A device and method for manufacturing recycled aggregate from construction waste

By introducing plate feeders, first-level crushers, vibration screening machines and aggregate cleaning and classification mechanisms into the construction waste recycled aggregate manufacturing device, the problem of inaccurate aggregate classification caused by slag bonding is solved, and precise screening and quality improvement of recycled aggregates is achieved.

CN118513137BActive Publication Date: 2025-04-25CHINA CONSTRUCTION WESTERN CONSTRUCTION GROUP SIXTH (BEIJING) CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202410836613.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-04-25
Estimated Expiration
2044-06-26

AI Technical Summary

Technical Problem

The existing construction waste recycled aggregate manufacturing equipment has caused inaccurate aggregate classification due to the bonding of slag on the aggregate.

Method used

A device is provided including a plate feeder, a primary crusher, a vibration screener and an aggregate cleaning and classification mechanism. The aggregate cleaning classification mechanism includes cleaning flotation components, light substance lift collection components, aggregate lift conveying components, wind power collection and reuse water removable components and air selection components. Through the combination of these components, it is possible to accurately screen slag, light substance, medium substance, heavy substance and iron substance in the regenerated aggregate.

Benefits of technology

Accurate screening of recycled aggregates is achieved, light substances, slags and floating and sinking are removed, the product quality of medium and heavy substances is improved, and the accuracy of color selection and the overall quality of recycled aggregates are improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN118513137B_ABST
    Figure CN118513137B_ABST
Patent Text Reader

Abstract

The present invention discloses a device and method for manufacturing recycled aggregate from construction waste, which belongs to the technical field of solid waste recycling and treatment of construction waste, and solves the problem in the prior art that the recycled aggregate device from construction waste has inaccurate aggregate classification due to the adhesion of slag on the aggregate. The device for manufacturing recycled aggregate from construction waste includes a plate feeder, a primary crusher, a vibrating screener, and an aggregate cleaning and classification mechanism; the plate feeder can feed construction waste into the primary crusher to generate recycled aggregate, the vibrating screener can screen out the slag in the recycled aggregate, and the recycled aggregate enters different aggregate cleaning and classification mechanisms respectively. The device for manufacturing recycled aggregate from construction waste provided by the present invention can accurately screen various substances in the recycled aggregate through the arrangement of the plate feeder, the primary crusher, the vibrating screener, and the aggregate cleaning and classification mechanism, and the heavy substances and medium substances have been cleaned, and color sorting and screening of other substances can also improve the accuracy of color sorting.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention belongs to the technical field of construction waste solid waste recycling and treatment, and in particular relates to a construction waste recycled aggregate manufacturing device and method. Background Art

[0002] Construction waste refers to the slag, abandoned soil, abandoned materials, silt and other wastes generated during the construction, laying, demolition and repair of various buildings, structures, pipelines, etc. by construction units or individuals. At present, some aggregates in construction waste can be recycled and then used again, so they are called aggregates.

[0003] A complete construction waste treatment production line includes processes such as crushing, sorting and cleaning. There is a large amount of slag after the construction waste is crushed. After crushing, the slag enters the coarse screen with the aggregate, and most of the slag is screened out from the aggregate, but some of the slag is not screened out due to vibration and other effects. These slags enter the classification process with the aggregates. The slag adheres to the surface of the aggregates, affecting the accuracy of classification, such as screening aluminum and copper in the aggregates through color sorting.

[0004] Therefore, the existing construction waste recycled aggregate manufacturing device has the disadvantage of inaccurate aggregate classification due to the adhesion of slag to the aggregate. Summary of the invention

[0005] In view of the above analysis, the present invention aims to provide a device and method for manufacturing recycled aggregate from construction waste, so as to solve the problem of inaccurate aggregate classification caused by the adhesion of slag to the aggregate in the existing construction waste recycled aggregate device.

