Edge tear and corner tear combined protective film separating device
By using a protective film separation device that combines edge tearing and corner tearing, the protective film and release paper are automatically separated using mechanical components. This solves the problems of low efficiency and damage associated with traditional manual separation, and achieves highly efficient protective film separation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- SHENZHEN DA CHENG XIN TECH CO LTD
- Filing Date
- 2024-06-21
- Publication Date
- 2026-04-21
AI Technical Summary
Traditional methods of manually separating the protective film and the release paper are inefficient and can easily damage the protective film.
A protective film separation device combining edge tearing and corner tearing is used, including an edge tearing module and a corner tearing module. It uses mechanical components such as roll assembly, adsorption plate, roller assembly and gripper assembly to automatically separate the protective film and release paper.
It improves the efficiency of protective film separation, reduces damage to the protective film, and achieves efficient and automated separation of the protective film and the release paper.
Smart Images

Figure CN118578764B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of FPC manufacturing, and in particular to a protective film separation device that combines edge tearing and corner tearing. Background Technology
[0002] FPC stands for Flexible Printed Circuit Board, also known as Flexible Board or Flexible Circuit Board. It is a special type of printed circuit board characterized by its light weight, thinness, flexibility, and bendability. Compared to traditional rigid printed circuit boards (PCBs), FPCs offer higher wiring density and greater flexibility. FPCs are commonly used in electronic products that require movement or bending, such as smartphones, laptops, and digital cameras.
[0003] During the manufacturing process of FPC, a protective film needs to be covered on the side of the FPC with printed circuits to prevent the printed circuits from being worn. Generally, the protective film is pasted on a layer of release paper to prevent the protective film from being contaminated. Before attaching the protective film to the FPC, the protective film and the release paper need to be separated. The traditional method is to manually tear the protective film and the release paper apart. This production method is not only too inefficient, but also easily damages the protective film. Summary of the Invention
[0004] This application provides a protective film separation device that combines edge tearing and corner tearing to solve the technical problem that the traditional method of manually tearing the protective film and release paper results in low work efficiency and is prone to damaging the protective film.
[0005] To solve the above-mentioned technical problems, one technical solution adopted in this application is: to provide a protective film separation device that combines edge tearing and corner tearing, the protective film separation device that combines edge tearing and corner tearing includes: an edge tearing module and a corner tearing module;
[0006] The edge-tear module includes:
[0007] The external gripper places the incoming film onto the support plate;
[0008] The roll assembly includes a first roll roller and a first lifting cylinder, wherein the first lifting cylinder drives the first roll roller to contact the protective film.
[0009] The adsorption plate has several adsorption holes;
[0010] The translation component includes a first slide rail motor. The winding component is connected to the first slide rail motor. Driven by the first slide rail motor, the first winding roller shaft moves laterally. During the lateral movement of the first winding roller shaft, the first winding roller shaft rotates due to friction, causing a portion of the protective film to be wound up on the first winding roller shaft. Then, the first slide rail motor drives the first winding roller shaft to move axially to the adsorption hole, causing the adsorption hole to adsorb and fix the protective film on the first winding roller shaft. The first winding roller shaft continues to move until the protective film is detached from the first winding roller shaft.
[0011] The release paper separation assembly includes a second roll roller and a first clamping roller. The release paper falls onto the second roll roller, and the first clamping roller and the second roll roller clamp and fix the release paper. The second roll roller completely separates the release paper from the protective film by rotating.
[0012] The corner tearing module includes:
[0013] A roller assembly, including a corner tear roller, the corner tear roller reciprocating at one corner of the protective film, causing one corner of the protective film to separate from the release film;
[0014] The gripper assembly includes a gripper that holds the isolation membrane and, through lateral movement, completely separates the isolation membrane from the protective membrane.
[0015] Optionally, the protective film separation device combining edge tearing and corner tearing further includes a first conveyor roller and a second conveyor roller. The first conveyor roller and the second conveyor roller are located on the side of the support plate away from the adsorption plate. The conveyor roller is used to convey the incoming film falling on the support plate to the roll assembly.
[0016] Optionally, the separator paper separation assembly further includes a second clamping roller and a first rotary motor. Before the first clamping roller clamps the separator paper, the second clamping roller and the second roll roller clamp and fix the separator paper. The first rotary motor drives the second roll roller to make an arc-shaped movement in space, so that the end of the separator paper fixed by the second clamping roller moves to below the support plate.
[0017] Optionally, the separator paper separation assembly further includes a separation cylinder for pushing the second clamping roller shaft away from the second roll roller shaft.
[0018] Optionally, the roll assembly further includes a first dust removal roller shaft and a second lifting cylinder. The second lifting cylinder is connected to the first dust removal roller shaft and is used to drive the first dust removal roller shaft to move along the first roll shaft, so that the first dust removal roller shaft abuts against the first roll shaft, so as to remove dust from the first roll shaft.
