An anthurium cultivation device based on LED flexible film light and a manufacturing method thereof
The Golden Thread Orchid cultivation device based on LED flexible film illumination has achieved 360-degree all-round uniform illumination and intelligent control of illumination parameters, solving the problems of low photosynthetic efficiency and high cost in existing technologies, and improving the yield and quality of Golden Thread Orchid.
Patent Information
- Application Number
- CN202410955358.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2044-07-16
AI Technical Summary
Existing LED lighting cultivation technology for Anoectochilus roxburghii suffers from problems such as low photosynthetic efficiency, inaccurate control of light cycle, and high cost, which limits the improvement of yield and quality of Anoectochilus roxburghii.
The Golden Thread Orchid cultivation device based on LED flexible film illumination includes a support frame, plant planting box, LED flexible film, and intelligent control and drive system. The flexible film achieves 360-degree all-round uniform illumination, and the intelligent control system adjusts the light quality, photoperiod, and light intensity. Combined with solid substrate or soilless hydroponic cultivation methods, it optimizes the growth environment of Golden Thread Orchid.
It improved the photosynthetic efficiency of Anoectochilus roxburghii, achieved uniform and precise control of light, reduced costs, and promoted the growth and yield of Anoectochilus roxburghii.
Smart Images

Figure CN118489444B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of Anoectochilus roxburghii cultivation, and particularly relates to an Anoectochilus roxburghii cultivation device based on LED flexible film illumination and a manufacturing method thereof. BACKGROUND
[0002] Light environment is one of the important environmental factors indispensable for the growth and development of Anoectochilus roxburghii medicinal herb leaf plants, and affects the growth and photosynthesis of Anoectochilus roxburghii medicinal herb leaf plants through light quality composition, light intensity, photon flux density and photoperiod, so as to regulate the growth and development. Therefore, in different light sources, different planting devices and different planting environments, the growth conditions of Anoectochilus roxburghii medicinal herb leaf plants will be very different. The influence of illumination on Anoectochilus roxburghii medicinal herb leaf plants has four forms: light quality, photoperiod, light intensity and light quantity. The growth and yield of Anoectochilus roxburghii medicinal herb leaf plants are mainly affected by the light quantity received in the growth cycle, and the morphology of Anoectochilus roxburghii medicinal herb leaf plants is mainly related to light quality.
[0003] At present, in the fields of indoor soilless culture and vertical agriculture, LED illumination planting technology has been widely applied. However, in the cultivation of Anoectochilus roxburghii, the application of this technology is still in its infancy, and there are some technical status and deficiencies:
[0004] (1) Photosynthetic efficiency needs to be improved. Although LED light sources can provide the light quality and light quantity required by plants, how to improve the photosynthetic efficiency and further improve the yield and quality of Anoectochilus roxburghii still needs further research. Specifically, the traditional plant light supplementing device often uses LED lamps and other light supplementing light sources arranged above the plants to supplement light from above, that is, the light is directly emitted from above the plants to the plants below the light source. Due to the interlacing and overlapping of the numerous leaves of the plants in this direction, especially the leaves and branches of the canopy part of Anoectochilus roxburghii medicinal herb leaf plants, it can be simply understood that the canopy photosynthetic capacity is not only affected by the photosynthetic capacity of single leaf, but also affected by the canopy light interception capacity and canopy light distribution. The plant light supplementing uniformity, field of view and photosynthesis light supplementing effect of the above-mentioned traditional plant light supplementing device are not good, and the plant canopy leaf surface cannot fully receive the light supplementing radiant energy.
[0005] (2) The light period control is not accurate enough. The growth and development of Anoectochilus roxburghii requires strict light period control, and the current LED illumination technology still has certain deficiencies in light period control.
[0006] (3) The cost is high. The cost of LED light sources is relatively high compared with traditional light sources, resulting in a relatively high investment cost of LED illumination planting Anoectochilus roxburghii.
[0007] Therefore, finding a technical solution that can solve the above technical problems has become an important topic for researchers in the field. SUMMARY
[0008] Embodiments of the present application disclose a LED flexible film light-based anaphalis contorta cultivation device and a manufacturing method thereof to solve the above technical problems.
