Air conditioner evaporator assembly system and assembly process thereof

Through the mechanized assembly process of the air-conditioning evaporator assembly system, the problem of manual operation in the assembly of air-conditioning evaporator is solved, efficient and stable automatic assembly is achieved, and the intensity of manual labor is reduced.

CN118528014BActive Publication Date: 2025-09-02DALIAN EVERYDAY GOOD ELECTRONICS
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Patent Information

Application Number
CN202410785289.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-09-02
Estimated Expiration
2044-06-18

AI Technical Summary

Technical Problem

There are many manual and manual operations during the assembly process of existing air conditioner evaporators, resulting in high labor intensity, slow speed and low efficiency.

Method used

The air-conditioning evaporator assembly system is adopted, including fin molding machines, steel needle insertion robots, transport robots, end plate installation equipment, platform rotation robots, steel needle extraction devices, copper tube insertion devices and finished product handling robots to realize the automated assembly process.

Benefits of technology

It improves assembly speed and efficiency, reduces manual labor intensity, ensures assembly stability and reliability, and improves automation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an air conditioner evaporator assembly system and assembly process, which relates to the technical field of evaporator assembly. The system includes a fin forming machine, a steel needle insertion robot, a handling robot, end plate installation equipment, a platform transfer robot, a steel needle extraction device, a copper tube insertion device, a finished product handling robot, and a finished product placement platform. The entire assembly process is largely carried out using mechanical equipment, which increases the degree of automation, reduces the labor intensity of manual assembly, improves assembly speed and results, and ensures a more efficient, reliable, and stable assembly result.
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Description

Technical Field

[0001] The present invention relates to the technical field of evaporator assembly, in particular to an air-conditioning evaporator assembly system and an assembly process thereof. Background Art

[0002] The air conditioner evaporator is a type of evaporator. The function of the air conditioner evaporator is to use the liquid low-temperature refrigerant to evaporate easily under low pressure, turning into steam and absorbing the heat of the cooled medium to achieve the purpose of cooling.

[0003] The air conditioner evaporator is composed of multiple layers of fins, which are output from the punching machine and loosely accumulated. In order to facilitate the subsequent retrieval, a steel needle needs to be inserted into the middle of the fin. The assembly of existing air conditioner evaporators still requires a lot of manual assembly, which is very labor-intensive. For example, the operation of inserting the steel needle into the fin is done manually in the current process, and the inserted fin is transported to the next process. For example, the fin group formed by the fins with the steel needle is transported to the destacking equipment by a robot, and the end plates on both sides are installed manually. For example, the copper tube is inserted into the fin group, which is also mostly manually inserted. Many processes use manual assembly, which is slow and inefficient. Summary of the Invention

[0004] The purpose of the present invention is to provide an air-conditioning evaporator assembly system and an assembly process thereof to solve the problems existing in the above-mentioned prior art, improve the degree of mechanical automation assembly, reduce manual labor intensity, and improve assembly speed and efficiency.

[0005] To achieve the above object, the present invention provides the following solutions:

[0006] The present invention provides an air conditioner evaporator assembly system, comprising a fin forming machine, a steel needle insertion manipulator, a handling manipulator, an end plate installation device, a platform transfer manipulator, a steel needle extraction device, a copper tube insertion device, a finished product handling manipulator, and a finished product placement platform;

[0007] The fin forming machine has at least one finished product output port, and the finished product output port can output at least one stack of multiple finished fins, and each stack of multiple finished fins forms a fin group;

[0008] The steel needle insertion manipulator comprises a presser and a steel needle insertion clamp, wherein the presser is located below the steel needle insertion clamp, and the presser is used to press downward to fix the fin group; the steel needle insertion clamp comprises a plurality of steel needle clamps, and the steel needle clamps with the steel needles can insert the steel needles into the through-holes of the fin group fixed by the presser;

[0009] The transport robot has a transport clamp, and the transport clamp can clamp at least one fin group inserted with a steel needle for movement;

[0010] The end plate installation device comprises an end plate installation conveying platform, and the two ends of the end plate installation conveying platform along the conveying direction are respectively a loading end and an end plate installation end; the transport robot can transport the clamped fin group to the loading end; end plate installation devices are provided on both sides of the end plate installation end, and the end plate installation devices are used to clamp the end plate and move the end plate from the two ends of the fin group toward the direction close to the fin group so that the end plate is inserted into the steel needle on the corresponding side;

[0011] The copper tube insertion device comprises a copper tube insertion conveying platform and a plurality of copper tube insertion devices, wherein the copper tube insertion conveying platform is provided with a plurality of holding jigs along the conveying direction, the holding jigs having a holding limit groove for holding a fin group with the end plates at both ends; the rotating platform manipulator has two relatively arranged and movable rotating platform claws, each of the rotating platform claws can clamp the steel needle at the end of the fin group at the mounting end of the end plate and transport the fin group to one of the holding limit grooves; the steel needle extraction device has a steel needle extraction claw, the steel needle extraction claw can clamp the steel needle on the fin group located in the holding limit groove and extract it; each of the copper tube insertion devices is sequentially arranged on the conveying path of the copper tube insertion conveying platform along the conveying direction; each of the copper tube insertion devices is used to insert all copper tubes into the corresponding fin group;

[0012] The finished product handling robot is used to clamp and transport the assembled fin group located at the conveying end of the copper tube insertion conveying platform to the finished product placement platform.

[0013] Preferably, the fin forming machine has two finished product output ports, each of which is provided with a steel needle insertion robot, and the transport robot is located between the two steel needle insertion robots.

[0014] Preferably, each of the end plate mounting devices is provided with an end plate feeding device; the end plate feeding device includes an end plate feeding frame and a turntable mechanism, a suction cup moving mechanism and a feeding and conveying mechanism arranged in sequence on the end plate feeding frame, and the turntable mechanism is located on the side away from the end plate mounting end; the turntable mechanism has a rotatable rotating part, and the rotating part is provided with a plurality of end plate placement groups, and each end plate placement group has a plurality of end plates placed thereon; the suction cup moving mechanism has a suction cup part that can move and is used to absorb the end plates on the end plate placement group; the feeding and conveying mechanism has an end plate feeding and conveying platform, and a plurality of end plate placing jigs are provided on the end plate feeding and conveying platform, and the end plate placing jig has an end plate placing groove for holding the end plates.

[0015] Preferably, the end plate mounting device includes a transverse module and a lifting and clamping end plate mechanism; the lifting and clamping end plate mechanism is arranged on the transverse module, and the transverse module can drive the lifting and clamping end plate mechanism to move closer to or away from the end plate mounting end; the lifting and clamping end plate mechanism is located above the end plate placing jig, and the lifting and clamping end plate mechanism can clamp the end plate on the end plate placing jig and move it upward in the vertical direction.

