A fine burr treatment device for switch stamping parts
By designing automated fine burr treatment equipment for switching stamping parts, automatic polishing and polishing of the outer surface, through holes and threaded holes of switching stamping parts is achieved, solving the problem of inefficiency of existing equipment and improving production efficiency.
Patent Information
- Application Number
- CN202410875290.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2044-07-02
AI Technical Summary
The existing switching stamping parts deburring equipment is inefficient, and it is impossible to achieve single-time fine-tuning treatment of the outer surface, through-hole interior and threaded holes, and requires manual transfer, which consumes a lot of manpower.
Design an automated equipment including screening and loading, finishing and conveying, rough grinding, transfer, fine grinding, transition and polishing devices to realize the full process automation of switch stamping parts, and fine burring treatment of switch stamping parts through a variety of grinding and polishing devices.
The full process of automatic production of switch stamping parts is realized, reducing manpower investment and improving production efficiency.
Smart Images

Figure CN118438315B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of deburring equipment assembly, in particular to a fine burr processing device for switch stamping parts. Background Art
[0002] Stamping is a forming process that uses a press and a die to apply external force to sheet materials, strips, tubes, and profiles, causing them to plastically deform or separate, thereby obtaining a workpiece (stamped part) of the desired shape and size. Currently, switch housings are mostly produced using stamping. The resulting switch stamped parts are equipped with through-holes and threaded holes. However, burrs may exist on the outer surface, inside the through-holes, and at the openings of the threaded holes, potentially affecting the quality of the switch stamped parts. Therefore, these parts require deburring. Currently, most equipment used to deburr switch stamped parts can only deburr the outer surface, inside the through-holes, and at the openings of the threaded holes. After each process step, the switch stamped parts are manually transferred to the next machine. This production method is inefficient and labor-intensive. Therefore, it is necessary to develop a processing device that can perform precise deburring of the outer surface, inside the through-holes, and at the openings of the threaded holes of switch stamped parts in one go. Summary of the Invention
[0003] In response to the above problems, the present invention proposes a refined burr processing device for switch stamping parts, and the technical solution used is:
[0004] A fine burr treatment device for switch stamping parts includes a frame on which a screening and feeding device, a sorting and conveying device, a second conveyor belt, a rough grinding device, a transfer device, a fine grinding device, a transition device, a polishing and feeding device, and a polishing device are installed in sequence according to the production process;
[0005] The screening and loading device is used to arrange the switch stamping parts in order according to production requirements; the sorting and conveying device conveys the switch stamping parts arranged by the screening and loading device to the second conveyor belt, and the second conveyor belt conveys the switch stamping parts to the rough grinding device;
[0006] The rough grinding device includes a rough grinding head, a rough grinding motor, a servo cylinder 2, a lifting frame 1, a servo cylinder 3, a pushing plate and a support plate 2; the lifting frame 1 is located above the conveyor belt 2 and is vertically slidably mounted on the frame, and is fixedly connected to the telescopic end of the servo cylinder 2 mounted on the frame; the support plate 2 is fixedly mounted on the side of the conveyor belt 2; a number of rough grinding motors are installed on the lifting frame 1, and a rough grinding head is fixedly mounted on the output end of the rough grinding motor, and the rough grinding head is located above the support plate 2; a pushing plate that slides horizontally on the frame is provided below each rough grinding head; the pushing plate is fixedly connected to the telescopic end of the servo cylinder 3 mounted on the frame; after the pushing plate pushes the switch stamping part on the conveyor belt 2 onto the support plate 2, the rough grinding head rough-grinds the through hole of the switch stamping part;
[0007] The fine grinding device includes a support frame, a lifting frame 2, a servo cylinder 5, a fine grinding head, a fine grinding motor, a movable plate, a threaded grinding head, a threaded grinding motor and a servo slide 3; the support frame is fixedly mounted on the frame and docked with the support plate 2; the servo cylinder 5 is mounted on the frame, and the telescopic end of the servo cylinder 5 is fixedly mounted on the lifting frame 2; a number of fine grinding motors are mounted on the lifting frame 2, and a fine grinding head is fixedly mounted on the output end of the fine grinding motor, and the fine grinding head is located above the support frame and is used for fine grinding the through holes of the switch stamping parts; the servo slide 3 is fixedly mounted on the support frame, and the movable plate is mounted on the servo slide 3; a number of threaded grinding motors are mounted on the movable plate, and a threaded grinding head is fixedly mounted on the output end of the threaded grinding motor, and the threaded grinding head grinds the threaded holes of the switch stamping parts;
[0008] The transfer device includes a fourth servo cylinder, a second servo slide, and a transfer plate; the second servo slide is slidably mounted on the frame; the fourth servo cylinder is mounted on the frame, and its telescopic end is fixedly connected to the second servo slide; the transfer plate is mounted on the second servo slide; the transfer plate is provided with a plurality of notches for pushing the switch stamping part; the transfer plate moves between the second support plate and the support frame;
[0009] The transition device transports the switch stamping parts removed from the support frame to the polishing and loading device, and the polishing and loading device arranges the switch stamping parts at intervals and transports them to the polishing device, and the polishing device polishes the opening stamping parts.
[0010] Preferably, the screening and loading device includes a vibrating plate, an electric push rod and a photoelectric switch; the vibrating plate is fixedly mounted on the frame, and the electric push rod is mounted on the discharge port of the vibrating plate; photoelectric switches are mounted on the telescopic end of the electric push rod and the top end of the discharge port of the vibrating plate, the photoelectric switch is used to detect the orientation of the through hole and the threaded opening of the switch stamping, and the electric push rod is used to push the switch stamping with the through hole and the threaded opening in the incorrect orientation back into the vibrating plate.
