Surface polishing device for chimney processing
By designing a chimney polishing device including a material conveying roller and a side clamping roller assembly, the problems of low efficiency and complicated operation of chimney surface polishing in the prior art are solved, and convenient and efficient comprehensive polishing of the chimney surface is achieved.
Patent Information
- Application Number
- CN202410535521.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2044-04-30
AI Technical Summary
The existing chimney surface polishing method is inefficient, manual polishing is laborious, the hoisting polishing device cannot fully access the surface, and the operation is cumbersome.
A device including a polishing table, a side body frame and a polishing assembly is designed. The material conveying roller and the side clamping roller assembly are used to realize rolling polishing of the chimney body through the rotation of the material conveying roller and the adjustment of the side clamping roller assembly. Combined with the movement of the polishing assembly, comprehensive polishing is achieved.
It realizes comprehensive polishing of the chimney surface, is easy to operate, reduces manpower consumption, improves efficiency, and simplifies the loading and unloading process.
Smart Images

Figure CN118528162B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of chimney processing, in particular to a surface polishing device for chimney processing. Background Art
[0002] A chimney is a structure that provides ventilation for the hot flue gases or fumes from a boiler, furnace, stove or fireplace. Chimneys are usually vertical, or as close to vertical as possible to ensure a smooth flow of gases. The space inside the chimney is called a flue. The main function of a chimney is to draw out fire and smoke, exhaust the smoke and improve combustion conditions. According to the material, chimneys are generally divided into brick masonry, iron, asbestos, and ceramic. These types are generally used in small places such as homes and offices.
[0003] Most household chimneys are small metal chimneys. Their surfaces need to be polished before use to facilitate installation and increase their service life. Since chimneys are generally large and heavy, conventional chimney surface polishing methods are: workers polish manually or hoist the chimney and polish it with a polishing machine. However, manual polishing is inefficient. After the chimney is hoisted, it is polished with a polishing device. The polishing device cannot contact the entire outer surface of the chimney, and the position of the chimney needs to be adjusted and the drive needs to be driven to rotate. Therefore, it is more laborious and loading and unloading are relatively cumbersome. Summary of the Invention
[0004] The object of the present invention is to provide a surface polishing device for chimney processing to solve the problems raised in the background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] The polishing device according to claim 1, wherein the polishing table comprises a supporting bracket, a material conveying roller and a conveying motor, wherein the material conveying rollers are multiple and the multiple material conveying rollers are arranged side by side and equidistantly on the supporting bracket, the material conveying rollers are used to support the chimney body to be polished, the conveying motor is arranged on the supporting bracket and the conveying motor is used to drive the material conveying rollers to rotate; the side body is mounted on the side of the polishing table, and a displacement adjustment cylinder and a supporting crossbeam are provided on the side body frame, the supporting crossbeam is slidably arranged on the side body frame, and the sliding direction of the supporting crossbeam is consistent with the width direction of the polishing table, the displacement adjustment cylinder is connected to the supporting crossbeam, and the displacement adjustment cylinder is used to adjust the distance between the supporting crossbeam and the polishing table, the polishing assembly is arranged on the top of the supporting crossbeam and the polishing assembly can move on the top of the supporting crossbeam along the length direction of the polishing table, and the polishing assembly is used to move relatively from the top The top of the two pressure-bearing adjusting parts extends from the gap between the two material conveying rollers to the upper side of the polishing table body, and the pressure-bearing adjusting parts are connected to the side clamping roller assemblies. The vertically moving pressure-bearing adjusting parts can drive the side clamping roller assemblies to extend to the ends on the upper side of the polishing table body, away from or close to each other. When the two ends of the side clamping roller assembly are respectively pressed against the side walls of the chimney body from both sides in a rolling contact manner, the contact part of the polishing assembly with the chimney body arc top is just located on the upper side of the chimney body.
[0007] On the basis of the above technical solutions, the present invention also provides the following optional technical solutions:
[0008] In an optional scheme: the side clamping roller assembly includes a rotation drive part and two clamping roller units respectively located on both sides of the rotation drive part, the rotation drive part is vertically slidably arranged on the lower support plate and the rotation drive part is connected to both pressure-bearing adjustment parts, the vertically moving pressure-bearing adjustment part can drive the rotation drive part to move vertically, the lower end of the clamping roller unit is rotationally connected to the lower support plate and the upper end of the clamping roller unit extends from the gap between the two material conveying rollers to the upper side of the polishing table body; the rotation drive part is connected to both clamping roller units and the vertically moving rotation drive part can drive the two clamping roller units to rotate synchronously and in opposite directions around the connection between itself and the lower support plate.