[0016] Preferably, it also includes a copper tube production device, which includes a tube bending machine, a first copper tube grabbing mechanism, a copper tube storage and transport vehicle, a second copper tube grabbing mechanism and a copper tube transport line; the tube bending machine is used to produce finished copper tubes, and the tube bending machine has a copper tube output port, and the copper tube output port can output multiple finished copper tubes at a time; the first copper tube grabbing mechanism has a first grabbing mechanical arm capable of three-axis movement and a first grabbing claw located at the end of the first grabbing mechanical arm; the copper tube storage and transport vehicle has a copper tube limiting storage area; the first grabbing claw can place the grabbed finished copper tube in the copper tube limiting storage area; The copper tube storage transport vehicle is capable of moving in position; the copper tube transport line is located on one side of each of the copper tube insertion devices, and the conveying direction of the copper tube transport line is consistent with the conveying direction of the copper tube insertion conveying platform; and a plurality of card slots are provided on the copper tube transport line; the second copper tube grabbing mechanism is located at the conveying starting end of the copper tube transport line; the second copper tube grabbing mechanism has a second grabbing robot arm capable of three-axis movement and a second grabbing claw located at the end of the second grabbing robot arm; the second grabbing claw can place the finished copper tube grabbed on the copper tube storage transport vehicle in the card slot of the copper tube transport line for clamping.

[0017] Preferably, it also includes a copper tube material receiving and conveying mechanism, which includes a transverse moving mechanism, a lifting mechanism, a material receiving and conveying device and a material receiving tray; the material receiving tray is arranged at the output end of the material receiving and conveying device; the material receiving and conveying device is arranged at the output end of the lifting mechanism; the lifting mechanism is arranged at the output end of the transverse moving mechanism; the material receiving and conveying device, the lifting mechanism and the transverse moving mechanism jointly realize the three-axis movement of the material receiving tray; a plurality of material receiving troughs are provided on the material receiving tray; the material receiving tray is located below the copper tube output port, and each material receiving trough is used to receive each of the finished copper tubes output from the copper tube output port; the material receiving and conveying device can drive the material receiving tray to move to the grabbing area of ​​the first copper tube grabbing mechanism.

[0018] Preferably, the handling robot is capable of transporting at least two of the fin groups grabbed in a single time to the loading end; a product flipping and transverse movement mechanism is provided on the end plate mounting conveying platform, and the product flipping and transverse movement mechanism includes two flipping and transverse movement components arranged opposite to each other; the flipping and transverse movement component includes a transverse shifter, a lifter, a flipper and a flipping and transverse movement clamp, and the transverse shifter is slidingly arranged above the end plate mounting conveying platform along the conveying direction of the end plate mounting conveying platform; the lifter is arranged at the output end of the transverse shifter; the flipper is arranged at the output end of the lifter; the flipping and transverse movement clamp is arranged at the output end of the flipper, and the flipping and transverse movement clamp is used to clamp the end of the steel needle on the fin group.

[0019] Preferably, the steel needle extraction device includes a steel needle extraction robot, the steel needle extraction clamp and a steel needle collection box; the steel needle extraction clamp is arranged at the end of the steel needle extraction robot, and the steel needle extraction robot is used to drive the steel needle extraction clamp to move; the steel needle extraction robot can drive the steel needle extraction clamp to clamp the steel needle and place the clamped steel needle in the steel needle collection box.

[0020] Preferably, the copper tube intubation conveying platform includes a first lifting mechanism, a conveying speed chain, a return speed chain and a second lifting mechanism; the conveying speed chain is located above the return speed chain, the input end of the conveying speed chain and the output end of the return speed chain are located at the same end, and the output end of the conveying speed chain and the input end of the return speed chain are located at the same end; the first lifting mechanism is arranged at the input end of the conveying speed chain, and the second lifting mechanism is arranged at the output end of the conveying speed chain; a plurality of the holding fixtures are provided on the conveying speed chain along the conveying direction; the second lifting mechanism is used to move the holding fixture at the output end of the conveying speed chain to the input end of the return speed chain; and the first lifting mechanism is used to move the holding fixture at the output end of the return speed chain to the input end of the conveying speed chain.

[0021] The present invention further provides an assembly process for an air-conditioning evaporator assembly system according to any one of the above items, comprising the following steps:

[0022] S1, the fin forming machine outputs multiple stacks of the finished fins; the steel needle insertion robot inserts the steel needle into each stack of the finished fins;

[0023] S2, the transport robot transports the fin group with the steel needles inserted therein to the loading end of the end plate installation device, and completes the placement of the end plates on both sides of the fin group through the end plate installation device;

[0024] S3, the platform transfer manipulator places the fin assembly with the end plate mounted thereon into each of the holding fixtures on the copper tube insertion conveying platform, and removes the steel needles from the fin assembly in the holding fixtures through the steel needle extraction device;

[0025] S4, each copper tube inserting device installs all copper tubes of the corresponding fin group;

[0026] S5, the finished product transporting robot transports the fin assembly after the copper tube is installed to the finished product placement platform.

[0027] Compared with the prior art, the present invention has achieved the following technical effects:

[0028] The air conditioner evaporator assembly system provided by the present invention utilizes mechanical equipment to perform most of the steps in the entire assembly process, thereby improving the degree of automation, reducing the labor intensity of manual assembly, improving the assembly speed and effect, and ensuring a more efficient, reliable and stable assembly effect.

[0029] Furthermore, two finished product output ports are set up and equipped with two steel needle insertion robots and a handling robot to achieve efficient fin group supply and ensure the continuous supply needs of subsequent assembly.

[0030] Furthermore, end plate feeding equipment is provided on both sides of the end plate installation platform, which realizes automatic end plate feeding and automatic assembly of the end plates, thereby improving the degree of automation and reducing manual labor intensity.

[0031] Furthermore, the end plate installation device adopts a lifting and clamping end plate mechanism to clamp the end plate supplied by the end plate feeding equipment and then rise it, and under the drive of the transverse movement module, the end plate is moved from the outside of both ends of the fin group to its end, so that the end plate passes through the steel needle and reaches the end of the fin group. Due to the presence of the steel needle, the end plate can remain relatively fixed with the fin group and will not fall.

[0032] Furthermore, the copper tube production device realizes the automated production of copper tubes and supplies them to the copper tube insertion equipment for grabbing, installation and use, thereby improving efficiency, enabling the self-production of copper tubes, and improving the degree of intelligent automation of the equipment.

[0033] Furthermore, the copper tube material receiving and conveying mechanism can realize the automatic receiving and receiving of finished copper tubes, thereby improving the automation of the equipment.