[0019] Optionally, the protective film separation device combining edge tearing and corner tearing further includes a second dust removal roller and a guide plate. The guide plate is provided with a guide groove, which is inclined from the vertical direction toward the first conveying roller. The second dust removal roller is disposed in the guide groove, and the second dust removal roller is in contact with the first conveying roller along the guide groove due to gravity, so as to remove dust from the first conveying roller.
[0020] Optionally, the first roll shaft has adhesive properties to facilitate fixing the protective film to the first roll shaft.
[0021] Optionally, the roll assembly further includes a stop cylinder, the end of which is provided with a stop block. The stop cylinder can drive the stop block to move toward the first roll shaft, thereby stopping the first roll shaft from rotating.
[0022] Optionally, the protective film separation device combining edge tearing and corner tearing further includes a film-paper separation component. The film-paper separation component includes a pressure plate and a toothed groove. The toothed groove is provided with a plurality of first toothed strips. The pressure plate is located directly above the toothed groove. The side of the pressure plate near the toothed groove is provided with a plurality of second toothed strips. When the protective film and the release paper are difficult to separate, the incoming film needs to be pre-separated by the film-paper separation component.
[0023] Optionally, the corner tearing module further includes a material pulling assembly, which includes a clamping plate for clamping the incoming film on the carrier plate and pulling it into the corner tearing module.
[0024] The beneficial effects of this application are: In the protective film separation device that combines edge tearing and corner tearing provided in this application, different protective film separation methods are selected for different incoming films, which solves the technical problem that the traditional method of manually tearing the protective film and the release paper results in low work efficiency and easy damage to the protective film. Attached Figure Description
[0025] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Wherein:
[0026] Figure 1 This is a three-dimensional structural schematic diagram of the protective film separation device combining edge tearing and corner tearing provided in the embodiments of this application;
[0027] Figure 2 This is a three-dimensional structural diagram of the edge-tear module in a protective film separation device that combines edge-tear and corner-tear techniques.
[0028] Figure 3 This is a three-dimensional structural diagram of the edge-tear module in a protective film separation device that combines edge-tear and corner-tear techniques, taken from another perspective.
[0029] Figure 4 This is a three-dimensional structural diagram of the edge-tear module in a protective film separation device that combines edge-tear and corner-tear techniques, taken from another perspective.
[0030] Figure 5 This is a three-dimensional structural diagram of the separator paper separation component in the edge-tear module;
[0031] Figure 6 This is a three-dimensional structural diagram of the transfer component in the edge tearing module;
[0032] Figure 7 This is a three-dimensional structural diagram of the corner tearing module in a protective film separation device that combines edge tearing and corner tearing.
[0033] Figure 8 This is a three-dimensional structural diagram of the material pulling component in the corner tearing module;
[0034] Figure 9 This is a three-dimensional structural diagram of the adhesive head component in the corner tearing module;
[0035] Figure 10 This is a three-dimensional structural diagram of the gripper component in the corner tearing module.
[0036] Explanation of reference numerals in the attached drawings: 1. Edge tearing module; 2. Corner tearing module; 100. Bearing plate; 101. Toothed groove; 102. First slide bar; 103. Pressure plate; 104. First connecting plate; 105. Third lifting cylinder; 106. Second conveyor roller shaft; 107. First conveyor roller shaft;
[0037] 108. Fourth lifting cylinder; 109. Guide plate; 110. Second dust removal roller shaft; 111. Second rotary motor; 112. First slide rail motor; 113. First guide rail; 114. First fixing plate; 115. Fifth lifting cylinder; 200. Roll assembly; 201. First roll roller shaft; 202. First lifting cylinder; 203. Second fixing plate; 204. Third fixing plate; 206. Second lifting cylinder; 207. Fourth fixing plate; 208. Second assembly plate; 209. Stop cylinder; 210. First dust removal roller shaft; 300. Adsorption plate; 500. Release paper separation assembly; 501. Second roll roller shaft; 502. First clamping roller shaft; 503. Second clamping roller shaft; 504. First rotary motor; 505. Separation cylinder; 506. Rotating seat; 507. Third rotary motor; 508. First clamping cylinder; 509. Second clamping cylinder; 510. Connecting block; 600. Fixed bracket; 700. Transfer assembly; 710. Transfer cylinder; 720. Suction head fixing plate; 730. Transfer suction head; 810. Material pulling assembly; 811. Material pulling guide rail; 812. Clamping plate; 813. Material pulling cylinder; 814. Material pulling motor; 820. Corner tear fixing plate; 830. Attachment assembly; 831. Second slide rail motor; 832. Adhesive plate; 833. Angle adjustment motor; 834. Fixing base; 835. Lifting motor; 840. Roller assembly; 841. Roller cylinder; 842. Fixing frame; 843. Angle tearing roller; 850. Gripper assembly; 851. Gripper guide rail; 852. Gripper motor; 853. Gripper fixing plate; 854. Gripper cylinder; 855. Gripper drive motor. Detailed Implementation
[0038] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0039] It should be noted that if the embodiments of this application involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicators will also change accordingly.
[0040] Furthermore, if the embodiments of this application involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, features defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. If the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed in this application.
