Solar cell, photovoltaic module and manufacturing method thereof

Abstract

The present invention discloses a solar cell, a photovoltaic module and a manufacturing method thereof, which relate to the field of photovoltaic technology to reduce the risk of welding failure. The solar cell includes: a cell substrate, a collecting electrode, a bus electrode segment and a first welding portion. The collecting electrode extends along a first direction, and different collecting electrodes on the same target surface of the cell substrate are spaced apart along a second direction. The bus electrode segment is located on the edge areas at both ends of the target surface along the second direction, and the bus electrode segment extends along the second direction. Every two bus electrode segments at different ends of the same target surface along the second direction are arranged opposite to each other. The bus electrode segment is electrically coupled to the corresponding collecting electrode of the same conductive type as itself. The first welding portion is arranged on the side of the corresponding bus electrode segment away from the edge of the cell substrate along the second direction, and is electrically coupled to the corresponding bus electrode segment. The solar cell is applied to the photovoltaic module.

Description

Technical Field

[0001] The present invention relates to the field of photovoltaic technology, and in particular to a solar cell, a photovoltaic module and a manufacturing method thereof. Background Art

[0002] Solar cells are increasingly being used as a new energy alternative. Photovoltaic solar cells are devices that convert sunlight into electricity. Specifically, they use the principle of photovoltaics to generate charge carriers, which are then extracted using electrodes, facilitating efficient use of the electrical energy.

[0003] However, after existing solar cells are connected in series via welding interconnectors to form photovoltaic modules, welding stress of the welding interconnectors in the edge regions of the solar cells is relatively high, and welding failure is prone to occur. Summary of the Invention

[0004] The object of the present invention is to provide a solar cell, a photovoltaic module and a manufacturing method thereof, which are used to prevent the welding stress of the welding interconnection parts in the edge area of the solar cell from being too large after the photovoltaic module is formed, thereby reducing the risk of welding failure.

[0005] In order to achieve the above-mentioned objectives, in a first aspect, the present invention provides a solar cell, which comprises: a cell substrate, a collecting electrode, a bus electrode segment and a first welding portion. At least one of the light-facing surface and the backlight surface of the cell substrate is a target surface. The collecting electrode and the bus electrode segment are arranged on the target surface of the cell substrate. The collecting electrode extends along a first direction, and different collecting electrodes on the same target surface are spaced apart along a second direction. The first direction is different from the second direction. The bus electrode segment is located on the edge areas at both ends of the target surface along the second direction, and the bus electrode segment extends along the second direction. The bus electrode segment is electrically coupled to a portion of the collecting electrode of the same conductive type as itself. The first welding portion is arranged on the side of the corresponding bus electrode segment away from the edge of the cell substrate along the second direction, and is electrically coupled to the corresponding bus electrode segment.

[0006] When adopting the above technical solution, the collector electrode and bus electrode segments included in the solar cell are arranged on the target surface of the cell substrate. Furthermore, the bus electrode segments are electrically coupled to portions of the collector electrodes of the same conductivity type as themselves. In this case, when the solar cell is in an operating state, carriers collected by the collector electrode located at an edge region at one end of the target surface along the second direction can be converged to the bus electrode segments. At the same time, the first welding portion included in the solar cell is arranged on the side of the corresponding bus electrode segment facing away from the edge of the cell substrate along the second direction. Based on this, after the solar cells provided by the present invention are connected in series to form a photovoltaic module using welding interconnects, the welding interconnects only need to be welded to the first welding portion to converge the carriers collected by the collector electrode located at an edge region at one end of the target surface along the second direction. The ends of the welding interconnects do not need to extend to both end edge regions of the cell substrate along the second direction, thereby shortening the effective welding length between the welding interconnects and the cell substrate, reducing welding stress in the edge region of the cell substrate along the second direction, and thereby reducing the risk of welding failure. At the same time, the welding precision requirements for the string welding machine can be reduced, thereby reducing the manufacturing difficulty of the photovoltaic module. Secondly, it also prevents the ends of the welding interconnectors connecting two adjacent solar cells in the photovoltaic module from overlapping and causing a short circuit.

[0007] Secondly, the busbar electrode segment is located on the edge areas at both ends of the target surface along the second direction. In other words, the length of the busbar electrode segment included in the solar cell provided by the present invention is less than the length of the busbar electrode included in the conventional main grid solar cell. Based on this, compared with the conventional main grid solar cell, the total metal composite area between the collector electrode and the busbar electrode segment in the solar cell provided by the present invention and the cell substrate is smaller, which is conducive to making the solar cell have a larger open circuit voltage, and can also reduce the material consumption of manufacturing the busbar electrode segment, which is conducive to controlling the manufacturing cost of the solar cell. In addition, it is defined that among all the collector electrodes on the same target surface, the collector electrode electrically coupled with the busbar electrode segment is the first type of collector electrode, and the remaining collector electrodes are the second type of collector electrodes. Based on this, when the solar cells provided by the present invention are connected in series to form a photovoltaic module through welding interconnects, the welding interconnects can be electrically coupled to the second type of collector electrodes without passing through the busbar electrodes. At this time, the transmission path of the carriers collected by the second type of collector electrode to the welding interconnect is shorter, which is conducive to reducing transmission losses and improving the working efficiency of the photovoltaic module formed based on the solar cell provided by the present invention.

[0008] As a possible implementation, the side of the first weld portion facing away from the busbar electrode segment is not connected to the collector electrode adjacent to the first weld portion in the second direction and having the same conductivity type. In this case, the number of collector electrodes electrically coupled to the first weld portion is reduced, allowing carriers collected by the collector electrode adjacent to the side of the first weld portion facing away from the busbar electrode segment to be directly transmitted to the weld interconnect, thereby reducing transmission losses of carriers collected by the collector electrode adjacent to the side of the first weld portion facing away from the busbar electrode segment to the weld interconnect.

[0009] As a possible implementation scheme, different bus electrode segments at the same end of the same target surface along the second direction are spaced apart along the first direction, and the solar cell includes two bus electrode segments that are arranged oppositely at different ends of the same target surface along the second direction. The two oppositely arranged bus electrode segments are not connected. In this case, the distribution of different bus electrode segments on the target surface is more regular, which helps to reduce the difficulty of interconnecting adjacent solar cells. At the same time, the two oppositely arranged bus electrode segments are not connected, which can ensure that the total length of the two oppositely arranged bus electrode segments along the second direction is less than the length of the entire bus electrode included in a conventional solar cell, ensuring that the metal composite loss between the bus electrode segment and the battery substrate is reduced, and reducing the amount of consumables used to manufacture the bus electrode segment. At the same time, it is also beneficial to ensure that the carriers collected by the collector electrode arranged between the two oppositely arranged bus electrode segments have lower transmission losses.

[0010] As a possible implementation solution, along the second direction, the length of at least one bus electrode segment is less than or equal to 10 mm.

[0011] When the above technical solution is adopted, the length of at least one bus electrode segment is within the above range, which can prevent the bus electrode segment and the battery substrate from having a larger composite area due to the longer length of the bus electrode segment, thereby ensuring that the solar cell has a larger open circuit voltage; at the same time, it also ensures that the amount of consumables used in the manufacture of the bus battery segment can be reduced, and the loss of carriers collected by the collecting electrode and transmitted to the welding interconnection can be reduced.

[0012] As a possible implementation, along the second direction, the ratio of the length of at least one busbar segment to the width of the battery substrate is less than or equal to 12%. The beneficial effects of this situation can be seen in the analysis of the beneficial effects of at least one busbar segment having a length less than or equal to 10 mm described above, and will not be repeated here.

[0013] As a possible implementation solution, along the first direction, a width of at least one bus electrode segment is greater than or equal to 10 μm and less than or equal to 500 μm.

[0014] When the above technical solution is adopted, if the width of at least one busbar segment along the first direction is within the above range, it can prevent the transmission resistance of the busbar segment from being large due to the small width of the busbar segment, which is beneficial to reducing the transmission loss of the busbar segment. In addition, it can also prevent the metal composite area between the busbar segment and the battery substrate from being large due to the large width of the busbar segment, ensuring that the solar cell has a large open circuit voltage; it can also reduce the amount of consumables used in manufacturing the busbar segment. Secondly, when the solar cell provided by the present invention is a back-contact cell, if the width of at least one busbar segment is within the above range, it can also prevent the use of large consumables of insulating material for the collector electrodes located at the intersection of the collector electrodes of the opposite conductivity type at the two end edge regions of the target surface along the second direction due to the large width of the busbar segment; or prevent the collector electrodes located at the two end edge regions of the target surface along the second direction from being disconnected at the intersection of the collector electrodes of the opposite conductivity type at the two end edge regions of the target surface along the second direction from being large, thereby ensuring high carrier collection efficiency at the two end edge regions of the target surface along the second direction.

[0015] As a possible implementation, the width of the busbar segment gradually increases as it approaches the first welding portion. This increases the contact area between the busbar segment and the first welding portion, reducing transmission losses. It also improves the connection stability between the busbar segment and the first welding portion, enhancing the reliability of the solar cell structure.

[0016] As a possible implementation solution, the number of bus bar segments located at the same end of the same target surface along the second direction is greater than or equal to 6 and less than or equal to 30.

[0017] When the above technical solution is adopted, the number of busbar segments located at the same end of the same target surface along the second direction is within the above range. This can prevent the carriers from having to travel a longer path on the collector electrode before being collected by the busbar segments due to a small number of segments. This helps reduce transmission losses in the collector electrode and also helps reduce the risk of the corresponding carriers not being able to be transported to the busbar segments after the collector electrode breaks. In addition, it can also prevent the metal composite area between all busbar segments located at the edge regions of the target surface along the second direction and the battery substrate from being large, as well as the consumables used for at least all busbar segments, which would be caused by a large number of segments.

[0018] As a possible implementation solution, the ratio of the number of collector electrodes located at the edge region of one end of the target surface along the second direction to the total number of all collector electrodes located on the target surface is less than or equal to 12%. The beneficial effects of this situation can be referred to the beneficial effects of the number of busbar electrode segments located at the same end of the same target surface along the second direction being less than or equal to 30, as previously described, and will not be further elaborated here.

[0019] As a possible implementation solution, the first welding portion and the bus electrode segment electrically coupled to the first welding portion are an integrated structure.

[0020] In the case of the above technical solution, the first weld portion and the busbar segment electrically coupled thereto are integrally formed, meaning that the first weld portion and the busbar segment electrically coupled thereto are made of the same material and are manufactured simultaneously. Therefore, when the first weld portion and the busbar segment electrically coupled thereto are integrally formed, there is no gap at the connection between the first weld portion and the busbar segment electrically coupled thereto, which improves the contact performance between the first weld portion and the busbar segment electrically coupled thereto and reduces transmission losses.

[0021] As a possible implementation, the solar cell further includes a first conductive material disposed on the first welding portion. In this case, when the solar cells provided by the present invention are connected in series to form a photovoltaic module, the solder interconnect can be welded to the first welding portion via the first conductive material, ensuring good welding quality between the solder interconnect and the first welding portion.

[0022] As a possible implementation solution, along the first direction, the length of the first welding portion is greater than or equal to 100 μm and less than or equal to 10,000 μm.

[0023] When the above technical solution is employed, the length of the first weld portion along the first direction is within the above range. This can prevent the need to strictly control the placement of the soldering interconnect on the solar cell during the welding process due to the short length of the first weld portion, preventing the soldering interconnect from shifting and failing to weld to the first weld portion as required, thereby improving the welding yield. Furthermore, this can prevent the large metal contact area between the first weld portion and the cell substrate and the large amount of consumables used in manufacturing the first weld portion due to the long length of the first weld portion, thereby ensuring high solar cell operating efficiency while reducing solar cell manufacturing costs.