[0009] In an optional scheme: the clamping roller unit includes a clamping shaft, a clamping arm and an upper mounting frame, the two ends of the clamping shaft are rotatably connected to the upper surface of the lower support plate through bearings, and the lower support plate is connected to the rotating drive unit, and the vertically moving rotating drive unit can drive the lower support plate to rotate; the clamping arm is at least one, one end of the clamping arm is fixedly connected to the clamping shaft and the other end passes through between the two material conveying rollers and extends to the upper side of the polishing table body, the upper mounting frame is arranged on the top of the clamping arm and a contact roller is rotatably provided on the upper mounting frame.
[0010] In an optional scheme: a clamping gear is provided on each of the two clamping shafts, the rotating drive part includes a U-shaped seat, a clamping rack, a return spring and a movable guide rod, the U-shaped seat is located on the upper side of the lower support plate and an extension connecting rod is provided at both ends of the U-shaped seat, the two extension connecting rods are respectively connected to the two pressure-bearing adjustment parts, the movable guide rod is fixed at the bottom of the U-shaped seat and the movable guide rod slides through the lower support plate, the bottom of the U-shaped seat and the upper surface of the lower support plate are connected by a return spring, there are two clamping racks and the two clamping racks are respectively engaged with the two clamping gears.
[0011] In an optional scheme: the side of the U-shaped seat is fixedly connected to an extension connecting rod and a sleeve portion is provided on the extension connecting rod, the pressure adjustment portion includes an upper bearing frame, a lower strip frame, an intermediate connecting rod and a bearing roller, the upper end of the intermediate connecting rod extends from between the two material conveying rollers to the upper side of the polishing table body and the lower end is located on the lower side of the polishing table body, the lower strip frame is arranged at the lower end of the intermediate connecting rod and the sleeve portion extends away from the end of the U-shaped seat to the interior of the lower strip frame, the two ends of the lower strip frame are respectively vertically slidably connected to the support bracket, the upper bearing frame is arranged on the top of the intermediate connecting rod and a bearing roller with an axis parallel to the axis of the material conveying roller is provided on the upper bearing frame, and in the initial state, the arc top of the bearing roller is higher than the arc top of the material conveying roller.
[0012] In an optional scheme: the polishing assembly includes a polishing screw, a polishing movable seat, a polishing arm, a downward pressure cylinder, a movable connecting sleeve and a polishing motor, the polishing screw is rotatably arranged on the top of the supporting beam and the output end of the polishing motor is connected to one end of the polishing screw, the polishing movable seat is slidably arranged on the supporting beam and the polishing screw spirally passes through the polishing movable seat, an adjustment support is also provided on the side of the polishing movable seat and the downward pressure cylinder is provided on the adjustment support, one end of the polishing arm is rotatably connected to the top of the polishing movable seat and the other end is provided with an arc-shaped polishing plate, the polishing arm is provided with a movable connecting sleeve that can slide on it and the top of the downward pressure cylinder is hinged to the movable connecting sleeve.
[0013] In an optional scheme: the main shaft of each material conveying roller is fixedly connected to a plurality of external extension rod shafts arranged on the outside of the support bracket, and a braking mechanism is provided on the side of the polishing table body close to the side of the supporting beam, and the braking mechanism includes a load-bearing braking component and a release spring, the load-bearing braking component is slidingly connected to the side wall of the support bracket, and the bottom of the load-bearing braking component is connected to the bottom of the side main body frame through a release spring, when the polishing arm rotates toward one side of the polishing table body, the middle part of the polishing arm can contact the top of the load-bearing braking component and press down the top of the load-bearing braking component, and the lower end of the downward-pressing load-bearing braking component corresponds to the plurality of external extension rod shafts, and the lower end of the downward-pressing load-bearing braking component can limit the rotation of the external extension rod shaft when it contacts the external extension rod shaft.
[0014] In an optional scheme: a brake gear part is provided on each outer extension rod shaft, and the load-bearing brake component includes a brake rack, an upper bearing rod and a lower support rod, the upper bearing rod is arranged along the length direction of the support bracket and the upper bearing rod can engage with multiple brake gear parts at the same time, the upper bearing rod is arranged on the upper side of the brake rack and the upper bearing rod and the brake rack are connected together by a connecting rod, and the top of the upper bearing rod has multiple ball parts; there are two lower support rods and the lower support rod is fixedly connected to the end of the brake rack, and a sliding sleeve part is provided at the bottom of the lower support rod and the sliding sleeve part slides on the support foot of the support bracket, one end of the release spring is connected to the bottom of the side main frame and the other end is connected to the lower surface of the sliding sleeve part.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. The pressure-adjusting portion of the present invention can, by means of the gravity of the chimney body, drive the ends of the side clamping roller assemblies extending to the upper side of the polishing table to move away from or closer to each other until the side clamping roller assemblies clamp the chimney body from both sides, thereby preventing the chimney body from vibrating when the polishing assembly polishes the arc top of the chimney body.