[0041] like Figures 1 to 10 As shown, this application provides a protective film separation device combining edge tearing and corner tearing. The device includes an edge tearing module 1 and a corner tearing module 2. The edge tearing module 1 includes a support plate 100, a roll assembly 200, an adsorption plate 300, a translation assembly, and a release paper separation assembly 500. The corner tearing module 2 includes a roller assembly 840 and a gripper assembly 850. The protective film and the release paper are attached together to form the incoming film.
[0042] An external gripper places the protective film onto the support plate 100. The roll assembly 200 includes a first roll roller 201 and a first lifting cylinder 202. The first lifting cylinder 202 drives the first roll roller 201 to contact the protective film. The adsorption plate 300 is provided with several adsorption holes. The translation assembly includes a first slide rail motor 112. The roll assembly 200 is connected to the first slide rail motor 112. Under the drive of the first slide rail motor 112, the first roll roller 201 moves laterally. During the lateral movement of the first roll roller 201, the first roll roller 201 rotates due to friction, causing a portion of the protective film to... The first roll of material is wound onto the first roll shaft 201. Then, the first slide rail motor 112 drives the first roll shaft 201 to move toward the adsorption hole, so that the adsorption hole adsorbs and fixes the protective film on the first roll shaft 201. The first roll shaft 201 continues to move until the protective film is detached from the first roll shaft 201. The release paper separation assembly 500 includes a second roll shaft 501 and a first clamping roll shaft 502. The release paper falls onto the second roll shaft 501. The first clamping roll shaft 502 and the second roll shaft 501 clamp and fix the release paper. The second roll shaft 501 completely separates the release paper from the protective film by rotating.
[0043] The roller assembly 840 includes a corner tear roller 843, which reciprocates at one corner of the protective film, causing one corner of the protective film to separate from the release liner. The gripper assembly 850 includes a gripper that holds the release liner and, through lateral movement, completely separates the release liner and the protective film.
[0044] The support plate 100 is roughly rectangular and horizontally positioned. A toothed groove 101 is provided at the edge of the support plate 100. The toothed groove 101 is elongated rectangular and contains several horizontally arranged second toothed bars, which are evenly spaced in a row. Two first sliding rods 102 are provided on both sides of the toothed groove 101, symmetrical about the toothed groove 101. The first sliding rods 102 are cylindrical and vertically positioned, penetrating the support plate 100. At the upper end of the first sliding rod... A pressure plate 103 is provided, which is long and strip-shaped. The pressure plate 103 is arranged horizontally and is fixedly assembled with two first slide rods 102. Several first racks are provided on the side of the pressure plate 103 near the bearing plate 100. The first racks are arranged in a row at equal intervals. The first racks correspond to the second racks and their positions are staggered. When the first racks and the second racks clamp the incoming film, the protective film will be separated from the release paper, so as to facilitate the pre-separation of the protective film and the release paper when they are difficult to separate.
[0045] A first connecting plate 104 is provided at the end of the first slide rod 102 away from the pressure plate 103. The first connecting plate 104 is elongated and connects the two first slide rods 102. The first connecting plate 104 is fixedly assembled with the first slide rods 102. The third lifting cylinder 105 is vertically arranged. The output end of the third lifting cylinder 105 is fixedly connected to the middle of the first connecting plate 104. The third lifting cylinder 105 can drive the pressure plate 103 to move vertically so that the first rack and the second rack can clamp the feed film.
[0046] A first through groove is provided on the side of the support plate 100 near the toothed groove 101. The first through groove passes through the support plate 100 and is long and rectangular. A second conveying roller shaft 106 is provided at the position of the first through groove. The second conveying roller shaft 106 is cylindrical and is arranged laterally. The shape of the second conveying roller shaft 106 corresponds to that of the first through groove. The second conveying roller shaft 106 passes through the first through groove and protrudes from the upper surface of the support plate 100 so that the incoming film falling on the support plate 100 can contact the second conveying roller shaft 106.
[0047] A first conveyor roller 107 is provided directly above the second conveyor roller 106. The first conveyor roller 107 is cylindrical and is arranged horizontally. The first conveyor roller 107 and the second conveyor roller 106 are arranged parallel to each other. Two fourth lifting cylinders 108 are provided on both sides of the support plate 100. The two fourth lifting cylinders 108 are symmetrically arranged about the support plate 100 and are arranged vertically. The output end of the fourth lifting cylinder 108 is fixedly connected to the first conveyor roller 107. The fourth lifting cylinder 108 can drive the first conveyor roller 107 to move vertically so that the first conveyor roller 107 and the second conveyor roller 106 can clamp the incoming film.
[0048] Guide plates 109 are provided at the output ends of both fourth lifting cylinders 108. The guide plates 109 are fixedly assembled with the output ends of the fourth lifting cylinders 108. Guide grooves are provided on the guide plates 109. The guide grooves are inclined and the lower end of the guide grooves is inclined towards the first conveying roller shaft 107. The second dust removal roller shaft 110 is cylindrical and is arranged laterally. The second dust removal roller shaft 110 is parallel to the first conveying roller shaft 107. The second dust removal roller shaft 110 is installed in the guide groove. Under its own weight, the second dust removal roller shaft 110 falls to the bottom of the guide groove, so that the second dust removal roller shaft 110 contacts the first conveying roller shaft 107, so that the second dust removal roller shaft 110 removes the dust from the first conveying roller shaft 107.
