A laminator for producing monocrystalline silicon solar panels
By designing an automated laminate, including a conveyor table, discharge mechanism and pressed plate transmission mechanism, the problems of manual dependence of laminate operation process and unstable lamination quality in the prior art are solved, and efficient and stable single crystal silicon solar panel production is achieved.
Patent Information
- Application Number
- CN202410925082.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2044-07-11
AI Technical Summary
There is manual dependence on the laminate operation process in the existing single crystal silicon solar panel production, which leads to repeated manual operations taking time and labor-intensive, affecting work efficiency, and the uncertainty of manual placement may lead to unstable lamination quality, affecting the performance and service life of solar module panels.
A single crystal silicon solar panel production laminate including a conveyor table, a discharge mechanism and a press plate transmission mechanism is designed. Automatic feeding and conveying is achieved through a motor-driven rotary rod and a track system to ensure accurate alignment and stability of the press plate.
It realizes automatic discharge and transportation, reduces manual operation, improves working efficiency and lamination quality stability, extends the service life of solar module panels, and avoids deformation problems during the pressing process.
Smart Images

Figure CN118588617B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of monocrystalline silicon solar cell panels, and more particularly to a laminating machine for producing monocrystalline silicon solar cell panels. Background Art
[0002] Monocrystalline silicon solar panels are components made of high-conversion-efficiency monocrystalline silicon cells in different series and parallel arrays. Solar AC power generation systems are composed of solar panels, charge controllers, inverters, and batteries; solar DC power generation systems do not include inverters. In order for the solar power generation system to provide sufficient power for the load, it is necessary to reasonably select various components according to the power of the electrical appliances.
[0003] According to the patent document: CN111081822A, a production line for processing solar panels disclosed includes a workbench, a base assembly, a conveying platform, a driving motor, a driving wheel, a conveyor belt, a driven wheel, a fixed shaft, a laying platform, a laminator, a trimming assembly and a storage box. The conveying platform is installed on the top of the workbench, and a driving motor is installed on one side of the inner wall of the conveying platform. The output shaft of the driving motor is connected to the driving wheel through a coupling, and the driving wheel is connected to the driven wheel through a conveyor belt. A laying platform is provided on one side of the top of the conveyor belt, and a laminator is installed in the middle of the top of the conveyor belt. The base assembly is installed at the bottom of the workbench. The base assembly includes a support plate, a fixed column, a shock-absorbing block, a first spring, an extrusion plate, a shock-absorbing airbag, a rubber pad, a waterproof plate, a base and a second spring. The bottom of the workbench is connected to the top of the support plate. The production line has a simple structure, high trimming efficiency and good shock absorption effect.
[0004] In current production practice, the operation process of the laminator is somewhat dependent on manual labor. Specifically, the operator must first pick up the solar panel panels one by one and carefully place them on the feed conveyor belt. Although this step is simple, the repetitive manual operation is not only time-consuming and laborious, but also places high demands on the physical strength of the staff. As the working hours increase, this physical exhaustion will lead to reduced work efficiency, which in turn affects the efficiency of the entire lamination operation. When these solar panel panels are fed into the laminator through the feed conveyor belt for lamination, due to the uncertainty of manual placement, the accuracy of the placement position is difficult to guarantee. This position deviation may have an adverse effect on the heat transfer and pressure distribution during the lamination process, thereby posing a potential threat to the lamination quality. The instability of the lamination quality will not only affect the performance of the solar panel panels, but also shorten their service life. This is an issue that cannot be ignored for the overall quality control of solar panel panels.
[0005] In addition, since the bottom platform of the pressing bin of a general pressing machine is usually conveyed by a crawler belt, the crawler belt is relatively soft and may cause certain deformation. Summary of the invention
[0006] In order to overcome the above-mentioned defects of the prior art, the present invention provides a laminator for the production of monocrystalline silicon solar panels. The technical problem to be solved by the present invention is that in the current production practice, the operation process of the laminator has a certain degree of manual dependence. Specifically, the operator must first personally pick up the solar module panels one by one and carefully place them on the feed conveyor belt. Although this step is simple, the repetitive manual operation is not only time-consuming and laborious, but also puts forward high requirements on the physical strength of the staff. As the working time increases, this physical exhaustion will lead to a decrease in work efficiency, which in turn affects the efficiency of the entire lamination operation. When these solar panel panels are fed into the laminator through the feed conveyor belt for lamination, the accuracy of the placement is difficult to guarantee due to the uncertainty of manual placement. This position deviation may have an adverse effect on the heat transfer and pressure distribution during the lamination process, thus posing a potential threat to the lamination quality. The instability of the lamination quality will not only affect the performance of the solar panel panels, but may also shorten their service life. This is an issue that cannot be ignored for the overall quality control of the solar panel panels. In addition, since the bottom table of the pressing bin of a general pressing machine is usually a crawler conveyor, the crawler is relatively soft and may cause certain deformation.