[0009] Embodiments of the present application provide a LED flexible film light-based anaphalis contorta cultivation device, comprising a device base, a support frame, a plant planting box, a LED flexible film, an intelligent control and driving system.
[0010] The support frame is fixed on the device base, the plant planting box is arranged on the device base and located inside the support frame, the LED flexible film is covered on the support frame, and the intelligent control and driving system is installed on the device base and electrically connected with the LED flexible film.
[0011] Optionally, the LED flexible film comprises a substrate film, an encapsulation film, a nano wire, a blue lamp bead or chip, a positive white lamp bead or chip, a warm white lamp bead or chip, a green lamp bead or chip, a red lamp bead or chip, and a near-infrared lamp bead or chip.
[0012] The blue lamp bead or chip, the positive white lamp bead or chip, the warm white lamp bead or chip, the green lamp bead or chip, the red lamp bead or chip, and the near-infrared lamp bead or chip are arranged on the substrate film and connected in series or parallel through the nano wire, and the encapsulation film is covered on the blue lamp bead or chip, the positive white lamp bead or chip, the warm white lamp bead or chip, the green lamp bead or chip, the red lamp bead or chip, and the near-infrared lamp bead or chip and fixedly connected with the substrate film.
[0013] Optionally, the positive white lamp bead or chip emits positive white light with a color temperature range of 5000-6500K.
[0014] The warm white lamp bead or chip emits warm white light with a color temperature range of 2700-3500K.
[0015] The blue lamp bead or chip emits blue light with a wavelength range of 420-480nm.
[0016] The green lamp bead or chip emits green light with a wavelength range of 530-570nm.
[0017] The red lamp bead or chip emits red light with a wavelength range of 630-680nm.
[0018] The near-infrared light emitted by the near-infrared color lamp bead or chip has a wavelength range of 720-980 nm.
[0019] Optionally, the spectrum proportion of the LED flexible film is adjusted according to the growth cycle of the Anoectochilus roxburghii, wherein the growth cycle of the Anoectochilus roxburghii includes a seedling stage, a flower bud differentiation stage, a flowering stage and a mature stage.
[0020] Optionally, the intelligent control and driving system comprises an LED driving module, a programmable MCU control module and a power socket arranged on the base;
[0021] The power socket is electrically connected with the MCU control module, the MCU control module is electrically connected with the LED driving module, and the LED driving module is electrically connected with the LED flexible film;
[0022] The LED driving module is used for proportionally adjusting the light emitting power of the LED flexible film according to a PWM dimming technology;
[0023] The MCU control module is used for adjusting the driving current of the LED flexible film by sampling, so as to keep the light emitting power of the LED flexible film constant;
[0024] The power socket is used for being electrically connected with an external power supply to provide power for the LED flexible film.
[0025] Optionally, the plant planting box comprises a planting box base and a plant carrier plate;
[0026] The plant carrier plate is arranged on the planting box base, and the plant carrier plate is provided with a plant planting hole;
[0027] The planting box base is filled with one of peat, vermiculite, perlite and rock wool, so as to cultivate the Anoectochilus roxburghii by solid substrate soilless culture, or the planting box base is injected with water added with nutrient solution, so as to cultivate the Anoectochilus roxburghii by soilless water culture.
[0028] Optionally, the top of the support frame is provided with a breathable filter hole, and the breathable filter hole is provided with a filter film layer.
[0029] Optionally, the support frame is a cylindrical structure frame or a square structure frame.
[0030] The embodiment of the application provides a manufacturing method of the Anoectochilus roxburghii cultivation device based on LED flexible film illumination.
[0031] S1, a support frame is assembled into a support frame body according to a preset shape, and the support frame body is assembled onto a device base;
[0032] S2, manufacturing the LED flexible film, cutting and processing the LED flexible film according to the shape of the support frame, and covering the LED flexible film after cutting and processing on the support frame;
[0033] S3, placing the intelligent control and driving system in the device base, and electrically connecting the LED flexible film and the intelligent control and driving system;
[0034] S4, manufacturing the plant planting box, planting the Chahalophis in the plant planting box, and placing the plant planting box in the device base;
[0035] S5, connecting the power supply of the intelligent control and driving system, and adjusting the light parameters of the LED flexible film through the intelligent control and driving system, so as to cultivate the Chahalophis.
