A tape die-cutting clamping guide device and die-cutting process
The snap-fit guide device, which combines a rotating shaft, a positioning seat, and a top holding seat, utilizes magnets and negative pressure adsorption technology to solve the problems of incomplete aluminum foil tape cutting and blade wear, achieving a stable and efficient cutting effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- 江阴邦特新材料科技股份有限公司
- Filing Date
- 2024-04-25
- Publication Date
- 2026-06-26
AI Technical Summary
Traditional die-cutting equipment is prone to incomplete cutting and blade wear when cutting aluminum foil and tape, which affects the service life of the blades.
The snap-fit guide device, which combines a rotating shaft, a positioning seat, and a top holding seat, ensures the positioning stability of the aluminum foil tape roll by setting a movable column and a magnet inside the positioning seat and utilizing the interaction of ferromagnetic materials. Air cavities are set on the positioning seat and the top holding seat to form negative pressure adsorption, thereby improving positioning accuracy and stability.
It achieves complete cutting of aluminum foil tape, avoiding tangled threads and blade wear, extending blade life, and improving cutting stability and precision.
Smart Images

Figure CN118493474B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the technical field of aluminum foil tape, specifically to a snap-fit guide device and die-cutting process for tape. Background Technology
[0002] Aluminum foil tape is a multi-functional special tape made of high-purity aluminum foil as the base material and coated with pressure-sensitive adhesive. Its core value is heat insulation, waterproofing and moisture-proofing, electromagnetic shielding, temperature resistance and flame retardancy. It is widely used in HVAC, construction, electronics, home appliances and automotive fields.
[0003] In actual production, aluminum foil tape needs to be slit by a die-cutting device. However, traditional die-cutting devices are prone to incomplete slitting and adhesion problems after aluminum foil tape is slit, and the contact between the blade and the structure is prone to wear, thus affecting the actual service life of the blade. To address these issues, this invention proposes a snap-fit guide device and die-cutting process for tape die-cutting. Summary of the Invention
[0004] The purpose of this invention is to provide a snap-fit guide device and a die-cutting process for tape die-cutting, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a snap-fit guide device for tape die-cutting includes:
[0006] A rotating shaft is rotatably mounted on a rotating seat on a base. The rotating shaft has a movable groove, and the side wall of the movable groove has a movable hole.
[0007] The positioning seat is an arc-shaped plate, and the inner side of the positioning seat is integrally formed with a movable column. The movable column and the movable hole are correspondingly arranged, and the movable column is movably installed in the movable hole. The movable column and the rotating shaft are limited by a limiting component. The positioning seats are arranged in groups of three, and multiple groups of positioning seats are arranged at equal intervals.
[0008] The top support is movably installed in the movable groove on the rotating shaft, and the edge lines of both end faces of the top support are chamfered. The outer end face of the top support is integrally formed with a connecting rod.
[0009] The aluminum foil tape roll to be cut is sleeved on the rotating shaft, and the positioning seat forms a positioning function from the inner side wall of the aluminum foil tape roll, and the end face of the aluminum foil tape roll is limited by the limiting ring on the rotating shaft.
[0010] Preferably, a telescopic electric cylinder is fixedly installed on the base via a positioning bracket. The telescopic rod of the telescopic electric cylinder is connected to the connecting rod via a connecting plate. A track is fixedly installed on the upper surface of the base, and a traveling trolley is mounted on the track. A lifting electric cylinder is fixedly installed on the upper surface of the traveling trolley, and a cutting mechanism is installed on the lifting electric cylinder. The gap between adjacent positioning seats is greater than the thickness of the blade on the cutting mechanism. A driven gear is fixedly installed at the end of the rotating shaft. A drive motor is fixedly installed on the base, and a transmission gear is fixedly installed on the output shaft of the drive motor. The driven gear and the transmission gear are meshed. A displacement sensor is installed on the traveling trolley. The telescopic electric cylinder, drive motor, traveling trolley, displacement sensor, and cutting mechanism are all electrically connected to the control module of the tape die-cutting equipment.