[0024] As a possible implementation solution, along the second direction, the width of the first welding portion is greater than or equal to 100 μm and less than or equal to 10,000 μm.

[0025] When the above technical solution is adopted, the width of the first weld portion along the second direction is within the above range. This can prevent the contact area between the first weld portion and the weld interconnection due to the smaller width of the first weld portion, thereby reducing the welding resistance between the first weld portion and the weld interconnection and improving the welding adhesion between the first weld portion and the weld interconnection. While reducing transmission loss, it can also improve the structural reliability of the photovoltaic module formed by the solar cell provided by the present invention. In addition, it can also prevent the larger composite area between the first weld portion and the cell substrate due to the larger width of the first weld portion, and prevent the larger amount of consumables used in manufacturing the first weld portion, thereby ensuring the high operating efficiency of the solar cell while reducing the manufacturing cost of the solar cell.

[0026] As a possible implementation, among all collector electrodes on the same target surface, the collector electrodes electrically coupled to the busbar segments are first-type collector electrodes, and the remaining collector electrodes are second-type collector electrodes. Furthermore, the solar cell further includes a second welding portion electrically connected to at least one second-type collector electrode.

[0027] When the above technical solution is adopted, the second welding portion included in the solar cell is electrically coupled to the corresponding second-type collecting electrode, and the second welding portion corresponds to at least one second-type collecting electrode. In this case, when the solar cells provided by the present invention are connected in series to form a photovoltaic module through welding interconnects, the welding interconnects can be welded to the second-type collecting electrodes through the second welding portion. Compared with the method of electrically connecting the second-type collecting electrode to the welding interconnect by providing a micro-widened electrode segment extending along the second direction of the first welding portion of the same conductive type as the second-type collecting electrode as a micro-widened electrode segment, the contact area between the second welding portion and the welding interconnect is larger, which is conducive to reducing the welding resistance between the welding interconnect and the second-type collecting electrode and improving the welding adhesion between the welding interconnect and the second-type collecting electrode.

[0028] As a possible implementation, at least some of the second welding portions are arranged parallel to the second direction. In this case, the second welding portions are more regularly distributed in the second direction, preventing the high precision required to place the solder interconnects in contact with different second welding portions by an automatic stringer due to the disordered distribution of different second welding portions. This further reduces the difficulty of interconnecting adjacent solar cells using solder interconnects.

[0029] As a possible implementation, the centerline of at least a portion of the second welding portion along the second direction is collinear with the centerline of at least one busbar segment along the second direction. In this case, along the second direction, the centerline of at least a portion of the second welding portion and the centerline of at least one busbar segment are coextensive, thereby preventing the staggered distribution of the centerlines of the two along the second direction from requiring high precision in placing the welding interconnect in contact with the second welding portion and the first welding portion electrically coupled to the busbar segment by an automatic stringer. This, in turn, reduces the difficulty of interconnecting adjacent solar cells using the welding interconnect.

[0030] As a possible implementation, at least some of the second welding portions are arranged in parallel along the second direction. A gap exists between a second welding portion and another adjacent second welding portion along the second direction; at least one collecting electrode is disconnected at the gap, or at least one collecting electrode continuously passes through the gap. In this case, after adjacent solar cells are interconnected by welding interconnects, the welding interconnects can be electrically isolated from the collecting electrodes of opposite conductivity type by the spacing between the collector electrodes at the gaps, eliminating the need for insulating materials such as insulating glue. This reduces the cost of solar cell interconnection and also reduces the difficulty of installing insulating materials at the gaps.

[0031] As a possible implementation, the length of the second welding portion along the first direction is greater than or equal to 100 μm and less than or equal to 10,000 μm. The beneficial effects of this case are similar to the beneficial effects described above in the case where the length of the first welding portion along the first direction is greater than or equal to 100 μm and less than or equal to 10,000 μm, and are not further described here.

[0032] As a possible implementation, along the second direction, the width of the second welding portion is greater than or equal to 100 μm and less than 500 μm. The beneficial effect in this case is similar to the beneficial effect described above in that along the second direction, the width of the first welding portion is greater than or equal to 500 μm and less than or equal to 10,000 μm. In addition, when the solar cell provided by the present invention is a back-contact cell, along the second direction, the width of the second welding portion is within the above range. This can also prevent the end of the second welding portion from overlapping with the adjacent collector electrode of the opposite conductivity type due to the large width of the second welding portion, thereby ensuring that the solar cell has high electrical reliability.

[0033] As a possible implementation, the width of the first weld portion is greater than or equal to the width of the second weld portion. In this case, a larger contact area is ensured between the first weld portion and the welded interconnect, which helps reduce the weld resistance between the first weld portion and the welded interconnect and improves the weld adhesion between the first weld portion and the welded interconnect. Furthermore, the larger width of the second weld portion prevents the metal contact area between the second weld portion and the cell substrate from being larger, ensuring higher operational reliability of the solar cell.

[0034] As a possible implementation solution, the length of the first welding portion is equal to the length of the second welding portion.

[0035] When the above technical solution is adopted, the length of the first welding part and the length of the second welding part will affect the effective contact size between themselves and the welding interconnection along the first direction. In addition, in the actual manufacturing process, due to equipment accuracy issues, the placement position of the welding interconnection on the solar cell may deviate. Therefore, when the length of the first welding part is equal to the length of the second welding part along the first direction, it is beneficial to make the effective contact size of the first welding part and the second welding part along the first direction roughly the same, thereby ensuring that the welding interconnection has good contact with the first welding part and the second welding part respectively.

[0036] As a possible implementation solution, the solar cell further includes a second conductive material disposed on the second welding portion. The beneficial effects of this case can be analyzed with reference to the beneficial effects of the solar cell further including the first conductive material described above, and will not be repeated here.

[0037] As a possible implementation, the spacing between the ends of adjacent busbar segments with opposite conductivity types near the edge of the battery substrate and the edge of the battery substrate is unequal. In this case, collector electrodes of opposite conductivity types are alternately spaced along the second direction. At this point, along the second direction, the spacing between the ends of two collector electrodes with opposite conductivity types near the edge of the battery substrate and the edge of the battery substrate is different. Based on this, when the spacing between the ends of adjacent busbar segments with opposite conductivity types near the edge of the battery substrate and the edge of the battery substrate is unequal, the spacing between the end of each busbar segment near the edge of the battery substrate and the edge of the battery substrate can be set according to the conductivity type of the busbar segment. This ensures that the busbar segment can conduct carriers collected by the corresponding collector electrode while also reducing the spacing between the end of the busbar segment near the edge of the battery substrate and the collector electrode of the same conductivity type as the busbar segment, thereby reducing the risk of leakage. Furthermore, metal composite loss between the busbar segment and the battery substrate can be reduced.

[0038] As a possible implementation, the edges of the multiple first welding portions near the busbar segment are flush or uneven. In this case, when the edges of the multiple first welding portions near the busbar segment are flush, it is beneficial for the sides of the different first welding portions facing away from the battery substrate to have the same surface area, which in turn helps ensure that each first welding portion has a larger contact area with the welding interconnect, ensuring good electrical contact performance and relatively stable mechanical connection performance between the first welding portion and the welding interconnect. In addition, the beneficial effects of the multiple first welding portions not being flush near the busbar segment can be analyzed with reference to the beneficial effects of unequal spacing between the ends of adjacent busbar segments of opposite conductivity types near the battery substrate edge and the battery substrate edge, which will not be repeated here.

[0039] As a possible implementation, the lengths of the multiple busbar segments are equal or unequal. The beneficial effects of this case can be analyzed with reference to the beneficial effects of the multiple first welding portions having edges close to the busbar segments being flush or uneven, which will not be repeated here.

[0040] As a possible implementation, the solar cell further includes an edge bus electrode, which is disposed at the end of the cell substrate along the first direction and extends along the second direction. The maximum width of the edge bus electrode is smaller than the maximum width of the bus electrode segment. In this case, the presence of the edge bus electrode facilitates the extraction of carriers collected by the edge portion of the collector electrode along the first direction, preventing the inability to extract carriers due to a break in the edge portion of the collector electrode along the first direction; or preventing the inability or difficulty in extracting carriers collected by the edge portion of the collector electrode along the first direction due to a break in the collector electrode at the intersection with a solder interconnect of opposite conductivity type, thereby reducing the power loss of the solar cell. In addition, the maximum width of the edge bus electrode is smaller than the maximum width of the bus electrode segment, which facilitates the reduction of metal composite loss between the edge bus electrode and the cell substrate, and reduces the difficulty and amount of consumables used in manufacturing the edge bus electrode on the edge region of the cell substrate along the first direction.

[0041] As a possible implementation, the edge bus electrode is electrically coupled to at least a portion of a collector electrode having the same conductivity type as the edge bus electrode, and the end of the collector electrode electrically coupled to the edge bus electrode extends beyond the edge bus electrode along the first direction. In this case, the edge portion of the collector electrode along the first direction is ensured to be electrically coupled to the edge bus electrode, and carriers collected by the edge portion of the collector electrode along the first direction are ensured to be conducted through the edge bus electrode.

[0042] As a possible implementation, the solar cell also includes a voltage test point located on the busbar segment. In this case, the busbar segment is relatively wide, so providing the voltage test point there can reduce the difficulty of the test probe contacting the corresponding electrode, ensuring the accuracy of the test results. Furthermore, in the case of a back-contact solar cell, this also helps prevent short circuits.

[0043] As a possible implementation, the distance between the end of at least one busbar segment located at the edge of the cell substrate and the collector electrode electrically coupled thereto, located at the edge of the cell substrate, is greater than 0 and less than 0.12 mm. In this case, this can prevent the problem of overlapping busbar segments when two adjacent solar cells are connected in series, which could be caused by the end of the busbar segment near the edge of the target surface along the second direction being too close to the end of the cell substrate. Furthermore, this can prevent the risk of leakage, which could arise from the end of the busbar segment near the edge of the target surface along the second direction being too close to the collector electrode, which has an opposite conductivity type and is located at the outermost edge of the target surface along the second direction, due to the large distance. This ensures the high electrical reliability of the back-contact cell.

[0044] As a possible implementation, among all busbar electrode segments located at the same end of the backlight surface along the second direction, the two busbar electrode segments located outermost along the first direction are first-type busbar electrode segments, and the remaining busbar electrode segments are second-type busbar electrode segments. The first-type busbar electrode segments are located outward of one end of the corresponding collector electrode along the first direction, close to the cell substrate. The solar cell further includes a connecting electrode segment, and the first-type busbar electrode segment is electrically coupled to the corresponding first welding portion via the connecting electrode segment.

[0045] When using the above technical solution, the first-type busbar electrode segments are positioned outside the corresponding collector electrode along the first direction, near one end of the battery substrate, and are electrically coupled to the corresponding first welding portion via the connecting electrode segments. In this case, the collector electrode located at the edge of the backlight surface along the second direction does not need to be electrically isolated from the first-type busbar electrode segments of opposite conductivity type by providing discontinuities. This ensures that carriers collected by each portion of the collector electrode located at the edge of the backlight surface along the second direction are all transferred to the corresponding busbar electrode segments, thereby improving carrier collection efficiency.

[0046] As a possible implementation, the solar cell is a back-contact cell, and the target surface is only the backlit surface of the cell substrate. In this case, at least a portion of the collector electrodes located at the edge regions of the target surface along the second direction are discontinuous collector electrodes. The discontinuous collector electrodes have discontinuities that separate busbar segments of the second type, which have a conductivity type opposite to the target electrode itself. Furthermore, the discontinuous collector electrodes are separated from the first-type busbar segments of the first type, which have a conductivity type opposite to the target electrode itself, at both ends along the first direction.