[0034] Furthermore, the handling robot can grab multiple fin groups for transportation at a time, and cooperate with the product flipping and transverse movement mechanism to place the stacked fin groups one by one on the end plate installation conveying platform, so as to achieve stable and efficient installation of the end plates of each fin group.

[0035] Furthermore, the steel needle extraction device can extract the steel needles and collect them in the steel needle collection box, completing the extraction and collection of the steel needles, and providing a stable and continuous supply of steel needles for the previous steel needle insertion manipulator.

[0036] Furthermore, the copper tube insertion conveying platform adopts a conveying speed chain and a return speed chain in combination, and adopts a first lifting mechanism and a second lifting mechanism to realize the conversion of the holding fixture between the two. Its structure is stable and reliable, and the level of automation is improved.

[0037] The present invention also provides an assembly process based on the above air-conditioning evaporator assembly system, which uses highly automated equipment to complete the automated assembly of the air-conditioning evaporator, reduces manual participation, reduces labor intensity, improves assembly efficiency, and makes product quality more stable and reliable. BRIEF DESCRIPTION OF THE DRAWINGS

[0038] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0039] Figure 1 This is a schematic diagram of the overall structure of the air-conditioning evaporator assembly system provided by the present invention;

[0040] Figure 2 A schematic diagram of the finished product structure of the air-conditioning evaporator assembly system provided by the present invention;

[0041] Figure 3 This is a structural diagram of a steel needle insertion robot in the air-conditioning evaporator assembly system provided by the present invention;

[0042] Figure 4 A schematic diagram of the structure of the air conditioner evaporator assembly system provided by the present invention in which a steel needle is inserted into a fin group;

[0043] Figure 5 A schematic structural diagram of a transport robot in the air-conditioning evaporator assembly system provided by the present invention;

[0044] Figure 6 A schematic structural diagram of an end plate installation device in an air-conditioning evaporator assembly system provided by the present invention;

[0045] Figure 7 for Figure 6 Schematic diagram of the structure of the end plate feeding device in the end plate installation device from the first perspective;

[0046] Figure 8 for Figure 6A schematic diagram of the structure of the end plate feeding device in the end plate installation device from a second perspective;

[0047] Figure 9 for Figure 6 A schematic diagram of the structure of the end plate feeding device in the end plate installation device from a third perspective;

[0048] Figure 10 A schematic structural diagram of the copper tube insertion and conveying platform in the air-conditioning evaporator assembly system provided by the present invention;

[0049] Figure 11 This is a schematic diagram of the structure of the connection between the end plate installation equipment and the copper tube insertion and delivery platform provided by the present invention;

[0050] Figure 12 A schematic structural diagram of a lifting mechanism in an air-conditioning evaporator assembly system provided by the present invention;

[0051] Figure 13 This is a schematic structural diagram of the copper tube insertion device in the air-conditioning evaporator assembly system provided by the present invention;

[0052] Figure 14 A schematic diagram of the placement of the fin assembly provided by the present invention in a holding fixture;

[0053] Figure 15 for Figure 13 Schematic diagram of the structure of the medium copper tube clamping and feeding device;

[0054] Figure 16 for Figure 15 Schematic diagram of the structure of the push-in device on the rear side of the middle copper tube;

[0055] Figure 17 for Figure 11 Schematic diagram of the structure of the neutron warhead collection mechanism;

[0056] Figure 18 This is a structural schematic diagram of the copper tube production device in the air-conditioning evaporator assembly system provided by the present invention;

[0057] Figure 19 for Figure 18 Schematic diagram of the structure of the copper tube material conveying mechanism;

[0058] Figure 20 for Figure 18 Schematic diagram of the structure of the temporary storage area for medium copper pipes;

[0059] Figure 21 for Figure 20 Schematic diagram of the location of the structure;

[0060] Figure 22 for Figure 18 Schematic diagram of the structure of the medium copper tube stock transport vehicle;

[0061] Figure 23 for Figure 22 A schematic diagram of the structure from a first-person perspective containing finished copper tubes;

[0062] Figure 24 for Figure 22 A schematic diagram of the structure from a second perspective containing finished copper tubes;

[0063] Figure 25 for Figure 22 Schematic diagram of the structure of the matching material lifting machine;

[0064] Figure 26 It is a structural diagram of the first copper tube grasping mechanism or the second copper tube grasping mechanism;

[0065] Figure 27 This is a structural diagram of the copper pipe transportation line;

[0066] Figure 28 for Figure 27 Schematic diagram of the upper card slot structure.

[0067] In the picture:

[0068] 100-Air conditioning evaporator assembly system;

[0069] 10- fin forming machine; 11- finished product output port;

[0070] 20-steel needle insertion manipulator; 21-pressing device; 22-steel needle insertion clamp;

[0071] 30- handling manipulator;

[0072] 40-End plate installation equipment; 41-End plate installation and transfer platform; 42-End plate installation device; 43-End plate feeding equipment; 431-End plate feeding rack; 432-Turntable mechanism; 4321-Placement turntable; 4322-End plate holding fixture; 433-Suction cup moving mechanism; 4331-Suction cup lifting mechanism; 4332-Suction cup horizontal moving mechanism; 434-Feeding and transfer mechanism; 4341-Chain conveyor; 44-Turning and transverse movement assembly; 45-End plate placement fixture; 46-End plate storage area; 47-Laser marking machine;

[0073] 50-rotation platform manipulator;

[0074] 60-Steel needle extraction device;

[0075] 70-Copper tube intubation device; 71-Copper tube intubation conveying platform; 711-First lifting mechanism; 7111-Cylinder lifting mechanism; 7112-Belt conveyor mechanism; 712-Conveying speed chain; 713-Second lifting mechanism; 72-Copper tube intubation equipment; 721-Copper tube intubation mechanical arm; 722-Head angle rotation mechanism; 723-Copper tube intubation clamping mechanism; 7231-Front clamping jaw; 7232-Rear clamping jaw; 724-Copper tube pushing mechanism; 7241-Copper tube pushing slide rail; 7242-Pushing mechanism drive motor; 7243-Push plate assembly; 7244-Profiling block; 7245-Profiling limit slot; 725-Slide rail frame; 7251-Pressing mechanism; 7252-Moving bracket; 7253-Bullet-head booster lift Structure; 7254-bullet head boosting mechanism; 7255-bullet head stock collection device; 73-holding fixture; 74-copper tube production device; 741-tube bending machine; 742-first copper tube grasping mechanism; 7421-first grasping mechanical arm; 7422-first grasping claw; 743-copper tube stock transport vehicle; 744-second copper tube grasping mechanism; 745-copper tube transport line; 7451-copper tube clamping fixture; 746-material storage rack; 7461-guide column; 75-copper tube material conveying mechanism; 751-lateral moving mechanism; 752-copper tube material lifting mechanism; 753-material conveying device; 754-material receiving tray; 76-material lifting machine; 761-material lifting support plate; 762-fixed cylinder; 763-material lifting mechanism;

[0076] 80- finished product handling robot;

[0077] 90- Finished product placement platform. DETAILED DESCRIPTION

[0078] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0079] The purpose of the present invention is to provide an air conditioner evaporator assembly system and an assembly process thereof to solve the problems existing in the prior art, improve the degree of mechanical automation assembly, reduce manual labor intensity, and improve assembly speed and efficiency.