[0049] A first assembly plate is also provided on the side of the support plate 100. The first assembly plate is vertically arranged and a second rotary motor 111 is provided on the first assembly plate. The second rotary motor 111 is fixedly assembled with the first assembly plate and is horizontally arranged. The output end of the second rotary motor 111 is connected to the second conveyor roller shaft 106. The second rotary motor 111 is used to drive the second conveyor roller shaft 106 to rotate so as to feed the feed film to the roll assembly 200.
[0050] The translation assembly includes a first slide rail motor 112, a first guide rail 113, a first slider, a first fixing plate 114, and a fifth lifting cylinder 115.
[0051] A fixed bracket 600 is also provided on the side of the support plate 100 away from the first assembly plate. The fixed bracket 600 is vertically arranged. A first slide rail motor 112 is provided at the upper end of the fixed bracket 600. The first slide rail motor 112 is fixedly assembled with the fixed bracket 600. The first slide rail motor 112 is horizontally arranged and perpendicular to the second conveyor roller shaft 106. A first slide rail is provided at the upper end of the first assembly plate. The first slide rail is straight and horizontally arranged. The first slide rail and the first slide rail motor 112 are parallel and spaced apart and are at the same horizontal height. A first slider is slidably assembled on the first slide rail.
[0052] The first fixing plate 114 is irregularly shaped and horizontally arranged. The first fixing plate 114 is located on the side of the first slide rail motor 112 away from the fixed bracket 600. The side of the first fixing plate 114 close to the first slide rail is fixedly assembled with the first slider. The side of the first fixing plate 114 close to the first slide rail motor 112 is fixedly assembled with the first slide rail motor 112. The first slide rail motor 112 can drive the first fixing plate 114 to perform translational movement along the direction of the first slide rail.
[0053] A fifth lifting cylinder 115 is provided in the middle of the first fixed plate 114. The fifth lifting cylinder 115 is fixedly assembled with the first fixed plate 114. The fifth lifting cylinder 115 is vertically arranged, and the output end of the fifth lifting cylinder 115 passes through the first fixed plate 114.
[0054] The roll assembly 200 includes a first roll roller 201, a first lifting cylinder 202, a second fixing plate 203, a third fixing plate 204, a second slide bar, a first dust removal roller 210, a second lifting cylinder 206, a fourth fixing plate 207, and a third slide bar.
[0055] A second fixing plate 203 is provided on the side of the first fixing plate 114 near the bearing plate 100. The second fixing plate 203 is arranged parallel to and spaced apart from the first fixing plate 114. Two second sliding rods are provided, which are arranged vertically on both sides of the second fixing plate 203 and are fixedly assembled with the second fixing plate 203. The end of the second sliding rod away from the second fixing plate 203 passes through the first fixing plate 114 and is slidably assembled with the first fixing plate 114. The output end of the fifth lifting cylinder 115 is fixedly connected to the second fixing plate 203, and the fifth lifting cylinder 115 can drive the second fixing plate 203 to move vertically.
[0056] A lug is provided in the middle of the second fixed plate 203, and a first lifting cylinder 202 is provided at the lug position. The first lifting cylinder 202 is vertically arranged and fixedly assembled to the lug of the second fixed plate 203. A third fixed plate 204 is provided on the side of the second fixed plate 203 away from the first fixed plate 114. The third fixed plate 204 is horizontally arranged and parallel to the second fixed plate 203. The output end of the first lifting cylinder 202 is fixedly assembled to the third fixed plate 204. The first lifting cylinder 202 can drive the third fixed plate 204 to move vertically.
[0057] Two second assembly plates 208 are provided on both sides of the third fixed plate 204. The second assembly plates 208 are irregular in shape and symmetrical about the third fixed plate 204. The second assembly plates 208 are vertically arranged and fixedly assembled with the third fixed plate 204. The first roll roller shaft 201 is located between the two second assembly plates 208. The first roll roller shaft 201 is cylindrical and horizontally arranged. The two ends of the first roll roller shaft 201 are fixedly connected to the second assembly plates 208. The surface of the first roll roller shaft 201 is adhesive.
[0058] In summary, the first lifting cylinder 202 can drive the first roll shaft 201 to move vertically, so that the first roll shaft 201 can come into contact with the incoming film on the support plate 100. Then, the first slide rail motor 112 drives the first roll shaft 201 to translate towards the tooth groove 101. While the first roll shaft 201 is translating towards the tooth groove 101, the first roll shaft 201 rotates under the action of friction. And because the surface of the first roll shaft 201 is adhesive, a part of the protective film separates from the release paper and wraps around the first roll shaft 201.