[0006] The purpose of the present invention is mainly achieved through the following technical solutions:

[0007] On the one hand, the present invention provides a device for manufacturing recycled aggregate from construction waste, comprising a plate feeder, a primary crusher, a vibrating screening machine and an aggregate cleaning and sorting mechanism; the plate feeder can feed construction waste into the primary crusher to generate recycled aggregate, the vibrating screening machine can screen out the slag in the recycled aggregate, and the vibrating screening machine can divide recycled aggregates of different sizes into two levels and discharge them from the primary aggregate discharge port and the secondary aggregate discharge port, and the recycled aggregates discharged from the primary aggregate discharge port and the secondary aggregate discharge port respectively enter different aggregate cleaning and sorting mechanisms.

[0008] Furthermore, the aggregate cleaning and classification mechanism includes a cleaning flotation component, a light matter lifting and collecting component, an aggregate lifting and conveying component, a wind-powered collection and reuse water-diverting component and a wind-selection component; water is provided in the cleaning flotation component, and when the recycled aggregate falls into the cleaning flotation component, the light matter in the recycled aggregate floats on the water surface, and the recycled aggregate penetrates into the water and falls on the aggregate lifting and conveying component, and the aggregate lifting and conveying component can convey the recycled aggregate out of the water and throw it out, and the wind-selection component can blow the thrown recycled aggregate to separate the medium matter and the heavy matter therein, and the wind-powered collection and reuse water-diverting component can collect the wind blown out by the wind-selection component, and use part of the wind power therein to divert the water surface of the cleaning flotation component, so that the light matter floats toward the light matter lifting and collecting component.

[0009] Furthermore, the aggregate cleaning and classification mechanism also includes an iron material collection component, which is a closed sheet type flexible magnetic plate, and the closed sheet type flexible magnetic plate is arranged on the discharge side of the aggregate lifting and conveying component, and the closed sheet type flexible magnetic plate is arranged on the outside of the two first conveying rollers of the aggregate lifting and conveying component, and the closed sheet type flexible magnetic plate is in contact with the first conveying belt of the aggregate lifting and conveying component, and friction transmission is performed between the first conveying roller, the closed sheet type flexible magnetic plate and the first conveying belt.

[0010] Furthermore, the aggregate cleaning and classification mechanism also includes a heavy material receiving frame and a medium material receiving frame; the heavy material receiving frame and the medium material receiving frame are sequentially arranged on one side of the air separation component.

[0011] Furthermore, the light material lifting and collection assembly includes a second conveyor belt, a second conveyor roller and a light material receiving frame; the second conveyor belt is covered on the outside of the second conveyor roller, one end of the second conveyor belt is located on the water surface side of the cleaning flotation assembly, and the light material receiving frame is provided below the other end of the second conveyor belt.

[0012] Furthermore, the light material lifting and collection assembly also includes a water guide frame and a spray head; a water guide groove is provided on the surface of the second conveyor belt, and the water in the water guide groove can flow into the cleaning flotation assembly through the water guide frame, and the spray head can spray water toward the inclined part of the second conveyor belt.

[0013] Furthermore, the water outlet of the water guide frame is located in the cleaning flotation assembly, and the water outlet of the water guide frame is far away from the second conveyor belt.

[0014] Furthermore, the wind collection and recycling water-moving component includes a guide air duct and a wind collection conversion toggle component; the guide air duct is surrounded by a plate body, and the guide air duct can collect the wind blown out by the air separation component after the recycled aggregate is separated into medium and heavy materials, and discharge the collected wind through the guide air duct to the inclined part of the aggregate lifting and conveying component, so as to blow off the water droplets on the surface of the recycled aggregate on the aggregate lifting and conveying component, and the interior of the guide air duct is provided with a wind collection conversion toggle component, and the wind collection conversion toggle component can convert part of the wind into a force to move the water surface.

[0015] Furthermore, the wind collection and conversion driving component includes a follower blade, a synchronization unit and a rotating water-displacing assembly; the follower blade can rotate under the drive of the wind in the guide air duct, and the follower blade can drive the rotating water-displacing assembly to rotate through the synchronization unit when rotating, and the rotating water-displacing assembly can drive the water surface of the cleaning flotation assembly to flow when rotating.