[0007] In order to solve the above technical problems, the technical solution adopted by the present invention is:
[0008] A laminator for producing monocrystalline silicon solar cell panels, comprising a conveyor platform, a discharging mechanism is fixedly connected to the top of the conveyor platform, a transmission platform is fixedly connected to the rear side of the conveyor platform, a pressing bin is fixedly connected to the top of the conveyor platform, a second transmission platform is fixedly connected to the rear side of the conveyor platform, and a plurality of supporting legs are fixedly connected to the bottoms of the conveyor platform, the conveyor platform and the second transmission platform respectively;
[0009] The discharging mechanism comprises a feeding mechanism, and the inner wall of the feeding mechanism is fixedly connected with a storage bin.
[0010] As a further solution of the present invention: the unloading mechanism includes a connecting plate, the four sides of the outer wall of the connecting plate are respectively fixedly connected with connecting legs, a track groove is opened on the right side of the connecting plate, the left and right sides and the front and rear sides of the top of the connecting plate are respectively fixedly connected with a second rotating rod connecting frame, and the front side of the connecting plate is fixedly connected with a transmission table.
[0011] As a further solution of the present invention: the inner walls of the front and rear groups of the second rotating rod connecting frames are rotatably connected with the second rotating rod, the outer walls of the two second rotating rods are respectively fixedly connected with rotating disks, the outer walls of the left and right groups of the rotating disks are both covered with second crawlers, the outer walls of the two second crawlers are fixedly connected with pushing rods, the left and right ends of the second rotating rod on the front side respectively extend to the left and right sides of the rear group of the second rotating rod connecting frames and are respectively fixedly connected with the second rotating rod transmission disk and the third crawler disk, and the outer wall of the third crawler disk is covered with the third crawler.
[0012] As a further solution of the present invention: a motor is fixedly connected to the top of the transmission table, a rotating rod is fixedly connected to the output end of the motor, a track is sleeved on the outer wall of the left end of the rotating rod, the inner wall of the track on the side away from the rotating rod is sleeved on the outer wall of the second rotating rod transmission disk, and an inclined sliding plate is fixedly connected to the rear side of the connecting plate.
[0013] As a further solution of the present invention: the material storage bin includes a material storage bin shell, the top of the outer wall of the material storage bin shell is fixedly connected to the inner wall of the connecting plate, the inner wall of the material storage bin shell is provided with a material discharge platform, the left and right sides of the top of the material storage bin shell are respectively fixedly connected with inverted L-shaped material baffle plates, the front side of the material storage bin shell is provided with a material discharge port, and the front and rear sides of the left and right sides of the material storage bin shell are respectively provided with material storage bin slide grooves.
[0014] As a further solution of the present invention: the unloading table includes a unloading table plate, and the four sides of the outer wall of the unloading table plate are respectively fixedly connected with the unloading table plate sliders, the outer walls of the four unloading table sliders are respectively slidably connected to the inner walls of the four storage bin chutes, and the left and right sides of the bottom of the unloading table plate are respectively fixedly connected with the positioning rods, and the middle part of the bottom of the two positioning rods are fixedly connected with the telescopic rods.
[0015] As a further solution of the present invention: the bottoms of the two telescopic rods are fixedly connected with a fitting plate, the front and rear sides of the tops of the two fitting plates are respectively provided with fitting plate slide grooves, the inner walls of the two groups of fitting plate slide grooves are slidably connected with a rotating rod slider, the opposite surfaces of the two groups of rotating rod sliders are fixedly connected with springs, the opposite ends of the two groups of springs are respectively fixedly connected to the side of the inner wall of the two groups of fitting plate slide grooves away from the telescopic rod, the inner walls of the two groups of springs are rotatably connected with rotating rods, and the sides of the two groups of rotating rods away from the springs are respectively rotatably connected to the front and rear tops of the two telescopic rods.
[0016] As a further solution of the present invention: the conveyor platform includes a conveyor platform, the four sides of the outer wall of the conveyor platform are respectively fixedly connected to the opposite sides of four connecting legs, the top of the conveyor platform is fixedly connected with a pressing plate transmission mechanism, and a rectangular groove is opened on the front side of the conveyor platform.
