A laser cutting positioning tooling with a slag collection device

By designing a slag collection device in laser cutting positioning tooling, and using high-pressure gas and mechanical push to introduce melted or gasified metal into the collection box, the problem of melted or gasified metals in the prior art cannot be effectively collected, and the safety and production efficiency of the working environment are improved.

CN118559193BActive Publication Date: 2025-06-20江苏祺特汽车部件有限公司
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Patent Information

Application Number
CN202411014369.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-06-20
Estimated Expiration
2044-07-26

AI Technical Summary

Technical Problem

The prior art cannot effectively collect molten or vaporized metal during laser cutting, causing it to fall easily to the ground.

Method used

A laser cutting positioning tool with a slag collection device is designed, including a guide baffle, a scraping mechanism, an outlet cavity, a driving cavity and a discharge mechanism. The melted or gasified metal is introduced into the collection box through high-pressure gas blowing and mechanical pushing.

Benefits of technology

It effectively avoids the drop of melted or gasified metals, realizes centralized collection and subsequent processing of these metals, and improves the safety and production efficiency of the working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of positioning tooling, and particularly relates to a laser cutting positioning tooling with a slag collection device, including a positioning tooling main body, on which there are provided: a support base fixedly connected to the bottom end of the positioning tooling main body; a discharge groove opened on the positioning tooling main body, and a guiding baffle obliquely and fixedly connected to the positioning tooling main body, and the lower end of the guiding baffle corresponds to the discharge groove. In the present invention, high-pressure gas coaxial with the light beam is used to blow away the melted or vaporized metal, and the guiding baffle is used to block the melted or vaporized metal, so as to prevent the melted or vaporized metal from falling to the ground. The first motor drives two nuts to move horizontally towards each other through a ball screw, and the nuts drive a moving scraper to scrape the melted or vaporized metal on the guiding baffle through a traction rod, which helps to prevent the melted or vaporized metal from adhering to the guiding baffle.
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Description

Technical Field

[0001] The present invention relates to the technical field of positioning tooling, and in particular to a laser cutting positioning tooling with a slag collection device. Background Art

[0002] A laser cutting machine emits laser from a laser source, which is focused into a laser beam with a high power density through an optical path system. The laser beam irradiates the surface of the workpiece, causing the workpiece to reach the melting point or boiling point. At the same time, a high-pressure gas coaxial with the beam blows away the melted or vaporized metal.

[0003] Most of the existing technologies adopt a positioning tooling for laser cutting disclosed in the patent with the publication number CN109420858B, which can ensure that during the cutting process, the laser does not touch the bottom plate, avoiding mis-cutting and interfering with the setting of cutting parameters, and having high cutting accuracy. However, there are major problems in actual use: during the laser cutting process, melted or vaporized metal is generated, and only blown away by the high-pressure gas coaxial with the beam, unable to realize the collection operation of the melted or vaporized metal, making it extremely easy for the melted or vaporized metal to be washed down to the ground; Summary of the Invention

[0004] The purpose of the present invention is to solve the problem in the existing technology that only the high-pressure gas coaxial with the beam is used for blowing, and the collection operation of the melted or vaporized metal cannot be realized, and to propose a laser cutting positioning tooling with a slag collection device.

[0005] In order to achieve the above purpose, the present invention adopts the following technical scheme:

[0006] A laser cutting positioning tooling with a slag collection device, including a positioning tooling main body, and the following are provided on the positioning tooling main body:

[0007] A support base, which is fixedly connected to the bottom end of the positioning tooling main body; a discharge groove, which is opened on the positioning tooling main body;

[0008] A guide baffle, which is obliquely and fixedly connected to the positioning tooling main body, and the lower end of the guide baffle is correspondingly arranged with the discharge groove;

[0009] A scraping mechanism, which is arranged on the guide baffle, and the scraping mechanism is used for scraping the guide baffle;

[0010] A discharge cavity and a driving cavity, the discharge cavity is opened on both sides of the support base, and the driving cavity is opened in the middle position of the support base;

[0011] A discharging mechanism, which is arranged in the driving cavity, and the discharging mechanism is used for pushing the melted or vaporized metal in the discharge cavity;

[0012] Fixing plate, fixing rod and collection box. The fixing plate is fixedly connected to the support base. The fixing rod is slidably sleeved on the fixing plate. The collection box is fixedly connected to the fixing rod.