[0011] Preferably, the finishing and conveying device includes a first conveyor belt, a first limiting and moving plate, a first servo slide, a first servo cylinder, a lever, and a first support plate; the first conveyor belt is installed on the frame, and its starting end is docked with the discharge port of the screening and feeding device, and a blocking block is fixedly installed on the outflow end; the first support plate is fixedly installed on the side of the first conveyor belt and is docked with the second conveyor belt; the first servo slide is located on one side of the first conveyor belt and is installed on the frame, and the first limiting and moving plate is installed on the first servo slide; the sliding direction of the first limiting and moving plate is perpendicular to the first conveyor belt; the first limiting and moving plate is used to push the switch stamping parts on the first conveyor belt onto the first support plate; the first servo cylinder is installed on the first conveyor belt, and the lever is fixedly installed on the telescopic end of the first servo cylinder and is used to push the switch stamping parts on the first support plate onto the second conveyor belt.
[0012] Preferably, the transition device includes a third conveyor belt, a sixth servo cylinder, a second limiting and moving plate, a seventh servo cylinder, and a transition frame; the third conveyor belt is installed on the frame and is docked with the support frame; the transition frame is fixedly installed on the frame and is provided with a transition slideway; the sixth servo cylinder is installed on the transition frame, and its telescopic end is fixedly connected to the second limiting and moving plate; the second limiting and moving plate is slidably installed on the transition frame and intermittently contacts the outflow end of the third conveyor belt; a transfer chute is provided on the second limiting and moving plate, and the transfer chute intermittently docks with the third conveyor belt or the transition slideway; the seventh servo cylinder is installed on the transition frame, and when the transfer chute is docked with the transition slideway, the telescopic end of the seventh servo cylinder is docked with the transfer chute.
[0013] Preferably, the polishing and feeding device includes a fourth conveyor belt, a counting sensor, an eighth servo cylinder, and a feeding push plate; the fourth conveyor belt is installed on the frame and is docked with the discharge port of the transition device; the feeding push plate is slidably installed on the frame and is fixedly connected to the telescopic end of the eighth servo cylinder installed on the frame and is used to push the switch stamping parts on the fourth conveyor belt into the polishing device; the counting sensor is installed at the starting end of the fourth conveyor belt.
[0014] Preferably, the polishing device includes an XYZ-axis manipulator, a polisher, a fifth conveyor belt, a second electric push rod, a limit switch, and a diversion frame; the fifth conveyor belt is installed on the frame; the diversion frame is arranged above the fifth conveyor belt and is driven to lift by a plurality of second electric push rods installed on the side of the fifth conveyor belt; a plurality of diversion limit grooves parallel to the fifth conveyor belt are provided on the diversion frame; one row of switch stamping parts is allowed to pass through each diversion limit groove; blocking plates perpendicular to the diversion limit grooves are installed at the feeding end and the middle of the diversion frame; a plurality of limit switches corresponding to the diversion limit grooves are installed on the blocking plates; the XYZ-axis manipulator is installed on the frame, and a plurality of polishers corresponding to the diversion limit grooves are installed on the moving end of the XYZ-axis manipulator.
[0015] Preferably, the polisher includes a polishing motor, a polishing head, and a mounting bracket; the mounting bracket is fixedly installed on the moving end of the XYZ-axis manipulator; polishing motors are installed on both sides and the top of the mounting bracket, and the output end of the polishing motor is fixedly installed with a polishing head.
[0016] Preferably, it further includes a storage box, which is arranged at the discharge port of the polishing device and fixedly installed on the machine frame for storing the deburred switch stamping parts.
[0017] Preferably, it further includes a control terminal, which is used to control the operation of the entire fine burr processing equipment for switch stamping parts.
[0018] Due to the adoption of the above technical solutions in the present invention, the present invention has the following advantages:
[0019] Through the cooperative design of the screening feeding device, sorting and conveying device, conveyor belt two, rough grinding device, transfer device, fine grinding device, transition device, polishing feeding device, and polishing device, the present invention realizes the automated operation of a series of processes such as feeding, rough grinding of through holes, fine grinding of through holes, grinding of threaded ports, and polishing of the outer surface of stamping parts. Automated transportation of switch stamping parts is achieved between each process, eliminating the need for manual transfer of switch stamping parts, saving labor, and improving production efficiency. Brief Description of the Drawings
[0020] Figure 1-2 It is a schematic diagram of the overall structure of the present invention.
[0021] Figure 3 It is a schematic diagram of the structure of the switch stamping part of the present invention.
[0022] Figure 4 It is a schematic diagram of the assembly structure of the screening feeding device and the sorting and conveying device of the present invention.
[0023] Figure 5 It is a schematic diagram of the assembly structure of conveyor belt two and the rough grinding device of the present invention.
[0024] Figure 6 It is a schematic diagram of the assembly structure of conveyor belt two, the rough grinding device, the transfer device, and the fine grinding device of the present invention.
[0025] Figure 7 It is a schematic diagram of the assembly structure of conveyor belt two, the rough grinding device, and the fine grinding device of the present invention.
[0026] Figure 8 It is a schematic diagram of the assembly structure of the transition device and the polishing feeding device of the present invention.
[0027] Figure 9 It is a schematic diagram of the assembly structure of the polishing feeding device and the polishing device of the present invention.
[0028] Fig.10 It is a structural schematic diagram of the screening and feeding device of the present invention.