[0011] Preferably, when the movable column abuts against the top support, a gap is left between the inner wall of the positioning seat and the outer wall of the rotating shaft. The inner wall of the positioning seat is provided with a magnet groove, in which a magnet is fixedly glued. The rotating shaft is cast from a ferromagnetic material, while the positioning seat and the movable column are both cast from non-ferromagnetic materials. When the movable column and the top support are misaligned, the inner wall of the positioning seat abuts against the outer wall of the rotating shaft under the action of the magnet.
[0012] Preferably, the aluminum foil tape roll comprises:
[0013] The release layer, aluminum foil layer, coating layer, and adhesive layer are arranged sequentially from top to bottom.
[0014] The release agent coating thickness of the release layer is 0.5-1μm, and the release layer uses a non-silicone release agent;
[0015] The thickness of the aluminum foil layer is 25-35 μm;
[0016] The thickness of the coating layer is 18-30 μm;
[0017] The adhesive layer has a coating thickness of 40-50μm and uses a high-temperature resistant adhesive. The adhesive is made by heating and stirring natural rubber, sodium polyacrylate, sodium silicate, antioxidant, filler, phenolic resin, tackifier and crosslinking agent.
[0018] After being formed, the aluminum foil tape is cut by a tape die-cutting machine, and the aluminum foil tape is positioned by a die-cutting clamping guide device on the die-cutting machine.
[0019] Preferably, both the top support and the connecting rod are provided with air chambers. The end of the connecting rod is provided with an air pipe connector, which is connected to the air chamber and connected to the air extraction device through an air supply hose. The movable column is provided with a primary air channel, the upper end of which extends into the positioning seat. The positioning seat is provided with a secondary air channel, which is connected to the primary air channel. The outer wall of the positioning seat is provided with an adsorption chamber, which is connected to the secondary air channel through a tertiary air channel.
[0020] Preferably, a sealing groove is provided at the edge of the adsorption chamber port, and a sealing gasket is fixedly bonded in the sealing groove. When the movable column abuts against the top support and the aluminum foil tape roll is wrapped on the positioning seat, the sealing gasket is under pressure. An annular groove is provided on the outer wall of the top support, and the annular groove is connected to the air chamber through a four-stage air channel. When the midpoint of the top support moves to the position to be cut of the aluminum foil tape roll, the annular groove is aligned with the first-stage air channel.
[0021] Preferably, the outer side of the positioning seat is provided with a threaded hole, the bottom of the threaded hole is provided with a push rod hole, the push rod hole penetrates the movable column, the lower end of the primary air passage is provided on the side wall of the push rod hole, the side wall of the push rod hole is provided with an installation groove, the installation groove is offset from the primary air passage, the limiting component is composed of a locking member and a top holding member, the locking member is disposed in the installation groove, the top holding member is installed in the threaded hole and the push rod hole, and the side wall of the movable hole is provided with a locking groove.
[0022] Preferably, the engaging component is composed of an elastic plate, an engaging block, and a top holding block. The upper and lower ends of the elastic plate are connected to the upper and lower end faces of the mounting groove, respectively. The engaging block and the top holding block are integrally formed with the elastic plate. The elastic plate is arched, and when the elastic plate is in the reset state, the engaging block is completely retracted into the mounting groove. The top holding component is composed of a nut, a top holding rod, and a conical head. The outer wall of the nut has an external thread structure, and the nut is screwed into the threaded hole. The end face of the nut has an internal hexagonal wrench groove. When the nut is actually tightened, the top holding block abuts against the side wall of the top holding rod, and at this time, the engaging block is inserted into the engaging groove. When the movable column abuts against the top holding seat, the upper side of the engaging block abuts against the upper side of the engaging groove.
[0023] Preferably, the upper and lower end faces of the mounting groove are provided with spring grooves, the upper and lower ends of the elastic plate are integrally formed with movable blocks, the movable blocks are movably disposed in the spring grooves, and the outer end faces of the movable blocks are fixedly glued with support springs. When the elastic plate is actually installed, the ends of the support springs are abutted against the bottom of the spring grooves.
[0024] A die-cutting process for aluminum foil tape, wherein the die-cutting process is implemented by the aforementioned tape die-cutting clamping and guiding device, and the die-cutting process for aluminum foil tape includes:
[0025] During the feeding process, the aluminum foil tape roll is placed on the positioning seat on the rotating shaft;
[0026] During the positioning process, the top support is moved by driving the telescopic electric cylinder. When the midpoint of the top support moves to the position to be cut on the aluminum foil tape roll, the movable column on the corresponding positioning seat will generate a relative force with the top support, so that the positioning seat forms a positioning support for the aluminum foil tape roll from the inside of the aluminum foil tape roll.