[0016] Furthermore, the follower blade is a unidirectional rotating blade; the synchronization unit includes an active bevel gear, a passive bevel gear, a transmission shaft, an active spur gear, a transmission belt and a passive spur gear; the rotating water-pumping assembly includes an executive shaft and a water-pumping wheel; the active bevel gear is fixed to the end of the shaft body of the follower blade, the passive bevel gear is meshed with the active bevel gear on one side of the active bevel gear, the passive bevel gear is fixedly connected to one end of the transmission shaft, and the other end of the transmission shaft is fixedly connected to the active spur gear, the active spur gear and the passive spur gear are connected by the transmission belt, the passive spur gear is fixedly connected to the executive shaft, and the water-pumping wheel is installed on the executive shaft.

[0017] On the other hand, the present invention also provides a method for manufacturing recycled aggregate from construction waste, which uses the above-mentioned device for manufacturing recycled aggregate from construction waste to prepare recycled aggregate, and the steps include:

[0018] Step 1: Put the construction waste into the plate feeder;

[0019] Step 2: Construction waste is transported to the primary crusher;

[0020] Step 3: The primary crusher crushes the construction waste;

[0021] Step 4: Use a vibrating screening machine to separate the crushed construction waste into slag, primary recycled aggregate and secondary recycled aggregate and discharge them;

[0022] Step 5: Removal of light materials from recycled aggregates;

[0023] Step 6: Removal of iron from recycled aggregates:

[0024] Step 7: Use an air separation component to separate the recycled aggregate into medium and heavy materials according to density by air separation;

[0025] Step 8: Collect light materials;

[0026] The residual wind after the medium and heavy materials are screened by the air selection method is collected by wind power and then the water surface of the clean flotation component is moved by the water-pumping component, so that the light materials float to the light material lifting collection component to realize the collection of light materials.

[0027] Compared with the prior art, the device and method for manufacturing construction waste recycled aggregate provided by the present invention can achieve at least one of the following beneficial effects:

[0028] 1. Through the setting of plate feeder, primary crusher, vibrating screening machine and aggregate cleaning and classification mechanism, the slag, light materials, medium materials, heavy materials and iron materials in the recycled aggregate can be accurately screened. Since the heavy materials and medium materials have been cleaned, the color sorting and screening of copper and aluminum and other materials can also improve the accuracy of color sorting and improve the quality of recycled aggregate.

[0029] 2. The arrangement of the clean flotation assembly, the aggregate lifting and conveying assembly and the wind selection assembly can remove light materials, slag and floating sediments in the recycled aggregate, and improve the product quality of medium and heavy materials. At the same time, the wind selection assembly uses the wind selection method to separate the foam bricks and other materials with lower density from the recycled aggregate, and at the same time, the wind force that completes the separation task is reused. These wind forces can blow off the water droplets on the surface of the recycled aggregate on the aggregate lifting and conveying assembly. At the same time, these wind forces can also make the water surface of the clean flotation assembly flow through the wind force collection and conversion toggle component, so that the light materials on the water surface of the clean flotation assembly float to the light material lifting and collection assembly.

[0030] 3. Through the setting of water guide grooves, water guide frames and sprinkler heads, dust and other dirt adhering to the surface of light materials can be washed away, thereby improving the product quality of light materials.

[0031] Other features and advantages of the present invention will be described in the following description, and part of them will become obvious from the description, or will be understood by practicing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the structures particularly pointed out in the written description and the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] In order to more clearly illustrate the embodiments of this specification or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only used to illustrate specific embodiments and are not considered to be limitations of the present invention. Throughout the drawings, the same reference symbols represent the same components. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0033] Figure 1 It is a structural schematic diagram of the construction waste recycled aggregate manufacturing device of the present invention.

[0034] Figure 2 It is a structural schematic diagram of the aggregate cleaning and classification mechanism of the construction waste recycled aggregate manufacturing device of the present invention.