[0013] Preferably, the discharge groove is a rectangular groove corresponding to the structure of the positioning tooling body.

[0014] Preferably, the inner walls of both the discharge cavity and the drive cavity are inclined. A discharge port corresponding to the upper end of the collection box is provided on the discharge cavity.

[0015] Preferably, the scraping mechanism includes:

[0016] Guide rails and moving scrapers. The guide rails are fixedly connected to the material guiding baffle. The moving scrapers are slidably sleeved on the guide rails, and there are four guide rails and moving scrapers.

[0017] First telescopic sleeves, first movable rods, first springs and abutting plates. The first telescopic sleeves are fixedly connected to the moving scrapers. The first movable rods are slidably sleeved in the first telescopic sleeves. The first springs are welded between the first movable rods and the first telescopic sleeves. The abutting plates are fixedly connected to the first movable rods, and there are four first telescopic sleeves, first movable rods, first springs and abutting plates.

[0018] Mounting plates, first motors, ball screws and nuts. The mounting plates are fixedly connected to the material guiding baffle. There are two mounting plates. The first motor is fixedly installed on one of the mounting plates. One end of the ball screw is rotatably installed on the other mounting plate. The other end of the ball screw is fixedly connected to the output end of the first motor. The nut is fitted on the ball screw.

[0019] Traction rods. The traction rods are fixedly connected to two adjacent first movable rods.

[0020] Preferably, the moving scraper is movably abutted against the material guiding baffle. The first telescopic sleeve is a hollow cylindrical structure with one end open.

[0021] Preferably, the first spring is slidably sleeved on the first movable rod. The ball screw is a double-threaded screw.

[0022] Preferably, the discharging mechanism includes:

[0023] A second motor and a rotating shaft. The second motor is fixedly installed at the bottom end of the support base. The rotating shaft is fixedly connected to the output end of the second motor.

[0024] A discharge plate. The discharge plate is slidably sleeved at the bottom ends of the discharge cavity and the drive cavity.

[0025] A resistance cam, wherein the resistance cam is fixedly sleeved on the rotating shaft, and the resistance cam and the discharge plate are movably resisted each other;

[0026] A second movable rod, a second telescopic sleeve and a second spring, wherein the second movable rod is fixedly connected to the discharge plate, the second telescopic sleeve is slidably sleeved on the second movable rod, and the second spring is welded between the two discharge plates.

[0027] Preferably, the rotating shaft is rotatably mounted on the driving cavity, the interfering cam is an elliptical structure, and the second spring is movably sleeved on the second movable rod and the second telescopic sleeve.

[0028] Compared with the prior art, the present invention has the following advantages:

[0029] 1. The present invention uses high-pressure gas coaxial with the light beam to blow away the molten or vaporized metal, and facilitates the material guide baffle to block the molten or vaporized metal, thereby preventing the molten or vaporized metal from falling to the ground. The first motor drives two nuts to move horizontally toward each other through a ball screw, and the nuts drive a moving scraper through a traction rod to scrape the molten or vaporized metal on the material guide baffle, which helps to prevent the molten or vaporized metal from adhering to the material guide baffle.

[0030] 2. In the present invention, the second motor drives the cam to rotate via the rotating shaft, and the cam drives the discharge plate to push the molten or vaporized metal, so that the molten or vaporized metal enters the collection box, so that subsequent staff can centrally process the molten or vaporized metal. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 This is a schematic structural diagram of a laser cutting positioning tool with a slag collection device proposed by the present invention;

[0032] Figure 2 A front view of a laser cutting positioning tool with a slag collecting device proposed by the present invention;

[0033] Figure 3 For the present invention Figure 1 A cross-sectional view of

[0034] Figure 4 This is a schematic diagram of the connection structure of the first telescopic sleeve, the first movable rod and the first spring of a laser cutting positioning tool with a slag collecting device proposed by the present invention;

[0035] Figure 5 For the present invention Figure 4 Sectional view in .

