 53, and the coated lithium batteries 100 cause the active rollers 56 to rotate during the sliding process.
[0049] One end of each of the two second rotating shafts 55 is fixedly mounted with a first synchronous wheel 57, a first synchronous belt 58 is installed between the two first synchronous wheels 57, one end of each of the second rotating shafts 55 and one end of the first rotating shaft 52 is fixedly mounted with a transmission wheel 59, a transmission belt 591 is installed between the two transmission wheels 59, and by arranging the first synchronous wheel 57, the first synchronous belt 58, the transmission wheel 59 and the transmission belt 591, when the active roller 56 rotates, the second rotating shafts 55 at both ends of the second side plate 54 rotate synchronously, and one of the second rotating shafts 55 can pass through the two transmission wheels 5 9 and the transmission belt 591 cause one of the first rotating shafts 52 and a passive roller 53 to rotate. During the rotation process, the passive roller 53 transmits the slipped coated lithium battery 100 so that the coated lithium battery 100 is just located directly below the two U-shaped folding pressure plates 81. At the same time, the rotating passive roller 53 does not separate from the coated lithium battery 100. When the next coated lithium battery 100 to be folded slides down through the active roller 56, the rotation of the active roller 56 causes the passive roller 53 to rotate again, and the passive roller 53 transmits the folded coated lithium battery 100 to the conveyor belt of the discharge conveyor 3.
[0050] Working principle: After the lithium battery is packaged by the packaging equipment, a coated lithium battery 100 is formed. When the coated lithium battery 100 needs to be folded, the operator first operates the feed conveyor 2, and the conveyor belt of the feed conveyor 2 starts to convey multiple coated lithium batteries 100. When the conveyor belt of the feed conveyor 2 conveys a coated lithium battery 100 to the end of the conveyor belt, a coated lithium battery 100 enters two horizontally corresponding U-shaped jackets 43. At this time, the operator turns on the servo motor 45;
[0051] The driving shaft of the servo motor 45 rotates the first sector gear 47 counterclockwise through the first rotating rod 46, and the first sector gear 47 rotates the rotating shaft 42 through the first gear 44. The rotating shaft 42 causes the multiple U-shaped jackets 43 to rotate in a circle toward one side of the supporting mechanism 5, and the coated lithium battery 100 rotates in a synchronous circle.
[0052] During the circular rotation, when the coated lithium battery 100 tilts downward, under the influence of gravity, the coated lithium battery 100 is separated from the two horizontally corresponding U-shaped jackets 43 and falls on multiple active rollers 56. The coated lithium battery 100 slides downward along the multiple active rollers 56 to the multiple passive rollers 53. In this process, the coated lithium battery 100 sliding downward causes the multiple active rollers 56 and the multiple second rotating shafts 55 to rotate. One of the second rotating shafts 55 rotates a first rotating shaft 52 and a passive roller 53 through two transmission wheels 59 and a transmission belt 591. The rotation of a passive roller 53 transmits the coated lithium battery 100. When the coated lithium battery 100 is completely separated from the multiple active rollers 56, a passive roller 5 3 stops rotating, and transfers the coated lithium battery 100 to the bottom of the two U-shaped folding plates 81. When the folding process of one coated lithium battery 100 is completed, the other coated lithium battery 100 to be folded continues to drive the active roller 56 to rotate during the sliding process, so that a passive roller 53 rotates again. The rotation of the passive roller 53 transports the coated lithium battery 100 after the folding process to the conveyor belt of the unloading conveyor 3, and the unloading conveyor 3 transports the coated lithium battery 100 after the folding process to the next processing station, thereby conveniently realizing the automatic transportation of the coated lithium battery 100 before and after the folding process, thereby effectively improving the automation degree of the lithium battery folding processing device, and effectively improving the overall processing efficiency of the lithium battery;
[0053] When the coated lithium battery 100 to be folded is located directly below the two U-shaped folding pressure plates 81, the rotation of the first rotating rod 46 causes the second sector gear 75 to mesh with the second gear 74 and drive the second gear 74 to rotate, and the second gear 74 causes the third rotating rod 73 to rotate, and the third rotating rod 73 causes the corresponding second rotating rod 66 to rotate through two third synchronous wheels 76 and the third synchronous belt 77, and one second rotating rod 66 causes the transmission rod 7 to rotate through two second synchronous wheels 71 and the second synchronous belt 72, and the transmission rod 7 causes another second rotating rod 66 to rotate synchronously in the same direction through the other two second synchronous wheels 71 and the second synchronous belt 72. At this time, the two second rotating rods 66 are connected to the two second synchronous wheels 71 and the second synchronous belt 72. A bevel gear 67 and two second bevel gears 69 make the two shafts 64 rotate synchronously in opposite directions. The two shafts 64 make the four blades 61 and the two folding rollers 63 rotate in a circle around the axis of the corresponding shaft 64 through four mounting seats 65, and two adjacent blades 61 rotate in a circle toward the side of the coated lithium battery 100 at the same time. When the cutting ends of the four blades 61 contact the excess aluminum-plastic film on both sides of the coated lithium battery 100, the four blades 61 cut off the excess aluminum-plastic film on both sides of the coated lithium battery 100 (cutting in the horizontal direction). At the same time, the two folding rollers 63 follow closely behind, contact the cut aluminum-plastic film, and press the aluminum-plastic film against the side of the coated lithium battery 100.