[0017] 2. In the present invention, by adjusting the lateral positions of the side clamping roller assembly and the polishing assembly, the chimney body can be rolled on the polishing table. The original side portion of the chimney body rolls to the top of the arc, making it easier for the polishing assembly to polish the top of the arc, thereby achieving comprehensive polishing. Moreover, the chimney body only needs to be pushed to roll on the polishing table, and the operation is relatively convenient.
[0018] 3. The present invention has a simple structure, the chimney body is firmly clamped during polishing, and its surface is fully polished by rolling. The operation is convenient and effortless, and loading and unloading are convenient and practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic structural diagram of the polishing device in one embodiment of the present invention.
[0020] Figure 2It is a schematic structural diagram of a polishing device with the polishing table removed in one embodiment of the present invention.
[0021] Figure 3 Schematic diagram of the rolling clamping mechanism in one embodiment of the present invention.
[0022] Figure 4 This is a schematic structural diagram of the polishing table and braking mechanism in one embodiment of the present invention.
[0023] Figure 5 for Figure 4 A0 in the middle is an enlarged structural diagram.
[0024] Reference numerals: polishing table 100, supporting bracket 110, supporting conveying roller 120, conveying motor 130, outer extension shaft 140, brake gear unit 150, chimney body 200, side body frame 300, polishing assembly 400, polishing screw 410, polishing movable seat 420, polishing arm 430, arc-shaped polishing plate 440, adjustment support 450, pressing cylinder 460, movable connecting sleeve 470, polishing motor 480, rolling clamping mechanism 500, lower supporting plate 510, clamping roller unit 520, clamping shaft 521, clamping arm 522, Upper mounting frame 523, contact roller 524, clamping gear 525, rotation drive unit 530, U-shaped seat 531, clamping rack 532, return spring 533, movable guide rod 534, extension connecting rod 540, sleeve portion 541, pressure adjustment portion 600, upper bearing frame 610, lower bar frame 620, intermediate connecting rod 630, bearing roller 640, braking mechanism 700, braking rack 710, upper bearing rod 720, ball bearing portion 730, lower support rod 740, sliding sleeve portion 741, release spring 750, displacement adjustment cylinder 800, and supporting beam 900. DETAILED DESCRIPTION
[0025] In order to make the objectives, technical solutions, and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. In the drawings or descriptions, similar or identical parts are denoted by the same reference numerals, and in actual applications, the shape, thickness, or height of each component may be enlarged or reduced. The various embodiments listed in the present invention are merely illustrative of the present invention and are not intended to limit the scope of the present invention. Any obvious modifications or changes made to the present invention do not depart from the spirit and scope of the present invention.
[0026] In one embodiment, Figure 1-Figure 3As shown, a surface polishing device for chimney processing includes a polishing table 100, a side main body frame 300 and a polishing assembly 400. The polishing table 100 includes a support bracket 110, a material conveying roller 120 and a conveying motor 130. The material conveying roller 120 is a plurality of material conveying rollers 120 and a plurality of material conveying rollers 120 are arranged side by side and equidistantly on the support bracket 110. The material conveying roller 120 is used to support the chimney body 200 to be polished. The conveying motor 130 is arranged on the support bracket 110 and the conveying motor 130 is used to drive the material conveying roller 120 to rotate; the side main body frame 300 is arranged on the polishing table 1 00 side and the side main body frame 300 are provided with a displacement adjustment cylinder 800 and a supporting beam 900. The supporting beam 900 is slidably provided on the side main body frame 300 and the sliding direction of the supporting beam 900 is consistent with the width direction of the polishing table body 100. The displacement adjustment cylinder 800 is connected to the supporting beam 900 and the displacement adjustment cylinder 800 is used to adjust the distance between the supporting beam 900 and the polishing table body 100. The polishing assembly 400 is provided on the top of the supporting beam 900 and the polishing assembly 400 can move on the top of the supporting beam 900 along the length direction of the polishing table body 100. The polishing assembly 400 is used to polish the top of the chimney body 200 in a relatively movable manner from the top; it also includes a rolling clamping mechanism 500 and two pressure-bearing adjustment parts 600, the rolling clamping mechanism 500 includes a lower supporting plate 510 and a side clamping roller assembly, the lower supporting plate 510 is located at the bottom of the polishing table 100 and the lower supporting plate 510 is connected to the supporting beam 900, the side clamping roller assembly is arranged on the lower supporting plate 510, the two ends of the side clamping roller assembly pass through the gap between the two material conveying rollers 120 and extend to the upper side of the polishing table 100, the two pressure-bearing adjustment parts 600 are respectively elastic The two pressure-adjusting parts 600 are provided at both ends of the support bracket 110 in a flexible sliding manner. The tops of the two pressure-adjusting parts 600 extend from the gap between the two material-carrying conveying rollers 120 to the upper side of the polishing table body 100. The pressure-adjusting parts 600 are connected to the side clamping roller assemblies. The vertically movable pressure-adjusting parts 600 can drive the ends of the side clamping roller assemblies extending to the upper side of the polishing table body 100 to move away from or closer to each other. When the two ends of the side clamping roller assemblies respectively press against the side walls of the chimney body 200 from both sides in a rolling contact manner, the contact portion of the polishing assembly 400 with the arc top of the chimney body 200 is just located on the upper side of the chimney body 200.