[0080] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0081] Example 1

[0082] This embodiment provides an air conditioner evaporator assembly system 100, such as Figures 1 to 28 As shown, it includes a fin forming machine 10, a steel needle insertion robot 20, a handling robot 30, an end plate installation device 40, a platform transfer robot 50, a steel needle extraction device 60, a copper tube insertion device 70, a finished product handling robot 8030 and a finished product placement platform 90;

[0083] The fin forming machine 10 has at least one finished product output port 11, which can output at least one stack of multiple finished fins (the number of finished fins in each stack can be set according to production needs), and each stack of multiple finished fins forms a fin group;

[0084] The steel needle insertion manipulator 20 includes a presser 21 and a steel needle insertion clamp 22. The presser 21 is located below the steel needle insertion clamp 22. The presser 21 is used to press down and fix the fin group. The steel needle insertion clamp 22 includes a plurality of steel needle clamps. The steel needle clamp with a steel needle can insert the steel needle into the perforation of the fin group fixed by the presser 21 (two steel needles are inserted in a single fin group).

[0085] The transport robot 30 has a transport clamp, and the transport clamp can clamp at least one fin group with steel needles inserted therein and move it;

[0086] The end plate installation device 40 has an end plate installation conveying platform 41. The two ends of the end plate installation conveying platform 41 along the conveying direction are respectively a loading end and an end plate installation end. The handling robot 30 can transport the clamped fin group to the loading end. End plate installation devices 42 are provided on both sides of the end plate installation end. The end plate installation devices 42 are used to clamp the end plate and move the end plate from the two ends of the fin group toward the fin group so that the end plate is inserted into the steel needle on the corresponding side.

[0087] The copper tube intubation device 70 includes a copper tube intubation conveying platform 71 and a plurality of copper tube intubation devices 72. The copper tube intubation conveying platform 71 is provided with a plurality of holding fixtures 73 along the conveying direction. The holding fixture 73 has a holding limit groove for holding a fin group with end plates at both ends; the rotating platform manipulator 50 has two relatively arranged and movable rotating platform clamps, each of which can clamp the steel needle at the end of the fin group at the end plate mounting end and transport the fin group to a holding limit groove; the steel needle extraction device 60 has a steel needle extraction clamp, which can clamp the steel needle on the fin group located in the holding limit groove and extract it; each copper tube intubation device 72 is sequentially arranged on the conveying path of the copper tube intubation conveying platform 71 along the conveying direction; each copper tube intubation device 72 is used to insert all copper tubes into the corresponding fin group;

[0088] The finished product handling robot 8030 is used to clamp and transport the assembled fin group located at the conveying end of the copper tube insertion conveying platform 71 to the finished product placement platform 90.

[0089] The vast majority of the processes in the entire assembly process are carried out using mechanical equipment to improve the degree of automation, reduce the labor intensity of manual assembly, improve assembly speed and effect, and ensure a more efficient, reliable and stable assembly effect.

[0090] Among them, regarding the structure of the fin forming machine 10:

[0091] Specifically, the fin forming machine 10 adopts a punching machine, which is an existing device and its structure will not be described in detail here.

[0092] Specifically, to improve the efficient supply of the fin group, the following settings can be made:

[0093] Among the optional solutions of this embodiment, it is more preferred that Figure 1 As shown, the fin forming machine 10 has two finished product outlets 11, each of which is equipped with a steel needle insertion robot 20, and a handling robot 30 is located between the two steel needle insertion robots 20. The two finished product outlets 11 are equipped with two steel needle insertion robots 20 and a handling robot 30 to achieve efficient fin group supply and ensure the continuous supply demand for subsequent assembly.

[0094] Among them, regarding the structure of the transport robot 30:

[0095] Specifically, the transport robot 30 has a transport clamp capable of at least three-axis motion, so as to facilitate the clamping and transport of the fin assembly with the steel needles from the finished product output port 11 of the fin forming machine 10 to the loading end of the end plate mounting platform.

[0096] Among them, regarding the structure of the end plate mounting device 40:

[0097] Among the optional solutions of this embodiment, it is more preferred that Figure 1As shown, each end plate mounting device 42 is provided with an end plate feeding device 43; the end plate feeding device 43 comprises an end plate feeding frame 431 and a turntable mechanism 432, a suction cup moving mechanism 433, and a feeding and conveying mechanism 434, which are sequentially arranged on the end plate feeding frame 431. The turntable mechanism 432 is located on the side away from the end plate mounting end; the turntable mechanism 432 has a rotatable rotating portion, on which are provided a plurality of end plate placement groups, each end plate placement group having a plurality of end plates placed thereon; the suction cup moving mechanism 433 has a movable suction cup portion for sucking the end plates from the end plate placement group; the feeding and conveying mechanism 434 has an end plate feeding and conveying platform, on which are provided a plurality of end plate placement jigs 45, each end plate placement jig 45 having an end plate placement groove for holding the end plates. The end plate feeding devices 43 are arranged on both sides of the end plate mounting platform to realize automatic end plate feeding and automatic end plate assembly, thereby improving the degree of automation and reducing manual labor intensity.

[0098] Among the optional solutions of this embodiment, it is more preferred that Figure 1 As shown, the end plate mounting device 42 includes a transverse module and a lifting and clamping end plate mechanism; the lifting and clamping end plate mechanism is arranged on the transverse module, and the transverse module can drive the lifting and clamping end plate mechanism to move closer to or away from the end plate mounting end; the lifting and clamping end plate mechanism is located above the end plate placement jig 45, and can clamp the end plate on the end plate placement jig 45 and move it upward in the vertical direction. The end plate mounting device 42 uses the lifting and clamping end plate mechanism to clamp the end plate supplied by the end plate feeding device 43 and then rise. Driven by the transverse module, the end plate is moved from the outer ends of the fin group to its end, so that the end plate passes through the steel needle and arrives at the end of the fin group. Due to the presence of the steel needle, the end plate can remain relatively fixed in position relative to the fin group and prevent it from falling.

[0099] The turntable mechanism 432 includes a cam divider, a placement turntable 4321, and multiple end plate material holding fixtures 4322. The cam divider is fixed to the end plate feeding frame 431, and the placement turntable 4321 is fixed to the output end of the cam divider. An end plate material holding fixture 4322 is fixed to each of the four sides of the upper end of the placement turntable 4321. Multiple end plates can be stacked on each end plate material holding fixture 4322. The placement turntable 4321 forms the rotating part, and the end plate material holding fixture 4322 forms the end plate placement group.