[0047] As a possible implementation solution, the collecting electrode that is not electrically coupled to the busbar electrode segment is disconnected between two corresponding first welding portions. In this case, short circuits can be prevented and the electrical reliability of the back-contact battery can be improved.

[0048] As a possible implementation solution, among all the collecting electrodes located on the edge regions at both ends of the target surface along the second direction, the collecting electrodes located on the outer sides are continuous collecting electrodes, and the remaining collecting electrodes are discontinuous collecting electrodes.

[0049] When employing the above technical solution, in actual applications, the portion of the busbar electrode segment near the edge region of the target surface along the second direction may extend to a collector electrode located at the edge, which has a conductivity type opposite to that of the busbar electrode. In this case, configuring the collector electrode at the edge as a continuous collector electrode can increase the carrier collection efficiency of the collector electrode at the edge while preventing short circuits, thereby ensuring a low carrier recombination rate at the edge region of the target surface along the second direction.

[0050] As a possible implementation, the discontinuous collecting electrode includes a plurality of collecting electrode segments spaced apart along a first direction. Furthermore, when the width of at least one collecting electrode segment gradually increases in a direction approaching the first weld, the spacing between corresponding pairs of collecting electrode segments of opposite conductivity within the same collecting electrode segment is different, and each pair of collecting electrode segments comprises two adjacent collecting electrode segments within the same collecting electrode.

[0051] When adopting the above-mentioned technical solution, when the width of at least one bus electrode segment gradually increases in the direction approaching the first welding portion, the spacings corresponding to different pairs of collecting electrode segments with opposite conductivity types of the same bus electrode segment are different, so as to prevent the corresponding pairs of collecting electrode segments with larger widths corresponding to the same bus electrode segment from having smaller spacings, resulting in a greater risk of leakage. At the same time, it can also prevent the corresponding pairs of collecting electrodes with smaller widths corresponding to the same bus electrode segment from having larger spacings, resulting in poor carrier collection ability, which is beneficial to improving the working performance of the back-contact battery.

[0052] As a possible implementation, at least one bus electrode segment extends from its end portion near the edge region of the target surface along the second direction to a side of the corresponding collector electrode electrically coupled to the bus electrode segment near the edge region of the target surface along the second direction. In this case, the bus electrode segment can be electrically coupled to the collector electrode of the same conductivity type as the bus electrode segment and located at the outermost edge region of the target surface along the second direction, thereby ensuring that carriers collected by the collector electrode located at the outermost edge region of the target surface along the second direction can be conducted away.

[0053] As one possible implementation, the end of the busbar segment near the first weld is flush with the end of the first weld near the busbar segment. Alternatively, the end of the busbar segment near the first weld extends to the portion of the first weld facing away from the battery substrate. In this case, the end of the busbar segment near the first weld has the two aforementioned configurations, which can reduce the difficulty of manufacturing the busbar segment while ensuring that the busbar segment can be electrically coupled to the corresponding first weld, ensuring that carriers collected by the busbar segment can be discharged through the first weld.

[0054] In a second aspect, the present invention provides a photovoltaic module comprising: the solar cell provided by the first aspect and various implementations thereof; and a soldering interconnect for connecting adjacent solar cells in series. The soldering interconnect is soldered to a first soldering portion, with an end of the soldering interconnect extending beyond the first soldering portion.

[0055] As a possible implementation solution, the ratio of the length of the welded interconnection member extending beyond the first weld portion to the length of the busbar electrode segment is greater than or equal to 5% and less than or equal to 20%.

[0056] When employing the above technical solution, the ratio of the length of the soldered interconnect extending beyond the first soldering portion to the length of the busbar segment is within the above-mentioned range. This prevents the soldered interconnect from having a small contact area with the first soldering portion at both ends along the second direction due to this ratio being too small, thereby ensuring that the soldered interconnect can contact various areas of the surface of the first soldering portion facing away from the cell substrate, thereby achieving low contact resistance therebetween. Furthermore, carriers collected by the collector electrode between the first soldering portion and the edge of the cell substrate can be conducted to the soldered interconnect via the busbar segment and the first soldering portion. Therefore, the ratio being within the above-mentioned range also helps prevent the use of consumables due to a large ratio resulting in a larger length of the unextended portion of the soldered interconnect. Furthermore, when the soldered interconnect contacts the busbar segment, this ratio also helps prevent the interconnection stress between the soldered interconnect and the busbar segment being too high due to this ratio, thereby improving the yield of the solar cell.

[0057] As a possible implementation solution, the length of the welded interconnection piece exceeding the first weld portion is less than or equal to 2 mm.

[0058] As a possible implementation solution, the aforementioned welding interconnection member and the busbar electrode segment are in contact with each other or there is a gap therebetween.

[0059] In a third aspect, the present invention provides a method for manufacturing a photovoltaic module, comprising: first, providing the solar cell described in the first aspect and various implementations thereof; then, using an infrared welding process to connect adjacent solar cells in series by welding interconnects.

[0060] The beneficial effects of the second and third aspects of the present invention and their various implementations can be analyzed with reference to the beneficial effects of the first aspect and its various implementations, and will not be repeated here. BRIEF DESCRIPTION OF THE DRAWINGS

[0061] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0062] Figure 1 A schematic diagram of the electrode structure distribution included in a busbar solar cell in the related art;

[0063] Figure 2 A schematic diagram of the electrode structure distribution of a busbar-less solar cell in the related art;

[0064] Figure 3 A schematic top view of the structure of the backlight side of the solar cell provided in an embodiment of the present invention when the solar cell is a back contact cell Figure 1 ;

[0065] Figure 4 A schematic top view of the structure of the backlight side of the solar cell provided in an embodiment of the present invention when the solar cell is a back contact cell Figure 2 ;

[0066] Figure 5 An enlarged schematic diagram of a portion of the structure on the backlight side of a solar cell provided in an embodiment of the present invention when the solar cell is a back contact cell Figure 1 ;

[0067] Figure 6 An enlarged schematic diagram of a portion of the structure on the backlight side of a solar cell provided in an embodiment of the present invention when the solar cell is a back contact cell Figure 2 ;

[0068] Figure 7 An enlarged schematic diagram of a portion of the structure on the backlight side of a solar cell provided in an embodiment of the present invention when the solar cell is a back contact cell Figure 3 ;

[0069] Figure 8A schematic diagram of the structure of a photovoltaic module formed by connecting solar cells in series through welding interconnectors according to an embodiment of the present invention.

[0070] Figure numerals: 11 is a battery substrate, 12 is a collecting electrode, 13 is a bus electrode segment, 14 is a first welding portion, 15 is a first type of collecting electrode, 16 is a second type of collecting electrode, 17 is a second welding portion, 18 is a first type of bus electrode segment, 19 is a second type of bus electrode segment, 20 is a connecting electrode segment, 21 is a first end, 22 is a second end, 23 is a welding interconnection, 24 is a bus electrode, and 25 is an edge bus electrode. DETAILED DESCRIPTION

[0071] Hereinafter, embodiments of the present disclosure will be described with reference to the accompanying drawings. However, it should be understood that these descriptions are merely illustrative and are not intended to limit the scope of the present disclosure. In addition, in the following description, descriptions of well-known structures and technologies are omitted to avoid unnecessary confusion of the concepts of the present disclosure.

[0072] The accompanying drawings illustrate various schematic diagrams of structures according to embodiments of the present disclosure. These figures are not drawn to scale, and for the purpose of clarity, certain details are exaggerated and certain details may be omitted. The shapes of the various regions and layers shown in the figures, as well as their relative sizes and positional relationships, are merely exemplary and may deviate in practice due to manufacturing tolerances or technical limitations. Those skilled in the art may design regions / layers with different shapes, sizes, and relative positions as needed.

[0073] In the context of this disclosure, when a layer / element is referred to as being "on" another layer / element, the layer / element may be directly on the other layer / element, or there may be an intervening layer / element between them. Furthermore, if a layer / element is "on" another layer / element in one orientation, it may be "below" the other layer / element when the orientation is reversed. To further clarify the technical problems, technical solutions, and beneficial effects to be solved by the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are intended solely to explain the present invention and are not intended to limit the present invention.

[0074] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of the technical features indicated. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined. "Several" means one or more, unless otherwise specifically defined.

[0075] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediate medium; and may encompass internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0076] Solar cells are increasingly being used as a new energy alternative. Photovoltaic solar cells convert sunlight into electricity. In practice, they generate charge carriers using the photovoltaic principle and then use electrodes to extract these charge carriers, thereby facilitating the efficient use of electrical energy.

[0077] In actual applications, solar cells can be divided into busbar solar cells and busbar-free solar cells according to their electrode structures. The electrode structure of a busbar solar cell includes multiple collector electrodes and at least one busbar electrode. The different collector electrodes extend along a first direction and are spaced apart along a second direction. The busbar electrode extends along the second direction and is electrically coupled to a collector electrode of the same conductivity type as itself. Figure 1 As shown, in the case where the main grid solar cell is a back contact cell, the collecting electrode 12 is disconnected at the intersection with the bus electrode 24 of the opposite conductivity type to itself to prevent leakage. Alternatively, the collecting electrode 12 can be isolated from the bus electrode 24 of the opposite conductivity type by providing an insulating material. Based on this, for a main grid solar cell, since the carriers collected by the collecting electrode 12 need to pass through the bus electrode 24 before they can be collected at the welding part, the transmission path of the carriers becomes longer, and the transmission loss of the carriers through the bus electrode 24 is increased. Secondly, the provision of the bus electrode 24 will increase the composite area between the electrode structure and the cell substrate 11, resulting in a decrease in the open circuit voltage of the solar cell. In addition, the formation of the bus electrode 24 also requires the consumption of more electrode materials, which is not conducive to reducing the manufacturing cost of the solar cell.

[0078] like Figure 2As shown, the electrode structure of the busbar-less solar cell does not include the above-mentioned busbar electrode. In addition, the collector electrode 12 included in the busbar-less solar cell has a widened electrode segment in a partial area along the first direction, so as to be welded together with the welding interconnection through the widened electrode segment. Based on this, although the metal composite area between the electrode structure included in the busbar-less cell and the cell substrate 11 is small, the welding contact area between it and the welding ribbon interconnection through the widened electrode segment is also small, resulting in a large welding resistance and a small welding adhesion. Secondly, in order to conduct all the carriers collected by all the collector electrodes 12, the welding interconnection needs to be welded together with the widened electrode segments of all the collector electrodes 12. In addition, after welding to form a photovoltaic module, the welding interconnection has a certain length, and the welding interconnection and the cell substrate 11 have different degrees of deformation after welding heating and cooling. Therefore, the welding stress at the edge of the cell substrate 11 is large after welding, and welding failure problems are prone to occur. In addition, along the second direction, the distance between the outer collecting electrode 12 and the edge of the battery substrate 11 is small, which can easily cause a circuit break with the edge collecting electrode 12 during welding. At the same time, the precision requirements for the string welding machine are also relatively high, resulting in greater difficulty in manufacturing photovoltaic modules.

[0079] In order to solve the above technical problems, in the first aspect, an embodiment of the present invention provides a solar cell. Specifically, in terms of the distribution position of the electrodes, the solar cell provided by the embodiment of the present invention can be a double-sided contact cell, that is, one of the positive electrode and the negative electrode of the solar cell is located on the light-facing side of the cell substrate 11, and the other is located on the backlight side of the cell substrate 11. Or, as Figure 3 and Figure 4 As shown, the solar cell provided by the embodiment of the present invention may also be a back-contact cell, that is, the positive electrode and the negative electrode of the solar cell are both located on the backlight side of the cell substrate 11 .