[0027] The negative pressure adsorption positioning process involves activating an air extraction device to create negative pressure in the adsorption chamber, thereby providing auxiliary positioning to the inner wall of the aluminum foil tape roll.
[0028] In the slitting process, the trolley is driven to move the cutting mechanism to the designated position, then the drive motor is started to drive the rotating shaft and rotate the aluminum foil tape roll. Then the lifting cylinder is driven to press down the cutting mechanism, thereby slitting the aluminum foil tape roll.
[0029] Compared with the prior art, the beneficial effects of the present invention are:
[0030] 1. By setting up a snap-fit guide device for tape die-cutting, which is composed of a rotating shaft, a positioning seat, and a top holding seat, and by setting a movable column on the inner side of the positioning seat and allowing the movable column to be movably installed in the movable hole, and embedding a magnet in the inner side wall of the positioning seat, and by casting the rotating shaft with ferromagnetic material, the movement of the top holding seat controls the outward movement of the positioning seats on both sides of the cutting point, thereby ensuring the positioning stability of the aluminum foil tape roll. Furthermore, the gap value between adjacent groups of positioning seats is greater than the thickness value of the blade on the cutting mechanism, which can form a clearance groove to ensure that the aluminum foil tape roll is completely cut, avoiding the phenomenon of tangled threads, and avoiding contact between the blade and the rotating shaft to prevent wear, thereby ensuring the service life of the blade.
[0031] 2. An air chamber is opened on the top support and connecting rod, a primary air channel is opened on the movable column, and an adsorption chamber is opened on the outer wall of the positioning seat. The operation of the air extraction device creates a negative pressure in the adsorption chamber, thereby further improving the positioning stability of the aluminum foil tape roll. Attached Figure Description
[0032] Figure 1 This is a schematic diagram of the structure of the present invention;
[0033] Figure 2 This is a schematic diagram of the positioning base distribution of the present invention;
[0034] Figure 3This is a half-sectional view of the rotating shaft of the present invention;
[0035] Figure 4 for Figure 3 Enlarged schematic diagram of the structure at point A in the middle;
[0036] Figure 5 for Figure 4 Enlarged schematic diagram of the structure at point B;
[0037] Figure 6 This is a schematic diagram of the internal structure of the rotating shaft;
[0038] Figure 7 for Figure 6 Enlarged schematic diagram of the structure at point C;
[0039] Figure 8 This is a schematic diagram of the top support structure of the present invention;
[0040] Figure 9 for Figure 8 Enlarged schematic diagram of the structure at point D;
[0041] Figure 10 This is a schematic diagram of the positioning seat structure of the present invention;
[0042] Figure 11 for Figure 10 Cross-sectional view at point HH;
[0043] Figure 12 for Figure 11 Enlarged schematic diagram of the structure at point E in the middle;
[0044] Figure 13 for Figure 10 Sectional view at point II along the middle;
[0045] Figure 14 for Figure 13 Enlarged schematic diagram of the structure at point F;
[0046] Figure 15 for Figure 10 Cross-sectional view at point JJ;
[0047] Figure 16 for Figure 15 Enlarged schematic diagram of the structure at point G in the middle;
[0048] Figure 17 This is a schematic diagram of the top support structure of the present invention;
[0049] Figure 18 This is a schematic diagram of the snap-fit component structure of the present invention.