[0100] The suction cup moving mechanism 433 includes an electromagnet, a first fixed plate, two connecting shafts, a second fixed plate, a pitching and swinging mechanism, a suction cup lifting mechanism 4331 and a suction cup horizontal moving mechanism 4332; the electromagnet is fixedly arranged on the first fixed plate, the two connecting shafts are slidably arranged on the second fixed plate through linear bearings, and one end of the two connecting shafts is fixedly connected to the first fixed plate; a spring is passed through the connecting shaft between the first fixed plate and the second fixed plate; the second fixed plate is fixedly arranged at the output end of the pitching and swinging mechanism (the pitching and swinging mechanism is used to adjust the posture of the end plate sucked by the electromagnet so that it can be conveniently placed in the end plate feeding fixture); the pitching and swinging mechanism is fixed on the suction cup The output end of the lifting mechanism 4331 (the suction cup lifting mechanism 4331 is used to drive the pitching and swinging mechanism to rise and fall in the vertical direction); the output end of the suction cup lifting mechanism 4331 is fixedly mounted on the output end of the suction cup horizontal movement mechanism 4332 (the suction cup horizontal movement mechanism 4332 is used to drive the suction cup lifting mechanism 4331 to move horizontally between the turntable mechanism 432 and the feeding and conveying mechanism 434); the electromagnet forms the suction cup portion; the suction cup horizontal movement mechanism 4332 is mounted on the end plate feeding frame 431; the end plate feeding frame 431 is provided with an end plate storage area 46; the end plate feeding frame 431 is also provided with a laser code engraving machine 47 for engraving codes on the end plates;

[0101] The feeding and conveying mechanism 434 includes a chain conveyor 4341 composed of a conveying chain and a sprocket, and the end plate placement jig 45 is fixed on the conveying chain; the end plate mounting device 42 includes a transverse movement module and a lifting and clamping end plate mechanism; the transverse movement module is an end plate mounting horizontal moving mechanism; the lifting and clamping end plate mechanism includes an end plate mounting lifting mechanism and an end plate mounting clamping claw; the end plate mounting lifting mechanism is used to be set at the output end of the end plate mounting horizontal moving mechanism (the end plate mounting horizontal moving mechanism is used to drive the end plate mounting lifting mechanism to move in the direction close to or away from the fin group); the end plate mounting clamping claw is used to be set at the output end of the end plate mounting lifting mechanism (the end plate mounting lifting mechanism is used to drive the end plate mounting clamping claw to lift and lower in the vertical direction); the end plate mounting clamping claw can clamp the end plate in the end plate placement jig 45 closest to the fin group on the conveying chain and pass through the steel needle to be installed on the side of the fin group.

[0102] Among them, regarding the connection between the handling robot 30 and the loading end of the end plate installation device 40:

[0103] Among the optional solutions of this embodiment, it is more preferred that Figure 1As shown, the handling robot 30 is capable of carrying at least two fin groups grabbed at a time to the loading end; a product flipping and transverse movement mechanism is provided on the end plate installation and conveying platform 41, and the product flipping and transverse movement mechanism includes two flipping and transverse movement components 44 arranged opposite to each other; the flipping and transverse movement component 44 includes a transverse shifter, a lifter, a flipper and a flipping and transverse movement clamp, and the transverse shifter is slidably arranged above the end plate installation and conveying platform 41 along the conveying direction of the end plate installation and conveying platform 41; the lifter is arranged at the output end of the transverse shifter; the flipper is arranged at the output end of the lifter; the flipping and transverse movement clamp is arranged at the output end of the flipper, and the flipping and transverse movement clamp is used to clamp the end of the steel needle on the fin group. The handling robot 30 can grab multiple fin groups at a time for transportation, and cooperates with the product flipping and transverse movement mechanism to realize that each stacked fin group is placed flat on the end plate installation and conveying platform 41 one by one, so as to realize stable and efficient installation of the end plate of each fin group.

[0104] Specifically, a baffle is set on one side of the loading end of the end plate installation conveying platform 41, and the handling robot 30 places the multiple fin groups stacked up and down on one side of the baffle. The product flipping and transverse movement mechanism clamps the stacked fin groups from top to bottom in sequence and places them on the conveying surface on the other side of the baffle for forward transmission; the product flipping and transverse movement mechanism sets whether to perform an upside-down flipping action according to the status of the stacked fin groups.

[0105] Among them, regarding the connection between the end plate installation device 40 and the copper tube insertion conveying platform 71:

[0106] Specifically, a transfer platform manipulator 50 is provided at the transfer end of the end plate installation transfer platform 41 of the end plate installation equipment 40. The two transfer platform clamps of the transfer platform manipulator 50 are used to clamp the steel needle positions extending from both ends of the fin group with the end plate installed, and transport them to the copper tube insertion transfer platform 71, and then place them from top to bottom into the holding limit groove of the holding fixture 73.

[0107] Among them, regarding the structure of the copper tube intubation transfer platform 71:

[0108] Among the optional solutions of this embodiment, it is more preferred that Figure 1As shown, the copper tube insertion conveying platform 71 includes a first lifting mechanism 711, a conveying speed chain 712, a return speed chain and a second lifting mechanism 713; the conveying speed chain 712 is located above the return speed chain, the input end of the conveying speed chain 712 and the output end of the return speed chain are located at the same end, and the output end of the conveying speed chain 712 and the input end of the return speed chain are located at the same end; the first lifting mechanism 711 is arranged at the input end of the conveying speed chain 712, and the second lifting mechanism 713 is arranged at the output end of the conveying speed chain 712; a plurality of holding fixtures 73 are provided on the conveying speed chain 712 along the conveying direction; the second lifting mechanism 713 is used to move the holding fixture 73 at the output end of the conveying speed chain 712 to the input end of the return speed chain; and the first lifting mechanism 711 is used to move the holding fixture 73 at the output end of the return speed chain to the input end of the conveying speed chain 712.

[0109] The copper tube insertion conveying platform 71 adopts a conveying speed chain 712 and a return speed chain, and adopts a first lifting mechanism 711 and a second lifting mechanism 713 to realize the conversion of the holding fixture 73 between the two. Its structure is stable and reliable, and the level of automation is improved.

[0110] Specifically, the copper tube insertion conveying platform 71 also includes a frame, and the first lifting mechanism 711, the conveying speed chain 712, the return speed chain and the second lifting mechanism 713 are all fixedly mounted on the frame.