[0036] Optionally, the step S2 specifically comprises:
[0037] S201, preparation of the substrate film: selecting polyimide (PI) film material as the material of the substrate film, cleaning dust and water vapor on the surface of the substrate film, and adopting nano-level molecular sharpening technology to perform flat treatment on the surface of the substrate film;
[0038] S202, photoetching and pasting: using a photoetching machine to perform photoresist treatment, printing LED electronic arrangement wiring patterns on the substrate film, and pasting nano wires on the surface of the substrate film and performing ultraviolet curing;
[0039] S203, LED mounting: selecting CSP flip-chip or Micro LED lamp beads, and mounting the blue, positive white, warm white, green, red, and near-infrared color CSP flip-chip or Micro LED lamp beads corresponding to the LED electronic arrangement wiring patterns in step S22 on the substrate film;
[0040] S204, heat dissipation treatment: using a heat sink or heat dissipation glue to adhere to the metal part of the six-color CSP flip-chip or Micro LED lamp beads;
[0041] S205, gluing and film covering: adopting gluing and film covering technology, fixing the CSP flip-chip or Micro LED lamp beads on the flexible film through adhesive and curing materials, and simultaneously performing transparent protection on the CSP flip-chip or Micro LED lamp beads;
[0042] S206, connection and wiring: connecting the CSP flip-chip or Micro LED lamp beads in series or parallel according to the required electrical configuration, so as to form a light-emitting layer;
[0043] S207, Flexible light-emitting film encapsulation: Select a cyclic olefin polymer (COP) film material with high transparency, low birefringence, low water absorption, high rigidity, high heat resistance, and good water vapor airtightness as the encapsulation film. Use an adhesive to bond the substrate film on which the CSP flip chip or Micro LED lamp bead is mounted together with the encapsulation film.
[0044] S208. Testing and Inspection: Multiple tests and inspections are required during the manufacturing process of LED flexible films, involving electrical and optical performance tests. Specifically, these tests include the brightness, color, quality, electrical connection stability, and uniformity of the LED flexible film.
[0045] S209, Protective film application: Covering the surface of the light-emitting layer with a protective layer;
[0046] S210. Cutting and processing: According to specific application requirements, the large-area LED flexible film is cut and processed into the required size and shape, and the cut and processed LED flexible film is covered on the support frame.
[0047] As can be seen from the above technical solutions, the embodiments of the present invention have the following advantages:
[0048] In this embodiment of the *Anoectochilus roxburghii* cultivation device, the *Anoectochilus roxburghii* is planted in a plant cultivation box. The flexible LED film, due to its flexibility and ease of processing, can be adapted to cover support frames of different shapes, thereby enabling the flexible LED film to provide 360-degree all-around uniform lighting for the *Anoectochilus roxburghii*, effectively improving its photosynthetic efficiency. Furthermore, through an intelligent control and drive system electrically connected to the flexible LED film, the flexible LED film can intelligently control the light quality, photoperiod, light intensity, and photosynthetic photon flux density of the LED single-element light, thereby promoting the growth of *Anoectochilus roxburghii* and effectively increasing its yield. Attached Figure Description
[0049] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0050] Figure 1 This is a schematic diagram of the structure of a Golden Thread Lotus cultivation device based on LED flexible thin film illumination provided in an embodiment of the present invention, when the support frame is a cuboid structure;
[0051] Figure 2 for Figure 1 Exploded view of the structure;
[0052] Figure 3 A structure schematic view of a support frame in a kind of gold orchid cultivation device based on LED flexible film illumination provided by the embodiment of the present application is a cylindrical structure;
[0053] Figure 4 For Figure 3 Structure explosion view;
[0054] Figure 5 A structure enlarged view of LED flexible film in a kind of gold orchid cultivation device based on LED flexible film illumination provided by the embodiment of the present application;
[0055] Figure 6 A kind of gold orchid cultivation device based on LED flexible film illumination provided by the embodiment of the present application manufacturing method flow chart;
[0056] Illustration: support frame 10;Device base 20;LED flexible film 30;Nano wire 301;Blue beads or chip 302;Positive white beads or chip 303;Warm white beads or chip 304;Green beads or chip 305;Red beads or chip 306;Near infrared color beads or chip 307;Upper LED flexible film 31;Front and rear LED flexible film 32;Left and right LED flexible film 33;Power socket 40;Plant planting box 50;Planting box base 51;Planting board 52;Plant planting hole 53;Breathable filter hole 60;Gold orchid 70. DETAILED DESCRIPTION
[0057] In order to make the person in the technical field better understand the present application scheme, the present application is further described in detail below in combination with the drawings and specific embodiments.It is obvious that the described embodiments are only a part of the embodiments of the present application, not all the embodiments.Based on the embodiments in the present application, all other embodiments obtained by the person skilled in the art without making creative labor belong to the scope of protection of the present application.