[0036] In the figure: 1. Main body of the positioning tooling; 2. Support base; 3. Discharge groove; 4. Material guiding baffle; 5. Discharge cavity; 6. Driving cavity; 7. Fixed plate; 8. Fixed rod; 9. Collection box; 10. Guide slide rail; 11. Moving scraper; 12. First telescopic sleeve; 13. First movable rod; 14. First spring; 15. Contact plate; 16. Mounting plate; 17. First motor; 18. Ball screw; 19. Nut; 20. Traction rod; 21. Second motor; 22. Rotating shaft; 23. Discharge plate; 24. Contact cam; 25. Second movable rod; 26. Second telescopic sleeve; 27. Second spring. Detailed implementation manners

[0037] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0038] Referring to Figures 1-5 , a laser cutting positioning tooling with a slag collection device includes a main body 1 of the positioning tooling. A support base 2, a discharge groove 3, a material guiding baffle 4, a scraping mechanism, a discharge cavity 5, a driving cavity 6, a discharging mechanism, a fixed plate 7, a fixed rod 8 and a collection box 9 are arranged on the main body 1 of the positioning tooling. The components are arranged as follows:

[0039] The support base 2 is fixedly connected to the bottom end of the main body 1 of the positioning tooling;

[0040] The discharge groove 3 is opened on the main body 1 of the positioning tooling. The discharge groove 3 is a rectangular groove body corresponding to the structure of the main body 1 of the positioning tooling;

[0041] The material guiding baffle 4 is inclined and fixedly connected to the main body 1 of the positioning tooling, and the lower end of the material guiding baffle 4 is correspondingly arranged with the discharge groove 3. Through the arrangement of the material guiding baffle 4, the melted or vaporized metal can be blocked, and through the inclined end face, the melted or vaporized metal can slide down under the action of gravity;

[0042] The scraping mechanism is arranged on the material guiding baffle 4. The scraping mechanism is used for scraping the material guiding baffle 4, and the sliding speed of the melted or vaporized metal is accelerated through the scraping mechanism;

[0043] Furthermore, the implementation method is that the scraping mechanism includes a guide slide rail 10, a moving scraper 11, a first telescopic sleeve 12, a first movable rod 13, a first spring 14, a contact plate 15, a mounting plate 16, a first motor 17, a ball screw 18, a nut 19 and a traction rod 20. The components are arranged as follows:

[0044] The guiding slide rail 10 is fixedly connected to the material guiding baffle 4. The moving scraper 11 is slidably sleeved on the guiding slide rail 10, and there are four guiding slide rails 10 and moving scrapers 11. The moving scraper 11 is movably abutted against the material guiding baffle 4. The guiding slide rail 10 can guide and limit the moving scraper 11, which helps to ensure the stability of the moving scraper 11 during movement;

[0045] The first telescopic sleeve 12 is fixedly connected to the moving scraper 11. The first telescopic sleeve 12 is a hollow cylindrical structure with one end open. The first movable rod 13 is slidably sleeved in the first telescopic sleeve 12. The first movable rod 13 can be guided and limited by the first telescopic sleeve 12, so that the first movable rod 13 can only perform linear movement in the horizontal direction. The first spring 14 is welded between the first movable rod 13 and the first telescopic sleeve 12. The first spring 14 is movably sleeved on the first movable rod 13. Through the elastic force of the first spring 14, the first movable rod 13 can be reset when not being pulled. The contact plate 15 is fixedly connected to the first movable rod 13, so that the position of the contact plate 15 can change according to the movement of the moving scraper 11. And there are four first telescopic sleeves 12, first movable rods 13, first springs 14 and contact plates 15;

[0046] The mounting plate 16 is fixedly connected to the material guiding baffle 4. There are two mounting plates 16. The first motor 17 is fixedly installed on one of the mounting plates 16. One end of the ball screw 18 is rotatably installed on the other mounting plate 16. The other end of the ball screw 18 is fixedly connected to the output end of the first motor 17. The nut 19 is fitted and installed on the ball screw 18. By using the double - thread setting of the ball screw 18, the nut 19 moves horizontally towards each other when the ball screw 18 rotates, and the nuts 19 are symmetrically arranged on the left and right of the ball screw 18;