[0050] In the diagram: 1. Rotating shaft; 2. Positioning seat; 3. Top support seat; 4. Base; 5. Rotating seat; 6. Movable groove; 7. Movable hole; 8. Movable column; 9. Primary air passage; 10. Secondary air passage; 11. Tertiary air passage; 12. Adsorption chamber; 13. Connecting rod; 14. Air chamber; 15. Air pipe connector; 16. Positioning bracket; 17. Telescopic electric cylinder; 18. Connecting plate; 19. Driven gear; 20. Track; 21. Traveling trolley; 22. Lifting electric cylinder; 24. Cutting mechanism; 25. Limiting ring; 26. Sealing gasket; 27. Magnet; 28. Threaded hole; 29. Top rod hole; 30. Mounting groove; 31. Spring groove; 32. Clamping part; 33. Top support part; 34. Nut; 35. Top support rod; 36. Conical head; 37. Hexagonal wrench groove; 38. Elastic plate; 39. Clamping block; 40. Top support block; 41. Movable block; 42. Support spring; 43. Annular groove; 44. Quadruple air passage; 45. Aluminum foil tape roll; 46. Clamping groove. Detailed Implementation
[0051] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0052] To make the objectives, technical solutions, and advantages of the present invention clear and complete, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only some, not all, embodiments of the present invention, and are merely illustrative of the embodiments of the present invention. They are not intended to limit the embodiments of the present invention. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0053] In the description of this invention, it should be noted that the terms "center," "middle," "upper," "lower," "left," "right," "inner," "outer," "top," "bottom," "side," "vertical," and "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "a," "first," "second," "third," "fourth," "fifth," and "sixth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0054] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0055] For purposes of simplicity and illustration, the principles of the embodiments are described primarily by way of example. In the following description, numerous specific details are set forth to provide a thorough understanding of the embodiments. However, it will be apparent to those skilled in the art that these embodiments may not be limited to these specific details in practice. In some instances, well-known methods and structures have not been described in detail to avoid unnecessarily obscuring these embodiments. Furthermore, all embodiments can be used in combination with each other.
[0056] Please see Figure 1-18 The present invention provides the following five preferred embodiments:
[0057] Example 1
[0058] An aluminum foil tape, comprising:
[0059] The release layer, aluminum foil layer, coating layer, and adhesive layer are arranged sequentially from top to bottom.
[0060] The release agent coating thickness of the release layer is 0.5-1μm, and the release layer uses a non-silicone release agent;
[0061] The thickness of the aluminum foil layer is 25-35μm;
[0062] The thickness of the coating layer is 18-30 μm;
[0063] The adhesive layer has a coating thickness of 40-50μm and uses a high-temperature resistant adhesive. The adhesive is made by heating and stirring natural rubber, sodium polyacrylate, sodium silicate, antioxidant, filler, phenolic resin, tackifier and crosslinking agent. The high-temperature resistant tape adhesive is obtained by mixing and heating natural rubber, sodium polyacrylate, sodium silicate, antioxidant, filler, phenolic resin, tackifier and crosslinking agent, which gives the aluminum foil tape excellent high-temperature resistance.
[0064] After forming, the aluminum foil tape is cut by a tape die-cutting machine, and the aluminum foil tape is positioned by a die-cutting clamping guide device on the die-cutting machine.
[0065] Example 2
[0066] Based on Embodiment 1, a snap-fit guide device for tape die-cutting is used to die-cut the aforementioned aluminum foil tape. The snap-fit guide device is installed on a tape die-cutting machine and includes a rotating shaft 1, a positioning seat 2, and a top support 3. The rotating shaft 1 is rotatably mounted on a rotating seat 5 on a base 4. A movable groove 6 is provided on the rotating shaft 1, and a movable hole 7 is provided on the side wall of the movable groove 6. The positioning seat 2 is an arc-shaped plate, and a movable column 8 is integrally formed on the inner side of the positioning seat 2. The movable column 8 and the movable hole 7 are correspondingly arranged, and the movable column 8 is movably mounted on... In the movable hole 7, the movable column 8 and the rotating shaft 1 are limited by a limiting component. The positioning seats 2 are arranged in groups of three, and multiple groups of positioning seats 2 are equally spaced. The top support 3 is movably installed in the movable groove 6 on the rotating shaft 1. The edge of both sides of the top support 3 is chamfered. The outer end face of the top support 3 is integrally formed with a connecting rod 13. The aluminum foil tape roll 45 to be cut is sleeved on the rotating shaft 1. The positioning seat 2 forms a positioning function from the inner side wall of the aluminum foil tape roll 45. The end face of the aluminum foil tape roll 45 is limited by the limiting ring 25 on the rotating shaft 1.