[0054] At the same time, the transmission rod 7 makes the corresponding fifth rotating rod 85 rotate synchronously through the two fifth synchronous wheels 93 and the fifth synchronous belt 94, and the fifth rotating rod 85 makes the other fifth rotating rod 85 rotate synchronously through the two fourth synchronous wheels 91 and the fourth synchronous belt 92. At this time, the two fifth rotating rods 85 make the two driving rods 87 rotate in a circle through the two driving handles 86, and the two driving rods 87 make the two U-shaped connecting frames 89 and the U-shaped folding edge pressing plates 81 approach each other and move away from each other through the two push-pull rods 88 and the two connecting seats 9. In the process of the two U-shaped folding edge pressing plates 81 approaching each other, the inner sides of the two U-shaped folding edge pressing plates 81 contact the excess aluminum-plastic film on the upper and lower surfaces of the coated lithium battery 100, and the excess aluminum-plastic film on the upper and lower surfaces is pressed tightly against the side edges of the coated lithium battery 100, thereby conveniently realizing the multi-sided automatic synchronous folding processing in the folding processing of the coated lithium battery 100. Compared with the existing technology, the efficiency of the folding processing of the coated lithium battery 100 is effectively improved, the number of folding equipment is reduced, and the equipment cost is saved.
[0055] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A folding device for processing lithium-ion batteries, comprising a device bottom plate (1), a feed conveyor (2) and a discharge conveyor (3), characterized in that: The feed conveyor (2) is located at one end of the device bottom plate (1), and the discharge conveyor (3) is located at the other end of the device bottom plate (1). The device bottom plate (1) is provided with a transfer mechanism (4), a supporting mechanism (5), a first folding unit (6) and a second folding unit (8), respectively. The transfer mechanism (4) is located between the feed conveyor (2) and the supporting mechanism (5), and the supporting mechanism (5), the first folding unit (6) and the second folding unit (8) are located at one end of the discharge conveyor (3); The first folding unit (6) comprises four blades (61), wherein the cutting ends of two adjacent blades (61) are fixedly mounted with a U-shaped fixing frame (62), and the two U-shaped fixing frames (62) are fixedly mounted with a folding roller (63), and the upper surface of the device bottom plate (1) is rotatably mounted with two shafts (64), and the two shafts (64) are fixedly mounted with two mounting seats (65), and the fixed end of one of the blades (61) is fixedly mounted on one side of a mounting seat (65); The second folding unit (8) comprises two U-shaped folding pressure plates (81), and two fifth rotating rods (85) are rotatably mounted on the upper surface of the device bottom plate (1), one end of each of the two fifth rotating rods (85) is fixedly mounted with a driving handle (86), one end of each of the two driving handles (86) is fixedly mounted with a driving rod (87), one end of each of the two driving rods (87) is rotatably mounted with a push-pull rod (88), one side of each of the two U-shaped folding pressure plates (81) is fixedly mounted with a U-shaped connecting frame (89), and the middle part of each of the two U-shaped connecting frames (89) is fixedly mounted with a connecting seat (9), and one end of one of the push-pull rods (88) is hinged to a connecting seat (9).
2. A folding device for processing lithium-ion batteries as claimed in claim 1, characterized in that: Two second rotating rods (66) are rotatably mounted on the upper surface of the device bottom plate (1), one end of each of the two second rotating rods (66) is fixedly mounted with a first bevel gear (67), one end of each of the two shaft rods (64) is fixedly mounted with a second bevel gear (69), and one of the first bevel gears (67) is meshingly connected with one of the second bevel gears (69).