[0035] Figure 3 The invention discloses an internal structure diagram of an aggregate cleaning and classification mechanism of a construction waste recycled aggregate manufacturing device.

[0036] Figure 4 The invention discloses a positional relationship diagram of an air separation component, a heavy material receiving frame and a medium material receiving frame of a construction waste recycled aggregate manufacturing device.

[0037] Figure 5 It is a structural schematic diagram of a wind-powered collection and reuse water-repelling component of a construction waste recycled aggregate manufacturing device of the present invention.

[0038] Reference numerals:

[0039] 1. Plate feeder;

[0040] 2. Primary crusher;

[0041] 3. Vibrating screening machine; 301. Primary aggregate discharge port; 302. Secondary aggregate discharge port;

[0042] 4. Aggregate cleaning and classification mechanism; 401. Cleaning flotation assembly; 402. Light material lifting and collecting assembly; 403. Aggregate lifting and conveying assembly; 404. Iron material collecting assembly; 405. Wind power collection and reuse water-displacing assembly; 4051. One-way rotating fan blade; 4052. Active bevel gear; 4053. Passive bevel gear; 4054. Transmission shaft; 4055. Active spur gear; 4056. Transmission belt; 4057. Passive spur gear; 4058. Executive shaft; 4059. Water-displacing wheel; 406. Air separation assembly; 407. Heavy material receiving frame; 408. Medium material receiving frame. DETAILED DESCRIPTION

[0043] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be clearly and completely described in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all of the embodiments. It should be noted that, in the absence of conflict, the embodiments in the present disclosure and the features in the embodiments can be combined, separated, interchanged and / or rearranged with each other. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.

[0044] In the accompanying drawings, the size and relative size of components may be exaggerated for clarity and / or descriptive purposes. When the exemplary embodiments may be implemented differently, a specific process sequence may be performed in a different order than described. For example, two successively described processes may be performed substantially simultaneously or in an order opposite to the order described. In addition, the same reference numerals represent the same components.

[0045] The terms used herein are for the purpose of describing specific embodiments and are not intended to be restrictive. As used herein, unless the context clearly indicates otherwise, the singular forms "a (kind, person)" and "the (the)" are also intended to include plural forms. In addition, when the terms "comprise" and / or "include" and their variations are used in this specification, it is indicated that the stated features, integral bodies, steps, operations, parts, components and / or their groups exist, but it does not exclude the existence or addition of one or more other features, integral bodies, steps, operations, parts, components and / or their groups.

[0046] Embodiment 1

[0047] This embodiment provides a device for manufacturing recycled aggregate from construction waste. Figure 1 As shown, it includes a plate feeder 1, a primary crusher 2, a vibrating screening machine 3 and an aggregate cleaning and sorting mechanism 4; the plate feeder 1 can feed construction waste into the primary crusher 2 to generate recycled aggregate, the vibrating screening machine 3 can screen out the slag in the recycled aggregate, and the vibrating screening machine 3 can divide the recycled aggregate of different sizes into two levels and discharge them from the primary aggregate discharge port 301 and the secondary aggregate discharge port 302, and the recycled aggregates discharged from the primary aggregate discharge port 301 and the secondary aggregate discharge port 302 respectively enter different aggregate cleaning and sorting mechanisms 4.

[0048] The plate feeder 1 is used to receive construction waste and evenly feed the construction waste into the primary crusher 2; the primary crusher 2 crushes the construction waste, and a jaw crusher, an impact crusher, a cone crusher, etc. can be used; the vibrating screening machine 3 screens the construction waste according to the size of the crushed construction waste, and divides it into slag, primary recycled aggregate and secondary recycled aggregate; the aggregate cleaning and classification mechanism 4 can screen out light materials, iron materials and part of slag in the recycled aggregate, and divide the recycled aggregate into medium materials and heavy materials, the medium materials include foam bricks and red bricks with lower density, and the heavy materials include stones, etc.