[0080] In addition, from the perspective of division, the solar cell provided by the embodiment of the present invention can be a whole solar cell; or Figure 3 and Figure 4 As shown, the solar cell provided in the embodiment of the present invention can also be a sliced solar cell. The embodiment of the present invention does not specifically limit the number of slices of the above-mentioned sliced solar cell. For example, the above-mentioned sliced solar cell can be a half-sliced solar cell, a third-sliced solar cell, or a quarter-sliced solar cell.

[0081] like Figure 3 and Figure 4As shown, the solar cell provided by the embodiment of the present invention includes: a cell substrate 11, a collecting electrode 12, a bus electrode segment 13 and a first welding portion 14. Among them, at least one of the light-facing surface and the backlight surface of the cell substrate 11 is a target surface. The collecting electrode 12 and the bus electrode segment 13 are arranged on the target surface of the cell substrate 11. The collecting electrode 12 extends along the first direction, and different collecting electrodes 12 on the same target surface are spaced apart along the second direction. The first direction is different from the second direction. The bus electrode segment 13 is located on the edge areas of both ends of the target surface along the second direction, and the bus electrode segment 13 extends along the second direction. The bus electrode segment 13 is electrically coupled to a portion of the collecting electrode 12 of the same conductive type as itself. The first welding portion 14 is arranged on the side of the corresponding bus electrode segment 13 away from the edge of the cell substrate 11 along the second direction, and is electrically coupled to the corresponding bus electrode segment 13.

[0082] When the above technical solution is adopted, Figure 3 and Figure 4 As shown, the solar cell includes a collecting electrode 12 and a bus electrode segment 13 arranged on the target surface of the battery substrate 11. Moreover, the bus electrode segment 13 is electrically coupled to a portion of the collecting electrode 12 having the same conductivity type as itself. At this time, when the solar cell is in a working state, the carriers collected by the collecting electrode 12 located on the edge area at one end of the target surface along the second direction can be converged to the bus electrode segment 13. At the same time, the first welding portion 14 included in the solar cell is arranged on the side of the corresponding bus electrode segment 13 away from the edge of the battery substrate 11 along the second direction. Based on this, as Figure 3 、 Figure 4 and Figure 8 As shown, after the solar cells provided by the embodiment of the present invention are connected in series to form a photovoltaic module through the welding interconnect 23, the welding interconnect 23 only needs to be welded together with the first welding portion 14 to collect the carriers collected by the collector electrode 12 located on the edge area at one end of the target surface along the second direction. The end of the welding interconnect 23 does not need to extend to the edge areas of both ends of the battery substrate 11 along the second direction at the same time, thereby shortening the effective welding length of the welding interconnect 23 and the battery substrate 11, which is beneficial to reducing the welding stress in the edge area of the battery substrate 11 along the second direction, thereby reducing the risk of welding failure. At the same time, it can also reduce the welding accuracy requirements for the string welding machine, thereby reducing the difficulty of manufacturing the photovoltaic module. Secondly, it also prevents the ends of the welding interconnect 23 connecting two adjacent solar cells in the photovoltaic module from overlapping and causing a short circuit. Secondly, as Figure 3 and Figure 4As shown, the bus electrode segment 13 is located on the edge areas at both ends of the target surface along the second direction. In other words, the length of the bus electrode segment 13 included in the solar cell provided by the embodiment of the present invention is less than the length of the bus electrode included in the conventional main grid solar cell. Based on this, compared with the conventional main grid solar cell, the collector electrode 12 and the bus electrode segment 13 in the solar cell provided by the embodiment of the present invention have a smaller composite area with the cell substrate 11, which is conducive to making the solar cell have a larger open circuit voltage, and can also reduce the material consumption of manufacturing the bus electrode segment 13, which is conducive to controlling the manufacturing cost of the solar cell. In addition, it is defined that among all the collector electrodes 12 on the same target surface, the collector electrode 12 electrically coupled to the bus electrode segment 13 is a first type of collector electrode 15, and the remaining collector electrodes 12 are a second type of collector electrode 16. Based on this, when the solar cells provided by the embodiment of the present invention are connected in series to form a photovoltaic module through welding interconnects, the welding interconnects can be electrically coupled with the second type of collector electrode 16 without passing through the bus electrode. At this time, the transmission path of the carriers collected by the second type of collecting electrodes 16 to the welding interconnection is shorter, which is beneficial to reducing transmission loss and improving the working efficiency of the photovoltaic module formed by the solar cell provided by the embodiment of the present invention.

[0083] In actual application, the embodiments of the present invention do not specifically limit the structure and material of the battery substrate, and whether the light-facing surface and the backlight surface of the battery substrate are target surfaces. They can be determined according to the type of solar cell and the actual application scenario, and are not specifically limited here.

[0084] For example, when the solar cell provided by an embodiment of the present invention is a double-sided contact solar cell, the cell base may include a semiconductor substrate and a doped semiconductor layer formed on either the light-facing or light-backward side of the semiconductor substrate. The doped semiconductor layer has a conductivity type opposite to that of the semiconductor substrate. In these cases, the target surface may be only the light-facing side of the cell substrate, only the light-backward side of the cell substrate, or both the light-facing and light-backward sides of the cell substrate.

[0085] Specifically, the semiconductor substrate can be made of semiconductor materials such as silicon, silicon-germanium, germanium, or gallium arsenide. The conductivity type of the semiconductor substrate can be either N-type or P-type. Regarding the doped semiconductor layer, when the conductivity type of the semiconductor substrate is N-type, the conductivity type of the doped semiconductor layer is P-type; when the conductivity type of the semiconductor substrate is P-type, the conductivity type of the doped semiconductor layer is N-type. Furthermore, the doped semiconductor layer can be made of semiconductor materials such as silicon, germanium, silicon carbide, or gallium arsenide. In terms of the internal arrangement of the material, the doped semiconductor layer can be amorphous, microcrystalline, single crystal, nanocrystalline, or polycrystalline.

[0086] For another example, when the solar cell provided by an embodiment of the present invention is a back-contact cell, the semiconductor base may include a semiconductor substrate and a doped semiconductor layer formed on or within a portion of the backlight surface of the semiconductor substrate. The doped semiconductor layer has a conductivity type opposite to that of the semiconductor substrate. In this case, during the actual manufacturing process of the semiconductor substrate, it is only necessary to form a doped semiconductor layer that covers the entire backlight surface of the semiconductor substrate and remove a portion of the doped semiconductor layer located on the backlight surface. This allows two doped regions of opposite conductivity types to be formed on the backlight surface, thereby resolving the problem of the need to perform two doping operations on the backlight surface, which complicates the solar cell manufacturing process.

[0087] Specifically, when the semiconductor base includes the above-mentioned semiconductor substrate and the doped semiconductor layer formed on a partial area of the backlight surface of the semiconductor substrate, the materials and conductivity types of the semiconductor substrate and the doped semiconductor layer can refer to the materials and conductivity types of the semiconductor substrate and the doped semiconductor layer included in the semiconductor substrate when the solar cell is a double-sided contact cell as described above, and will not be repeated here.

[0088] In some cases, the semiconductor substrate may further include a passivation layer located between the semiconductor substrate and the doped semiconductor layer. The passivation layer may passivate at least the portion of the surface where the semiconductor substrate contacts the doped semiconductor layer, thereby reducing the rate at which carriers recombine at the point of contact between the two. Furthermore, the doped semiconductor layer formed on the passivation layer may selectively collect carriers of the corresponding conductivity type within the semiconductor substrate, thereby further improving the photoelectric conversion efficiency of the solar cell provided by the embodiment of the present invention. Specifically, the material of the passivation layer may be determined based on the material of the doped semiconductor layer.

[0089] For example, when the doped semiconductor layer is a doped amorphous silicon layer, a doped microcrystalline silicon layer, or a mixed layer of doped amorphous silicon and microcrystalline silicon, the passivation layer can be an intrinsic amorphous silicon layer, an intrinsic microcrystalline silicon layer, or a mixed layer of intrinsic amorphous silicon and microcrystalline silicon. In this case, the doped semiconductor layer and the passivation layer can form a heterogeneous contact structure.

[0090] For another example, when the doped semiconductor layer is a doped polysilicon layer, the passivation layer is a tunneling passivation layer. In this case, the doped semiconductor layer and the passivation layer can form a tunneling passivation contact structure. Furthermore, the material of the tunneling passivation layer can include any dielectric material having a tunneling passivation effect. For example, the material of the tunneling passivation layer can include one or more of silicon oxide, aluminum oxide, titanium oxide, hafnium dioxide, gallium oxide, tantalum pentoxide, niobium pentoxide, silicon nitride, silicon carbonitride, aluminum nitride, titanium nitride, and titanium nitride carbide.

[0091] In the above case, when the solar cell provided by the embodiment of the present invention is a back-contact cell, only the backlight surface of the cell substrate is the target surface, and the collecting electrode, busbar electrode segment and first welding portion are only located on the backlight side of the cell substrate.

[0092] For the above-mentioned collecting electrodes, the embodiment of the present invention does not impose any specific restrictions on the morphology, quantity and distribution of the collecting electrodes, which can be determined according to the type of solar cell and actual application scenarios.

[0093] For example, when the solar cell provided by the embodiment of the present invention is a double-sided contact cell, different collector electrodes located on the same target surface have the same conductivity type. Moreover, the collector electrodes can be continuous or discontinuous.

[0094] Another example: Figure 3 and Figure 4 As shown, in the case where the solar cell provided by the embodiment of the present invention is a back-contact cell, it is defined that among all the busbar electrode segments 13 located at the same end of the backlight surface along the second direction, the two busbar electrode segments 13 located on the outermost sides along the first direction are first-type busbar electrode segments 18, and the remaining busbar electrode segments 13 are second-type busbar electrode segments 19. Based on this, the first-type collecting electrode 15 can be a continuous collecting electrode. In this case, the first-type collecting electrode 15 can be separated from the busbar electrode segments 13 of the opposite conductivity type by insulating material to prevent short circuits.

[0095] Or, as Figure 3 and Figure 4 As shown, at least a portion of the first-type collecting electrodes 15 may also be discontinuous collecting electrodes; furthermore, the first-type busbar segments 18 are located outside the corresponding collecting electrodes 12 along the first direction, near the cell substrate. The solar cell further includes connecting electrode segments 20, and the first-type busbar segments 18 are electrically coupled to the corresponding first welding portions 14 via the connecting electrode segments 20. In this case, the discontinuous collecting electrodes have discontinuities that separate the second-type busbar segments 19, which have a conductivity type opposite to the first-type busbar segments. Furthermore, the discontinuous collecting electrodes are separated from the first-type busbar segments 18, which have a conductivity type opposite to the first-type busbar segments, at both ends of the discontinuous collecting electrodes along the first direction. In this case, the first-type busbar segments 18 are located outside the corresponding collecting electrodes 12 along the first direction, near the cell substrate, and are electrically coupled to the corresponding first welding portions 14 via the connecting electrode segments 20. At this time, the collecting electrode 12 located in the edge area along the second direction of the backlight surface does not need to be electrically isolated from the first type of bus electrode segment 18 of the opposite conductivity type by setting a discontinuity point, ensuring that the carriers collected by each part of the collecting electrode 12 located in the edge area along the second direction of the backlight surface can be transmitted to the corresponding bus electrode segment, thereby improving the carrier collection efficiency.