[0058] Please refer to Figures 1 to 5 The embodiment of the present application provides a kind of gold orchid cultivation device based on LED flexible film illumination, including device base 20, support frame 10, plant planting box 50, LED flexible film 30, intelligent control and driving system;
[0059] The support frame 10 is fixed on the device base 20, the plant planting box 50 is arranged on the device base 20 and located in the inside of the support frame 10, the LED flexible film 30 is covered on the support frame 10, and the intelligent control and driving system is installed on the device base 20 and electrically connected with the LED flexible film 30.
[0060] It should be noted that the Anoectochilus roxburghii cultivation device in the embodiment can cultivate not only Anoectochilus roxburghii but also other leafy medicinal plants.
[0061] In the Anoectochilus roxburghii cultivation device of the embodiment, the Anoectochilus roxburghii is planted in the plant planting box 50, and the LED flexible film 30 can be adapted to the support frame 10 of different shapes due to its flexibility and easy processing, so that the LED flexible film 30 can uniformly irradiate the Anoectochilus roxburghii in 360 degrees, effectively improve the photosynthesis efficiency of the Anoectochilus roxburghii, and through the electrical connection between the intelligent control and driving system and the LED flexible film 30, the LED flexible film 30 can realize the intelligent control of the light quality, photoperiod, light intensity and photosynthetic photon flux density of the LED single-element light, so as to promote the growth of the Anoectochilus roxburghii and effectively improve the yield of the Anoectochilus roxburghii.
[0062] Further, the LED flexible film 30 in the embodiment specifically comprises a substrate film, an encapsulation film, a nano wire 301, a blue lamp bead or chip 302, a positive white lamp bead or chip 303, a warm white lamp bead or chip 305, a green lamp bead or chip 305, a red lamp bead or chip 306, and a near-infrared lamp bead or chip 307.
[0063] The blue lamp bead or chip 302, the positive white lamp bead or chip 303, the warm white lamp bead or chip 305, the green lamp bead or chip 305, the red lamp bead or chip 306, and the near-infrared lamp bead or chip 307 are all arranged on the substrate film and are connected in series or in parallel through the nano wire 301, and the encapsulation film covers the blue lamp bead or chip 302, the positive white lamp bead or chip 303, the warm white lamp bead or chip 305, the green lamp bead or chip 305, the red lamp bead or chip 306, and the near-infrared lamp bead or chip 307 and is fixedly connected with the substrate film.
[0064] It should be noted that the above blue lamp bead or chip 302, positive white lamp bead or chip 303, warm white lamp bead or chip 305, green lamp bead or chip 305, red lamp bead or chip 306, and near-infrared lamp bead or chip 307 are arranged according to the light quality and spectrum requirements of the growth of the Anoectochilus roxburghii.
[0065] In addition, the substrate film is preferably a polyimide film (PI film), and the encapsulation film is preferably a cyclic olefin polymer film (COP film) with high transparency, low birefringence, low water absorption, high rigidity, high heat resistance, and good water vapor tightness.
[0066] Specifically, the positive white light emitted by the positive white lamp bead or chip 303 has a color temperature range of 5000-6500K.
[0067] The warm white light emitted by the warm white light beads or chips 305 has a color temperature range of 2700-3500K;
[0068] The blue light emitted by the blue light beads or chips 302 has a wavelength range of 420-480nm;
[0069] The green light emitted by the green light beads or chips 305 has a wavelength range of 530-570nm;
[0070] The red light emitted by the red light beads or chips 306 has a wavelength range of 630-680nm;
[0071] The near-infrared light emitted by the near-infrared light beads or chips 307 has a wavelength range of 720-980nm.