[0049] Compared with the prior art, the construction waste recycled aggregate manufacturing device provided in this embodiment can accurately screen the slag, light materials, medium materials, heavy materials and iron materials in the recycled aggregate through the arrangement of a plate feeder, a primary crusher, a vibrating screening machine and an aggregate cleaning and sorting mechanism. Moreover, since the heavy materials and medium materials are cleaned, the color sorting and screening of materials such as copper and aluminum can also improve the accuracy of color sorting and improve the quality of the recycled aggregate.

[0050] In one optional embodiment, Figure 2 and Figure 3 As shown, the aggregate cleaning and classification mechanism 4 includes a cleaning flotation component 401, a light material lifting and collecting component 402, an aggregate lifting and conveying component 403, a wind-powered collection and reuse water-diverting component 405, and a wind-selecting component 406; water is provided in the cleaning flotation component 401, and when the recycled aggregate falls into the cleaning flotation component 401, the light material in the recycled aggregate floats on the water surface, and the recycled aggregate penetrates into the water and falls on the aggregate lifting and conveying component 403, and the aggregate lifting and conveying component 403 can convey the recycled aggregate out of the water and throw it out, and the wind-selecting component 406 can blow the thrown recycled aggregate to separate the medium material and the heavy material therein, and the wind-powered collection and reuse water-diverting component 405 can collect the wind blown out by the wind-selecting component 406, and use part of the wind power therein to divert the water surface of the cleaning flotation component 401, so that the light material floats to the light material lifting and collecting component 402.

[0051] The clean flotation component can remove light matter from the recycled aggregate, the light matter lifting and collecting component 402 can collect light matter floating towards it, the aggregate lifting and conveying component 403 can lift the recycled aggregate separated from the light matter and slag out of the water, the wind selection component 406 can sort the recycled aggregate lifted out of the water into medium matter and heavy matter, and the wind collection and reuse water-pushing component 405 can use the wind after the wind selection component 406 has screened the medium matter and heavy matter to push the light matter on the water surface to the light matter lifting and collecting component 402.

[0052] In one of the optional embodiments, the aggregate cleaning and sorting mechanism 4 also includes an iron material collecting component 404, which is a closed sheet type flexible magnetic plate, and the closed sheet type flexible magnetic plate is arranged on the discharge side of the aggregate lifting and conveying component 403, and the closed sheet type flexible magnetic plate is arranged on the outside of the two first conveying rollers of the aggregate lifting and conveying component 403, and the closed sheet type flexible magnetic plate is in contact with the first conveying belt of the aggregate lifting and conveying component 403, and friction transmission is performed between the first conveying roller, the closed sheet type flexible magnetic plate and the first conveying belt.

[0053] The closed sheet-type flexible magnetic plate rotates with the rotation of the first conveyor belt. When the iron material is close to the discharge side of the aggregate lifting and conveying assembly 403, the iron material is attracted by the closed sheet-type flexible magnetic plate, so that the iron material does not fall freely with the recycled aggregate. The iron material moves to the lower part of the first conveyor belt with the first conveyor belt. When the first conveyor belt continues to move, the closed sheet-type flexible magnetic plate cannot attract the iron material, and the iron material falls into the iron material receiving frame below the first conveyor belt.

[0054] In one optional embodiment, Figure 4 As shown, the aggregate cleaning and classification mechanism 4 further includes a heavy material receiving frame 407 and a medium material receiving frame 408; one side of the air separation component 406 is provided with the heavy material receiving frame 407 and the medium material receiving frame 408 in sequence.

[0055] Since the density of the medium matter is smaller than that of the heavy matter, the air separation component 406 will blow the medium matter away for a certain distance to separate the medium matter from the heavy matter.

[0056] In one of the optional embodiments, the light material lifting and collection component 402 includes a second conveyor belt, a second conveyor roller and a light material receiving frame; the second conveyor belt is covered on the outside of the second conveyor roller, one end of the second conveyor belt is located on the water surface side of the cleaning flotation component 401, and the light material receiving frame is provided below the other end of the second conveyor belt.