[0027] In an embodiment of the present invention, the chimney body 200 to be polished is placed on the polishing table 100 and the axial direction of the chimney body 200 is consistent with the length direction of the polishing table 100. The chimney body 200 is supported by a plurality of material conveying rollers 120 and the chimney body 200 is located between the two ends of the side clamping roller assembly extending to the upper side of the polishing table 100. The conveying motor 130 drives the material conveying rollers 120 to rotate and the rotating material conveying rollers 120 adjust the position of the chimney body 200 on the polishing table 100. The two ends of the chimney body 200 can be pressed on the two pressure-bearing adjustment parts 600. The two pressure-bearing adjustment parts 600 move downward and the downwardly moving pressure adjustment parts The part 600 drives the side clamping roller assembly to extend to the end portion on the upper side of the polishing table 100 and approach the chimney body 200. When the top of the pressure regulating part 600 is flush with the arc top of the supporting conveying roller 120, the two ends of the side clamping roller assembly contact the side walls of the chimney body 200, thereby limiting the chimney body 200 from rolling along the width direction of the polishing table 100. The polishing assembly 400 starts working and contacts the arc top of the chimney body 200. The polishing assembly 400 also moves back and forth along the length direction of the chimney body 200 on the top of the supporting beam 900, so that the moving polishing assembly 400 polishes the arc top part of the chimney body 200. After the arc top of the chimney body 200 is polished, the displacement adjustment cylinder 800 drives the supporting beam 900 to move along the width direction of the polishing table 100, and the supporting beam 900 drives the polishing assembly 400 and the side clamping roller assembly to move horizontally. The side clamping roller assembly pushes the chimney body 200 to roll along the width direction of the polishing table 100, so that the original side part of the chimney body 200 rolls to the arc top, and the polishing assembly 400 polishes the arc top of the chimney body 200 again. Such reciprocating operation can fully polish the outer surface of the chimney body 200; After the surface polishing of the chimney body 200 is completed, the conveying motor 130 drives The supporting and conveying roller 120 rotates, and the rotating supporting and conveying roller 120 drives the chimney body 200 thereon to move forward and move the chimney body 200 out from one end of the polishing table 100, so that the material can be unloaded automatically; during the entire polishing process, the chimney body 200 is supported by the polishing table 100 and only needs to push the chimney body 200 to roll on the polishing table 100, so that its surface can be placed at the top of the arc in turn, and comprehensive polishing can be performed in conjunction with the movement of the polishing assembly 400, which is highly efficient and does not require lifting the chimney body 200, making operation convenient; the side clamping roller assembly can clamp the chimney body 200 from both sides to prevent the chimney body 200 from rolling horizontally during polishing, thereby improving the polishing effect.
[0028] In one embodiment, Figure 1-Figure 3As shown, the side clamping roller assembly includes a rotary drive portion 530 and two clamping roller units 520 respectively located on both sides of the rotary drive portion 530, the rotary drive portion 530 is vertically slidably arranged on the lower support plate 510 and the rotary drive portion 530 is connected to the two pressure adjustment portions 600, the vertically moving pressure adjustment portion 600 can drive the rotary drive portion 530 to move vertically, the lower end of the clamping roller unit 520 is rotatably connected to the lower support plate 510 and the upper end of the clamping roller unit 520 extends from the gap between the two material conveying rollers 120 to the upper side of the polishing table body 100; the rotary drive portion 530 and the two clamping roller units 5 20 are all connected and the rotary drive part 530 that moves vertically can drive the two clamping roller units 520 to rotate synchronously and in opposite directions around the connection between itself and the lower support plate 510; in this embodiment of the present invention, the pressure-bearing adjustment part 600 moves downward when it is subjected to pressure from the chimney main body 200, and the pressure-bearing adjustment part 600 drives the rotary drive part 530 to move downward. The downward-moving rotary drive part 530 drives the two clamping roller units 520 to rotate around the connection between itself and the lower support plate 510, and the two clamping roller units 520 extend to the ends on the upper side of the polishing table 100, approach each other and gradually contact the side wall of the chimney main body 200.