[0067] A telescopic electric cylinder 17 is fixedly installed on the base 4 via a positioning bracket 16. The telescopic rod of the telescopic electric cylinder 17 is connected to the connecting rod 13 via a connecting plate 18. A track 20 is fixedly installed on the upper surface of the base 4. A traveling trolley 21 is mounted on the track 20. A lifting electric cylinder 22 is fixedly installed on the upper surface of the traveling trolley 21. A cutting mechanism 24 is mounted on the lifting electric cylinder 22. The gap between adjacent positioning seats 2 is greater than the thickness of the blade on the cutting mechanism 24. A driven gear 19 is fixedly installed at the end of the rotating shaft 1. A drive motor is fixedly installed on the base 4. A transmission gear is fixedly installed on the output shaft of the drive motor. The driven gear 19 and the transmission gear are meshed. A displacement sensor is installed on the traveling trolley 21. The telescopic electric cylinder 17, the drive motor, the traveling trolley 21, the displacement sensor, and the cutting mechanism 24 are all electrically connected to the control module of the tape die-cutting equipment.
[0068] When the movable column 8 abuts against the top support 3, a gap remains between the inner wall of the positioning seat 2 and the outer wall of the rotating shaft 1. A magnet groove is provided on the inner wall of the positioning seat 2, and a magnet 27 is fixedly glued into the magnet groove. The rotating shaft 1 is cast from a ferromagnetic material, while the positioning seat 2 and the movable column 8 are cast from non-ferromagnetic materials. When the movable column 8 is misaligned with the top support 3, the inner wall of the positioning seat 2, under the action of the magnet 27, comes into contact with the outer wall of the rotating shaft 1. This is achieved by setting up a tape die-cutting clamping guide device composed of the rotating shaft 1, the positioning seat 2, and the top support 3, and by setting a movable column 8 on the inner side of the positioning seat 2... The column 8 is movably installed in the movable hole 7, and a magnet 27 is embedded in the inner wall of the positioning seat 2. The rotating shaft 1 is made of ferromagnetic material. By moving the top support 3, the positioning seats 2 on both sides of the cutting point are moved outward, thereby ensuring the positioning stability of the aluminum foil tape roll 45. The gap between adjacent positioning seats 2 is greater than the thickness of the blade on the cutting mechanism 24, which can form a clearance groove to ensure that the aluminum foil tape roll 45 is completely cut, avoiding the phenomenon of tangled threads, and preventing the blade from contacting the rotating shaft 1 and causing wear, thereby ensuring the service life of the blade.
[0069] Example 3
[0070] Based on Embodiment 2, air chambers 14 are provided on both the top support 3 and the connecting rod 13. An air pipe connector 15 is provided at the end of the connecting rod 13. The air pipe connector 15 is connected to the air chamber 14 and is connected to the air extraction device through an air supply hose. A primary air channel 9 is provided on the movable column 8. The upper end of the primary air channel 9 extends into the positioning seat 2. A secondary air channel 10 is provided on the positioning seat 2 and is connected to the primary air channel 9. An adsorption chamber 12 is provided on the outer wall of the positioning seat 2 and is connected to the secondary air channel 10 through a tertiary air channel 11. By providing air chambers 14 on the top support 3 and the connecting rod 13, a primary air channel 9 on the movable column 8, and an adsorption chamber 12 on the outer wall of the positioning seat 2, a negative pressure is formed in the adsorption chamber 12 by the operation of the air extraction device, thereby further improving the positioning stability of the aluminum foil tape roll 45.
[0071] A sealing groove is provided at the edge of the port of the adsorption chamber 12, and a sealing gasket 26 is fixedly glued in the sealing groove. When the movable column 8 abuts against the top support 3 and the aluminum foil tape roll 45 is sleeved on the positioning seat 2, the sealing gasket 26 is under pressure. An annular groove 43 is provided on the outer wall of the top support 3. The annular groove 43 is connected to the air chamber 14 through the fourth-stage air channel 44. When the midpoint of the top support 3 moves to the position to be cut of the aluminum foil tape roll 45, the annular groove 43 is aligned with the first-stage air channel 9. The sealing gasket 26 is provided to improve the sealing performance of the port of the adsorption chamber 12 when the aluminum foil tape roll 45 contacts the positioning seat 2.