[0057] The cooperation of the second conveyor belt and the second conveyor roller can transfer the light matter from the water surface of the clean flotation assembly to the light matter receiving frame.

[0058] In one of the optional embodiments, the light material lifting and collection component 402 also includes a water guide frame and a spray head; a water guide groove is provided on the surface of the second conveyor belt, and the water in the water guide groove can flow into the cleaning flotation component 401 through the water guide frame, and the spray head can spray water toward the inclined part of the second conveyor belt.

[0059] The spray head washes the dirt on the surface of the light material, and the dirt follows the water along the water guide groove and the water guide frame into the clean flotation assembly 401.

[0060] In one optional embodiment, the water outlet of the water guide frame is located in the cleaning flotation assembly 401, and the water outlet of the water guide frame is far away from the second conveyor belt.

[0061] In one optional embodiment, the wind power collection and reuse water diversion component 405 includes a guide air duct and a wind power collection conversion diversion component; Figure 3 As shown, the guide air duct is surrounded by a plate body, and the guide air duct can collect the wind blown out by the air separation component 406 after the recycled aggregate is separated into medium materials and heavy materials, and discharge the collected wind to the inclined part of the aggregate lifting and conveying component 403 through the guide air duct, so as to blow off the water droplets on the surface of the recycled aggregate on the aggregate lifting and conveying component 403. A wind collection conversion toggle component is arranged inside the guide air duct, and the wind collection conversion toggle component can convert part of the wind into a force to move the water surface. The air flows along the flow path. Figure 3 The arrow in the .

[0062] In one optional embodiment, Figure 5 As shown, the wind collection conversion driving component includes a follower blade, a synchronization unit and a rotating water-displacing assembly; the follower blade can rotate under the drive of the wind in the guide air duct, and the follower blade can drive the rotating water-displacing assembly to rotate through the synchronization unit when rotating, and the rotating water-displacing assembly can drive the water surface of the cleaning flotation assembly to flow when rotating.

[0063] In one optional embodiment, Figure 5 As shown, the follower blade is a unidirectional rotating blade 4051; the synchronization unit includes an active bevel gear 4052, a passive bevel gear 4053, a transmission shaft 4054, an active spur gear 4055, a transmission belt 4056 and a passive spur gear 4057; the rotating water-pumping assembly includes an executive shaft 4058 and a water-pumping wheel 4059; the active bevel gear 4052 is fixed to the end of the shaft body of the follower blade, the passive bevel gear 4053 is meshed with one side of the active bevel gear 4052, the passive bevel gear 4053 is fixedly connected to one end of the transmission shaft 4054, and the other end of the transmission shaft 4054 is fixedly connected to the active spur gear 4055, the active spur gear 4055 and the passive spur gear 4057 are connected through the transmission belt 4056, the passive spur gear 4057 is fixedly connected to the executive shaft 4058, and the water-pumping wheel 4059 is installed on the executive shaft 4058.

[0064] In one of the optional implementations, the transmission shaft 4054 and the execution shaft 4058 are connected to the housing of the aggregate cleaning and classification mechanism 4 via bearings.

[0065] Embodiment 2

[0066] This embodiment provides a method for manufacturing recycled aggregate from construction waste, and the recycled aggregate is prepared by using the device for manufacturing recycled aggregate from construction waste in the first embodiment, and the steps include:

[0067] Step 1: Construction waste is put into plate feeder 1;

[0068] The construction waste is continuously and evenly fed into the primary crusher 2 through the plate feeder 1;

[0069] Step 2: The construction waste is transported to the primary crusher 2;

[0070] Step 3: The primary crusher 2 crushes the construction waste;

[0071] Step 4: Use a vibrating screening machine to separate the crushed construction waste into slag, primary recycled aggregate and secondary recycled aggregate and discharge them;

[0072] Step 5: Removal of light materials from recycled aggregates;

[0073] Step 6: Removal of iron from recycled aggregates:

[0074] Step 7: Using the air separation component 406 to separate the recycled aggregate into medium materials and heavy materials according to density by air separation;

[0075] Step 8: Collect light materials;

[0076] The residual wind after the medium and heavy materials are screened by the air selection method is collected by wind power and then the water surface of the cleaning flotation component 401 is moved by the water-pushing component 405, so that the light materials float to the light material lifting and collecting component 402, thereby collecting the light materials.