[0059] A stop cylinder 209 is provided on each of the two second assembly plates 208. The stop cylinder 209 is fixedly assembled with the second assembly plate 208. The stop cylinder 209 is inclined and its output end faces the first roll shaft 201. A stop block is fixedly assembled on the output end of the stop cylinder 209. A notch matching the shape of the first roll shaft 201 is provided at one end of the stop block near the first roll shaft 201. The stop cylinder 209 can drive the stop block to move toward the first roll shaft 201 and make the first roll shaft 201 engage in the notch to prevent the first roll shaft 201 from rotating.
[0060] The fourth fixing plate 207 is located on the side of the first fixing plate 114 near the bearing plate 100. The fourth fixing plate 207 is arranged horizontally and parallel to the first fixing plate 114. Two third sliding rods are provided, arranged vertically, passing through the first fixing plate 114 and slidably assembled with it. The lower ends of the two third sliding rods are fixedly assembled to both sides of the upper surface of the fourth fixing plate 207. The second lifting cylinder 206 is located in the middle of the fourth fixing plate 207 and is arranged vertically. The cylinder 206 is connected to the fourth fixed plate 207. The first dust removal roller shaft 210 is located on the side of the fourth fixed plate 207 near the bearing plate 100. The first dust removal roller shaft 210 is arranged horizontally and is parallel to the first roll material roller shaft 201. The first dust removal roller shaft 210 is fixedly assembled with the fourth fixed plate 207. The second lifting cylinder 206 can drive the first dust removal roller shaft 210 to move vertically, so that the first dust removal roller shaft 210 abuts against the first roll material roller shaft 201, so as to remove the dust from the first roll material roller shaft 201.
[0061] The adsorption plate 300 is elongated and located on the side of the support plate 100 away from the tooth groove 101. The adsorption plate 300 is horizontally positioned and has several adsorption holes arranged in a matrix. The adsorption plate 300 is connected to an external air pump, which enables the adsorption plate 300 to adsorb and fix the protective film from the adsorption holes.
[0062] In summary, after a portion of the protective film is wound around the first roll shaft 201, the first slide rail motor 112 drives the first roll shaft 201 to move toward the adsorption plate 300, so that the adsorption plate 300 adsorbs and fixes the protective film. The first slide rail motor 112 continues to drive the first roll shaft 201 to move in the same direction, so that the protective film is completely detached from the first roll shaft 201 and fixed on the adsorption plate 300.
[0063] The separator paper separation assembly 500 includes a second roll roller 501, a first clamping roller 502, a second clamping roller 503, a first rotary motor 504, a separation cylinder 505, a rotating seat 506, a third rotary motor 507, a first clamping cylinder 508, a second clamping cylinder 509, and a connecting block 510.
[0064] The rotating seat 506 is located on the side of the bearing plate 100 away from the toothed groove 101. The second roll shaft 501 is rotatably connected to the rotating seat 506. The second roll shaft 501 is cylindrical and is arranged parallel to and spaced apart from the first roll shaft 201. A first rotary motor 504 is also provided on the first mounting plate. The first rotary motor 504 is arranged laterally and is fixedly mounted to the first mounting plate. The output end of the first rotary motor 504 is connected to the rotating seat 506. The first rotary motor 504 can drive the rotating seat 506 to rotate the second roll shaft 501.
[0065] A third rotary motor 507 is provided in the middle of the second roll shaft 501. The third rotary motor 507 is fixedly assembled with the rotating seat 506. The third rotary motor 507 is arranged horizontally. The output end of the third rotary motor 507 is connected to the middle of the second roll shaft 501 through a transmission belt. The third rotary motor 507 can drive the second roll shaft 501 to rotate.
[0066] Two first clamping cylinders 508 are also provided on the rotating seat 506. The two first clamping cylinders 508 are respectively located on both sides of the second roll shaft 501. The first clamping cylinders 508 are fixedly assembled with the rotating seat 506. The first clamping cylinders 508 are inclined. A third assembly plate is provided at the output end of each of the two first clamping cylinders 508. The two third assembly plates are arranged in parallel and spaced apart. The third assembly plates are fixedly assembled with the first clamping cylinders 508.
[0067] A first clamping roller 502 is provided between the two third assembly plates. The first clamping roller 502 is arranged laterally and is parallel to and spaced apart from the second roll roller 501. The first clamping roller 502 is rotatably connected to the two third assembly plates. The first clamping cylinder 508 can drive the first clamping roller 502 to move toward the second roll roller 501 so that the first clamping roller 502 and the second roll roller 501 can clamp and fix the release paper.
[0068] The second clamping roller shaft 503 is located on the side of the second winding roller shaft 501, and is arranged parallel to and spaced apart from the second winding roller shaft 501. Two second clamping cylinders 509 are provided, respectively located on both sides of the bearing plate 100. The second clamping cylinders 509 are horizontally arranged, and their movement direction is parallel to that of the second clamping roller shaft.
[0069] 503 is vertical. The second clamping cylinder 509 is connected to both ends of the second clamping roller shaft 503 through the connecting block 510. The second clamping cylinder 509 can drive the second clamping roller shaft 503 to move towards the second roll roller shaft 501 so as to clamp and fix the release paper.