[0072] Further, the spectral proportion of the LED flexible film 30 in the embodiment is adjusted according to the growth cycle of the Chahalophytum glandulosum, wherein the growth cycle of the Chahalophytum glandulosum includes seedling stage, flower bud differentiation stage, flowering stage and mature stage.
[0073] Specifically, during the seedling stage (from germination to early growth), a higher proportion of blue light and red light is set, for example, the proportion of blue light and red light is 1:2 or 2:3, which helps to promote the healthy growth of seedlings and the formation of chlorophyll;
[0074] During the growth period (overall growth period), the proportion of green light can be gradually increased, so that the proportion of blue light, green light and red light is about 1:1:2, which helps the overall growth and development of the plant;
[0075] During the flower bud differentiation stage, the proportion of red light can be increased to promote the formation of flower buds and the flowering process. The proportion of blue light, green light and red light is adjusted to 1:1:3 or 1:1:4;
[0076] During the flowering stage, increasing the proportion of red light can enhance the color and quality of the flowers. The proportion of blue light, green light and red light is set to 1:1:4 or 1:1:5;
[0077] During the mature stage, which is mainly the fruit ripening stage, the proportion of blue light can be gradually reduced, and the proportion of red light and far infrared light can be increased to promote the ripening of fruits and the accumulation of nutrients.
[0078] Further, the intelligent control and driving system in the embodiment includes an LED driving module, a programmable MCU control module and a power socket 40 arranged on the base.
[0079] It should be noted that the power socket 40 in the embodiment is electrically connected with the MCU control module, the MCU control module is electrically connected with the LED driving module, and the LED driving module is electrically connected with the LED flexible film 30.
[0080] The LED driving module in the embodiment is used to proportionally adjust the light-emitting power of the LED flexible film 30 according to the PWM dimming technology, so as to adjust the irradiation intensity of the LED flexible film 30.
[0081] The MCU control module in the embodiment is used to adjust the driving current of the LED flexible film 30 by sampling, so as to keep the light-emitting power of the LED flexible film 30 constant.
[0082] The power socket 40 in the embodiment is used to be electrically connected with an external power supply to provide power for the LED flexible film 30.
[0083] Further, the plant planting box 50 in the embodiment includes a planting box base 51 and a plant carrier plate 52.
[0084] The plant carrier plate 52 is arranged on the planting box base 51, and the plant carrier plate 52 is provided with a plant planting hole 53.
[0085] The planting box base 51 can be used for solid substrate soilless culture or soilless water culture. Specifically, in the solid substrate soilless culture, the planting box base 51 is filled with one of peat, vermiculite, perlite and rock wool, so as to perform solid substrate soilless culture on the anthurium andraeanum.
[0086] In the soilless water culture, the planting box base 51 is injected with water added with nutrient solution, so as to perform soilless water culture on the anthurium andraeanum.
[0087] It should be noted that the plant planting box 50 in the embodiment is preferably made of plastic material by injection molding.
[0088] Further, the top of the support frame 10 in the embodiment is provided with a breathable filter hole 60, and the breathable filter hole 60 is provided with a filter film layer.
[0089] It should be noted that the breathable filter hole 60 is an important design in the anthurium andraeanum cultivation device in the embodiment. The breathable filter hole 60 is designed with a filter film layer, which can help the anthurium andraeanum plants in the anthurium andraeanum cultivation device to obtain sufficient oxygen and air circulation, and can prevent water from flowing away, which is beneficial to the growth of the anthurium andraeanum plants.
[0090] Further, the support frame 10 in the embodiment is a cylindrical structure frame or a square structure frame.
[0091] It should be noted that the specific structure of the support frame 10 is not limited in the present example, and the designer can select a suitable shape of the support frame 10 according to the planting environment and other factors.