[0111] Specifically, the first lifting mechanism 711 and the second lifting mechanism 713 have the same structure. Taking the first lifting mechanism 711 as an example, the first lifting mechanism 711 is provided with a cylinder lifting mechanism 7111 for driving the holding fixture 73 to rise and fall, and the belt conveyor mechanism 7112 can convey the holding fixture 73 to the copper tube insertion conveying platform 71.

[0112] A steel needle extraction device 60 is also provided in front of the first copper tube intubation device 72 of the conveying speed chain 712:

[0113] Among the optional solutions of this embodiment, it is more preferred that Figure 1 As shown, the steel needle extraction device 60 includes a steel needle extraction robot, a steel needle extraction clamp and a steel needle collection box; the steel needle extraction clamp is arranged at the end of the steel needle extraction robot, and the steel needle extraction robot is used to drive the steel needle extraction clamp to move; the steel needle extraction robot can drive the steel needle extraction clamp to clamp the steel needle and place the clamped steel needle in the steel needle collection box.

[0114] Among them, regarding the structure of the copper tube intubation device 72:

[0115] Specifically, the copper tube guide and insertion system used in the copper tube insertion device 72 is a prior art, such as patent CN117260220A-A copper tube guide and insertion system, which will not be described in detail here; the difference from CN117260220A-A copper tube guide and insertion system is that the second push plate in the push plate assembly 7243 is not provided with an arc groove on the side close to the copper tube, but a limit groove fixedly inserted with the corresponding copper tube end to be pushed in.

[0116] Specifically, the copper tube guide insertion system includes a slide rail frame 725 located above the fin group on which the copper tube is to be installed. The slide rail frame 725 can move closer to or away from the fin group in the vertical direction. A clamping mechanism 7251 is provided on the slide rail frame 725, which is used to press on the fin group when in use; a movable bracket 7252 is slidingly provided on the slide rail frame 725, and the sliding direction of the movable bracket 7252 is parallel to the length direction of the fin group; a bullet-head boosting lifting mechanism 7253 is provided on the movable bracket 7252, and a bullet-head boosting mechanism 7254 is fixedly provided at the lifting end of the bullet-head boosting lifting mechanism 7253; a bullet-head material storage collection device 7255 is fixedly provided on the movable bracket 7252, and the bullet-head material storage collection device 7255 has a shelf through-hole corresponding to the copper tube insertion hole on the fin group, and each shelf through-hole is used to hold a corresponding bullet.

[0117] Specifically, the copper tube insertion device 72 has a copper tube insertion mechanical arm 721, the end of the copper tube insertion mechanical arm 721 rotates around the vertical axis and is connected to a head angle rotation mechanism 722, and the rotation output end of the head angle rotation mechanism 722 is connected to a copper tube insertion clamping mechanism 723 (the head angle rotation mechanism 722 can drive the copper tube insertion clamping mechanism 723 to deflect by a certain angle), and the copper tube insertion clamping mechanism 723 includes a front clamping jaw 7231 and a rear clamping jaw 7232, and the rear clamping jaw 7232 can move in a direction close to or away from the front clamping jaw 7231. The outer diameter of the copper tube is slightly smaller than the inner diameter of the clamping hole of the front clamping jaw 7231, and the rear clamping jaw 7232 can clamp the copper tube and move in a direction close to the front clamping jaw 7231, and at this time, the position of the front clamping jaw 7231 remains fixed.

[0118] Specifically, after the copper tube is inserted into the fin group, the copper tube pushing mechanism 724 gradually pushes the copper tube into the mounting hole of the fin group; the copper tube pushing mechanism 724 includes a copper tube pushing slide rail 7241, a pushing mechanism driving motor 7242, a push plate assembly 7243 and a contour block 7244, the push plate assembly 7243 slides on the copper tube pushing slide rail 7241, the pushing mechanism driving motor 7242 is used to drive the push plate assembly 7243 to move, the sliding direction of the push plate assembly 7243 is parallel to the direction of insertion of the copper tube, and a plurality of contour limit grooves 7245 are provided on the contour block 7244, and each contour limit groove 7245 matches the shape of the corresponding end of the copper tube inserted at each position on the fin group.

[0119] Specifically, there is a lifting mechanism corresponding to each copper tube insertion device 72 on the conveying speed chain 712. The lifting mechanism is used to fix and lift up the corresponding holding fixture 73. The fin group in the lifted holding fixture 73 is used to install all copper tubes by the copper tube insertion device 72.

[0120] Among them, there is also a copper tube production device 74, which is as follows:

[0121] Among the optional solutions of this embodiment, it is more preferred that Figure 1 As shown, the copper tube production device 74 is also included. The copper tube production device 74 includes a tube bending machine 741, a first copper tube grabbing mechanism 742, a copper tube storage transport vehicle 743, a second copper tube grabbing mechanism 744 and a copper tube transport line 745;

[0122] The pipe bender 741 is used to produce finished copper pipes. The pipe bender 741 has a copper pipe output port, which can output multiple finished copper pipes at a time.

[0123] The first copper tube grabbing mechanism 742 comprises a first grabbing mechanical arm 7421 capable of three-axis motion and a first grabbing claw 7422 located at the end of the first grabbing mechanical arm 7421;

[0124] The copper tube storage transport vehicle 743 is provided with a copper tube limited storage area; the first grabbing claw 7422 can place the grabbed finished copper tube in the copper tube limited storage area;

[0125] The copper tube stock transport vehicle 743 can be moved;

[0126] The copper tube transport line 745 is located on one side of each copper tube insertion device 72, and the conveying direction of the copper tube transport line 745 is consistent with the conveying direction of the copper tube insertion conveying platform 71; and the copper tube transport line 745 is provided with a plurality of slots (the copper tube transport line 745 is provided with a copper tube clamping fixture 7451, and the copper tube clamping fixture 7451 has a slot, and its clamping principle is the clamping principle of the existing equipment, that is, when pressed in, the claws on both sides of the slot move outward, and the copper tube enters the slot smoothly. The claws rebound and clamp by the action of the spring, and can be pulled out when the copper tube is taken out);

[0127] The second copper tube grabbing mechanism 744 is located at the starting end of the copper tube conveying line 745; the second copper tube grabbing mechanism 744 has a second grabbing robot arm capable of three-axis movement and a second grabbing claw located at the end of the second grabbing robot arm;

[0128] The second grabbing claw can grab the finished copper tubes on the copper tube stock transport vehicle 743 and place them in the card slot of the copper tube transport line 745 for clamping.

[0129] The copper tube production device 74 realizes the automated production of copper tubes and supplies them to the copper tube insertion equipment 72 for grabbing, installation and use, thereby improving efficiency, enabling the self-production of copper tubes, and improving the intelligent automation level of the equipment.