[0029] Figure 11 For the present invention Fig.10 Schematic diagram of the locally enlarged structure at point A in the middle.
[0030] Fig.12 The following is a schematic structural diagram of the conveying device of the present invention.
[0031] Figure 13-14 It is a structural schematic diagram of the rough grinding device of the present invention.
[0032] Fig.15 This is a schematic diagram of the positions of the rough grinding head, rough grinding motor, push plate and switch stamping parts in the rough grinding device of the present invention.
[0033] Fig.16 It is a structural schematic diagram of the transfer device of the present invention.
[0034] Figure 17-18 It is a structural schematic diagram of the fine grinding device of the present invention.
[0035] Fig.19 It is a schematic diagram of the local structure of the fine grinding device and the position of the transfer plate of the present invention.
[0036] Fig. 20 This is a schematic diagram of the positions of the fine grinding head, fine grinding motor, threaded port grinding head, threaded port grinding motor and switch stamping parts in the fine grinding device of the present invention.
[0037] Figure 21 It is a structural schematic diagram of the transition device of the present invention.
[0038] Fig. 22 It is a structural schematic diagram of the polishing feeding device of the present invention.
[0039] Fig.23 For the present invention Fig. 22 Schematic diagram of the local enlarged structure at point B in the middle.
[0040] Figures 24-25 It is a schematic structural diagram of the polishing device of the present invention.
[0041] Figure 26 This is a schematic diagram of the assembly structure of the electric push rod 2, the limit switch and the guide frame in the polishing device of the present invention.
[0042] Fig. 27 It is a structural schematic diagram of the polisher in the polishing device of the present invention.
[0043] Fig.28 This is a schematic diagram of the connection between the control terminal and the electrical components of the present invention.
[0044] Figure Number:
[0045] 1- screening and loading device; 101- vibrating plate; 102- electric push rod 1; 103- photoelectric switch;
[0046] 2- Arrangement and conveying device; 201- Conveyor belt 1; 202- Limiting movable plate 1; 203- Servo slide 1; 204- Servo cylinder 1; 205- Driving rod; 206- Support plate 1;
[0047] 3- Conveyor belt 2;
[0048] 4-rough grinding device; 401-rough grinding head; 402-rough grinding motor; 403-servo cylinder 2; 404-lifting frame 1; 405-servo cylinder 3; 406-pushing plate; 407-support plate 2;
[0049] 5-transfer device; 501-servo cylinder four; 502-servo slide two; 503-transfer plate;
[0050] 6-fine grinding device; 601-support frame; 602-lifting frame 2; 603-servo cylinder 5; 604-fine grinding head; 605-fine grinding motor; 606-moving plate; 607-threaded grinding head; 608-threaded grinding motor; 609-servo slide 3;
[0051] 7-transition device; 701-conveyor belt three; 702-servo cylinder six; 703-limiting movable plate two; 704-servo cylinder seven; 705-transition frame;
[0052] 8-polishing feeding device; 801-conveyor belt 4; 802-counting sensor; 803-servo cylinder 8; 804-feeding push plate;
[0053] 9 - Polishing device; 901 - XYZ-axis manipulator; 902 - Polisher (9021 - Polishing motor; 9022 - Polishing head; 9023 - Mounting bracket); 903 - Conveyor belt 5; 904 - Electric push rod 2; 905 - Limit switch; 906 - Guide frame (9061 - Blocking plate);
[0054] 10-Storage box;
[0055] 11-Control terminal;
[0056] 12-switch stamping part; 1201-through hole; 1202-threaded hole. DETAILED DESCRIPTION
[0057] The technical solution of the present invention will be further specifically described below through examples and in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art can make similar improvements without violating the scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0058] In the description of the present invention, it should be noted that the terms "up", "down", "in", "out", "front", "back", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, or are directions or positional relationships in which the product of the invention is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limiting the present invention.
[0059] Example:
[0060] This embodiment is used for Figure 3 The switch stamping part 12 is shown with refined burr processing.
[0061] like Figure 1-2 and Figure 4-9 As shown, a fine burr processing equipment for switch stamping parts includes a frame, on which a screening and feeding device 1, a sorting and conveying device 2, a conveyor belt 3, a rough grinding device 4, a transfer device 5, a fine grinding device 6, a transition device 7, a polishing and feeding device 8, a polishing device 9 and a storage box 10 are installed in sequence according to the production process.
[0062] like Figure 4 and Figure 10-11 As shown, the screening and feeding device 1 includes a vibrating plate 101, an electric push rod 102 and a photoelectric switch 103; the vibrating plate 101 is fixedly mounted on the frame, and the electric push rod 102 is mounted on the discharge port of the vibrating plate 101; the telescopic end of the electric push rod 102 and the top of the discharge port of the vibrating plate 101 are both equipped with a photoelectric switch 103, and the photoelectric switch 103 is used to detect the orientation of the through hole 1201 and the threaded opening 1201 of the switch stamping 12, and the electric push rod 102 is used to push the switch stamping 12 with the through hole 1201 and the threaded opening 1201 facing incorrectly back into the vibrating plate 101; the correct orientation of the switch stamping 12 is that the through hole 1201 faces upward and the threaded hole 1202 faces backward.