[0070] A fixing block is provided on each side of the second clamping roller shaft 503 near the second clamping cylinder 509. The fixing block is fixedly assembled with the second clamping roller shaft 503. Two separation cylinders 505 are provided, and the two separation cylinders 505 are respectively located at the two fixing blocks. The separation cylinders 505 are arranged horizontally, and the output end of the separation cylinders 505 faces the fixing block. The separation cylinders 505 can push the second clamping roller shaft 503 away from the second winding roller shaft 501 through the fixing block.
[0071] In summary, before the first clamping roller 502 clamps the release paper, the second clamping cylinder 509 drives the second clamping roller 503 to clamp and fix the release paper. Then, the first rotary motor 504 drives the rotating seat 506 and the second winding roller 501 to rotate. Since the relative position of the second clamping roller 503 and the second winding roller 501 remains unchanged, the second clamping roller 503 will simultaneously make an arc-shaped movement in space, causing a portion of the release paper to be clamped by the second winding roller 501 and the second winding roller 502. The second clamping roller 503 is pulled to the bottom of the support plate 100. Then, the separating cylinder 505 drives the second clamping roller 503 away from the second roll roller 501. The first clamping cylinder 508 drives the first clamping roller 502 to move towards the second roll roller 501, fixing the release paper again. Finally, the third rotary motor 507 drives the second roll roller 501 to rotate, and through friction, the release paper is completely separated from the protective film, and the release paper is discharged to the bottom of the support plate 100.
[0072] The edge tearing module 1 is also equipped with a transfer component 700, which includes a transfer cylinder 710, a suction head fixing plate 720 and a transfer suction head 730.
[0073] The transfer cylinder 710 is vertically arranged and fixedly assembled with the third fixed plate. The output end of the transfer cylinder 710 passes through the third fixed plate. A suction head fixing plate 720 is provided at the output end of the transfer cylinder 710. The suction head fixing plate 720 is parallel to the third fixed plate and is fixedly assembled with the output end of the transfer cylinder 710. Several transfer suction heads 730 are provided and are evenly distributed on the suction head fixing plate 720. The transfer suction heads 730 are fixedly assembled with the suction head fixing plate 720, and the transfer suction heads 730 are connected to an external air pump so that the transfer suction heads 730 can adsorb and fix the incoming film.
[0074] In actual operation, when the edge tearing module 1 fails to work properly or the type of incoming film is not suitable for the edge tearing module 1, the operator will start the corner tearing module 2. At this time, the external gripper places the incoming film on the carrier plate, and the transfer cylinder 710 drives the transfer suction head 730 to adsorb and fix the incoming film. Under the drive of the first slide rail motor, the transfer suction head 730 sends the incoming film to the side of the carrier plate near the corner tearing module 2.
[0075] The corner tearing module 2 also includes a material pulling assembly 810, which is used to clamp the incoming film on the transfer suction head 730 and pull it toward the corner tearing module 2. The material pulling assembly 810 includes a material pulling guide rail 811, a clamping plate 812, a material pulling cylinder 813, a material pulling motor 814, and a support plate.
[0076] The support plates are vertically arranged, and there are two support plates, which are arranged parallel and spaced apart. Each support plate is equipped with a material pulling cylinder 813, which is arranged horizontally and is fixedly assembled with the support plate. A clamping plate 812 is provided between the two material pulling cylinders 813. The clamping plate 812 includes a first clamping plate 812 and a second clamping plate 812, which are arranged parallel and spaced apart. The first clamping plate 812 and the second clamping plate 812 are fixedly assembled with the output end of the material pulling cylinder 813. The material pulling cylinder 813 can drive the first clamping plate 812 and the second clamping plate 812 to clamp each other. There are two material pulling guide rails 811, which are arranged parallel and spaced apart. The two support plates are slidably assembled with the two material pulling guide rails 811. The material pulling motor 814 is connected to the support plate through a transmission belt and can drive the support plate to move along the material pulling guide rails 811.
[0077] In actual operation, the material pulling motor 814 drives the clamping plate 812 to move towards the edge tearing module 1. After the material pulling cylinder 813 drives the first clamping plate 812 and the second clamping plate 812 to clamp and fix the material film, the material pulling motor 814 then drives the clamping plate 812 to move away from the edge tearing module 1, so as to feed the material film into the corner tearing module 2.
[0078] The corner tearing module 2 also includes a corner tearing fixing plate 820, which is roughly rectangular and horizontally positioned between two material pulling guide rails 811. Several air holes are provided on the corner tearing fixing plate 820, and an air pump is connected to the air holes so that the corner tearing fixing plate 820 can adsorb and fix the incoming film in the material pulling assembly 810 through the air holes.
[0079] The corner tearing module 2 also includes a bonding head assembly 830, which includes a second slide rail motor 831, a bonding plate 832, an angle adjustment motor 833, a fixing seat 834, a mounting plate, and a lifting motor 835.