[0072] Example 4
[0073] Based on Embodiment 3, the outer side of the positioning seat 2 is provided with a threaded hole 28, and the bottom of the threaded hole 28 is provided with a push rod hole 29. The push rod hole 29 passes through the movable column 8. The lower end of the primary air passage 9 is provided on the side wall of the push rod hole 29. The side wall of the push rod hole 29 is provided with an installation groove 30. The installation groove 30 and the primary air passage 9 are offset. The limiting component is composed of a locking member 32 and a top holding member 33. The locking member 32 is provided in the installation groove 30, and the top holding member 33 is installed in the threaded hole 28 and the push rod hole 29. The side wall of the movable hole 7 is provided with a locking groove 46.
[0074] The engaging component 32 is composed of an elastic plate 38, an engaging block 39, and a top holding block 40. The upper and lower ends of the elastic plate 38 are connected to the upper and lower end faces of the mounting groove 30, respectively. The engaging block 39 and the top holding block 40 are integrally formed with the elastic plate 38. The elastic plate 38 is arched, and when the elastic plate 38 is in the reset state, the engaging block 39 is fully inserted into the mounting groove 30. The top holding component 33 is composed of a nut 34, a top holding rod 35, and a conical head 36. The outer wall of the nut 34 has an external thread structure, and the nut 34 is screwed into the threaded hole 28. The end face of the nut 34 has an internal hexagonal wrench groove 37. When the nut 34 is actually tightened, the top holding block 40 abuts against the side wall of the top holding rod 35, and at this time, the engaging block 39 is inserted. When the movable column 8 abuts against the top support 3, the upper side of the locking block 39 abuts against the upper side of the locking groove 46. A locking component 32 composed of an elastic plate 38, a locking block 39, and a top support 40 is provided, and a top support 33 composed of a nut 34, a top support rod 35, and a conical head 36 is provided. A threaded hole 28 is opened on the outer side of the positioning seat 2, and a top rod hole 29 is opened at the bottom of the threaded hole 28. An installation groove 30 is opened on the side wall of the top rod hole 29, and a locking groove 46 is opened on the side wall of the movable hole 7. Thus, the locking block 39 is inserted into the locking groove 46 by the action of the top support rod 35, thereby realizing the quick assembly and disassembly of the positioning seat 2 and improving the convenience of inspection and maintenance of the positioning seat 2.
[0075] The upper and lower end faces of the mounting groove 30 are provided with spring grooves 31. The upper and lower ends of the elastic plate 38 are integrally formed with movable blocks 41. The movable blocks 41 are movably disposed in the spring grooves 31. The outer end faces of the movable blocks 41 are fixedly glued with support springs 42. When the elastic plate 38 is actually installed, the ends of the support springs 42 are abutted against the bottom of the spring grooves 31.
[0076] Example 5
[0077] Based on Embodiment 4, an aluminum foil tape die-cutting process is provided. This process is achieved using the aforementioned tape die-cutting clamping and guiding device. The aluminum foil tape die-cutting process includes:
[0078] During the feeding process, the aluminum foil tape roll 45 is placed on the positioning seat 2 on the rotating shaft 1;
[0079] During the positioning process, the top support 3 is moved by driving the telescopic electric cylinder 17. When the midpoint of the top support 3 moves to the position to be cut on the aluminum foil tape roll 45, the movable column 8 on the corresponding positioning seat 2 will generate a relative force with the top support 3, so that the positioning seat 2 forms a positioning support for the aluminum foil tape roll 45 from the inside.
[0080] In the negative pressure adsorption positioning process, the air extraction device is activated to create a negative pressure in the adsorption chamber 12, thereby forming an auxiliary positioning on the inner wall of the aluminum foil tape roll 45.
[0081] In the slitting process, the trolley 21 is driven to move the cutting mechanism 24 to the designated position. Then, the drive motor is started, which drives the rotating shaft 1 and rotates the aluminum foil tape roll 45. Then, the lifting cylinder 22 is driven to press down the cutting mechanism 24, thereby slitting the aluminum foil tape roll 45.
[0082] Although the illustrative specific embodiments of this application have been described above to enable those skilled in the art to understand this application, this application is not limited to the scope of the specific embodiments. For those skilled in the art, all applications utilizing the concept of this application are protected as long as various variations are within the spirit and scope of this application as defined and determined by the appended claims.