[0017] As a further solution of the present invention: the pressing plate transmission mechanism includes a pressing plate transmission plate, the bottom of the inner wall of the pressing plate transmission plate is rotatably connected to a plurality of rotating rollers, a side slide groove is opened on the left side of the pressing plate transmission plate, and the left and right sides of the bottom of the pressing plate transmission plate are respectively fixedly connected to transmission plate connecting legs, the inner walls of the two transmission plate connecting legs are rotatably connected to rocker rods, the right end of the rocker rod is fixedly connected to a rocker plate turntable, and the outer wall of the rocker plate turntable is sleeved on the inner wall of the third track away from the third track disc.
[0018] As a further solution of the present invention: the left end of the rocker arm rotating rod is fixedly connected to the second rocker arm rotating plate, the left side of the second rocker arm rotating plate is rotatably connected to the rocker arm slider, the left bottom of the left side of the left transmission plate connecting leg is fixedly connected to the rocker arm connecting block, the left side of the rocker arm connecting block is rotatably connected to the rocker arm, the inner wall of the rocker arm is provided with a rocker arm slide groove, the outer wall of the rocker arm slider is slidably connected to the inner wall of the rocker arm slide groove, the top right side of the rocker arm is rotatably connected to a push-pull slider, the right side of the push-pull slider extends to the inner wall of the pressing plate transmission plate through the push-pull plate and is fixedly connected to the push-pull plate, and the rear side of the inner wall is slidably connected to the pressing plate.
[0019] The beneficial effects of the present invention are:
[0020] The present invention is provided with a discharging mechanism, and a motor is used to drive the rotating rod to rotate, so that the second rotating rod transmission plate drives the third crawler plate to rotate, and further the third crawler drives the two second rotating rods to rotate, thereby the two second crawlers rotate, and push the pushing rod to push the pressed solar module panels out of the pressing bin. After reaching the inclined slide plate, the solar module panels slide down along the inclined slide plate, and the discharging process is automatically completed without manual handling, which saves manpower and improves work efficiency. At the same time, by providing a discharging table and a positioning rod, as the topmost monocrystalline silicon solar cell panel is pushed out, the monocrystalline silicon solar cell panels below it will gradually rise to fill the gap, forming a dynamic balance.
[0021] The present invention is provided with a conveying platform, and utilizes the cooperation of the rocker arm rotating rod and the third crawler track to enable the rocker plate turntable to rotate with the rotation of the third crawler track, thereby driving the rocker arm rotating rod and the rocker arm slider to move in the rocker arm slide groove, and then causing the rocker arm to swing, driving the push-pull slider and the push-pull plate to move back and forth, and the push-pull plate pushes the pressing plate to move in the pressing plate transmission plate to catch the fallen monocrystalline silicon solar cell panel, and pushes it to the bottom of the pressing bin to wait for pressing, thereby realizing automatic transportation and further improving work efficiency.
[0022] The present invention provides a pressing plate, and because the pressing plate is made of hard material, the deformation problem generated during the pressing process can be effectively avoided, thereby ensuring the stability and accuracy of the monocrystalline silicon solar cell panel during the pressing process. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the main three-dimensional structure of the present invention;
[0024] Figure 2 It is a schematic diagram of the three-dimensional structure of the conveying platform and the discharging mechanism of the present invention;
[0025] Figure 3 It is a schematic diagram of the three-dimensional structure of the discharging mechanism of the present invention;
[0026] Figure 4 It is a schematic diagram of the three-dimensional structure of the material unloading mechanism of the present invention;
[0027] Figure 5 It is a three-dimensional schematic diagram of the separation structure of the storage bin of the present invention;
[0028] Figure 6 It is a schematic diagram of the three-dimensional separation structure of the unloading platform of the present invention;
[0029] Figure 7 It is a schematic diagram of the three-dimensional structure of the conveying platform of the present invention;
[0030] Figure 8 It is a schematic diagram of the three-dimensional structure of the pressed plate transmission mechanism of the present invention.