3. A folding device for processing lithium-ion batteries as claimed in claim 2, characterized in that: A transmission rod (7) is rotatably mounted on the upper surface of the device bottom plate (1); second synchronous wheels (71) are fixedly mounted on both ends of the transmission rod (7) and one end of the two second rotating rods (66); a second synchronous belt (72) is installed between the two second synchronous wheels (71); a third rotating rod (73) is also rotatably mounted on the upper surface of the device bottom plate (1); a second gear (74) is fixedly mounted on one end of the third rotating rod (73); a second sector gear (75) is provided on the upper surface of the device bottom plate (1); the second sector gear (75) corresponds horizontally to the second gear (74); a third synchronous wheel (76) is fixedly mounted on one end of the third rotating rod (73) away from the second gear (74) and the other end of one of the second rotating rods (66); a third synchronous belt (77) is installed between the two third synchronous wheels (76).
4. A folding device for processing lithium-ion batteries as claimed in claim 1, characterized in that: A fixing plate (82) is fixedly mounted on the upper surface of the device bottom plate (1), a guide groove (83) is provided on the fixing plate (82), guide blocks (84) are slidably mounted at both ends of the guide groove (83), and one side of one of the U-shaped folding edge pressing plates (81) is fixedly connected to one side of a guide block (84).
5. A folding device for processing lithium-ion batteries as claimed in claim 3, characterized in that: A fourth synchronous wheel (91) is fixedly mounted at the middle of the two fifth rotating rods (85), a fourth synchronous belt (92) is installed between the two fourth synchronous wheels (91), a fifth synchronous wheel (93) is fixedly mounted at one end of the transmission rod (7) and the other end of one of the fifth rotating rods (85), and a fifth synchronous belt (94) is installed between the two fifth synchronous wheels (93).
6. A folding device for processing lithium-ion batteries as claimed in claim 5, characterized in that: The transfer mechanism (4) comprises two frame plates (41), one end of the two frame plates (41) is fixedly mounted on the upper surface of the device bottom plate (1), one end of the two frame plates (41) away from the device bottom plate (1) is rotatably mounted with a rotating shaft (42), and both ends of the rotating shaft (42) are fixedly mounted with a plurality of U-shaped jackets (43) distributed in a ring array.
7. A folding device for processing lithium-ion batteries as claimed in claim 6, characterized in that: A first gear (44) is fixedly mounted on one end of the rotating shaft (42); a servo motor (45) is fixedly mounted on the upper surface of the device bottom plate (1); a first rotating rod (46) is fixedly mounted on the driving output end of the servo motor (45); a first sector gear (47) is fixedly mounted on one end of the first rotating rod (46) away from the servo motor (45); the first sector gear (47) is meshingly connected with the first gear (44); an end of the first rotating rod (46) close to the first sector gear (47) is fixedly connected to the axis of the second sector gear (75).
8. A folding device for processing lithium-ion batteries as claimed in claim 1, characterized in that: The supporting mechanism (5) comprises two first side plates (51), the two first side plates (51) are fixedly mounted on the upper surface of the device bottom plate (1), the two first side plates (51) are located between two U-shaped folding pressure plates (81), a number of first rotating shafts (52) evenly distributed are rotatably mounted between the two first side plates (51), passive rollers (53) are fixedly mounted on the first rotating shafts (52), and the passive rollers (53) correspond horizontally to the conveyor belt of the discharge conveyor (3).
9. A folding device for processing lithium-ion batteries as claimed in claim 8, characterized in that: A second side plate (54) is fixedly mounted on one end of the two first side plates (51); the two second side plates (54) are arranged to be tilted upward; a plurality of evenly distributed second rotating shafts (55) are rotatably mounted between the two second side plates (54); and active rollers (56) are fixedly mounted on the plurality of second rotating shafts (55).
10. A folding device for processing lithium-ion batteries as claimed in claim 9, characterized in that: One end of each of the two second rotating shafts (55) is fixedly mounted with a first synchronous wheel (57), and a first synchronous belt (58) is installed between the two first synchronous wheels (57) for transmission; one end of each of the second rotating shafts (55) and one end of each of the first rotating shafts (52) are fixedly mounted with a transmission wheel (59), and a transmission belt (591) is installed between the two transmission wheels (59).
Citation Information
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