[0077] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily conceived by any technician familiar with the technical field within the technical scope disclosed by the present invention should be covered within the protection scope of the present invention.

Claims

1. A construction waste recycled aggregate manufacturing device, characterized in that: The invention comprises a plate feeder (1), a primary crusher (2), a vibrating screening machine (3) and an aggregate cleaning and classification mechanism (4); the plate feeder (1) can feed construction waste into the primary crusher (2) to generate recycled aggregate, the vibrating screening machine (3) can screen out the slag in the recycled aggregate, and the vibrating screening machine (3) can classify recycled aggregate of different sizes into two levels and discharge them from a primary aggregate discharge port (301) and a secondary aggregate discharge port (302); the recycled aggregate discharged from the primary aggregate discharge port (301) and the secondary aggregate discharge port (302) respectively enter different aggregate cleaning and classification mechanisms (4); The aggregate cleaning and classification mechanism (4) comprises a cleaning flotation component (401), a light matter lifting and collecting component (402), an aggregate lifting and conveying component (403), a wind power collection and reuse water-displacing component (405) and a wind selection component (406); water is provided in the cleaning flotation component (401); when the recycled aggregate falls into the cleaning flotation component (401), the light matter in the recycled aggregate floats on the water surface, and the recycled aggregate penetrates into the water and falls on the aggregate lifting and conveying component (403); the aggregate lifting and conveying component (403) can convey the recycled aggregate out of the water and throw it out; the wind selection component (406) can blow the thrown recycled aggregate to separate the medium matter and the heavy matter therein; the wind power collection and reuse water-displacing component (405) can collect the wind blown out by the wind selection component (406), and use part of the wind power therein to stir the water surface of the cleaning flotation component (401), so that the light matter floats to the light matter lifting and collecting component (402); The wind-power collection and reuse water-drifting component (405) comprises a guide air duct and a wind-power collection conversion and toggling component; the guide air duct is surrounded by a plate body, and the guide air duct can collect the wind blown out by the air separation component (406) after separating the recycled aggregate into medium materials and heavy materials, and discharge the collected wind through the guide air duct to the inclined part of the aggregate lifting and conveying component (403), so as to blow off the water droplets on the surface of the recycled aggregate on the aggregate lifting and conveying component (403); the wind-power collection conversion and toggling component is arranged inside the guide air duct, and the wind-power collection conversion and toggling component can convert part of the wind power into a force to dig the water surface; The wind power collection conversion driving component comprises a follower blade, a synchronization unit and a rotating water-displacing assembly; the follower blade can rotate under the drive of the wind in the guide air duct, and the follower blade can drive the rotating water-displacing assembly to rotate through the synchronization unit when rotating, and the rotating water-displacing assembly can drive the water surface of the cleaning flotation assembly (401) to flow when rotating; The follower blade is a unidirectional rotating blade (4051); the synchronization unit comprises an active bevel gear (4052), a passive bevel gear (4053), a transmission shaft (4054), an active spur gear (4055), a transmission belt (4056) and a passive spur gear (4057); the rotating water-displacing assembly comprises an execution shaft (4058) and a water-displacing wheel (4059); the active bevel gear (4052) is fixed to the end of the shaft body of the follower blade, and the passive bevel gear (4053) is meshed with the active bevel gear (4052) on one side. bevel gear (4053), the passive bevel gear (4053) is fixedly connected to one end of the transmission shaft (4054), the other end of the transmission shaft (4054) is fixedly connected to the active spur gear (4055), the active spur gear (4055) and the passive spur gear (4057) are connected via the transmission belt (4056), the passive spur gear (4057) and the execution shaft (4058) are fixedly connected, and the water wheel (4059) is installed on the execution shaft (4058); The light material lifting and collecting component (402) comprises a light material receiving frame and a spray head. When the light material is transferred from the water surface of the cleaning flotation component (401) to the light material receiving frame by the light material lifting and collecting component (402), the spray head flushes the debris on the surface of the light material.