[0063] like Figure 1-2 、 Figure 4 and Fig.12As shown, the sorting and conveying device 2 includes a conveyor belt 201, a limiting movable plate 202, a servo slide 203, a servo cylinder 204, a shift rod 205 and a support plate 206; the conveyor belt 201 is installed on the frame, and its starting end is connected to the discharge port of the vibration plate 101, and a blocking block is fixedly installed on the outflow end; the support plate 206 is fixedly installed on the rear side of the conveyor belt 201 and connected to the conveyor belt 2 3; the servo slide 203 is located at the front side of the conveyor belt 201 and is installed on the frame, and the limiting movable plate 202 is installed on the servo slide 203; the sliding direction of the limiting movable plate 202 is perpendicular to the conveyor belt 201; the servo cylinder 204 is installed on the rear side of the conveyor belt 201, and the shift rod 205 is fixedly installed on the telescopic end of the servo cylinder 204;
[0064] Among them, a door-shaped transfer frame is provided on the rear end of the limit moving plate 202. When the transfer frame is connected to the conveyor belt 201, the switch stamping part 12 on the conveyor belt 201 enters the transfer frame, and the switch stamping part 12 is finally blocked by the blocking block; the transfer frame accommodates a number of switch stamping parts 12; the servo slide 203 drives the limit moving plate 202 to move back and forth at a certain frequency; when the servo slide 203 drives the limit moving plate 202 to move backward, the switch stamping part 12 in the transfer frame is pushed onto the support plate 206. During this process, the switch stamping part 12 on the conveyor belt 201 is blocked in the limit moving plate. Outside the side of the plate 202; after the transfer frame returns to its original position, the blocked switch stamping part 12 enters the transfer frame and is then pushed onto the support plate 206; the lower part of the lever 205 is C-shaped, and its bottom cross bar is lower than the transfer frame. When the switch stamping part 12 is pushed onto the support plate 206, the servo cylinder 204 drives the lever 205 to move, and the bottom cross bar of the lever 205 passes through the transfer frame and shifts the switch stamping part 12 onto the conveyor belt 2 3; in this way, the sorting and conveying device 2 arranges the switch stamping parts 12 with the correct orientation but loose arrangement screened out by the screening and feeding device 1 into a tight queue in batches and conveys them to the conveyor belt 2 3.
[0065] like Figure 5 As shown, the starting end of the conveyor belt 2 3 is docked with the support plate 1 206, and the tail end passes through the rough grinding device 4; when the closely arranged switch stamping parts 12 enter the conveyor belt 2 3 one by one, they will be driven by the conveyor belt 2 3 to move, and gaps will be generated between the switch stamping parts 12; the conveyor belt 2 3 is started intermittently, and each time it is started, 10 switch stamping parts 12 with good spacing are conveyed to the corresponding push plate 406 in the rough grinding device 4.
[0066] like Figure 5-7 and Figure 13-15As shown, the rough grinding device 4 includes a rough grinding head 401, a rough grinding motor 402, a servo cylinder 2 403, a lifting frame 1 404, a servo cylinder 3 405, a push plate 406 and a support plate 2 407; the lifting frame 1 404 is located above the tail of the conveyor belt 2 3 and is vertically slidably mounted on the frame and is fixedly connected to the telescopic end of the servo cylinder 2 403 vertically mounted on the frame; the support plate 2 407 is fixedly mounted on the front side of the tail of the conveyor belt 2 3; 10 rough grinding motors 406 are installed in a straight line on the lifting frame 1 404. 2. A coarse grinding head 401 is fixedly mounted on the output end of the coarse grinding motor 402, and is located above the second support plate 407. Below each coarse grinding head 401 is a push plate 406 that slides horizontally on the frame, with the sliding direction of the push plate 406 being perpendicular to the second conveyor belt 3. The rear end of the push plate 406 is fixedly connected to the telescopic end of the third servo cylinder 405 mounted on the frame. A door-shaped limit frame is provided at the front end of the push plate 406, and a coarse grinding through hole is provided at the top end of the limit frame corresponding to the coarse grinding head 401.
[0067] After the conveyor belt 2 3 conveys the switch stamping part 12 to the corresponding push plate 406, the switch stamping part 12 is located in the limit frame, and the servo cylinder 3 405 drives the push plate 406 to move forward, and the push plate 406 pushes the switch stamping part 12 onto the support plate 2 407. At this time, the switch stamping part 12 is located directly below the rough grinding head 401; the servo cylinder 2 403 drives the lifting frame 1 404 to move downward, and the rough grinding head 401 passes through the rough grinding through hole and enters the through hole 1201 of the switch stamping part 12; the rough grinding motor 402 drives the rough grinding head 401 to rotate, thereby rough grinding the through hole 1201.
[0068] like Figure 6 、 Fig.16 and Fig.19 As shown, the transfer device 5 is located in front of the rough grinding device 4 and the fine grinding device 6, and includes a servo cylinder 4 501, a servo slide 2 502 and a transfer plate 503; the servo slide 2 502 is horizontally slidably mounted on the frame; the servo cylinder 4 501 is horizontally mounted on the frame, and its telescopic end is fixedly connected to the servo slide 2 502; the transfer plate 503 is mounted on the servo slide 2 502; the transfer plate 503 is provided with 10 notches for pushing the switch stamping part 12; the sliding direction of the servo slide 2 502 is parallel to the conveyor belt 2 3, and the sliding direction of the transfer plate 503 is perpendicular to the conveyor belt 2 3; the transfer plate 503 moves between the support plate 2 407 and the support frame 601;
[0069] After the rough grinding of the through-hole 1201 of the switch stamping part 12 is completed, the servo cylinder four 501 drives the servo slide table two 502 to move, so that the transfer plate 503 moves in front of the support plate two 407. The servo slide table two 502 drives the transfer plate 503 to move backward, and the switch stamping part 12 is embedded into the corresponding notch on the transfer plate 503. The servo cylinder four 501 drives the servo slide table two 502 to move, so that the transfer plate 503 pushes the switch stamping part 12 onto the support frame 601. The height of the transfer plate 503 is lower than the front bottom side of the pushing plate 406. During this movement of the transfer plate 503, the side of the transfer plate 503 can push the switch stamping part 12 that has been finely ground and the thread hole ground on the support frame 601 onto the conveyor belt three 701; after pushing the switch stamping part 12 to be finely ground and the thread hole ground onto the support frame 601, the servo slide table two 502 drives the transfer plate 503 to move forward, and the switch stamping part 12 disengages from the notch.