[0130] Specifically, a material storage rack 746 is provided on the copper tube storage transport vehicle 743, and a plurality of guide columns 7461 are provided on the material storage rack 746. The finished copper tubes are U-shaped, and each finished copper tube is on two parallel guide columns 7461. The axes of the two parallel guide columns 7461 are both vertical, and a plurality of finished copper tubes are horizontally stacked on the two guide columns 7461 in sequence; a plurality of groups of two parallel guide columns 7461 are provided on the material storage rack 746.

[0131] Specifically, a positioning hole is provided on the material storage rack 746, and a positioning pin is provided on the copper tube storage and transport vehicle 743. The material storage rack 746 is placed on the copper tube storage and transport vehicle 743 from top to bottom. At this time, the positioning pin is located in the corresponding positioning hole, so that the material storage rack 746 is fixed on the copper tube storage and transport vehicle 743.

[0132] Specifically, a lifting machine 76 for use with the copper tube storage and transport trolley 743 is provided below the first copper tube grabbing mechanism 742 and the second copper tube grabbing mechanism 744. The lifting machine 76 is provided with a lifting support plate 761, a fixed cylinder 762 and a lifting and lifting mechanism 763. After the copper tube storage and transport trolley 743 is in place, the fixed cylinders 762 on both sides of the lifting machine 76 cooperate with the fixed pins of the copper tube storage and transport trolley 743 to fix the copper tube storage and transport trolley 743; at this time, the lifting support plate 761 is located below the material storage rack 746, and the lifting and lifting mechanism 763 drives the lifting support plate 761 to rise and fall in the vertical direction, thereby realizing the disconnection or connection between the material storage rack 746 and the copper tube storage and transport trolley 743.

[0133] Among the optional solutions of this embodiment, it is more preferred that Figure 1 As shown, the copper tube material receiving and conveying mechanism 75 is also included. The copper tube material receiving and conveying mechanism 75 includes a horizontal moving mechanism 751, a copper tube material receiving and lifting mechanism 752, a material receiving and conveying device 753 and a material receiving tray 754;

[0134] The receiving tray 754 is arranged at the output end of the receiving conveyor 753; the receiving conveyor 753 is arranged at the output end of the copper tube receiving lifting mechanism 752; the copper tube receiving lifting mechanism 752 is arranged at the output end of the transverse moving mechanism 751, the receiving conveyor 753 is arranged at the output end of the copper tube receiving lifting mechanism 752, and the receiving tray 754 is arranged at the output end of the receiving conveyor 753; the receiving conveyor 753, the copper tube receiving lifting mechanism 752 and the transverse moving mechanism 751 jointly realize the three-axis movement of the receiving tray 754;

[0135] The receiving tray 754 is provided with a plurality of receiving troughs; the receiving tray 754 is located below the copper tube outlet, and each receiving trough is used to receive each finished copper tube outputted from the copper tube outlet;

[0136] The material receiving conveyor device 753 can drive the material receiving tray 754 to move to the grabbing area of ​​the first copper tube grabbing mechanism 742 .

[0137] The copper tube material receiving and conveying mechanism 75 can realize the automatic receiving and receiving of finished copper tubes, thereby improving the automation of the equipment.

[0138] Example 2

[0139] This embodiment provides an assembly process of the air conditioner evaporator assembly system 100 based on the first embodiment, including the following steps:

[0140] S1, the fin forming machine 10 outputs multiple stacks of finished fins; the steel needle insertion robot 20 inserts the steel needle into each stack of finished fins;

[0141] S2, the transport robot 30 transports the fin group with the steel needles inserted to the loading end of the end plate installation device 40, and the end plates on both sides of the fin group are placed by the end plate installation device 40;

[0142] S3, the platform transfer manipulator 50 places the fin assembly with the end plates installed in each holding fixture 73 on the copper tube insertion conveying platform 71, and the steel needle extraction device 60 removes the steel needles on the fin assembly in the holding fixture 73;

[0143] S4, each copper tube inserting device 72 installs all copper tubes of the corresponding fin group;

[0144] S5, the finished product handling robot 8030 transports the fin assembly after the copper tube is installed to the finished product placement platform 90.

[0145] Use highly automated equipment to complete the automated assembly of air-conditioning evaporators, reducing manual participation, lowering labor intensity, improving assembly efficiency, and making product quality more stable and reliable.

[0146] The present invention uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only intended to help understand the method and core concept of the present invention. At the same time, those skilled in the art will find that the specific implementation methods and application scopes may vary based on the concept of the present invention. In summary, the contents of this specification should not be construed as limiting the present invention.

Claims

1. An air conditioner evaporator assembly system, characterized by: It includes fin forming machine, steel needle insertion robot, handling robot, end plate installation equipment, platform transfer robot, steel needle extraction device, copper tube insertion device, finished product handling robot and finished product placement platform; The fin forming machine has at least one finished product output port, and the finished product output port can output at least one stack of multiple finished fins, and each stack of multiple finished fins forms a fin group; The steel needle insertion manipulator comprises a presser and a steel needle insertion clamp, wherein the presser is located below the steel needle insertion clamp, and the presser is used to press downward to fix the fin group; the steel needle insertion clamp comprises a plurality of steel needle clamps, and the steel needle clamps with the steel needles can insert the steel needles into the through-holes of the fin group fixed by the presser; The transport robot has a transport clamp, and the transport clamp can clamp at least one fin group inserted with a steel needle for movement; The end plate installation device comprises an end plate installation conveying platform, and the two ends of the end plate installation conveying platform along the conveying direction are respectively a loading end and an end plate installation end; the transport robot can transport the clamped fin group to the loading end; end plate installation devices are provided on both sides of the end plate installation end, and the end plate installation devices are used to clamp the end plate and move the end plate from the two ends of the fin group toward the direction close to the fin group so that the end plate is inserted into the steel needle on the corresponding side; The copper tube insertion device comprises a copper tube insertion conveying platform and a plurality of copper tube insertion devices, wherein the copper tube insertion conveying platform is provided with a plurality of holding jigs along the conveying direction, the holding jigs having a holding limit groove for holding a fin group with the end plates at both ends; the rotating platform manipulator has two relatively arranged and movable rotating platform claws, each of the rotating platform claws can clamp the steel needle at the end of the fin group at the mounting end of the end plate and transport the fin group to one of the holding limit grooves; the steel needle extraction device has a steel needle extraction claw, the steel needle extraction claw can clamp the steel needle on the fin group located in the holding limit groove and extract it; each of the copper tube insertion devices is sequentially arranged on the conveying path of the copper tube insertion conveying platform along the conveying direction; each of the copper tube insertion devices is used to insert all copper tubes into the corresponding fin group; The finished product handling robot is used to clamp and transport the assembled fin group located at the conveying end of the copper tube insertion conveying platform to the finished product placement platform.