[0096] Specifically, the embodiment of the present invention does not impose any specific restrictions on the size of the discontinuous portion of the above-mentioned discontinuous collecting electrode, nor on the morphology of the connecting electrode segment, as long as they can be applied to the solar cell provided by the embodiment of the present invention. Among them, each first-type collecting electrode can be a discontinuous collecting electrode. Alternatively, among all the collecting electrodes located on the edge regions at both ends of the target surface along the second direction, the collecting electrodes located on the outside are continuous collecting electrodes, and the remaining collecting electrodes are discontinuous collecting electrodes. In this case, in actual application, the portion of the bus electrode segment close to the edge region of the target surface along the second direction may be a collecting electrode extending to a conductive type opposite to its own and located at the edge. At this time, setting the collecting electrode located at the edge as a continuous collecting electrode can increase the carrier collection efficiency of the collecting electrode located at the edge while preventing short circuits, thereby ensuring that the carrier recombination rate in the edge region of the target surface along the second direction is small.

[0097] As for the second type of current collecting electrodes mentioned above, Figure 3 As shown, the second type of collecting electrode 16 can be a continuous type collecting electrode. In this case, the above solar cell may further include an insulating material (not shown in the figure). The insulating material is provided on the portion of the collecting electrode 12 (i.e., the second type of collecting electrode 16) that is not electrically coupled to the busbar electrode segment 13 and is located between two corresponding first welding portions 14. Alternatively, as Figure 4 As shown, the second type of collecting electrode 16 can also be a discontinuous type; in other words, the collecting electrode 12 that is not electrically coupled to the busbar segment 13 is discontinuously disposed between two corresponding first welding portions 14. In this case, the welded interconnect can be separated from the first type of collecting electrode 15 (the collecting electrode 12 that is not electrically coupled to the busbar segment 13) of opposite conductivity type by providing insulating material or by disconnecting the welded interconnect to prevent short circuits.

[0098] The type and size of the insulating material can be determined according to the actual application scenario and are not specifically limited here. For example, the insulating material can be insulating glue.

[0099] For example, the length of the insulating material along the first direction can be greater than or equal to 1 mm and less than or equal to 5 mm. For example, the length of the insulating material can be 1 mm, 2 mm, 3 mm, 4 mm, or 5 mm. In this case, keeping the length of the insulating material along the first direction within the above range can prevent the soldered interconnect from being difficult to isolate from the collector electrode of the opposite conductivity type due to the short length of the insulating material, thereby preventing short circuits. Furthermore, it can also prevent the use of consumables corresponding to the insulating material due to the long length of the insulating material, thereby helping to control the manufacturing costs of the solar cell.

[0100] Exemplarily, along the second direction, the width of the insulating material can be greater than or equal to 1 mm and less than or equal to 10 mm. For example, the width of the insulating material can be 1 mm, 2 mm, 4 mm, 6 mm, 8 mm, or 10 mm, etc. In this case, along the second direction, the width of the insulating material is within the above range, which can prevent the insulating material from being unable to completely cover the corresponding portion of the first type of collector electrode due to its small width, resulting in the weld interconnect being difficult to isolate from the collector electrode of the opposite conductivity type by the insulating material, thereby preventing a short circuit. In addition, it can also prevent the insulating material from being too wide, causing the insulating material to cover a portion of the adjacent collector electrode (or second weld portion), resulting in a small contact area between the collector electrode (or second weld portion) and the weld interconnect.

[0101] In addition, the second type of collecting electrode may have a widened electrode segment so as to be welded to the ribbon interconnector through the widened electrode segment. Along the second direction, the widened electrode segment of the second type of collecting electrode is arranged between two opposite first welding portions of the same conductivity type as the second type of collecting electrode.

[0102] Or, as Figure 3 and Figure 4 As shown, the solar cell further includes a second welding portion 17. The second welding portion 17 is electrically coupled to the corresponding second-type collecting electrode 16. The second welding portion 17 is located between two first welding portions 14 of the same conductivity type and arranged opposite each other. The second welding portion 17 is electrically connected to at least one second-type collecting electrode 16. In this case, the second welding portion 17 included in the solar cell is electrically coupled to the corresponding second-type collecting electrode 16, and the second welding portion 17 corresponds to at least one second-type collecting electrode 16. In this case, when the solar cells provided by the embodiments of the present invention are connected in series to form a photovoltaic module using welding interconnects, the welding interconnects can be welded to the second-type collecting electrodes 16 via the second welding portions 17. Compared to achieving electrical connection with the welding interconnects by providing the portion of the second-type collecting electrode 16 located in the second direction extending from the first welding portion 14 of the same conductivity type as the second-type collecting electrode 16 as a micro-widened electrode segment, the second welding portion 17 has a larger contact area with the welding interconnect, which helps reduce the welding resistance between the welding interconnect and the second-type collecting electrode 16 and improves the welding adhesion between the welding interconnect and the second-type collecting electrode 16.

[0103] Specifically, the embodiment of the present invention does not impose any specific limitation on the size and shape of the second welding portion, as long as it can be applied to the solar cell provided by the embodiment of the present invention.

[0104] For example, along the first direction, the length of the second welding portion can be greater than or equal to 100μm and less than or equal to 10,000μm. For example, the length of the second welding portion can be 100μm, 500μm, 1000μm, 3000μm, 6000μm, 9000μm or 10,000μm, etc. In this case, along the first direction, the width of the second welding portion is within the above range, which can prevent the need to strictly control the placement of the welding interconnect on the solar cell during the welding process due to the small width of the second welding portion, and prevent the welding interconnect from being offset and not being welded to the second welding portion as required, thereby improving the welding yield. In addition, it can also prevent the large composite area of the second welding portion and the battery substrate due to the large width of the second welding portion, and prevent the use of large consumables in manufacturing the second welding portion, thereby ensuring that the solar cell has high working efficiency while reducing the manufacturing cost of the solar cell.

[0105] Exemplarily, along the second direction, the width of the second welding portion may be greater than or equal to 100 μm and less than 500 μm. For example, the width of the second welding portion may be 100 μm, 200 μm, 300 μm, 400 μm or 500 μm, etc. In this case, along the second direction, the length of the second welding portion is within the above range, which can prevent the contact area between the second welding portion and the welding interconnection due to the small length of the second welding portion, thereby reducing the welding resistance between the second welding portion and the welding interconnection, and improving the welding adhesion between the second welding portion and the welding interconnection. While reducing the transmission loss, it can also improve the structural reliability of the photovoltaic assembly formed by the solar cell provided by the embodiment of the present invention. In addition, it can also prevent the composite area between the second welding portion and the battery substrate from being larger due to the larger length of the second welding portion, and prevent the use of consumables for manufacturing the second welding portion from being larger, thereby ensuring that the solar cell has a higher working efficiency while reducing the manufacturing cost of the solar cell. In addition, if Figure 3 and Figure 4 As shown, in the case where the solar cell provided in the embodiment of the present invention is a back-contact cell, along the second direction, the width of the above-mentioned second welding portion 17 is within the above-mentioned range, and it can also prevent the end of the second welding portion 17 from overlapping with the adjacent collecting electrode 12 with the opposite conductivity type due to the large width of the second welding portion 17, thereby preventing a short circuit, thereby ensuring that the solar cell has high electrical reliability.

[0106] As previously described, when the solar cell provided by an embodiment of the present invention further includes an insulating material disposed on the second-type collector electrode, the length of the insulating material along the first direction can be equal to the length of the second weld portion. Alternatively, the length of the insulating material can be greater than the length of the second weld portion. In this case, the soldered interconnect can be prevented from shifting in position on the solar cell, causing it to overlap a collector electrode of an opposite conductivity type, thereby preventing a short circuit.

[0107] Specifically, when the length of the insulating material is greater than the length of the second welding portion, the difference between the length of the insulating material and the length of the second welding portion can be determined based on the accuracy of the string welding machine that forms the photovoltaic module and the actual application scenario, and is not specifically limited here.

[0108] In some cases, the solar cell further includes a second conductive material disposed on the second soldering portion. In this case, when the solar cells provided by embodiments of the present invention are connected in series to form a photovoltaic module, the soldering interconnect can be soldered to the second soldering portion via the second conductive material, ensuring good soldering quality between the soldering interconnect and the second soldering portion. Specifically, the second conductive material can be a conductive material such as conductive adhesive, tin, or silver.

[0109] As for the distribution of different second welding parts, such as Figure 3 and Figure 4 As shown, at least some of the second welding portions 17 can be arranged in parallel along the second direction. Alternatively, different second welding portions can be staggered along the second direction. When at least some of the second welding portions 17 can be arranged in parallel along the second direction, it is beneficial to make the second welding portions 17 regularly distributed in the second direction, preventing the high setting precision requirements for the contact between the welding interconnection and the different second welding portions 17 by the automatic stringing machine due to the disordered distribution of different second welding portions 17, thereby helping to reduce the difficulty of interconnecting adjacent solar cells through the welding interconnection.

[0110] Secondly, if Figure 3 and Figure 4As shown, the centerline of at least a portion of the second welding portion 17 along the second direction can be collinear with the centerline of at least one busbar segment 13 along the second direction. Alternatively, the centerline of at least a portion of the second welding portion along the second direction can be non-collinear with the centerline of at least one busbar segment along the second direction, but the centerline of at least a portion of the second welding portion along the second direction can be substantially parallel to the centerline of at least one busbar segment 13 along the second direction. Alternatively, the centerline of at least a portion of the second welding portion along the second direction can be arranged at an angle relative to the centerline of at least one busbar segment along the second direction. When the centerline of at least a portion of the second welding portion 17 along the second direction is collinear with the centerline of at least one busbar segment 13 along the second direction, the centerline of at least a portion of the second welding portion 17 and the centerline of at least one busbar segment 13 along the second direction are coextensive with each other. This helps prevent the interlaced distribution of the centerlines of the two along the second direction, which would result in high precision requirements for placing the solder interconnect in contact with the second welding portion 17 and the first welding portion 14 electrically coupled to the busbar segment 13, respectively, using an automatic stringing machine. This, in turn, helps reduce the difficulty of interconnecting adjacent solar cells using the solder interconnect.

[0111] In addition, if Figure 3 and Figure 4 As shown, at least some of the second welding portions 17 are arranged parallel to the second direction, and a gap is formed between the second welding portion 17 and another adjacent second welding portion 17 along the second direction. In this case, at least one collecting electrode 12 is disconnected at the gap, or at least one collecting electrode 12 passes continuously through the gap. In this case, after the adjacent solar cells are interconnected by welding interconnects, the welding interconnects can be electrically isolated from the collecting electrodes 12 of opposite conductivity type by the spacing at which the collecting electrodes 12 are disconnected at the gap, eliminating the need for insulating materials such as insulating glue. This helps reduce the cost of solar cell interconnection and also helps reduce the difficulty of providing insulating materials at the gap. The size of the gap between the second welding portion 17 and another adjacent second welding portion 17 can be determined based on the spacing between adjacent collecting electrodes 12 and the size of the second welding portion 17, and is not specifically limited here. In addition, the distance at which at least one collecting electrode 12 is disconnected at the gap can be determined based on the actual application scenario, as long as it can be applied to the solar cells provided by the embodiments of the present invention.

[0112] For the above-mentioned bus electrode segments, the embodiment of the present invention does not impose any specific restrictions on the morphology of the bus electrode segments and the number of bus electrode segments, as long as the carriers collected by the collecting electrodes located on the two end edges of the target surface along the second direction can be transferred to the first welding portion through the bus electrode segments.