[0029] In one embodiment, Figure 1-Figure 3 As shown, the clamping roller unit 520 includes a clamping shaft 521, a clamping arm 522 and an upper mounting frame 523. The two ends of the clamping shaft 521 are rotatably connected to the upper surface of the lower support plate 510 through bearings, and the lower support plate 510 is connected to the rotation drive unit 530. The vertically moving rotation drive unit 530 can drive the lower support plate 510 to rotate. There is at least one clamping arm 522, one end of the clamping arm 522 is fixedly connected to the clamping shaft 521 and the other end passes through between the two material conveying rollers 120 and extends to the upper side of the polishing table 100. The mounting frame 523 is arranged on the top of the clamping arm 522 and a contact roller 524 is rotatably arranged on the upper mounting frame 523; in an embodiment of the present invention, the pressure-bearing adjustment part 600 moves downward when subjected to pressure from the chimney body 200, and the pressure-bearing adjustment part 600 drives the rotation drive part 530 to move downward, and then the two clamping shafts 521 rotate synchronously and in opposite directions. The rotating clamping shafts 521 drive the clamping arm 522 to rotate and make the contact roller 524 approach the chimney body 200 until the contact roller 524 rolls in contact with the side wall of the chimney body 200.
[0030] In one embodiment, Figure 1-Figure 3As shown, the two clamping shafts 521 are each provided with a clamping gear 525, and the rotation driving portion 530 includes a U-shaped seat 531, a clamping rack 532, a return spring 533 and a movable guide rod 534. The U-shaped seat 531 is located on the upper side of the lower support plate 510 and an extension connecting rod 540 is provided at both ends of the U-shaped seat 531. The two extension connecting rods 540 are respectively connected to the two pressure adjustment parts 600, and the movable guide rod 534 is fixed to the bottom of the U-shaped seat 531 and the movable guide rod 534 slides through the lower support plate 510. The bottom of the U-shaped seat 531 is connected to the lower support plate 510. The upper surface of the support plate 510 is connected by a return spring 533, and there are two clamping racks 532, and the two clamping racks 532 are respectively engaged with the two clamping gears 525; in an embodiment of the present invention, the U-shaped seat 531 moves downward with the pressure-bearing adjustment part 600 and the clamping racks 532 on both sides of the U-shaped seat 531 can make the two clamping shafts 521 rotate synchronously by engaging with the clamping gears 525. When the pressure-bearing adjustment part 600 is not subjected to pressure from the chimney body 200, the return spring 533 can push the U-shaped seat 531 to move upward and back to its original position.
[0031] In one embodiment, Figure 1-Figure 3 As shown, the side of the U-shaped seat 531 is fixedly connected to an extension connecting rod 540 and a sleeve portion 541 is sleeved on the extension connecting rod 540. The pressure adjustment portion 600 includes an upper carrier 610, a lower bar frame 620, an intermediate connecting rod 630 and a supporting roller 640. The upper end of the intermediate connecting rod 630 extends from between the two material conveying rollers 120 to the upper side of the polishing table body 100 and the lower end is located on the lower side of the polishing table body 100. The lower bar frame 620 is provided at the lower end of the intermediate connecting rod 630 and the sleeve portion 541 extends away from the end of the U-shaped seat 531 to the inside of the lower bar frame 620. The two ends of the lower bar frame 620 are respectively connected to the support bracket 110 in a vertical sliding manner. The upper carrier 610 is provided at the top of the intermediate connecting rod 630 and the upper carrier A supporting roller 640 is provided on 610, whose axis is parallel to the axis of the supporting and conveying roller 120. In the initial state, the arc top of the supporting roller 640 is higher than the arc top of the supporting and conveying roller 120; in an embodiment of the present invention, when the chimney body 200 is placed on the polishing table 100, the chimney body 200 first contacts the arc top of the supporting roller 640 and presses down, and then the intermediate connecting rod 630 and the lower bar frame 620 both move downward, and the downward moving lower bar frame 620 drives the U-shaped seat 531 to move downward through the sleeve portion 541 and the extended connecting rod 540. The sleeve portion 541 can move horizontally inside the lower bar frame 620, thereby avoiding interference between the extended connecting rod 540 and the pressure adjustment portion 600 when the rolling clamping mechanism 500 moves horizontally.