[0070] As Figure 1-2 、 Figure 6-7 and Figure 17-20 shown, the fine grinding device 6 includes a support frame 601, a lifting frame two 602, a servo cylinder five 603, a fine grinding head 604, a fine grinding motor 605, a moving plate 606, a thread hole grinding head 607, a thread hole grinding motor 608 and a servo slide table three 609; the support frame 601 is fixedly installed on the machine frame, and both ends of the support frame 601 are respectively docked with the support plate two 407 and the conveyor belt three 701; the servo cylinder five 603 is installed on the machine frame, and its telescopic end is fixedly installed with the lifting frame two 602; 10 fine grinding motors 605 are installed on the lifting frame two 602 in a straight line, the output end of the fine grinding motor 605 is fixedly installed with the fine grinding head 604, and the fine grinding head 604 is located above the support frame 601; the servo slide table three 609 is fixedly installed on the support frame 601, and the moving plate 606 is installed on the servo slide table three 609; 10 thread hole grinding motors 608 are installed on the moving plate 606 in a straight line, and the output end of the thread hole grinding motor 608 is fixedly installed with the thread hole grinding head 607;
[0071] After the transfer plate 503 pushes the roughly ground switch stamping part 12 onto the support frame 601, the servo cylinder five 603 drives the lifting frame two 602 to descend, the fine grinding head 604 extends into the through-hole 1201 of the switch stamping part 12, the fine grinding motor 605 drives the fine grinding head 604 to rotate, and the through-hole 1201 is finely ground. At the same time, the servo slide table three 609 drives the moving plate 606 to move forward, the thread hole grinding head 607 extends into the thread hole 1202 of the switch stamping part 12, and the thread hole grinding motor 608 drives the thread hole grinding head 607 to rotate, so as to grind the orifice of the thread hole 1202.
[0072] As Figure 1-2 、 Figure 8 and Figure 21 As shown in the figure, the transition device 7 includes a third conveyor belt 701, a sixth servo cylinder 702, a second limit moving plate 703, a seventh servo cylinder 704, and a transition frame 705; the third conveyor belt 701 is installed on the frame and is docked with the support frame 601; the transition frame 705 is fixedly installed on the frame, and a transition slideway is provided thereon, and the transition slideway is docked with the conveyor belt 801 of the polishing and feeding device 8; the sixth servo cylinder 702 is horizontally installed on the transition frame 705, and its telescopic end is fixedly connected to the second limit moving plate 703; the second limit moving plate 703 is slidably installed on the transition frame 705 and intermittently contacts the outflow end of the third conveyor belt 701, and the sliding direction of the second limit moving plate 703 is perpendicular to that of the third conveyor belt 701; a transfer chute parallel to the third conveyor belt 701 is provided on the second limit moving plate 703, and the transfer chute is intermittently docked with the third conveyor belt 701 or the transition slideway; the seventh servo cylinder 704 is installed on the transition frame 705, and the telescopic end thereof is parallel to the third conveyor belt 701, and when the transfer chute is docked with the transition slideway, the telescopic end of the seventh servo cylinder 704 is docked with the transfer chute;
[0073] The sixth servo cylinder 702 drives the second limit moving plate 703 to move, the transfer chute is docked with the third conveyor belt 701, and the switch stamping part 12 on the third conveyor belt 701 enters the transfer chute; then the second limit moving plate 703 moves to make the transfer chute dock with the transition slideway, and the telescopic end of the seventh servo cylinder 704 pushes the switch stamping part 12 in the transfer chute and pushes the switch stamping part 12 into the transition slideway. During the movement of the second limit moving plate 703, the switch stamping part 12 still moving on the third conveyor belt 701 is blocked by the side of the second limit moving plate 703. When the second limit moving plate 703 moves again to make the transfer chute dock with the third conveyor belt 701, the originally blocked switch stamping part 12 on the third conveyor belt 701 quickly enters the transfer chute; the seventh servo cylinder 704 continuously pushes the switch stamping part 12 in the transfer chute to make the switch stamping part 12 enter the fourth conveyor belt 801 of the polishing and feeding device 8 in an orderly manner; thus, the transition device 7 arranges the switch stamping parts 12 that have completed fine grinding and threaded mouth grinding and are transferred in batches by the transfer device 6 into a tight queue and conveys them to the fourth conveyor belt 801 of the polishing and feeding device 8.