[0092] Please refer to Figures 1 to 6 The manufacturing method of the Anoectochilus roxburghii cultivation device based on the LED flexible film light provided by the embodiment of the present application comprises the following steps:
[0093] S1, assemble the support skeleton according to the predetermined shape to form a support frame body, and assemble the support frame body on the device base 20;
[0094] It should be noted that the support skeleton is made of hardware sheet material or hard plastic sheet material. In addition, the shape and size of the support frame 10 are made according to actual design requirements, wherein the support frame 10 is preferably provided with a mounting groove for mounting the LED flexible film 30 and a support bar for supporting the LED flexible film 30;
[0095] S2, manufacturing LED flexible film 30, according to the shape of the support frame body, cutting and processing the LED flexible film 30, and covering the LED flexible film 30 which has completed cutting and processing on the support frame body;
[0096] S3, place the intelligent control and driving system in the device base 20, and electrically connect the LED flexible film 30 with the intelligent control and driving system;
[0097] S4, manufacturing plant planting box 50, planting Anoectochilus roxburghii in the plant planting box 50, and placing the plant planting box 50 in the device base 20;
[0098] It should be noted that the planting box base 51 in the present embodiment can be used for solid substrate soilless cultivation or soilless water cultivation. One is that the planting box base 51 can be filled with peat, vermiculite, perlite, rock wool and other substrates for solid substrate soilless cultivation, or the planting box base 51 is injected with water added with nutrient solution for soilless water cultivation;
[0099] S5, connect the power supply to the intelligent control and driving system, and adjust the light parameters of the LED flexible film 30 through the intelligent control and driving system, so as to cultivate the Anoectochilus roxburghii.
[0100] It should be noted that the intelligent control and driving system comprises an LED driving module, a programmable MCU control module and a power socket 40 arranged on the base; the LED driving module is used for proportionally adjusting the light emitting power of the LED flexible film 30 according to the PWM dimming technology; the MCU control module is used for adjusting the driving current of the LED flexible film 30 through sampling, so as to keep the light emitting power of the LED flexible film 30 constant; and the power socket 40 is used for electrically connecting with an external power supply to provide power supply for the LED flexible film 30. Through the electrical connection between the intelligent control and driving system and the LED flexible film 30, the LED flexible film 30 can realize the intelligent control of the light quality, light period, light intensity and photosynthetic photon flux density of the LED single-element light, so as to promote the growth of the golden orchid and effectively improve the yield of the golden orchid.
[0101] Further, step S2 in the embodiment specifically comprises:
[0102] S201, preparation of a substrate film: selecting a polyimide (PI) film material as the material of the substrate film, cleaning dust and water vapor on the surface of the substrate film, and using a nano-level molecular sharpening technology to perform flatness treatment on the surface of the substrate film;
[0103] S202, photoetching and pasting: using a photoetching machine to perform photoresist treatment, printing LED electronic arrangement wiring patterns on the substrate film, pasting nano wires 301 (such as nano Ag wires or nano Cu wires) on the surface of the substrate film and performing ultraviolet curing;
[0104] S203, LED mounting: selecting CSP flip-chip LED chips or Micro LED lamp beads, and mounting the six colors of blue, pure white, warm white, green, red and near-infrared color CSP flip-chip LED chips or Micro LED lamp beads on the substrate film according to the LED electronic arrangement wiring patterns in step S22; generally, an LED precision die bonder or a precision mounter is used to mount the CSP flip-chip LED chips or Micro LED lamp beads on the film substrate, and the LED is arranged according to a specific pattern and design position to form a required color display light. The wavelength setting values of the CSP flip-chip LED chips or Micro LED lamp beads of each color are as follows: the pure white color temperature range is 5000-6500K, the warm white color temperature range is 2700-3500K, the wavelength range of blue light is 420-480nm, the wavelength range of green light is 530-570nm, the wavelength range of red light is 630-680nm, and the wavelength range of near-infrared light is 720-980nm.
[0105] S204, heat dissipation treatment: heat dissipation treatment is a key step, which needs to adhere the heat dissipation sheet or heat dissipation glue to the metal part of the CSP flip chip or Micro LED lamp bead with six colors, so as to ensure that the temperature of the CSP flip chip or Micro LED lamp bead will not be too high.