Claims
1. A snap-fit guide device for tape die-cutting, characterized in that: The tape die-cutting snap-fit guide device includes: A rotating shaft (1) is rotatably mounted on a rotating seat (5) on a base (4). A movable groove (6) is provided on the rotating shaft (1), and a movable hole (7) is provided on the side wall of the movable groove (6). Positioning seat (2), the positioning seat (2) is an arc plate, and the inner side of the positioning seat (2) is integrally formed with a movable column (8). The movable column (8) and the movable hole (7) are correspondingly arranged, and the movable column (8) is movably installed in the movable hole (7). The movable column (8) and the rotating shaft (1) are limited by a limiting component. The positioning seats (2) are arranged in groups of three, and multiple groups of positioning seats (2) are arranged at equal intervals. The top support (3) is movably installed in the movable groove (6) on the rotating shaft (1), and the edge of both sides of the top support (3) is chamfered. The outer end face of the top support (3) is integrally formed with a connecting rod (13). The aluminum foil tape roll (45) to be cut is sleeved on the rotating shaft (1), and the positioning seat (2) forms a positioning function from the inner side wall of the aluminum foil tape roll (45), and the end face of the aluminum foil tape roll (45) is limited by the limiting ring (25) on the rotating shaft (1); A telescopic electric cylinder (17) is fixedly installed on the base (4) via a positioning bracket (16). The telescopic rod of the telescopic electric cylinder (17) is connected to the connecting rod (13) via a connecting plate (18). A track (20) is fixedly installed on the upper surface of the base (4). A traveling trolley (21) is mounted on the track (20). A lifting electric cylinder (22) is fixedly installed on the upper surface of the traveling trolley (21). A cutting mechanism (24) is mounted on the lifting electric cylinder (22), and the gap between adjacent positioning seats (2) is greater than 100°C. The thickness value of the blade on the cutting mechanism (24), the driven gear (19) is fixedly installed at the end of the rotating shaft (1), the drive motor is fixedly installed on the base (4), the transmission gear is fixedly installed on the output shaft of the drive motor, the driven gear (19) and the transmission gear are meshed, the displacement sensor is installed on the traveling trolley (21), and the telescopic electric cylinder (17), drive motor, traveling trolley (21), displacement sensor and cutting mechanism (24) are all electrically connected to the control module of the tape die-cutting equipment; When the movable column (8) abuts against the top support (3), there is a gap between the inner wall of the positioning seat (2) and the outer wall of the rotating shaft (1). The inner wall of the positioning seat (2) is provided with a magnet groove, and a magnet (27) is fixedly glued in the magnet groove. The rotating shaft (1) is made of ferromagnetic material. The positioning seat (2) and the movable column (8) are both made of non-ferromagnetic material. When the movable column (8) and the top support (3) are misaligned, the inner wall of the positioning seat (2) and the outer wall of the rotating shaft (1) are close together under the action of the magnet (27).
2. The snap-fit guide device for tape die-cutting according to claim 1, characterized in that: The aluminum foil tape roll (45) includes: The release layer, aluminum foil layer, coating layer, and adhesive layer are arranged sequentially from top to bottom. The release agent coating thickness of the release layer is 0.5-1μm, and the release layer uses a non-silicone release agent; The thickness of the aluminum foil layer is 25-35 μm; The thickness of the coating layer is 18-30 μm; The adhesive layer has a coating thickness of 40-50μm and uses a high-temperature resistant adhesive. The adhesive is made by heating and stirring natural rubber, sodium polyacrylate, sodium silicate, antioxidant, filler, phenolic resin, tackifier and crosslinking agent.
3. The snap-fit guide device for tape die-cutting according to claim 1, characterized in that: Both the top support (3) and the connecting rod (13) are provided with air chambers (14). The end of the connecting rod (13) is provided with an air pipe connector (15). The air pipe connector (15) is connected to the air chamber (14) and is connected to the air pumping device through an air delivery hose. The movable column (8) is provided with a primary air passage (9). The upper end of the primary air passage (9) extends into the positioning seat (2). The positioning seat (2) is provided with a secondary air passage (10). The secondary air passage (10) is connected to the primary air passage (9). The outer wall of the positioning seat (2) is provided with an adsorption chamber (12). The adsorption chamber (12) is connected to the secondary air passage (10) through a tertiary air passage (11).