[0074] As Figure 8-9 and Figure 22-23 As shown in the figure, the polishing and feeding device 8 includes a fourth conveyor belt 801, a counting sensor 802, an eighth servo cylinder 803, and a feeding push plate 804; the fourth conveyor belt 801 is installed on the frame and is docked with the third conveyor belt 701 of the transition device 7; the feeding push plate 804 is slidably installed on the frame and is fixedly connected to the telescopic end of the eighth servo cylinder 803 installed on the frame; 15 pushing rods are arranged in a straight line on the feeding push plate 804, and the pushing rods are perpendicular to the fourth conveyor belt 801; the counting sensor 802 is installed at the starting end of the fourth conveyor belt 801;
[0075] When the closely arranged switch stamping parts 12 enter the fourth conveyor belt 801 one by one, they will be driven by the fourth conveyor belt 801 to move, and intervals will be generated between the switch stamping parts 12; the fourth conveyor belt 801 starts intermittently. After the fourth conveyor belt 801 conveys 15 switch stamping parts 12 to the positions where 15 pusher rods are located correspondingly, the fourth conveyor belt 801 pauses. The servo cylinder eight 803 drives the feeding push plate 804 to move towards the polishing device 9, and the pusher rods push the switch stamping parts 12 onto the fifth conveyor belt 903 of the polishing device 9; then the servo cylinder eight 803 drives the feeding push plate 804 to return to its original position, and the fourth conveyor belt 801 continues to operate; the counting sensor 802 controls the operation of the fourth conveyor belt 801 by detecting the number of switch stamping parts 12 entering the fourth conveyor belt 801; thus, the polishing feeding device 8 generates intervals between the closely arranged switch stamping parts 12 conveyed by the transition device 7 and conveys them to the polishing device 9 in batches.
[0076] As Figure 9 and Figures 24-27 shown, the polishing device 9 includes an XYZ-axis manipulator 901, a polisher 902, a fifth conveyor belt 903, an electric push rod two 904, a limit switch 905, and a diversion frame 906; the fifth conveyor belt 903 is installed on the frame, is perpendicular to the fourth conveyor belt 801, and is docked with the pusher rods of the feeding push plate 804; the diversion frame 906 is arranged above the fifth conveyor belt 903 and is driven to lift by three pairs of electric push rods two 904 installed on the side of the fifth conveyor belt 903; there are 15 diversion limit slots parallel to the fifth conveyor belt 903 and corresponding to the pusher rods on the diversion frame 906; each diversion limit slot allows a row of switch stamping parts 12 to pass through; baffles 9061 perpendicular to the diversion limit slots are installed at the feeding end and the middle of the diversion frame 906; 15 limit switches 905 corresponding to the diversion limit slots are installed along a straight line on the baffle 9061; the XYZ-axis manipulator 901 is installed on the frame, and 15 polishers 902 corresponding to the diversion limit slots are installed along a straight line on the moving end of the XYZ-axis manipulator 901;
[0077] The polisher 902 includes a polishing motor 9021, a polishing head 9022, and a mounting bracket 9023; the mounting bracket 9023 is fixedly installed on the moving end of the XYZ-axis manipulator 901; polishing motors 9021 are installed on both sides and the top of the mounting bracket 9023, and the output end of the polishing motor 9021 is fixedly installed with a polishing head 9022;
[0078] The pusher rod pushes the switch stamping part 12 onto the fifth conveyor belt 903. The fifth conveyor belt 903 drives the switch stamping part 12 to move. The switch stamping part 12 first contacts the limit switch 905 at the feeding end of the diversion frame 906. The second electric push rod 904 drives the diversion frame 906 to move upward. The switch stamping part 12 passes through the baffle 9061 at the feeding end and enters the corresponding diversion limit slot. After the switch stamping part 12 passes through the baffle 9061 at the feeding end, the second electric push rod 904 drives the diversion frame 906 to descend to its original position; The XYZ-axis manipulator 901 drives the polisher 902 to move. The mounting frame 9023 covers the switch stamping part 12 in the corresponding diversion limit slot. The polishing motor 9021 drives the polishing head 9022 to rotate to polish the switch stamping part 12. When the switch stamping part 12 is driven by the fifth conveyor belt 903 to move in the corresponding diversion limit slot, the polisher 902 is driven by the XYZ manipulator 901 to move accordingly;
[0079] Before the switch stamping part 12 contacts the limit switch 905 in the middle of the diversion frame 906, the polisher 902 rises and no longer covers the switch stamping part 12; When the switch stamping part 12 contacts the limit switch 905 in the middle of the diversion frame 906, the second electric push rod 904 drives the diversion frame 906 to move upward. The moving distance this time is less than the previous upward moving distance. The through hole 1201 of the switch stamping part 12 is still blocked by the baffle 9061. When the switch stamping part 12 passes through the baffle 9061 in the middle of the diversion frame 906, this baffle 9061 will deflect the switch stamping part 12, causing the switch stamping part 12 to flip 90°. After flipping, the switch stamping part 12 passes through the baffle 9061 in the middle of the diversion frame 906. The polisher 902 moves and continues to cover the corresponding switch stamping part 12 to polish the flipped switch stamping part 12; After polishing, the polisher 902 moves and leaves the switch stamping part 12. The switch stamping part 12 falls into the storage box 10 driven by the fifth conveyor belt 903;
[0080] As Figure 1-2 shown, the storage box 10 is arranged at the discharge port of the polishing device 8 and fixedly installed on the frame for storing the switch stamping parts 12 that have completed deburring.