[0032] In one embodiment, Figure 1-Figure 3As shown, the polishing assembly 400 includes a polishing screw 410, a polishing moving seat 420, a polishing support arm 430, a downward pressure cylinder 460, a movable connecting sleeve 470 and a polishing motor 480. The polishing screw 410 is rotatably arranged on the top of the supporting beam 900 and the output end of the polishing motor 480 is connected to one end of the polishing screw 410. The polishing moving seat 420 is slidably arranged on the supporting beam 900 and the polishing screw 410 spirally penetrates the polishing moving seat 420. An adjusting support 450 is also provided on the side of the polishing moving seat 420 and the downward pressure cylinder 460 is provided on the adjusting support 450. One end of the polishing support arm 430 is rotatably connected to the top of the polishing moving seat 420 and the other end is provided with an arc-shaped polishing plate 440. The polishing support arm 430 is provided with a movable connecting sleeve 470 that can slide thereon and the downward pressure cylinder 460 is provided on the adjusting support 450. The top of the pressure cylinder 460 is hinged to the movable connecting sleeve 470; in an embodiment of the present invention, when the chimney body 200 is clamped by two side clamping roller assemblies, the downward pressure cylinder 460 drives the polishing arm 430 to rotate around the connection between it and the polishing movable seat 420 by telescopic means, and the arc polishing plate 440 rotates with the polishing arm 430, and the arc polishing plate 440 rotates to the top of the chimney body 200 and the inner wall of the arc polishing plate 440 is abutted against the arc top of the chimney body 200; the polishing motor 480 drives the polishing screw 410 to rotate and the rotating polishing screw 410 drives the polishing movable seat 420 to move along the axial direction of the chimney body 200 on the supporting beam 900, so that the arc polishing plate 440 can move relative to the chimney body 200 and polish and grind the arc top of the chimney body 200.
[0033] In one embodiment, Figure 1-Figure 5As shown, the main shaft of each material conveying roller 120 is fixedly connected to a plurality of outer extension rod shafts 140 provided on the outside of the support bracket 110, and a brake mechanism 700 is provided on the side of the polishing table body 100 near the side of the support beam 900, and the brake mechanism 700 includes a load-bearing brake component and a release spring 750, and the load-bearing brake component is slidably connected to the side wall of the support bracket 110 and the bottom of the load-bearing brake component is connected to the bottom of the side main frame 300 through the release spring 750, when the polishing arm 430 rotates toward one side of the polishing table body 100, the middle part of the polishing arm 430 can contact with the top of the load-bearing brake component and press down the top of the load-bearing brake component, and the lower end of the load-bearing brake component corresponds to the plurality of outer extension rod shafts 140, and the lower end of the load-bearing brake component can limit the rotation of the outer extension rod shaft 140 when it contacts the outer extension rod shaft 140; in an embodiment of the present invention, when the chimney body 2 After 00 is between the two side clamping roller assemblies, the polishing arm 430 rotates under the push of the downward pressure cylinder 460 and moves the arc-shaped polishing plate 440 to the arc top of the chimney body 200. The polishing arm 430 contacts and presses down the load-bearing brake component during the rotation process. The load-bearing brake component is subjected to downward pressure and moves downward. When the arc-shaped polishing plate 440 is stuck on the arc top of the chimney body 200, the lower end of the load-bearing brake component contacts multiple external extension rod shafts 140 and limits the rotation of the external extension rod shafts 140; thereby, when the arc-shaped polishing plate 440 moves axially relative to the chimney body 200, the material conveying roller 120 can use the friction between the arc top and the arc bottom of the chimney body 200 to limit the axial movement of the chimney body 200; ensure the stability of the chimney body 200 during polishing; wherein, the surface of the material conveying roller 120 has a rubber layer to increase the friction between the surface of the material conveying roller 120 and the outer wall of the pressure regulating part 600.
[0034] In one embodiment, Figure 1-Figure 5When the cam 720 is in the unlocking state, the brake cam 720 is locked and the brake cam 720 is in the unlocking state. When the polishing arm 430 rotates toward one side of the polishing table 100, the polishing arm 430 contacts the top of the upper supporting rod 720 and presses the upper supporting rod 720 downward, thereby the brake rack 710 moves downward and engages synchronously with the multiple brake gear parts 150, thereby limiting the rotation of the multiple brake gear parts 150; when the polishing arm 430 rotates, by releasing the deformation rebound force of the spring 750, the sliding sleeve part 741 pushes the brake rack 710 and the upper supporting rod 720 upward through the lower supporting rod 740, thereby the brake rack 710 is disengaged from the brake gear part 150, and then the material conveying roller 120 can rotate and convey the chimney body 200 under the drive of the conveying motor 130; since the upper surface of the upper supporting rod 720 has a ball portion 730 and the ball portion 730 is in rolling contact with the polishing arm 430, the friction force when the polishing arm 430 moves relative to the upper supporting rod 720 can be effectively reduced.