[0047] The towing rod 20 is fixedly connected to two adjacent first movable rods 13. Through the setting of the towing rod 20, the four first movable rods 13 can move synchronously;

[0048] The discharge cavity 5 is opened at both sides of the support base 2, and the drive cavity 6 is opened at the middle position of the support base 2. The inner walls of the discharge cavity 5 and the drive cavity 6 are both inclined. A discharge port corresponding to the upper end of the collection box 9 is opened on the discharge cavity 5;

[0049] The discharging mechanism is arranged in the drive cavity 6, and the discharging mechanism is used to push the molten or vaporized metal in the discharge cavity 5;

[0050] A further implementation method is that the discharging mechanism includes a second motor 21, a rotating shaft 22, a discharge plate 23, a contact cam 24, a second movable rod 25, a second telescopic sleeve 26 and a second spring 27. The components are as follows:

[0051] The second motor 21 is fixedly installed at the bottom end of the support base 2, and the rotating shaft 22 is fixedly connected to the output end of the second motor 21. The rotating shaft 22 is rotatably installed on the driving cavity 6;

[0052] The discharge plate 23 is slidably sleeved at the bottom ends of the discharge cavity 5 and the driving cavity 6;

[0053] The contact cam 24 is fixedly sleeved on the rotating shaft 22. The contact cam 24 is movably abutted against the discharge plate 23. The contact cam 24 is of an elliptical structure;

[0054] The second movable rod 25 is fixedly connected to the discharge plate 23. The second telescopic sleeve 26 is slidably sleeved on the second movable rod 25. The second movable rod 25 is guided and limited by the second telescopic sleeve 26, so that the second movable rod 25 can only perform linear motion in the horizontal direction. The second spring 27 is welded between the two discharge plates 23. The second spring 27 is movably sleeved on the second movable rod 25 and the second telescopic sleeve 26. Due to the elastic force of the second spring 27, the second movable rod 25 can be reset when not being pulled by an external force;

[0055] The fixing plate 7 is fixedly connected to the support base 2. The fixing rod 8 is slidably sleeved on the fixing plate 7. The collection box 9 is fixedly connected to the fixing rod 8. The melted or vaporized metal can be uniformly collected through the collection box 9, so as to facilitate subsequent centralized processing by the staff;

[0056] It should be noted that: The specific model specifications of the first motor 17 and the second motor 21 need to be selected according to the actual specifications of the device, etc. The specific selection calculation method adopts the existing technology in the field, so it will not be elaborated here.

[0057] The functional principle of the present invention can be described through the following operation mode:

[0058] Place the collection box 9 on the fixing plate 7, so that the fixing rod 8 penetrates through the fixing plate 7;

[0059] Blow the melted or vaporized metal through the high-pressure gas coaxial with the light beam, so that the melted or vaporized metal falls on the material guiding baffle 4. Start the first motor 17 to drive the ball screw 18 to rotate. The ball screw 18 drives the two nuts 19 to move horizontally towards each other. The nut 19 drives the traction rod 20 to deflect. The traction rod 20 drives the moving scraper 11 to move vertically downward on the guiding slide rail 10, so as to scrape the melted or vaporized metal on the material guiding baffle 4, so that the melted or vaporized metal enters the discharge cavity 5 through the discharge groove 3;

[0060] Start the second motor 21 to drive the rotating shaft 22 to rotate. The rotating shaft 22 drives the contact cam 24 to rotate. The rotating contact cam 24 squeezes the discharge plate 23 to move horizontally. Under the elastic force of the second spring 27, the discharge plate 23 is always in movable contact with the contact cam 24, so that the discharge plate 23 pushes the melted or vaporized metal, and the melted or vaporized metal enters the collection box 9, thereby completing the collection operation of the melted or vaporized metal.

[0061] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.