[0081] As Fig.28As shown, this embodiment also includes a control terminal 11, which includes a main controller, a human-computer interaction display screen, an information transmission module, a storage module and a power supply module, and the main controller and the human-computer interaction display screen, the information transmission module, the storage module, the power supply module and the vibration plate 101, the electric push rod 102, the photoelectric switch 103, the conveyor belt 1 201, the servo slide 1 203, the servo cylinder 1 204, the conveyor belt 2 3, the rough grinding motor 402, the servo cylinder 2 403, the servo cylinder 3 405, the servo cylinder 4 501, the servo slide 2 502, the servo cylinder 5 603, the fine grinding motor 605, the threaded grinding motor 608, the servo slide 3 609, the conveyor belt 3 701, the servo cylinder 6 702, the servo cylinder 704, the conveyor belt 4 801, the counting sensor 802, the servo cylinder 803, the XYZ axis manipulator 901, the polishing motor 9021, the transmission The conveyor belt five 903, the electric push rod two 904, and the limit switch 905 are all electrically connected; the main controller is used to control the operation of the fine burr processing equipment for the entire switch stamping parts; the human-computer interaction display screen is used to set the running distance values of the screening and feeding device 1, the sorting and conveying device 2, the conveyor belt two 3, the rough grinding device 4, the transfer device 5, the fine grinding device 6, the transition device 7, the polishing and feeding device 8 and the polishing device 9, as well as the automatic operation control after determining the set value; the information transmission module is used for information transmission between the main controller and the screening and feeding device 1, the sorting and conveying device 2, the conveyor belt two 3, the rough grinding device 4, the transfer device 5, the fine grinding device 6, the transition device 7, the polishing and feeding device 8 and the polishing device 9; the power supply module is used to provide a stable power supply for the control terminal 11; the storage module is used to store the operation information data of the fine burr processing equipment for the entire switch stamping parts.
[0082] The working steps of this embodiment are as follows:
[0083] In the first step, the screening and feeding device 1 screens out the switch stamping parts 12 facing the correct direction and conveys them to the sorting and conveying device 2;
[0084] In the second step, the sorting conveyor device 2 arranges the switch stamping parts 12 with the correct orientation but loose arrangement screened by the screening and feeding device 1 into a tight queue in batches and conveys them to the conveyor belt 2 3;
[0085] In the third step, the conveyor belt 2 3 creates spaces between the switch stamping parts 12. Each time the conveyor belt 2 3 is started, the 10 switch stamping parts 12 arranged at intervals are conveyed to the corresponding push plates 406 in the rough grinding device 4;
[0086] Step 4: The rough grinding device 4 performs rough grinding on 10 switch stamped parts 12 arranged at intervals; subsequently, the transfer device 5 transfers the 10 rough-ground switch stamped parts 12 to the fine grinding device 6, and at the same time transfers the 10 switch stamped parts 12 that have completed fine grinding and threaded port grinding on the fine grinding device 6 to the transition device 7;
[0087] Step 5: The transition device 7 arranges the switch stamped parts 12 that have completed fine grinding and threaded port grinding and are transferred in batches by the transfer device 6 into a tight queue and conveys them to the conveyor belt four 801 of the polishing loading device 8;
[0088] Step 6: The polishing loading device 8 creates intervals between the tightly arranged switch stamped parts 12 conveyed by the transition device 7 and conveys them to the polishing device 9 in batches;
[0089] Step 7: The polishing device 9 polishes the switch stamped parts 12 and conveys them into the storage box 10 after polishing;
[0090] The above steps complete the deburring process of the switch stamped parts 12.
Claims
1. A refined burr treatment device for switch stamping parts, characterized in that, The machine comprises a frame on which a screening and loading device, a sorting and conveying device, a second conveyor belt, a rough grinding device, a transfer device, a fine grinding device, a transition device, a polishing and loading device, and a polishing device are sequentially installed according to the production process; The screening and loading device is used to arrange the switch stamping parts in order according to production requirements; the sorting and conveying device conveys the switch stamping parts arranged by the screening and loading device to the second conveyor belt, and the second conveyor belt conveys the switch stamping parts to the rough grinding device; The rough grinding device includes a rough grinding head, a rough grinding motor, a servo cylinder two, a lifting frame one, a servo cylinder three, a pushing plate and a support plate two; the lifting frame one is located above the conveyor belt two and is vertically slidably mounted on the frame, and is fixedly connected to the telescopic end of the servo cylinder two mounted on the frame; the support plate two is fixedly mounted on the side of the conveyor belt two; several rough grinding motors are installed on the lifting frame one, and the output end of the rough grinding motor is fixedly mounted on the rough grinding head, and the rough grinding head is located above the support plate two; a pushing plate that slides horizontally on the frame is provided under each rough grinding head; the pushing plate is fixedly connected to the telescopic end of the servo cylinder three mounted on the frame; after the pushing plate pushes the switch stamping part on the conveyor belt two onto the support plate two, the rough grinding head rough-grinds the through hole of the switch stamping part; a door-shaped limit frame is provided at the front end of the pushing plate, and a rough grinding through hole is provided at the top of the limit frame corresponding to the rough grinding head; The fine grinding device includes a support frame, a lifting frame 2, a servo cylinder 5, a fine grinding head, a fine grinding motor, a movable plate, a threaded grinding head, a threaded grinding motor and a servo slide 3; the support frame is fixedly mounted on the frame and docked with the support plate 2; the servo cylinder 5 is mounted on the frame, and the telescopic end of the servo cylinder 5 is fixedly mounted on the lifting frame 2; a number of fine grinding motors are mounted on the lifting frame 2, and a fine grinding head is fixedly mounted on the output end of the fine grinding motor, and the fine grinding head is located above the support frame and is used for fine grinding the through holes of the switch stamping parts; the servo slide 3 is fixedly mounted on the support frame, and the movable plate is mounted on the servo slide 3; a number of threaded grinding motors are mounted on the movable plate, and a threaded grinding head is fixedly mounted on the output end of the threaded grinding motor, and the threaded grinding head grinds the threaded holes of the switch stamping parts; The transfer device includes a fourth servo cylinder, a second servo slide, and a transfer plate; the second servo slide is slidably mounted on the frame; the fourth servo cylinder is mounted on the frame, and its telescopic end is fixedly connected to the second servo slide; the transfer plate is mounted on the second servo slide; the transfer plate is provided with a plurality of recesses for pushing the switch stamping part; the transfer plate moves between the second support plate and the support frame; the height of the transfer plate is lower than the front bottom side of the push plate; The transition device transports the switch stamping parts removed from the support frame to the polishing feeding device, and the polishing feeding device arranges the switch stamping parts at intervals and transports them to the polishing device, and the polishing device polishes the switch stamping parts; a through hole is provided on the top of the switch stamping parts, and a threaded hole is provided on the side.