[0080] The bonding plate 832 is roughly rectangular and horizontally positioned. Several air holes are provided on the lower surface of the bonding plate 832, and an air pump is connected to the air holes. The bonding plate 832 can adsorb and fix the incoming film through the air holes. The fixing seat 834 is located above the bonding plate 832. The angle adjustment motor 833 is fixedly assembled with the fixing seat 834. The angle adjustment motor 833 is vertically positioned, and its output end is fixedly assembled with the bonding plate 832. The angle adjustment motor 833 can drive the bonding plate 832 to rotate.
[0081] The lifting motor 835 is vertically positioned, and its output end is connected to the fixed base 834, enabling the lifting motor 835 to drive the bonding plate 832 to move vertically. The second slide rail motor 831 is horizontally positioned, and the mounting plate is vertically positioned. The angle adjustment motor 833 is fixedly assembled with the mounting plate, and the mounting plate is slidably assembled with the second slide rail motor 831, enabling the second slide rail motor 831 to drive the bonding plate 832 to move laterally.
[0082] The corner tearing module 2 also includes a roller assembly 840, which includes a roller cylinder 841, a fixing frame 842, and a corner tearing roller 843. The roller cylinder 841 is horizontally positioned on the side of the bonding plate 832 away from the corner tearing fixing plate 820, and is located at one corner of the bonding plate 832. The roller cylinder 841 is fixedly assembled with the bonding plate 832. The fixing frame 842 is U-shaped and vertically positioned, and is fixedly assembled with the output end of the roller cylinder 841. The corner tearing roller 843 is cylindrical, has adhesive properties, is horizontally positioned, and is rotatably assembled with the fixing frame 842.
[0083] In summary, after the corner-tear fixing plate 820 adsorbs and fixes the incoming film, the lifting motor 835 drives the bonding plate 832 to move towards the corner-tear fixing plate 820 until the bonding plate 832 contacts the incoming film. The roller cylinder 841 then drives the corner-tear roller 843 to reciprocate at one corner of the incoming film, causing the corner-tear roller 843 to separate one corner of the protective film from the release film and adhere that corner. Afterwards, the bonding plate 832 adsorbs and fixes the entire incoming film. The angle adjustment motor 833 drives the bonding plate 832 to rotate, causing the corner-tear roller 843 to face the gripper assembly 850, and the second slide rail motor 831 drives the bonding plate 832 to move towards the gripper assembly 850.
[0084] The corner tearing module 2 also includes a gripper assembly 850, which includes a gripper guide rail 851, a gripper motor 852, a gripper, a gripper fixing plate 853, a gripper cylinder 854, and a gripper drive motor 855.
[0085] The gripper guide rail 851 is arranged horizontally, and a gripper fixing plate 853 is provided on the gripper guide rail 851. The gripper fixing plate 853 is slidably assembled with the gripper guide rail 851. The gripper motor 852 is arranged horizontally, and a transmission belt is provided at the output end of the gripper motor 852. The transmission belt is connected to the gripper fixing plate 853, so that the gripper motor 852 can drive the gripper fixing plate 853 to move horizontally along the gripper guide rail 851. A gripper cylinder 854 is also provided on the gripper fixing plate 853. The gripper cylinder 854 is fixedly assembled with the gripper fixing plate 853. The gripper is arranged horizontally, and the gripper is fixedly assembled with the output end of the gripper cylinder 854, so that the gripper cylinder 854 can drive the gripper to clamp and fix the release paper.
[0086] A gripper drive motor 855 is also provided on the gripper fixing plate 853. The gripper drive motor 855 is fixedly assembled with the gripper fixing plate 853. The gripper drive motor 855 is connected to the gripper cylinder 854. The gripper drive motor 855 can drive the gripper cylinder 854 to rotate, thereby driving the gripper to rotate.
[0087] In summary, after the angle adjustment motor 833 drives the bonding plate 832 to rotate, causing the corner tear roller 843 to face the gripper assembly 850, and the second slide rail motor 831 drives the bonding plate 832 to move towards the gripper assembly 850, the gripper cylinder 854 drives the gripper to clamp and fix the release paper at one corner where the release paper and protective film are separated. Then, the gripper drive motor 855 drives the gripper to rotate, causing the release paper to wrap around the gripper. Afterward, the gripper motor 852 drives the gripper to move laterally along the gripper guide rail 851, completely separating the release paper from the protective film.