[0035] The above embodiment provides a surface polishing device for chimney processing, wherein the two ends of the chimney body 200 can be pressed on the two pressure-bearing adjustment parts 600, and the two pressure-bearing adjustment parts 600 move downward. The downwardly moving pressure-bearing adjustment parts 600 drive the side clamping roller assembly to extend to the end portion on the upper side of the polishing table 100 and approach the chimney body 200. When the top of the pressure-bearing adjustment part 600 is flush with the arc top of the supporting material conveying roller 120, the two ends of the side clamping roller assembly contact the side wall of the chimney body 200, thereby limiting the chimney body 200 from moving along the polishing table 10 0 rolls in the width direction of the polishing assembly 400; the polishing assembly 400 starts working and contacts the arc top of the chimney body 200, and the polishing assembly 400 also reciprocates along the length direction of the chimney body 200 on the top of the supporting crossbeam 900, so that the moving polishing assembly 400 polishes the arc top part of the chimney body 200; after the polishing of the arc top part of the chimney body 200 is completed, the displacement adjustment cylinder 800 drives the supporting crossbeam 900 to move along the width direction of the polishing table 100, and the supporting crossbeam 900 drives the polishing assembly 400 to move along the width direction of the polishing table 100. 00 and the side clamping roller assembly move laterally, and the side clamping roller assembly pushes the chimney body 200 to roll along the width direction of the polishing table body 100, so that the original side part of the chimney body 200 rolls to the arc top, and the polishing assembly 400 polishes the arc bottom of the chimney body 200 again. Such reciprocating operation can fully polish the outer surface of the chimney body 200; after the surface polishing of the chimney body 200 is completed, the conveying motor 130 drives the supporting conveying roller 120 to rotate, and the rotating supporting conveying roller 120 drives the front of the chimney body 200 on it The chimney body 200 is moved out from one end of the polishing table 100, so that the material can be unloaded automatically. During the entire polishing process, the chimney body 200 is supported by the polishing table 100 and only needs to be pushed to roll on the polishing table 100 so that its surface can be placed on the top of the arc in turn, and the polishing assembly 400 can be moved to perform comprehensive polishing. The efficiency is high and there is no need to lift the chimney body 200, which is convenient for operation. The side clamping roller assembly can clamp the chimney body 200 from both sides to prevent the chimney body 200 from rolling horizontally during polishing, thereby improving the polishing effect.
[0036] The above description is merely a specific embodiment of the present disclosure, but the scope of protection of the present disclosure is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in this disclosure should be included in the scope of protection of the present disclosure. Therefore, the scope of protection of the present disclosure should be based on the scope of protection of the claims.
Claims
1. A surface polishing device for chimney processing, comprising a polishing table, a side body frame and a polishing assembly, wherein the polishing table comprises a support bracket, a material conveying roller and a conveying motor, wherein the material conveying roller is a plurality of material conveying rollers and the plurality of material conveying rollers are arranged side by side and equidistantly on the support bracket, the material conveying rollers are used to support the chimney body to be polished, the conveying motor is arranged on the support bracket and is used to drive the material conveying rollers to rotate, and the characteristics are as follows: The side body is mounted on the side of the polishing table, and a displacement adjustment cylinder and a support beam are provided on the side body frame. The support beam is slidably mounted on the side body frame, and the sliding direction of the support beam is consistent with the width direction of the polishing table. The displacement adjustment cylinder is connected to the support beam and is used to adjust the distance between the support beam and the polishing table. The polishing assembly is arranged on the top of the supporting beam and can move on the top of the supporting beam along the length direction of the polishing table body. The polishing assembly is used to polish the top of the chimney body from the top in a relatively movable manner; The polishing device also includes a rolling clamping mechanism and two pressure-bearing adjustment parts; The rolling clamping mechanism includes a lower support plate and a side clamping roller assembly; The lower supporting plate is located at the bottom of the polishing table body and is connected to the supporting beam, and the side clamping roller assembly is arranged on the lower supporting plate; The two ends of the side clamping roller assembly pass through the gap between two of the material transport rollers and extend to the upper side of the polishing table body; Two pressure-bearing adjustment parts are elastically slidably provided at the two ends of the support bracket, and the tops of the two pressure-bearing adjustment parts extend from the gap between the two material conveying rollers to the upper side of the polishing table body. The pressure-bearing adjustment parts are connected to the side clamping roller assembly. The vertically movable pressure-bearing adjustment parts can drive the ends of the side clamping roller assembly extending to the upper side of the polishing table body to move away from or closer to each other. When the two ends of the side clamping roller assembly respectively press against the side wall of the chimney body from both sides in a rolling contact manner, the contact portion between the polishing assembly and the arc top of the chimney body is just located on the upper side of the chimney body; The side clamping roller assembly includes a rotation drive portion and two clamping roller units respectively located on both sides of the rotation drive portion; The rotary drive unit is vertically slidably arranged on the lower support plate and is connected to both pressure-bearing adjustment units. The vertically moving pressure-bearing adjustment unit can drive the rotary drive unit to move vertically. The lower end of the clamping roller unit is rotatably connected to the lower supporting plate, and the upper end of the clamping roller unit extends from the gap between the two supporting and conveying rollers to the upper side of the polishing table body; The rotary drive unit is connected to both of the clamping roller units and the vertically movable rotary drive unit can drive the two clamping roller units to rotate synchronously and in opposite directions around the connection between the two clamping roller units and the lower support plate; The clamping roller unit includes a clamping shaft, a clamping arm and an upper mounting frame; The two ends of the clamping shaft are rotatably connected to the upper surface of the lower support plate through bearings, and the lower support plate is connected to the rotation drive unit, and the vertically movable rotation drive unit can drive the lower support plate to rotate; There is at least one clamping arm, one end of which is fixedly connected to the clamping shaft and the other end of which passes between the two material conveying rollers and extends to the upper side of the polishing table. The upper mounting frame is arranged on the top of the clamping arm and a contact roller is rotatably arranged on the upper mounting frame. Both clamping shafts are provided with clamping gears; The rotary drive unit includes a U-shaped seat, a clamping rack, a return spring and a movable guide rod; The U-shaped seat is located on the upper side of the lower support plate and both ends of the U-shaped seat are provided with extension connecting rods, and the two extension connecting rods are respectively connected to the two pressure-bearing adjustment parts; The movable guide rod is fixed on the bottom of the U-shaped seat and slides through the lower support plate. The bottom of the U-shaped seat is connected to the upper surface of the lower support plate through a reset spring. There are two clamping racks, and the two clamping racks are respectively engaged with the two clamping gears.