[0113] For example, along the first direction, the width of at least one busbar segment can be less than or equal to 500 μm. For example, the width of at least one busbar segment can be 10 μm, 50 μm, 100 μm, 200 μm, 300 μm, 400 μm, or 500 μm. In this case, the width of at least one busbar segment along the first direction is within the above range. This can prevent the metal composite area between the busbar segment and the cell substrate from being larger due to the larger busbar segment width, ensuring a higher open-circuit voltage for the solar cell. It can also reduce the amount of consumables used in manufacturing the busbar segments. Secondly, in the case where the solar cell provided in the embodiment of the present invention is a back-contact cell, the width of at least one bus electrode segment is within the above-mentioned range, which can also prevent the use of a large amount of insulating material consumables for the collecting electrodes located in the edge regions at both ends of the target surface along the second direction at the intersection with the bus electrode segments of the opposite conductivity type due to the large width of the bus electrode segments; or prevent the collecting electrodes located in the edge regions at both ends of the target surface along the second direction from being disconnected at a large spacing at the intersection with the bus electrode segments of the opposite conductivity type, thereby ensuring that the carrier collection efficiency at the edge regions at both ends of the target surface along the second direction is high.

[0114] Specifically, the widths of the various portions of the busbar segment along the second direction may be the same or different. The width relationship of the various portions of the busbar segment along the second direction may be determined based on the shape requirements of the busbar segment in actual application scenarios.

[0115] For example, the width of the busbar segment gradually increases as it approaches the first welding portion. This increases the contact area between the busbar segment and the first welding portion, reducing transmission losses. This also improves the connection stability between the busbar segment and the first welding portion, enhancing the reliability of the solar cell structure. Specifically, the width of the busbar segment can increase in a linear or parabolic manner as it approaches the first welding portion.

[0116] In the case where the solar cell provided in an embodiment of the present invention is a back-contact cell, as described above, at least a portion of the collector electrodes located at the edge regions of the target surface along the second direction at both ends are discontinuous collector electrodes. The discontinuous collector electrodes include a plurality of collector electrode segments spaced apart along the first direction. Furthermore, when the width of at least one busbar segment gradually increases in a direction approaching the first welding portion, the spacings between corresponding pairs of collector electrode segments of opposite conductivity types relative to the same busbar segment can be the same or different, with each pair of collector electrode segments being two adjacent collector electrode segments included in the same collector electrode. When the spacings between corresponding pairs of collector electrode segments of opposite conductivity types relative to the same busbar segment are different, this can prevent the risk of leakage caused by smaller spacings between pairs of collector electrode segments with larger widths corresponding to the same busbar segment. It can also prevent the risk of poor carrier collection caused by larger spacings between pairs of collector electrode segments with smaller widths corresponding to the same busbar segment, thereby improving the operating performance of the back-contact cell.

[0117] Specifically, when the width of at least one bus electrode segment gradually increases in the direction approaching the first welding portion, the spacing corresponding to different pairs of collecting electrode segments with opposite conductivity types in the same bus electrode segment can be determined according to the width of different areas of the bus electrode segment and the requirements for leakage prevention in actual application scenarios, and no specific limitation is made here.

[0118] As for the specific shape of the busbar electrode segment, for example, the cross-sectional shape of the busbar electrode segment can be a rectangle, a trapezoid, an ellipse, a diamond or the like.

[0119] Furthermore, it is understood that, within a certain range, the longer the busbar segment, the greater the number of electrical couplings between the busbar segment and the collector electrode, the greater the distance from the corresponding ends of the welded interconnects connecting different solar cells in series to the edge region of the cell substrate along the second direction, and the lower the welding stress. However, the longer the busbar segment, the larger the composite area between the busbar segment and the cell substrate, the greater the corresponding consumables used, and the greater the loss of carriers collected by the collector electrode located at the edge region of the target surface along the second direction and transmitted to the welded interconnect. Based on this, the length of the busbar segment and the ratio of the length of the busbar segment to the width of the cell substrate can be determined based on the requirements for welding stress, composite area, and transmission loss in actual application scenarios.

[0120] Exemplarily, along the second direction, the length of at least one bus electrode segment may be less than or equal to 10 mm. For example, along the second direction, the length of at least one bus electrode segment may be greater than or equal to 1 mm and less than or equal to 7 mm. For example, the length of at least one bus electrode segment may be 1 mm, 2 mm, 4 mm, 6 mm, 8 mm, or 10 mm, etc. In this case, the length of at least one bus electrode segment being within the above range can prevent the metal composite area between the bus electrode segment and the battery substrate from being larger due to the longer length of the bus electrode segment, thereby ensuring that the solar cell has a larger open-circuit voltage; at the same time, it also ensures that the amount of consumables used in the manufacture of the bus battery segment can be reduced, and the loss of carriers collected by the collector electrode and transmitted to the welded interconnection can be reduced.

[0121] For example, along the second direction, the ratio of the length of at least one busbar segment to the width of the battery substrate can be less than or equal to 12%. For example, the ratio of the length of at least one busbar segment to the width of the battery substrate can be 4.5%, 5%, 7%, 9%, 10%, or 12%. The beneficial effects of this situation can be referred to the analysis of the beneficial effects of at least one busbar segment having a length less than or equal to 10 mm described above and will not be repeated here.

[0122] Specifically, the lengths of the multiple bus electrode segments can be equal, or the lengths of the multiple bus electrode segments can be unequal. When the lengths of the multiple bus electrode segments are equal, it is beneficial to simplify the pattern complexity of the electrode structure of the solar cell and reduce the difficulty of manufacturing the electrode structure. In addition, the collector electrodes of opposite conductivity types are alternately spaced along the second direction. At this time, along the second direction, the two collector electrodes of opposite conductivity types and close to the edge of the battery substrate have different spacings from the edge of the battery substrate. Based on this, when the lengths of the multiple bus electrode segments are unequal, the length of each bus electrode segment can be set according to the conductivity type of the bus electrode segment, ensuring that the bus electrode segment can conduct the carriers collected by the corresponding collector electrode while also reducing the spacing between the end of the bus electrode segment close to the edge of the battery substrate and the collector electrode of the same conductivity type as itself, thereby reducing the risk of leakage. Furthermore, the metal composite loss between the bus electrode segment and the battery substrate can also be reduced.

[0123] In addition, the spacing between the ends of adjacent busbar segments of opposite conductivity types near the edge of the battery substrate and the edge of the battery substrate can be unequal or equal. The beneficial effects of unequal spacing between the ends of adjacent busbar segments of opposite conductivity types near the edge of the battery substrate and the edge of the battery substrate can be analyzed with reference to the beneficial effects of unequal lengths of multiple busbar segments described above, and will not be further elaborated here.

[0124] The end of at least one bus electrode segment close to the edge region of the target surface along the second direction can just contact the corresponding collector electrode electrically coupled to the bus electrode segment. Alternatively, the end of at least one bus electrode segment close to the edge region of the target surface along the second direction can also extend to the side of the edge region of the target surface along the second direction of the corresponding collector electrode electrically coupled to the bus electrode segment. In this case, it can be ensured that the bus electrode segment can be electrically coupled to the collector electrode of the same conductivity type as the bus electrode segment and located at the outermost edge region of the target surface along the second direction, thereby ensuring that the carriers collected by the collector electrode located at the outermost edge region of the target surface along the second direction can be guided out.

[0125] As for the end of the busbar electrode segment near the first welding portion, the end of the busbar electrode segment near the first welding portion can be flush with the end of the first welding portion near the busbar electrode segment. Alternatively, the end of the busbar electrode segment near the first welding portion can also extend to the portion of the first welding portion facing away from the battery substrate. In this case, the end of the busbar electrode segment near the first welding portion has the above-mentioned two configuration schemes, which can reduce the difficulty of manufacturing the busbar electrode segment while ensuring that the busbar electrode segment can be electrically coupled to the corresponding first welding portion, ensuring that the carriers collected by the busbar electrode segment can be discharged through the first welding portion.

[0126] Specifically, the distance between the end of at least one bus electrode segment close to the edge area of the target surface along the second direction and the side of the edge area of the corresponding collecting electrode electrically coupled with itself close to the target surface along the second direction, and the length of the end of the bus electrode segment close to the first welding portion to the portion of the first welding portion facing away from the battery substrate can be determined based on actual manufacturing accuracy and actual needs, and are not specifically limited here.

[0127] For example, the distance between the end of at least one busbar segment located at the edge of the cell substrate and the collector electrode electrically coupled thereto and located at the edge of the cell substrate can be greater than 0 and less than 0.12 mm. For example, the distance between the end of at least one busbar segment located at the edge of the cell substrate and the collector electrode electrically coupled thereto and located at the edge of the cell substrate can be 0.02 mm, 0.04 mm, 0.06 mm, 0.08 mm, 0.1 mm, or 0.11 mm, etc. In this case, a large distance can be avoided, which can lead to the end of the busbar segment near the edge region of the target surface along the second direction being too close to the end of the cell substrate, thereby preventing the busbar segment from being overlapped and short-circuited when two adjacent solar cells are connected in series. Furthermore, this large distance can be avoided, which can lead to a small distance between the end of the busbar segment near the edge region of the target surface along the second direction and the collector electrode of opposite conductivity type located at the outermost edge region of the target surface along the second direction, thereby ensuring high electrical reliability of the back-contact cell.

[0128] In addition, the length of the busbar electrode segment also affects the number of collector electrodes located at the edge region of one end of the target surface along the second direction. Based on this, the number of collector electrodes located at the edge region of one end of the target surface along the second direction, and the ratio between the number of collector electrodes located at the edge region of one end of the target surface along the second direction and the total number of all collector electrodes located on the target surface, can be determined based on the length of the busbar electrode segment, the spacing between the collector electrodes, and the width of the collector electrodes.

[0129] For example, the ratio of the number of collector electrodes located at an edge region of one end of the target surface along the second direction to the total number of all collector electrodes located on the target surface can be less than or equal to 12%. For example, the ratio of the number of collector electrodes located at an edge region of one end of the target surface along the second direction to the total number of all collector electrodes located on the target surface can be 4.5%, 5%, 7%, 9%, 10%, or 12%. The beneficial effects in this case can be referred to the analysis of the beneficial effects of having the number of busbar electrode segments at the same end of the same target surface along the second direction be less than or equal to 30 as described above, and will not be repeated here.

[0130] As for the number of busbar electrode segments, since the number of busbar electrode segments will affect the length of the carrier transmission path in the corresponding area of the collecting electrode, as well as the composite area of the busbar electrode segment and the battery substrate, the number of busbar electrode segments can be determined based on the requirements for transmission loss and composite area in actual application scenarios.

[0131] Exemplarily, the number of busbar segments on the same side of the same target surface along the second direction can be greater than or equal to 6 and less than or equal to 30. For example, the number of busbar segments on the same side of the same target surface along the second direction can be 6, 8, 10, 15, 20, 25, or 30. In this case, the number of busbar segments at the same end of the same target surface along the second direction is within the above range, which can prevent the carriers from having to travel a longer path on the collector electrode before they can be collected by the busbar segments due to the small number. This helps reduce transmission losses and also helps reduce the risk of the corresponding carriers not being able to be transported to the busbar segments after the collector electrode breaks. In addition, it can also prevent the large number from causing the composite area between all busbar segments located at the edge areas of the two ends of the target surface along the second direction and the battery substrate to be large, and at least prevent the consumables used for all busbar segments from being large.