2. The refined burr processing device for a switch stamping part according to claim 1, wherein, The screening and feeding device includes a vibrating bowl, an electric push rod 1, and a photoelectric switch; the vibrating bowl is fixedly installed on the frame, and the electric push rod 1 is installed at the discharge port of the vibrating bowl; photoelectric switches are installed on both the telescopic end of the electric push rod 1 and the top of the discharge port of the vibrating bowl, and the photoelectric switch is used to detect the orientations of the through holes and threaded holes of the switch stampings, and the electric push rod 1 is used to push the switch stampings with incorrect orientations of the through holes and threaded holes back into the vibrating bowl.
3. The refined burr treatment device for a switch stamping part according to claim 1, characterized in that, The sorting and conveying device includes a conveyor belt 1, a limit moving plate 1, a servo slide 1, a servo cylinder 1, a dial rod, and a support plate 1; the conveyor belt 1 is installed on the frame, its starting end is docked with the discharge port of the screening and feeding device, and a blocking block is fixedly installed at the outflow end; the support plate 1 is fixedly installed on the side of the conveyor belt 1 and is docked with the conveyor belt 2; the servo slide 1 is located on one side of the conveyor belt 1 and is installed on the frame, and the limit moving plate 1 is installed on the servo slide 1; the sliding direction of the limit moving plate 1 is perpendicular to the conveyor belt 1; the limit moving plate 1 is used to push the switch stampings on the conveyor belt 1 onto the support plate 1; the servo cylinder 1 is installed on the conveyor belt 1, and the dial rod is fixedly installed on the telescopic end of the servo cylinder 1 and is used to push the switch stampings on the support plate 1 onto the conveyor belt 2.
4. The refined burr treatment device for a switch stamping part according to claim 1, characterized in that, The transition device includes a conveyor belt 3, a servo cylinder 6, a limit moving plate 2, a servo cylinder 7, and a transition frame; the conveyor belt 3 is installed on the frame and is docked with the support frame; the transition frame is fixedly installed on the frame and is provided with a transition slideway; the servo cylinder 6 is installed on the transition frame, and its telescopic end is fixedly connected to the limit moving plate 2; the limit moving plate 2 is slidably installed on the transition frame and intermittently contacts the outflow end of the conveyor belt 3; a transfer chute is provided on the limit moving plate 2, and the transfer chute intermittently docks with the conveyor belt 3 or the transition slideway; the servo cylinder 7 is installed on the transition frame, and when the transfer chute is docked with the transition slideway, the telescopic end of the servo cylinder 7 is docked with the transfer chute.
5. The refined burr processing equipment for a switch stamping part according to claim 1, characterized in that, The polishing and feeding device includes a conveyor belt 4, a counting sensor, a servo cylinder 8, and a feeding push plate; the conveyor belt 4 is installed on the frame and is docked with the discharge port of the transition device; the feeding push plate is slidably installed on the frame and is fixedly connected to the telescopic end of the servo cylinder 8 installed on the frame, and is used to push the switch stampings on the conveyor belt 4 to the polishing device; the counting sensor is installed at the starting end of the conveyor belt 4.
6. The refined burr processing device for a switch stamping part according to claim 1, characterized in that, The polishing device includes an XYZ-axis manipulator, a polisher, a conveyor belt V, an electric push rod II, a limit switch, and a diversion frame; the conveyor belt V is installed on the frame; the diversion frame is arranged above the conveyor belt V and is driven to lift by a number of electric push rods II installed on the side of the conveyor belt V; a number of diversion limit grooves parallel to the conveyor belt V are provided on the diversion frame; one row of switch stamping parts is allowed to pass through each diversion limit groove; baffle plates perpendicular to the diversion limit grooves are installed at the feeding end and the middle of the diversion frame; a number of limit switches corresponding to the diversion limit grooves are installed on the baffle plates; the XYZ-axis manipulator is installed on the frame, and a number of polishers corresponding to the diversion limit grooves are installed on the moving end of the XYZ-axis manipulator.
7. The refined burr processing device for a switch stamping part according to claim 6, characterized in that, The polisher includes a polishing motor, a polishing head, and a mounting bracket; the mounting bracket is fixedly installed on the moving end of the XYZ-axis manipulator; polishing motors are installed on both sides and the top of the mounting bracket, and the output end of the polishing motor is fixedly installed with a polishing head.
8. The refined burr treatment device for a switch stamping part according to any one of claims 1-7, characterized in that, It further includes a storage box, which is arranged at the discharging place of the polishing device and fixedly installed on the frame for storing the switch stamping parts after deburring.
9. The fine burr treatment device for a switch stamping part according to any one of claims 1-7, characterized in that, It further includes a control terminal, which is used to control the operation of the entire fine burr processing equipment for switch stamping parts.
Citation Information
Patent Citations
Automatic polishing production line
CN114131496A