[0106] S205, gluing and film coating: using gluing and film coating technology, the CSP flip chip or Micro LED lamp bead is fixed on the flexible film by bonding and curing materials, ensuring that the position and angle of each CSP flip chip or Micro LED lamp bead meet the preset requirements, and at the same time, the CSP flip chip or Micro LED lamp bead is transparently protected;
[0107] S206, connection and wiring: according to the required electrical configuration, the CSP flip chip or Micro LED lamp bead is connected in series or parallel, so as to form a light-emitting layer; usually, conductive glue or welding is used for wiring, and the CSP flip chip or Micro LED lamp bead array needs to be connected and wired to form a light-emitting layer;
[0108] S207, light flexible film packaging: a cyclic olefin polymer (COP) film material with high transparency, low birefringence, low water absorption, high rigidity, high heat resistance, good water vapor airtightness is selected as the packaging film, and the substrate film with the CSP flip chip or Micro LED lamp bead attached is bonded together with the packaging film using adhesive;
[0109] S208, testing and inspection: during the production of the LED flexible film 30, a number of tests and inspections are required, involving tests of electrical and optical performance, including tests of the LED flexible film 30's light brightness, light color, light quality, electrical connection stability, and light uniformity, to ensure that its quality meets the requirements and meets the standard of LED flexible film 30 plant lighting;
[0110] S209, protective film pasting: a protective layer is covered on the surface of the light-emitting layer, which is usually made of transparent polymer or resin material to protect the light-emitting layer and circuit from environmental impact or scratch damage.
[0111] S210, cutting and processing: according to the specific application requirements, the large-area LED flexible film 30 is cut and processed into the required size and shape for installation on different size and shape support frames.
[0112] The above describes in detail the gold orchid cultivation device based on the LED flexible film light and the manufacturing method thereof. For those skilled in the art, the specific implementation and application range can be changed according to the idea of the embodiment of the present application. In conclusion, the content of the specification should not be understood as a limitation of the present application.
Claims
1. A method for making a LED flexible thin film light-based anthurium cultivation device, characterized in that, The method comprises the following steps: S1, assembling a support frame into a support frame body according to a preset shape, and assembling the support frame body onto a device base; S2, manufacturing an LED flexible film, cutting and processing the LED flexible film according to the shape of the support frame body, and covering the support frame body with the LED flexible film after cutting and processing; S3, placing a smart control and driving system in the device base, and electrically connecting the LED flexible film with the smart control and driving system; S4, manufacturing a plant planting box, planting a chahalmo in the plant planting box, and placing the plant planting box in the device base; S5, connecting the smart control and driving system to a power supply, and adjusting the light parameters of the LED flexible film through the smart control and driving system, so as to cultivate the chahalmo; The step S2 specifically comprises: S201, preparation of a substrate film: selecting a polyimide film material as the material of the substrate film, cleaning dust and water vapor on the surface of the substrate film, and performing flatness treatment on the surface of the substrate film by using a nano-level molecular sharpening technology; S202, photoetching and pasting: using a photoetching machine to perform photoresist treatment, printing LED electronic arrangement wiring patterns on the substrate film, and pasting nano wires on the surface of the substrate film and performing ultraviolet curing; S203, LED mounting: selecting CSP flip-chip LED chips or Micro LED lamp beads, and mounting the six colors of blue, pure white, warm white, green, red, and near-infrared CSP flip-chip LED chips or Micro LED lamp beads on the substrate film according to the LED electronic arrangement wiring patterns in step S22; S204, heat dissipation treatment: using heat dissipation fins or heat dissipation glue to adhere to the metal parts of the six colors of CSP flip-chip LED chips or Micro LED lamp beads; S205, gluing and film covering: using gluing and film covering technology, fixing the CSP flip-chip LED chips or Micro LED lamp beads on the flexible film through adhesive and curing materials, and simultaneously performing transparent protection on the CSP flip-chip LED chips or Micro LED lamp beads; S206, connection and wiring: connecting the CSP flip-chip LED chips or Micro LED lamp beads in series or in parallel according to the required electrical configuration, so as to form a light-emitting layer; S207, illumination flexible film packaging: selecting a cyclic olefin polymer film material with high transparency, low birefringence, low water absorption, high rigidity, high heat resistance, and good water vapor tightness as the packaging film, and using an adhesive to bond the substrate film with the CSP flip-chip LED chips or Micro LED lamp beads mounted thereon and the packaging film together; S208, testing and inspection: multiple tests and inspections are required during the manufacturing of the LED flexible film, involving tests of electrical performance and optical performance, specifically including tests of illumination brightness, illumination color, light quality, electrical connection stability, and illumination uniformity of the LED flexible film; S209, protective film pasting: covering a protective layer on the surface of the light-emitting layer; S210, cutting and processing: according to the specific application requirements, the large area LED flexible film is cut and processed into the required size and shape, and the completed cutting and processing LED flexible film is covered on the support frame.