[0088] The above are all preferred embodiments of this application and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A protective film separation device combining edge tearing and corner tearing, characterized in that, The protective film and the isolation paper are attached together to form a raw film, and the protective film separating device combining edge tearing and corner tearing comprises an edge tearing module (1) and a corner tearing module (2); The edge tearing module (1) comprises: a bearing plate (100), and an external gripper places the raw film on the bearing plate (100); a roll assembly (200) comprising a first roll shaft (201) and a first lifting cylinder (202), wherein the first lifting cylinder (202) drives the first roll shaft (201) to abut against the protective film; an adsorption plate (300) provided with a plurality of adsorption holes; a translation assembly comprising a first slide rail motor (112), wherein the roll assembly (200) is connected to the first slide rail motor (112), and under the driving of the first slide rail motor (112), the first roll shaft (201) moves transversely and rotates in the process of transverse movement due to friction, so that a part of the protective film is wound on the first roll shaft (201), then the first slide rail motor (112) drives the first roll shaft (201) to move towards the adsorption hole, so that the adsorption hole adsorbs and fixes the protective film on the first roll shaft (201), and the first roll shaft (201) continues to move until the protective film is separated from the first roll shaft (201); an isolation paper separating assembly (500) comprising a second roll shaft (501) and a first clamping roll shaft (502), wherein the isolation paper falls on the second roll shaft (501), the first clamping roll shaft (502) and the second roll shaft (501) clamp and fix the isolation paper, and the second roll shaft (501) rotates to completely separate the isolation paper from the protective film; the corner tearing module (2) comprises: a roller assembly (840) comprising a corner tearing roller (843), wherein the corner tearing roller (843) reciprocates at a corner of the protective film, so that the corner of the protective film is separated from the isolation film; a gripper assembly (850) comprising a clamping jaw, wherein the clamping jaw clamps the isolation film and completely separates the isolation film and the protective film through transverse movement.
2. The edge tear and corner tear combined protective film separating apparatus according to claim 1, characterized by The protective film separating device combining edge tearing and corner tearing further comprises a first conveying roll shaft (107) and a second conveying roll shaft (106), wherein the first conveying roll shaft (107) and the second conveying roll shaft (106) are arranged on a side of the bearing plate (100) away from the adsorption plate (300), and the conveying roll shafts are used to convey the raw film falling on the bearing plate (100) to the roll assembly (200).
3. The edge tear and corner tear combination protective film separating device according to claim 1, characterized by, The isolation paper separating assembly (500) further comprises a second clamping roller shaft (503) and a first rotary motor (504), the second clamping roller shaft (503) clamps and fixes the isolation paper with the second material roller shaft (501) before the first clamping roller shaft (502) clamps the isolation paper, and the first rotary motor (504) drives the second material roller shaft (501) to drive the second clamping roller shaft (503) to make an arc movement in space, so that the end of the isolation paper fixed by the second clamping roller shaft (503) moves to the lower side of the bearing plate (100).
4. The edge tear and corner tear combined protective film separating apparatus according to claim 3, characterized by The isolation paper separating assembly (500) further comprises a separating air cylinder (505), which is used to push the second clamping roller shaft (503) away from the second material roller shaft (501).
5. The edge tear and corner tear combination protective film separating device according to claim 1, wherein The material rolling assembly (200) further comprises a first dust removal roller shaft (210) and a second lifting air cylinder (206), the second lifting air cylinder (206) is connected with the first dust removal roller shaft (210), and the second lifting air cylinder (206) is used to drive the first dust removal roller shaft (210) to move towards the first material roller shaft (201), so that the first dust removal roller shaft (210) is in contact with the first material roller shaft (201) to facilitate the removal of dust on the first material roller.
6. The edge tear and corner tear combination protective film separating device according to claim 2, wherein The edge tearing and corner tearing combined protective film separating device further comprises a second dust removal roller shaft (110) and a guide plate (109), the guide plate (109) is provided with a guide groove, the guide groove is inclined from the vertical direction to the first conveying roller shaft (107), the second dust removal roller shaft (110) is arranged in the guide groove, and the second dust removal roller shaft (110) is in contact with the first conveying roller shaft (107) along the guide groove due to gravity, so as to facilitate the removal of dust on the first conveying roller shaft (107).
7. The edge tear and corner tear combination protective film separating device according to claim 1, wherein The first material roller shaft (201) has adhesion, so as to fix the protective film on the first material roller shaft (201).
8. The edge tear and corner tear combination protective film separating apparatus according to claim 7, wherein The material rolling assembly (200) further comprises a stop air cylinder (209), an end of the stop air cylinder (209) is provided with a stop block, and the stop air cylinder (209) can drive the stop block to move towards the first material roller shaft (201), so that the first material roller shaft (201) stops rotating.
9. The edge tear and corner tear combination protective film separating device according to claim 1, wherein The edge tearing and corner tearing combined protective film separating device further comprises a film paper separating assembly, the film paper separating assembly comprises a pressing plate (103) and a gear slot (101), a plurality of first gear racks are arranged in the gear slot (101), the pressing plate (103) is arranged directly above the gear slot (101), a plurality of second gear racks are arranged on the side of the pressing plate (103) close to the gear slot (101), and when the protective film and the isolation paper are difficult to separate, the incoming film needs to be pre-separated by the film paper separating assembly.
10. The edge tear and corner tear combination protective film separating device according to claim 1, wherein The corner tearing module (2) further comprises a material pulling assembly (810), the material pulling assembly (810) comprising a clamping plate (812) for clamping and pulling the incoming film on the carrier plate into the corner tearing module (2).
Citation Information
Patent Citations
Separating mechanism for long materials of FPC soft materials
CN111361814A
Film tearing and covering device for display screen production, display screen production equipment and film tearing and covering method
CN114291378A