[0132] As for the distribution of busbar segments, Figure 3 and Figure 4As shown, different bus electrode segments 13 at the same end of the same target surface along the second direction are spaced apart along the first direction, and the solar cell includes two bus electrode segments 13 located at different ends of the same target surface along the second direction and arranged opposite to each other. Furthermore, the two oppositely arranged bus electrode segments 13 are not connected. In this case, the distribution of different bus electrode segments 13 on the target surface is more regular, which helps to reduce the difficulty of interconnecting adjacent solar cells. At the same time, the two oppositely arranged bus electrode segments 13 are not connected, which can ensure that the total length of the two oppositely arranged bus electrode segments 13 along the second direction is less than the length of the entire bus electrode included in a conventional solar cell, ensuring that the metal composite loss between the bus electrode segment 13 and the cell substrate 11 is reduced, and reducing the amount of consumables used to manufacture the bus electrode segment 13. At the same time, it is also beneficial to ensure that the carriers collected by the collector electrode 12 arranged between the two oppositely arranged bus electrode segments 13 have lower transmission loss.

[0133] In one example, the above-mentioned solar cell may further include a voltage test point, and the voltage test point is provided at the bus electrode segment. In this case, the width of the bus electrode segment is relatively large, so providing a voltage test point at the bus electrode segment can reduce the difficulty of the test probe contacting the corresponding electrode, thereby ensuring the accuracy of the test results. At the same time, in the case where the solar cell is a back-contact cell, it is also helpful to prevent the occurrence of short circuit problems. Specifically, the specific position of the voltage test point on the bus electrode segment can be determined according to actual needs. For example, the voltage test point can be provided at the intersection of the bus electrode segment and the collector electrode.

[0134] In one example, Figure 4 As shown, the solar cell may further include an edge bus electrode 25 disposed at an end portion of the cell substrate 11 along the first direction and extending along the second direction. Furthermore, the maximum width of the edge bus electrode 25 is smaller than the maximum width of the bus electrode segment 13. In this case, the presence of the edge bus electrode 25 facilitates the extraction of carriers collected by the edge portion of the collector electrode 12 along the first direction, preventing the inability to extract carriers due to breakage of the edge portion of the collector electrode 12 along the first direction. Alternatively, it prevents the inability or difficulty in extracting carriers collected by the edge portion of the collector electrode 12 along the first direction due to breakage at the intersection of the collector electrode 12 and a solder interconnect of opposite conductivity type, thereby reducing power loss in the solar cell. Furthermore, the maximum width of the edge bus electrode 25 is smaller than the maximum width of the bus electrode segment 13, which helps reduce metal composite loss between the edge bus electrode 25 and the cell substrate 11 and reduces the difficulty and material consumption in manufacturing the edge bus electrode 25 along the edge region of the cell substrate 11 along the first direction.

[0135] Specifically, the width of the edge bus electrode can be determined according to the actual application scenario and is not specifically limited here. In addition, when the edge bus electrode is electrically coupled with a collector electrode of at least part of the same conductive type as itself, the end of the collector electrode electrically coupled to the edge bus electrode along the first direction can just contact the edge bus electrode. Alternatively, the end of the collector electrode electrically coupled to the edge bus electrode along the first direction can also extend beyond the edge bus electrode. In this case, it is ensured that the edge portion of the collector electrode along the first direction can be electrically coupled with the edge bus electrode, and it is ensured that the carriers collected by the edge portion of the collector electrode along the first direction can be conducted out through the edge bus electrode.

[0136] For the above-mentioned first welding portion, at least one first welding portion and the bus electrode segment electrically coupled to itself may be a non-integrated structure. Alternatively, at least one first welding portion and the bus electrode segment electrically coupled to itself may also be an integrated structure. The above-mentioned at least one first welding portion and the bus electrode segment electrically coupled to itself being an integrated structure means that at least one first welding portion and the bus electrode segment electrically coupled to itself are made of the same material and are manufactured at the same time. Based on this, when at least one first welding portion and the bus electrode segment electrically coupled to itself are an integrated structure, there is no pore at the connection between at least one first welding portion and the bus electrode segment electrically coupled to itself, which is conducive to improving the contact performance between the first welding portion and the bus electrode segment electrically coupled to itself and reducing transmission loss.

[0137] As for the size of the first welding portion, it can be determined according to the requirements of the welding resistance and welding adhesion between the welding interconnection and the first welding portion in actual application scenarios, as well as the composite area of the first welding portion and the battery substrate.

[0138] For example, along the first direction, the length of the first welding portion can be greater than or equal to 100μm and less than or equal to 10,000μm. For example, the length of the first welding portion can be 100μm, 500μm, 1000μm, 3000μm, 6000μm, 9000μm or 10,000μm, etc. In this case, along the first direction, the length of the first welding portion is within the above range, which can prevent the need to strictly control the placement of the welding interconnect on the solar cell during the welding process due to the small length of the first welding portion, and prevent the welding interconnect from being offset and not being welded to the first welding portion as required, thereby improving the welding yield. In addition, it can also prevent the large composite area of the first welding portion and the battery substrate due to the large length of the first welding portion, and prevent the use of large consumables in manufacturing the first welding portion, thereby ensuring that the solar cell has high working efficiency while reducing the manufacturing cost of the solar cell.

[0139] For example, along the second direction, the width of the first welding portion can be greater than or equal to 100μm and less than or equal to 10,000μm. For example, the width of the first welding portion can be 100μm, 1,000μm, 3,000μm, 6,000μm, 9,000μm or 10,000μm, etc. In this case, along the second direction, the width of the first welding portion is within the above range, which can prevent the contact area between the first welding portion and the welding interconnection due to the small width of the first welding portion, thereby reducing the welding resistance between the first welding portion and the welding interconnection, and improving the welding adhesion between the first welding portion and the welding interconnection. While reducing transmission loss, it can also improve the structural reliability of the photovoltaic module formed by the solar cell provided by the embodiment of the present invention. In addition, it can also prevent the large composite area of the first welding portion and the cell substrate due to the large width of the first welding portion, and prevent the large amount of consumables used in manufacturing the first welding portion, thereby ensuring that the solar cell has high working efficiency while reducing the manufacturing cost of the solar cell.

[0140] Specifically, the width of the first welding portion may be equal to the width of the second welding portion. Figure 3 and Figure 4 As shown, the width of the first weld portion 14 can also be greater than the width of the second weld portion 17. In this case, the contact area between the first weld portion 14 and the welded interconnect can be increased, which helps reduce the welding resistance between the first weld portion 14 and the welded interconnect and improves the welding adhesion between the first weld portion 14 and the welded interconnect. In addition, the width of the second weld portion 17 can be prevented from being too large, which would result in a large composite area between the second weld portion 17 and the cell substrate 11, ensuring the high operational reliability of the solar cell.

[0141] Specifically, when the width of the first welding portion is greater than the width of the second welding portion, the difference between the two can be determined according to the actual application scenario and is not specifically limited here.

[0142] In addition, if Figure 3 and Figure 4As shown, the length of the first welding portion 14 can be equal to the length of the second welding portion 17. Of course, the length of the first welding portion 14 and the length of the second welding portion 17 may not be equal. The length of the first welding portion 14 and the length of the second welding portion 17 will affect the effective contact size between the first welding portion 14 and the welding interconnection along the first direction. In addition, in the actual manufacturing process, due to equipment accuracy issues, the placement position of the welding interconnection on the solar cell may have deviations. Therefore, when the length of the first welding portion 14 is equal to the length of the second welding portion 17 along the first direction, it is beneficial to make the effective contact size of the first welding portion 14 and the second welding portion 17 with the welding interconnection along the first direction approximately the same, thereby ensuring good contact between the welding interconnection and the first welding portion 14 and the second welding portion 17, respectively.

[0143] In terms of relative position, Figure 3 and Figure 4 As shown, the side of the first welding portion 14 facing away from the busbar segment 13 is not connected to the collector electrode 12 adjacent to the first welding portion 14 in the second direction and of the same conductivity type. In this case, the number of collector electrodes 12 electrically coupled to the first welding portion 14 is reduced, allowing carriers collected by the collector electrodes 12 adjacent to the side of the first welding portion 14 facing away from the busbar segment 13 to be directly transmitted to the welded interconnect, thereby reducing transmission losses of carriers collected by the collector electrodes 12 adjacent to the side of the first welding portion 14 facing away from the busbar segment 13 to the welded interconnect.

[0144] In addition, the edges of the multiple first welding portions near the side of the busbar segment can be flush or uneven. In this case, when the edges of the multiple first welding portions near the side of the busbar segment are flush, it is beneficial for the sides of the different first welding portions facing away from the battery substrate to have the same surface area, which in turn helps to ensure that each first welding portion has a larger contact area with the welding interconnection, ensuring good electrical contact performance and relatively stable mechanical connection performance between the first welding portion and the welding interconnection. In addition, the beneficial effects of the multiple first welding portions near the side of the busbar segment being uneven can be referred to the beneficial effects of the unequal spacing between the ends of adjacent busbar segments of opposite conductivity types near the edge of the battery substrate and the edge of the battery substrate as described above, and will not be repeated here.

[0145] For example, when the edges of multiple first welding portions adjacent to a busbar segment are flush, the lengths of different busbar segments may be unequal. However, when the edges of the first welding portions adjacent to a busbar segment are not flush, the lengths of different busbar segments may preferably be equal, so that the total length of the structure formed by the first welding portion and the busbar segments in contact with it along the second direction is approximately the same. This helps ensure that the current collected by different first welding portions is of equal magnitude, thereby reducing power loss.

[0146] In some cases, the solar cell may further include a first conductive material disposed on the first welding portion. In this case, when the solar cells provided by embodiments of the present invention are connected in series to form a photovoltaic module, the soldered interconnect can be welded to the first welding portion using the first conductive material, ensuring good welding quality between the soldered interconnect and the first welding portion. The type of the first conductive material can be determined with reference to the type of the second conductive material described above and is not specifically limited here.

[0147] In addition, in the actual application process, such as Figure 3 、 Figure 4 and Figure 7 As shown, the first welding portion 14 located outside along the first direction is defined to have a first end 21 and a second end 22 disposed opposite to each other along the second direction, and the second end 22 is closer to the edge of the battery substrate 11 along the second direction relative to the first end 21. In the above case, the conductive type of the collector electrode 12 adjacent to the outside of the second end 22 can be the same as the conductive type of the first welding portion 14 located outside. Alternatively, as Figure 7 As shown, the conductivity type of the collector electrode 12 adjacent to the outer side of the second end 22 may also be opposite to the conductivity type of the first welding portion 14 located on the outer side.

[0148] In a second aspect, embodiments of the present invention provide a photovoltaic module comprising: the solar cell provided by the first aspect and various implementations thereof; and a soldering interconnect for connecting adjacent solar cells in series. The soldering interconnect is soldered to a first soldering portion, with an end of the soldering interconnect extending beyond the first soldering portion.

[0149] As a possible implementation solution, the aforementioned welding interconnection member and the busbar electrode segment are in contact with each other or there is a gap therebetween.

[0150] As a possible implementation solution, the ratio of the length of the welded interconnection member extending beyond the first weld portion to the length of the busbar electrode segment is greater than or equal to 5% and less than or equal to 20%.

[0151] When employing the above technical solution, the ratio of the length of the soldered interconnect extending beyond the first soldering portion to the length of the busbar segment is within the above-mentioned range. This prevents the soldered interconnect from having a small contact area with the first soldering portion at both ends along the second direction due to this ratio being too small, thereby ensuring that the soldered interconnect can contact various areas of the surface of the first soldering portion facing away from the cell substrate, thereby achieving low contact resistance therebetween. Furthermore, carriers collected by the collector electrode between the first soldering portion and the edge of the cell substrate can be conducted to the soldered interconnect via the busbar segment and the first soldering portion. Therefore, the ratio being within the above-mentioned range also helps prevent the use of consumables due to a large ratio resulting in a larger length of the unextended portion of the soldered interconnect. Furthermore, when the soldered interconnect contacts the busbar segment, this ratio also helps prevent the interconnection stress between the soldered interconnect and the busbar segment being too high due to this ratio, thereby improving the yield of the solar cell.