2. The construction waste recycled aggregate manufacturing device according to claim 1 is characterized in that: The aggregate cleaning and classification mechanism (4) further comprises an iron material collecting component (404), wherein the iron material collecting component (404) is a closed sheet type flexible magnetic plate, wherein the closed sheet type flexible magnetic plate is arranged on the discharge side of the aggregate lifting and conveying component (403), wherein the closed sheet type flexible magnetic plate is arranged on the outer sides of two first conveying rollers of the aggregate lifting and conveying component (403), and wherein the closed sheet type flexible magnetic plate is in contact with the first conveying belt of the aggregate lifting and conveying component (403), and wherein friction transmission is performed between the first conveying roller, the closed sheet type flexible magnetic plate and the first conveying belt.

3. The construction waste recycled aggregate manufacturing device according to claim 1, characterized in that: The aggregate cleaning and classification mechanism (4) further comprises a heavy material receiving frame (407) and a medium material receiving frame (408); the heavy material receiving frame (407) and the medium material receiving frame (408) are sequentially arranged on one side of the air separation component (406).

4. The construction waste recycled aggregate manufacturing device according to claim 1, characterized in that: The light material lifting and collecting component (402) comprises a second conveyor belt and a second conveyor roller; the second conveyor belt is covered on the outer side of the second conveyor roller, one end of the second conveyor belt is located on the water surface side of the cleaning flotation component (401), and the light material receiving frame is provided below the other end of the second conveyor belt.

5. The construction waste recycled aggregate manufacturing device according to claim 4 is characterized in that: The light material lifting and collecting assembly (402) further comprises a water guide frame; a water guide groove is provided on the surface of the second conveyor belt, and water in the water guide groove can flow into the cleaning flotation assembly (401) through the water guide frame, and the spray head can spray water towards the inclined part of the second conveyor belt.

6. The construction waste recycled aggregate manufacturing device according to claim 5, characterized in that: The water outlet of the water guide frame is located in the cleaning flotation assembly (401), and the water outlet of the water guide frame is far away from the second conveyor belt.

7. A method for producing recycled aggregate from construction waste, characterized in that: The preparation of recycled aggregate using the construction waste recycled aggregate manufacturing device as described in claim 6 comprises the following steps: Step 1: Construction waste is fed into the plate feeder (1); Step 2: transporting the construction waste to the primary crusher (2); Step 3: The primary crusher (2) crushes the construction waste; Step 4: The crushed construction waste is separated into slag, primary recycled aggregate and secondary recycled aggregate by a vibrating screening machine (3) and discharged; Step 5: Removal of light materials from recycled aggregates; Step 6: Removal of iron from recycled aggregates: Step 7: Using an air separation component (406) to separate the recycled aggregate into medium materials and heavy materials according to density by air separation; Step 8: Collect light materials; In step 8, the wind blown out by the wind separation component (406) is collected by the water-recycling component (405) through wind collection, and the water surface of the cleaning flotation component (401) is moved to make the light matter float to the light matter lifting and collecting component (402), thereby realizing the collection of the light matter; when the light matter is transferred from the water surface of the cleaning flotation component (401) to the light matter receiving frame by the light matter lifting and collecting component (402), the spray head flushes the debris on the surface of the light matter, and the debris enters the cleaning flotation component (401) along the water guide groove and the water guide frame with the water.

Citation Information

Patent Citations

  • Construction garbage treatment method

    CN111408471A

  • Movable construction waste fine separation and impurity removal all-in-one machine

    CN214107415U