4. The snap-fit guide device for tape die-cutting according to claim 3, characterized in that: A sealing groove is provided at the edge of the port of the adsorption chamber (12), and a sealing gasket (26) is fixedly glued in the sealing groove. When the movable column (8) abuts against the top support (3) and the aluminum foil tape roll (45) is sleeved on the positioning seat (2), the sealing gasket (26) is under pressure. An annular groove (43) is provided on the outer wall of the top support (3). The annular groove (43) is connected to the air chamber (14) through the fourth-stage air channel (44). When the midpoint of the top support (3) moves to the position to be cut of the aluminum foil tape roll (45), the annular groove (43) is aligned with the first-stage air channel (9).
5. The snap-fit guide device for tape die-cutting according to claim 4, characterized in that: The outer side of the positioning seat (2) is provided with a threaded hole (28), and the bottom of the threaded hole (28) is provided with a push rod hole (29). The push rod hole (29) passes through the movable column (8). The lower end of the primary air passage (9) is provided on the side wall of the push rod hole (29). The side wall of the push rod hole (29) is provided with an installation groove (30). The installation groove (30) and the primary air passage (9) are offset from each other. The limiting component is composed of a locking part (32) and a top holding part (33). The locking part (32) is provided in the installation groove (30). The top holding part (33) is installed in the threaded hole (28) and the push rod hole (29). The side wall of the movable hole (7) is provided with a locking groove (46).
6. The snap-fit guide device for tape die-cutting according to claim 5, characterized in that: The engaging component (32) is composed of an elastic plate (38), an engaging block (39), and a top holding block (40). The upper and lower ends of the elastic plate (38) are connected to the upper and lower end faces of the mounting groove (30), respectively. The engaging block (39) and the top holding block (40) are integrally formed with the elastic plate (38). The elastic plate (38) is arched, and when the elastic plate (38) is in the reset state, the engaging block (39) is completely inserted into the mounting groove (30). The top holding component (33) consists of a nut (34), a top holding rod (35), and a conical head (36). The nut (34) is composed of a combination of the following: the outer wall of the nut (34) is provided with an external thread structure, and the nut (34) is screwed into the threaded hole (28). The end face of the nut (34) is provided with an internal hexagonal wrench groove (37). When the nut (34) is actually tightened, the top holding block (40) abuts against the side wall of the top holding rod (35), and at this time, the locking block (39) is inserted into the locking groove (46). When the movable column (8) abuts against the top holding seat (3), the upper side of the locking block (39) abuts against the upper side of the locking groove (46).
7. The snap-fit guide device for tape die-cutting according to claim 6, characterized in that: The upper and lower end faces of the mounting groove (30) are provided with spring grooves (31), and the upper and lower ends of the elastic plate (38) are integrally formed with movable blocks (41). The movable blocks (41) are movably disposed in the spring grooves (31). The outer end faces of the movable blocks (41) are fixedly glued with support springs (42). When the elastic plate (38) is actually installed, the ends of the support springs (42) are abutted against the bottom of the spring grooves (31).
8. A die-cutting process for aluminum foil tape, characterized in that: The aluminum foil tape die-cutting process is implemented using any one of the tape die-cutting snap-fit guiding devices described in claims 4-7, and the aluminum foil tape die-cutting process includes: During the feeding process, the aluminum foil tape roll (45) is placed on the positioning seat (2) on the rotating shaft (1); During the positioning process, the top support (3) is moved by driving the telescopic electric cylinder (17). When the midpoint of the top support (3) moves to the position to be cut on the aluminum foil tape roll (45), the movable column (8) on the corresponding positioning seat (2) will generate a relative force with the top support (3), so that the positioning seat (2) forms a positioning support on the aluminum foil tape roll (45) from the inside of the aluminum foil tape roll (45). In the negative pressure adsorption positioning process, by activating the air extraction device, a negative pressure is formed in the adsorption chamber (12), thereby forming an auxiliary positioning on the inner wall of the aluminum foil tape roll (45); In the slitting process, the trolley (21) is driven to move the cutting mechanism (24) to the designated position. Then the drive motor is started, which drives the rotating shaft (1) and the aluminum foil tape roll (45) to rotate. Then the lifting cylinder (22) is driven to press down the cutting mechanism (24), thereby slitting the aluminum foil tape roll (45).