[0152] As a possible implementation solution, the length of the welded interconnection piece exceeding the first weld portion is less than or equal to 2 mm.

[0153] An embodiment of the present invention also provides a method for manufacturing a solar cell, specifically a method for forming an electrode structure. The manufacturing method is used to print a collector electrode, a busbar electrode segment, a welding portion (including the first welding portion and the second welding portion), and an insulating adhesive layer on a passivation layer of a cell substrate. The manufacturing method of the solar cell specifically includes the following steps:

[0154] Step 1: Print the collector electrode on the passivation layer of the battery substrate. This is then dried at 300°C to 400°C to set the shape. This ensures that the collector electrode will not be deformed or damaged when the busbar segments and welding parts are printed in the next step.

[0155] Step 2: Printing the busbar segments and solder joints. The collector electrode, busbar segments, and solder joints are simultaneously sintered at a temperature of 700°C to 800°C to melt and fuse the collector electrode, busbar segments, and solder joints together, forming a stable connection. The collector electrode penetrates the passivation layer and connects to the corresponding doped semiconductor layer in the battery substrate, forming a good ohmic contact. This high-temperature sintering allows the busbar segments and solder joints to withstand greater tensile forces and achieve higher soldering stability. During this process, the busbar segments and solder joints can optionally contact or not contact the doped semiconductor layer.

[0156] Step 3: Printing the insulating adhesive layer. Since the insulating adhesive layer cannot withstand high-temperature sintering, the insulating adhesive layer is printed after the collector electrode is sintered at high temperature. After curing at a temperature of 300°C to 400°C, the insulating adhesive layer is in full contact with the collector electrode and firmly bonded to form an insulating layer.

[0157] In a third aspect, embodiments of the present invention provide a method for manufacturing a photovoltaic module, comprising: first, providing the solar cell described in the first aspect and various implementations thereof; then, using an infrared welding process to connect adjacent solar cells in series by welding interconnects.

[0158] The beneficial effects of the second and third aspects and their various implementations in the embodiments of the present invention can be analyzed with reference to the beneficial effects of the first aspect and its various implementations, and will not be repeated here.

[0159] While the above description does not provide detailed technical details regarding patterning and etching of each layer, those skilled in the art will appreciate that various technical means can be employed to form layers, regions, and the like in desired shapes. Furthermore, those skilled in the art may devise methods that differ from those described above to form the same structure. Furthermore, while each embodiment has been described separately, this does not mean that the measures in each embodiment cannot be advantageously combined.

[0160] The above describes the embodiments of the present disclosure. However, these embodiments are for illustrative purposes only and are not intended to limit the scope of the present disclosure. The scope of the present disclosure is defined by the appended claims and their equivalents. Without departing from the scope of the present disclosure, those skilled in the art may make various substitutions and modifications, which are intended to fall within the scope of the present disclosure.

Claims

1. A solar cell, characterized in that: include: A battery substrate, a current collecting electrode, a busbar electrode segment and a first welding portion; wherein, The collecting electrode and the bus electrode segment are arranged on the target surface of the battery substrate; the target surface is the light-facing surface or the backlight surface of the battery substrate; the collecting electrode extends along the first direction, and different collecting electrodes are spaced apart along the second direction; the first direction is different from the second direction; the bus electrode segment is located on the edge areas at both ends of the target surface along the second direction, and the bus electrode segment extends along the second direction; the bus electrode segment is electrically coupled to the collecting electrode of the same conductive type as itself; among all the bus electrode segments at the same end along the second direction, the one located at the farthest end along the first direction The two outer busbar electrode segments are first-type busbar electrode segments, and the remaining busbar electrode segments are second-type busbar electrode segments; different busbar electrode segments at the same end along the second direction are spaced apart along the first direction; the second-type busbar electrode segments include two second-type busbar electrode segments disposed opposite each other at different ends along the second direction; the two oppositely disposed second-type busbar electrode segments are not connected; along the second direction, the length of at least one busbar electrode segment is less than or equal to 10 mm; along the second direction, the ratio of the length of at least one busbar electrode segment to the width of the battery substrate is less than or equal to 12%; The first welding portion is provided on a side of the bus electrode segment away from an edge of the battery substrate along the second direction, and is electrically coupled to the corresponding bus electrode segment; The collecting electrodes electrically coupled to the bus electrode segments are first-type collecting electrodes, and the remaining collecting electrodes are second-type collecting electrodes; the solar cell further comprises a second welding portion; the second welding portion is electrically coupled to at least one of the second-type collecting electrodes.

2. The solar cell according to claim 1, wherein The first welding portion is not connected to the side of the first welding portion facing away from the bus electrode segment and to the collecting electrode adjacent to the first welding portion in the second direction and having the same conductivity type as the collecting electrode.

3. The solar cell according to claim 1, wherein Along the first direction, the width of at least one bus electrode segment is greater than or equal to 10 μm and less than or equal to 500 μm; and / or, The width of at least one of the busbar electrode segments gradually increases in a direction approaching the first welding portion; and / or, The number of the bus electrode segments at the same end along the second direction is greater than or equal to 6 and less than or equal to 30.

4. The solar cell according to claim 1, wherein Along the second direction, the area within the target surface where the bus electrode segment is arranged is an edge area; the ratio between the number of the collecting electrodes located on the edge area at one end of the target surface along the second direction and the total number of all collecting electrodes located on the target surface is less than or equal to 12%.

5. The solar cell according to claim 1, wherein The first welding portion and the busbar electrode segment electrically coupled to the first welding portion are an integral structure; and / or, The solar cell further includes a first conductive material disposed on the first welding portion.

6. The solar cell according to claim 1, wherein Along the first direction, the length of the first welding portion is greater than or equal to 100 μm and less than or equal to 10000 μm; and / or, Along the second direction, a width of the first welding portion is greater than or equal to 100 μm and less than or equal to 10000 μm.

7. The solar cell according to any one of claims 1 to 6, characterized in that The second-type busbar electrode segments are in direct contact with the first welding portion, and in a second direction where the edge of the battery substrate points to the first welding portion, the second-type busbar electrode segments do not extend beyond the first welding portion.

8. The solar cell according to claim 7, characterized in that At least part of the second welding portions are arranged in parallel along the second direction; and / or, A center line of at least a portion of the second welding portion along the second direction is collinear with a center line of at least one of the busbar electrode segments along the second direction.

9. The solar cell according to claim 7, wherein At least part of the second welding portion is arranged in parallel along the second direction; wherein, along the second direction, there is a gap between the second welding portion and another adjacent second welding portion; at least one of the collecting electrodes is disconnected at the gap, or at least one of the collecting electrodes passes continuously through the gap.

10. The solar cell according to claim 7, wherein Along the first direction, the length of the second welding portion is greater than or equal to 100 μm and less than or equal to 10000 μm; and / or, Along the second direction, the width of the second welding portion is greater than or equal to 100 μm and less than 500 μm; and / or, The width of the first welding portion is greater than or equal to the width of the second welding portion; and / or, The length of the first welding portion is equal to the length of the second welding portion; and / or, The solar cell further includes a second conductive material disposed on the second welding portion.

11. The solar cell according to any one of claims 1 to 6, characterized in that The distances between the ends of the adjacent bus electrode segments with opposite conductivity types close to the edge of the battery substrate and the edge of the battery substrate are unequal.

12. The solar cell according to any one of claims 1 to 6, characterized in that: Edges of the plurality of first welding portions close to the busbar electrode segment are flush or uneven.

13. The solar cell according to any one of claims 1 to 6, characterized in that: The lengths of the plurality of bus electrode segments are equal or different.

14. The solar cell according to any one of claims 1 to 6, characterized in that: The solar cell further includes an edge bus electrode, which is disposed at an end of the cell substrate along the first direction and extends along the second direction; the maximum width of the edge bus electrode is smaller than the maximum width of the bus electrode segment.

15. The solar cell according to claim 14, characterized in that The edge bus electrode is electrically coupled to at least a portion of the collector electrode having the same conductivity type as the edge bus electrode, and an end portion of the collector electrode electrically coupled to the edge bus electrode along the first direction extends beyond the edge bus electrode.

16. The solar cell according to any one of claims 1 to 6, characterized in that The solar cell further includes a voltage testing point, which is arranged on the busbar electrode segment.

17. The solar cell according to any one of claims 1 to 6, characterized in that The distance that the end of at least one bus electrode segment located at the edge of the battery substrate extends beyond the collecting electrode electrically coupled to the bus electrode located at the edge of the battery substrate is greater than 0 and less than 0.12 mm.

18. The solar cell according to any one of claims 1 to 6, characterized in that: The target surface is the backlight surface, on which the first type of bus electrode segment is located on the outer side of the corresponding collecting electrode along the first direction close to one end of the edge of the cell base, and the solar cell also includes a connecting electrode segment, and the first type of bus electrode segment is electrically coupled to the corresponding first welding portion through the connecting electrode segment.

19. The solar cell according to claim 18, characterized in that The solar cell is a back contact cell; At least part of the collecting electrodes located on the edge areas at both ends of the target surface along the second direction are discontinuous collecting electrodes; the discontinuous collecting electrodes have interruptions for separating the second type of bus electrode segments having a conductivity type opposite to their own, and the two ends of the discontinuous collecting electrode along the first direction are separated from the first type of bus electrode segments having a conductivity type opposite to their own.

20. The solar cell according to claim 19, characterized in that The collecting electrode that is not electrically coupled to the bus electrode segment is partially disconnected between two corresponding first welding portions that are opposite to each other along the second direction; and / or Among all the collecting electrodes located on the edge regions of both ends of the target surface along the second direction, the collecting electrodes located on the outer sides are continuous collecting electrodes, and the remaining collecting electrodes are discontinuous collecting electrodes.

21. The solar cell according to claim 19, wherein The discontinuous collector electrode comprises a plurality of collector electrode segments spaced apart and distributed along the first direction; When the width of at least one bus electrode segment gradually increases in a direction approaching the first welding portion, the spacings corresponding to different pairs of collecting electrode segments with opposite conductivity types in the same bus electrode segment are different, and each pair of collecting electrode segments is two adjacent collecting electrode segments included in the same collecting electrode.

22. The solar cell according to any one of claims 1 to 6, characterized in that An end portion of at least one of the bus electrode segments close to an edge region of the target surface along the second direction extends to a side of an edge region of the corresponding collector electrode electrically coupled to the bus electrode segment close to the target surface along the second direction; and / or, The end of the bus electrode segment close to the first welding portion is flush with the end of the first welding portion close to the bus electrode segment; or, the end of the bus electrode segment close to the first welding portion extends to a portion of the first welding portion facing away from the battery substrate.

23. A photovoltaic module, characterized in that: include: The solar cell according to any one of claims 1 to 22; and welding interconnectors for connecting adjacent solar cells in series; The welding interconnection is welded to the first welding portion, and an end of the welding interconnection extends beyond the first welding portion.

24. The photovoltaic module according to claim 23, characterized in that The ratio of the length of the welding interconnection extending beyond the first welding portion to the length of the busbar electrode segment is greater than or equal to 5% and less than or equal to 20%; or The length of the bus electrode segment extending beyond the first welding portion is less than or equal to 2 mm.

25. The photovoltaic module according to claim 23 or 24, characterized in that: The welding interconnection part and the busbar electrode segment are in contact with each other or there is a gap therebetween.

26. A method for manufacturing a photovoltaic module, characterized in that: include: Providing a solar cell according to any one of claims 1 to 22; Adopting an infrared welding process, the adjacent solar cells are connected in series through welding interconnectors.

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