[0031] In the figure: 1, conveying platform; 11, conveying platform; 12, pressing plate transmission mechanism; 121, pressing plate transmission plate; 122, side slide; 123, transmission plate connecting leg; 124, swing rod rotating rod; 125, swing plate turntable; 126, second swing rod turntable; 127, swing rod slider; 128, swing rod connecting block; 129, swing rod; 1210, swing rod slide; 1211, push-pull slider; 1212, push-pull plate; 1213, pressing plate; 1214, rotating roller; 13, rectangular groove; 2, discharging mechanism; 21, unloading mechanism; 211, connecting plate; 212, crawler groove; 213, connecting leg; 214, transmission platform; 215, motor; 216, rotating rod; 217, crawler; 218, second rotating rod transmission plate ; 219, second rotating rod connecting frame; 2110, second rotating rod; 2111, rotating disk; 2112, second crawler; 2113, pushing rod; 2114, inclined slide plate; 2115, third crawler plate; 2116, third crawler; 22, storage bin; 221, storage bin shell; 222, unloading platform; 2221, unloading platform plate; 2222, unloading platform plate slider; 2223, positioning plate; 2224, positioning plate slide; 2225, telescopic rod; 2226, positioning rod; 2227, spring; 2228, rotating rod slider; 2229, rotating rod; 223, storage bin slide; 224, unloading port; 225, inverted L-shaped material baffle plate; 3, transmission platform; 4, pressing bin; 5, second transmission platform; 6, supporting legs. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] like Figure 1-8 As shown, the present invention provides a laminator for producing monocrystalline silicon solar cell panels, comprising a conveying platform 1, a discharging mechanism 2 is fixedly connected to the top of the conveying platform 1, a transmission platform 3 is fixedly connected to the rear side of the conveying platform 1, a pressing bin 4 is fixedly connected to the top of the transmission platform 3, a second transmission platform 5 is fixedly connected to the rear side of the transmission platform 3, and a plurality of supporting legs 6 are fixedly connected to the bottoms of the conveying platform 1, the transmission platform 3 and the second transmission platform 5, respectively.
[0034] like Figure 2-6As shown, the discharging mechanism 2 includes a feeding mechanism 21, the inner wall of which is fixedly connected to a storage bin 22, the feeding mechanism 21 includes a connecting plate 211, the four sides of the outer wall of the connecting plate 211 are respectively fixedly connected to connecting legs 213, a track groove 212 is provided on the right side of the connecting plate 211, the left and right sides of the top of the connecting plate 211 and the front and rear sides are respectively fixedly connected to second rotating rod connecting frames 219, the front side of the connecting plate 211 is fixedly connected to a transmission platform 214, the inner walls of the front and rear two groups of second rotating rod connecting frames 219 are both rotatably connected to second rotating rods 2110, the outer walls of the two second rotating rods 2110 are respectively fixedly connected to rotating disks 2111, the outer walls of the left and right two groups of rotating disks 2111 are both covered with second crawlers 2112, and the two second crawlers 2 The outer wall of 112 is fixedly connected with a push rod 2113, the left and right ends of the front second rotating rod 2110 respectively extend to the left and right sides of a group of second rotating rod connecting frames 219 on the rear side and are respectively fixedly connected with the second rotating rod transmission disc 218 and the third crawler disc 2115, the outer wall of the third crawler disc 2115 is sleeved with a third crawler 2116, the top of the transmission table 214 is fixedly connected with a motor 215, the output end of the motor 215 is fixedly connected with a rotating rod 216, the outer wall of the left end of the rotating rod 216 is sleeved with a crawler 217, the inner wall of the crawler 217 on the side away from the rotating rod 216 is sleeved on the outer wall of the second rotating rod transmission disc 218, the rear side of the connecting plate 211 is fixedly connected with an inclined slide plate 2114, the storage bin 22 includes a storage bin shell 221, and the storage bin shell 22 The top of the outer wall of 1 is fixedly connected to the inner wall of the connecting plate 211, the inner wall of the storage bin shell 221 is provided with a discharge platform 222, the left and right sides of the top of the storage bin shell 221 are respectively fixedly connected with inverted L-shaped material blocking plates 225, the front side of the storage bin shell 221 is provided with a discharge port 224, the front and rear sides of the left and right sides of the storage bin shell 221 are respectively provided with storage bin chutes 223, the discharge platform 222 includes a discharge platform 2221, the four sides of the outer wall of the discharge platform 2221 are respectively fixedly connected with discharge platform sliders 2222, the outer walls of the four discharge platform sliders 2222 are respectively slidably connected to the inner walls of the four storage bin chutes 223, the left and right sides of the bottom of the discharge platform 2221 are respectively fixedly connected with suitable rods 2226, and the two suitable rods 22 A telescopic rod 2225 is fixedly connected to the middle part of the bottom of each of the two telescopic rods 2225, and a fitting plate 2223 is fixedly connected to the bottom of each of the two telescopic rods 2225. Fitting plate slide grooves 2224 are respectively provided on the front and rear sides of the tops of the two fitting plates 2223. The inner walls of the two groups of fitting plate slide grooves 2224 are slidably connected with a rotating rod slider 2228. The opposite surfaces of the two groups of rotating rod sliders 2228 are fixedly connected with springs 2227. The opposite ends of the two groups of springs 2227 are respectively fixedly connected to the inner walls of the two groups of fitting plate slide grooves 2224 away from the telescopic rod 2225. The inner walls of the two groups of springs 2227 are rotatably connected with rotating rods 2229. The sides of the two groups of rotating rods 2229 away from the springs 2227 are respectively rotatably connected to the tops of the front and rear sides of the two telescopic rods 2225.