Claims

1. A laser cutting positioning tool with a slag collection device, comprising a positioning tool body (1), characterized in that: The positioning tool body (1) is provided with: A support base (2), the support base (2) being fixedly connected to the bottom end of the positioning tool body (1); a discharge groove (3), the discharge groove (3) being arranged on the positioning tool body (1); A material guide baffle (4), the material guide baffle (4) being tilted and fixedly connected to the positioning tool body (1), and the lower end of the material guide baffle (4) being arranged corresponding to the discharge groove (3); a scraping mechanism, the scraping mechanism being arranged on the material guide baffle (4), and being used for performing a scraping operation on the material guide baffle (4); A discharge chamber (5) and a drive chamber (6), wherein the discharge chamber (5) is disposed at two sides of the support base (2), and the drive chamber (6) is disposed at a middle end of the support base (2); A discharge mechanism, the discharge mechanism being arranged in the driving chamber (6), and being used to push the molten or vaporized metal in the discharge chamber (5); A fixed plate (7), a fixed rod (8) and a collection box (9), wherein the fixed plate (7) is fixedly connected to the support base (2), the fixed rod (8) is slidably mounted on the fixed plate (7), and the collection box (9) is fixedly connected to the fixed rod (8); The scraping mechanism comprises: A guide rail (10) and a movable scraper (11), wherein the guide rail (10) is fixedly connected to the material guide baffle (4), and the movable scraper (11) is slidably mounted on the guide rail (10), and the guide rail (10) and the movable scraper (11) are arranged in four portions; A first telescopic sleeve (12), a first movable rod (13), a first spring (14) and a contact plate (15), wherein the first telescopic sleeve (12) is fixedly connected to the movable scraper (11), the first movable rod (13) is slidably mounted in the first telescopic sleeve (12), the first spring (14) is welded between the first movable rod (13) and the first telescopic sleeve (12), the contact plate (15) is fixedly connected to the first movable rod (13), and the first telescopic sleeve (12), the first movable rod (13), the first spring (14) and the contact plate (15) are arranged in four portions; A mounting plate (16), a first motor (17), a ball screw (18) and a nut (19), wherein the mounting plate (16) is fixedly connected to the material guide baffle (4), two mounting plates (16) are provided, the first motor (17) is fixedly mounted on one of the mounting plates (16), one end of the ball screw (18) is rotatably mounted on the other mounting plate (16), the other end of the ball screw (18) is fixedly connected to the output end of the first motor (17), and the nut (19) is mounted on the ball screw (18) in a matching manner; A traction rod (20), wherein the traction rod (20) is fixedly connected to two adjacent first movable rods (13); The movable scraper (11) and the material guide baffle (4) are movably opposed to each other, and the first telescopic sleeve (12) is a hollow cylindrical structure with one end open; The first spring (14) is movably mounted on the first movable rod (13), and the ball screw (18) is a bidirectional thread; The discharging mechanism comprises: a second motor (21) and a rotating shaft (22), wherein the second motor (21) is fixedly mounted at the bottom end of the support base (2), and the rotating shaft (22) is fixedly connected to the output end of the second motor (21); A discharge plate (23), wherein the discharge plate (23) is slidably mounted on the bottom ends of the discharge chamber (5) and the drive chamber (6); A resistance cam (24), wherein the resistance cam (24) is fixedly sleeved on the rotating shaft (22), and the resistance cam (24) and the discharge plate (23) are movably resisted against each other; a second movable rod (25), a second telescopic sleeve (26) and a second spring (27), wherein the second movable rod (25) is fixedly connected to the discharge plate (23), the second telescopic sleeve (26) is slidably sleeved on the second movable rod (25), and the second spring (27) is welded between the two discharge plates (23); The rotating shaft (22) is rotatably mounted on the driving chamber (6); the abutting cam (24) is an elliptical structure; and the second spring (27) is movably sleeved on the second movable rod (25) and the second telescopic sleeve (26).

2. The laser cutting positioning tool with a slag collection device according to claim 1, characterized in that: The discharge groove (3) is a rectangular groove body having a corresponding structure to the positioning tool body (1).

3. The laser cutting positioning tool with a slag collection device according to claim 1, characterized in that: The inner walls of the discharge chamber (5) and the drive chamber (6) are both arranged at an inclination, and the discharge chamber (5) is provided with a discharge outlet arranged corresponding to the upper end of the collection box (9).

Citation Information

Patent Citations

  • A positioning fixture for laser cutting

    CN109420858B

  • Slag removing device of laser cutting machine

    CN212665236U

  • Laser cutting machine for metal plate machining

    CN215545972U