2. The air conditioner evaporator assembly system according to claim 1, characterized in that: The fin forming machine has two finished product output ports, each of which is provided with a steel needle insertion robot, and the transport robot is located between the two steel needle insertion robots.

3. The air conditioner evaporator assembly system according to claim 1, characterized in that: Each of the end plate mounting devices is provided with an end plate feeding device; The end plate feeding device includes an end plate feeding frame and a turntable mechanism, a suction cup moving mechanism and a feeding conveying mechanism sequentially arranged on the end plate feeding frame, wherein the turntable mechanism is located on a side away from the end plate mounting end; The turntable mechanism has a rotating portion capable of rotating, and the rotating portion is provided with a plurality of end plate placement groups, and each of the end plate placement groups is provided with a plurality of the end plates; The suction cup moving mechanism has a suction cup portion that is movable and used to suck the end plate on the end plate placement group; The feeding and conveying mechanism has an end plate feeding and conveying platform, and a plurality of end plate placing jigs are provided on the end plate feeding and conveying platform. The end plate placing jigs have end plate placing grooves for holding the end plates.

4. The air conditioner evaporator assembly system according to claim 3, characterized in that: The end plate installation device includes a transverse module and a lifting and clamping end plate mechanism; The lifting and clamping end plate mechanism is arranged on the transverse movement module, and the transverse movement module can drive the lifting and clamping end plate mechanism to move closer to or away from the end plate mounting end; the lifting and clamping end plate mechanism is located above the end plate placement fixture, and the lifting and clamping end plate mechanism can clamp the end plate on the end plate placement fixture and move it upward in the vertical direction.

5. The air conditioner evaporator assembly system according to claim 1, characterized in that: The invention also includes a copper tube production device, which includes a tube bending machine, a first copper tube grabbing mechanism, a copper tube storage and transport vehicle, a second copper tube grabbing mechanism and a copper tube transport line; The pipe bending machine is used to produce finished copper pipes. The pipe bending machine has a copper pipe output port, and the copper pipe output port can output a plurality of finished copper pipes at a time. The first copper tube grasping mechanism comprises a first grasping mechanical arm capable of three-axis movement and a first grasping claw located at the end of the first grasping mechanical arm; The copper tube storage transport vehicle is provided with a copper tube limited storage area; the first grabbing claw is capable of placing the grabbed finished copper tube in the copper tube limited storage area; The copper tube storage transport vehicle can be moved; The copper tube transport line is located on one side of each of the copper tube intubation devices, and the conveying direction of the copper tube transport line is consistent with the conveying direction of the copper tube intubation conveying platform; and a plurality of card slots are provided on the copper tube transport line; The second copper tube grabbing mechanism is located at the conveying starting end of the copper tube transportation line; the second copper tube grabbing mechanism comprises a second grabbing mechanical arm capable of three-axis movement and a second grabbing claw located at the end of the second grabbing mechanical arm; The second grabbing claw can place the finished copper tube grabbed from the copper tube storage and transport vehicle into the clamping slot of the copper tube transport line for clamping.

6. The air conditioner evaporator assembly system according to claim 5, characterized in that: It also includes a copper tube material receiving and conveying mechanism, which includes a horizontal moving mechanism, a lifting mechanism, a material receiving and conveying device and a material receiving tray; The receiving tray is arranged at the output end of the receiving conveyor; the receiving conveyor is arranged at the output end of the lifting mechanism; the lifting mechanism is arranged at the output end of the transverse moving mechanism; the receiving conveyor, the lifting mechanism and the transverse moving mechanism jointly realize the three-axis movement of the receiving tray; The receiving tray is provided with a plurality of receiving troughs; the receiving tray is located below the copper tube output port, and each receiving trough is used to receive each finished copper tube output from the copper tube output port; The material receiving and conveying device can drive the material receiving tray to move to the grabbing area of ​​the first copper tube grabbing mechanism.

7. The air conditioner evaporator assembly system according to claim 1, characterized in that: The transport robot can transport at least two fin groups grabbed at a time to the loading end; A product flipping and transverse movement mechanism is provided on the end plate mounting conveying platform, and the product flipping and transverse movement mechanism includes two flipping and transverse movement components arranged opposite to each other; the flipping and transverse movement component includes a transverse shifter, a lifter, a flipper and a flipping and transverse movement clamp, and the transverse shifter is slidably arranged above the end plate mounting conveying platform along the conveying direction of the end plate mounting conveying platform; the lifter is arranged at the output end of the transverse shifter; the flipper is arranged at the output end of the lifter; the flipping and transverse movement clamp is arranged at the output end of the flipper, and the flipping and transverse movement clamp is used to clamp the end of the steel needle on the fin group.

8. The air conditioner evaporator assembly system according to claim 1, characterized in that: The steel needle extraction device includes a steel needle extraction manipulator, the steel needle extraction clamp and a steel needle collection box; The steel needle extraction clamp is arranged at the end of the steel needle extraction robot, and the steel needle extraction robot is used to drive the steel needle extraction clamp to move; the steel needle extraction robot can drive the steel needle extraction clamp to clamp the steel needle and place the clamped steel needle in the steel needle collection box.

9. The air conditioner evaporator assembly system according to claim 1, characterized in that: The copper tube intubation conveying platform includes a first lifting mechanism, a conveying double-speed chain, a return double-speed chain and a second lifting mechanism; The conveying double-speed chain is located above the return double-speed chain, the input end of the conveying double-speed chain and the output end of the return double-speed chain are located at the same end, and the output end of the conveying double-speed chain and the input end of the return double-speed chain are located at the same end; The first lifting mechanism is arranged at the input end of the conveying double-speed chain, and the second lifting mechanism is arranged at the output end of the conveying double-speed chain; A plurality of the holding fixtures are provided on the conveying speed chain along the conveying direction; The second lifting mechanism is used to move the holding fixture at the output end of the conveying speed chain to the input end of the return speed chain; and the first lifting mechanism is used to move the holding fixture at the output end of the return speed chain to the input end of the conveying speed chain.

10. An assembly process for an air-conditioning evaporator assembly system according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1, the fin forming machine outputs multiple stacks of the finished fins; the steel needle insertion robot inserts the steel needle into each stack of the finished fins; S2, the transport robot transports the fin group with the steel needles inserted therein to the loading end of the end plate installation device, and completes the placement of the end plates on both sides of the fin group through the end plate installation device; S3, the platform transfer manipulator places the fin assembly with the end plate mounted thereon into each of the holding fixtures on the copper tube insertion conveying platform, and removes the steel needles from the fin assembly in the holding fixtures through the steel needle extraction device; S4, each copper tube inserting device installs all copper tubes of the corresponding fin group; S5, the finished product transporting robot transports the fin assembly after the copper tube is installed to the finished product placement platform.

Citation Information

Patent Citations

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