2. A LED flexible thin film light based anthurium cultivation device, characterized in that, The Anoectochilus roxburghii cultivation device is prepared by the preparation method of claim 1, and comprises a device base, a support frame, a plant planting box, an LED flexible film, an intelligent control and driving system; The support frame is fixed on the device base, the plant planting box is arranged on the device base and located in the interior of the support frame, the LED flexible film is covered on the support frame, and the intelligent control and driving system is installed on the device base and electrically connected with the LED flexible film.
3. The LED flexible thin film light-based Monstera deliciosa cultivation device according to claim 2, characterized in that, The LED flexible film comprises a substrate film, an encapsulation film, nano wires, blue lamp beads or chips, positive white lamp beads or chips, warm white lamp beads or chips, green lamp beads or chips, red lamp beads or chips and near-infrared lamp beads or chips; The blue lamp beads or chips, the positive white lamp beads or chips, the warm white lamp beads or chips, the green lamp beads or chips, the red lamp beads or chips and the near-infrared lamp beads or chips are arranged on the substrate film and connected in series or parallel through the nano wires, and the encapsulation film is covered on the blue lamp beads or chips, the positive white lamp beads or chips, the warm white lamp beads or chips, the green lamp beads or chips, the red lamp beads or chips and the near-infrared lamp beads or chips and fixedly connected with the substrate film.
4. The LED flexible thin film light-based Monstera deliciosa cultivation device according to claim 3, characterized in that, The positive white lamp beads or chips emit positive white light with a color temperature range of 5000-6500K; The warm white lamp beads or chips emit warm white light with a color temperature range of 2700-3500K; The blue lamp beads or chips emit blue light with a wavelength range of 420-480nm; The green lamp beads or chips emit green light with a wavelength range of 530-570nm; The red lamp beads or chips emit red light with a wavelength range of 630-680nm; The near-infrared lamp beads or chips emit near-infrared light with a wavelength range of 720-980nm.
5. The LED-based flexible thin film lighted K. balfourii cultivation device of claim 2, wherein, The spectrum proportion of the LED flexible film is adjusted according to the growth cycle of the Anoectochilus roxburghii, wherein the growth cycle of the Anoectochilus roxburghii comprises a seedling stage, a flower bud differentiation stage, a flowering stage and a mature stage.
6. The LED-based flexible thin film lighted K. balfourii cultivation device of claim 2, wherein, The intelligent control and driving system comprises an LED driving module, a programmable MCU control module and a power socket arranged on the base; The power socket is electrically connected with the MCU control module, the MCU control module is electrically connected with the LED driving module, and the LED driving module is electrically connected with the LED flexible film; The LED driving module is used for proportionally adjusting the light emitting power of the LED flexible film according to a PWM dimming technology; The MCU control module is used for adjusting the driving current of the LED flexible film through sampling, so as to keep the light emitting power of the LED flexible film constant; The power socket is used for electrically connecting with an external power supply to provide power supply for the LED flexible film.
7. The LED-based flexible thin film lighted K. benghalense cultivation device of claim 2, wherein, The plant planting box comprises a planting box base and a plant carrier plate; The plant carrier plate is arranged on the planting box base, and the plant carrier plate is provided with a plant planting hole; The planting box base is filled with one of peat, vermiculite, perlite and rock wool, so that the anthurium andrusaceum is cultivated by solid substrate soilless culture, or the planting box base is injected with water added with nutrient solution, so that the anthurium andrusaceum is cultivated by soilless water culture.
8. The LED-based flexible thin film lighted K. benghalense cultivation device of claim 2, wherein, The top of the support frame is provided with a breathable filter hole, and a filter film layer is arranged in the breathable filter hole.
9. The LED-based flexible thin film lighted K. benghalense cultivation device of claim 2, wherein, The support frame is a cylindrical structure frame or a square structure frame.
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