2. The surface polishing device for chimney processing according to claim 1, characterized in that: The side of the U-shaped seat is fixedly connected to an extension connecting rod, and a sleeve portion is sleeved on the extension connecting rod. The pressure adjustment portion includes an upper bearing frame, a lower bar frame, an intermediate connecting rod and a bearing roller; The upper end of the intermediate connecting rod extends from between the two material conveying rollers to the upper side of the polishing table body and the lower end is located at the lower side of the polishing table body; The lower bar frame is arranged at the lower end of the middle connecting rod, and the end of the sleeve portion away from the U-shaped seat extends to the interior of the lower bar frame, and both ends of the lower bar frame are respectively connected to the support bracket in a vertical sliding manner; The upper bearing frame is arranged on the top of the middle connecting rod and is provided with a bearing roller whose axis is parallel to the axis of the material conveying roller. In the initial state, the arc top of the bearing roller is higher than the arc top of the material conveying roller.
3. The surface polishing device for chimney processing according to claim 1, characterized in that: The polishing assembly includes a polishing screw, a polishing movable seat, a polishing support arm, a downward pressure cylinder, a movable connecting sleeve and a polishing motor; The polishing screw is rotatably arranged on the top of the supporting beam and the output end of the polishing motor is connected to one end of the polishing screw. The polishing movable seat is slidably arranged on the supporting beam and the polishing screw spirally penetrates the polishing movable seat. An adjustment support is also provided on the side of the polishing movable seat and a downward pressure cylinder is provided on the adjustment support. One end of the polishing support arm is rotatably connected to the top of the polishing movable seat and the other end is provided with an arc-shaped polishing plate; The polishing support arm is sleeved with a movable connecting sleeve which can slide thereon, and the top of the pressing cylinder is hinged to the movable connecting sleeve.
4. The surface polishing device for chimney processing according to claim 3, characterized in that: The main shaft of each supporting conveying roller is fixedly connected to a plurality of outer extension rod shafts arranged on the outside of the supporting bracket; A braking mechanism is provided on the side of the polishing table body close to the supporting beam, and the braking mechanism includes a load-bearing braking component and a release spring; The load-bearing brake component is slidably connected to the side wall of the support bracket, and the bottom of the load-bearing brake component is connected to the bottom of the side main body frame via a release spring; When the polishing arm rotates toward one side of the polishing table, the middle portion of the polishing arm can contact the top of the load-bearing brake component and press down the top of the load-bearing brake component, and the lower end of the load-bearing brake component corresponds to the multiple external extension rod shafts; The lower end of the downward pressure bearing brake component can limit the rotation of the outer extension rod shaft when it contacts the outer extension rod shaft.
5. The surface polishing device for chimney processing according to claim 4, characterized in that: Each outer extension rod shaft is provided with a brake gear portion, and the load-bearing brake component includes a brake rack, an upper bearing rod and a lower support rod; The upper bearing rod is arranged along the length direction of the support bracket and can be engaged with multiple brake gear parts at the same time. The upper bearing rod is arranged on the upper side of the brake rack and is connected to the brake rack through a connecting rod. The top of the upper bearing rod has multiple ball parts; There are two lower support rods and the lower support rods are fixedly connected to the end of the brake rack. A sliding sleeve is provided at the bottom of the lower support rod and the sliding sleeve slides on the support foot of the support bracket. One end of the release spring is connected to the bottom of the side main frame and the other end is connected to the lower surface of the sliding sleeve.
Citation Information
Patent Citations
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