[0035] When it is necessary to press the monocrystalline silicon solar panels, firstly, the majority of the monocrystalline silicon solar panels are placed on the top of the discharge table 222 through the discharge port 224, until the topmost monocrystalline silicon solar panel reaches the bottom of the two inverted L-shaped baffle plates 225 and the discharge table 2221 compresses the two telescopic rods 2225 downward to extend the appropriate rods 2226 downward to the top of the appropriate plate 2223, and then the motor 215 is started to drive the rotating rod 216 to rotate, and as the rotating rod 216 rotates, the crawler 217 and the second rotating rod transmission disc 218 connected thereto are driven to rotate, and the rotation of the second rotating rod transmission disc 218 further drives the second rotating rod 2110 on the rear side to rotate, thereby driving the second crawler 2112 connected to the rotating disc 2111 to rotate, thereby driving the second rotating rod 2110 on the front side to rotate synchronously with the third crawler disc 2115;
[0036] As the second crawler 2112 moves, the push rod 2113 will move back and forth above the unloading platform 222 along the movement direction of the crawler according to a predetermined trajectory, continuously pushing the top monocrystalline silicon solar cell panel forward. When the push rod 2113 pushes the top monocrystalline silicon solar cell panel to the edge of the unloading port 224, the monocrystalline silicon solar cell panel will slide down along the inclined slide plate 2114 due to the effect of gravity.
[0037] In the process of pushing the monocrystalline silicon solar panel by the pushing rod 2113, since the bottom of the unloading platform 222 is provided with a telescopic rod 2225 and a positioning plate 2223, and the unloading platform plate 2221 slides in the storage bin chute 223 through the unloading platform plate slider 2222, the unloading platform 222 has a certain elasticity. When the pushing rod 2113 pushes the monocrystalline silicon solar panel, since the top monocrystalline silicon solar panel is pushed out, the monocrystalline silicon solar panel below it will gradually rise to fill the gap, forming a dynamic balance. Specifically, the combination of the rotating rod 2229 and the spring 2227 plays a key role. When the rotating rod 2229 rotates under the action of the spring 2227, they provide the necessary supporting force and elasticity, so that the unloading platform 222 can move up and down smoothly under the action of the pushing rod 2113. This design ensures the stability and continuity of the monocrystalline silicon solar panel during the pushing process, and avoids damage or dislocation of the panel caused by the pushing action.
[0038] In addition, the design of the proper position rod 2226 and the proper position plate 2223 also plays a key role. The proper position rod 2226 ensures that the unloading platform 222 can maintain the correct position during the extension and retraction process of the telescopic rod 2225, and the proper position plate 2223 provides the necessary support and elasticity for the rotating rod 2229 through the combination of the rotating rod slider 2228 and the spring 2227 inside it.
[0039] like Figure 7-8As shown, the conveyor platform 1 includes a conveyor platform 11, and the four sides of the outer wall of the conveyor platform 11 are respectively fixedly connected to the opposite sides of the four connecting legs 213, and the top of the conveyor platform 11 is fixedly connected with a pressing plate transmission mechanism 12, and a rectangular groove 13 is provided on the front side of the conveyor platform 11. The pressing plate transmission mechanism 12 includes a pressing plate transmission plate 121, and the bottom of the inner wall of the pressing plate transmission plate 121 is respectively rotatably connected with a plurality of rotating rollers 1214, and a side sliding groove 122 is provided on the left side of the pressing plate transmission plate 121. The left and right sides of the bottom of the pressing plate transmission plate 121 are respectively fixedly connected with transmission plate connecting legs 123, and the inner walls of the two transmission plate connecting legs 123 are both rotatably connected with a swing rod rotating rod 124, and the right end of the swing rod rotating rod 124 is fixedly connected with a swing plate turntable 125, and the outer wall of the swing plate turntable 125 is sleeved on the third crawler 21 16 is away from the inner wall of the side of the third track disc 2115, the left end of the rocker arm rotating rod 124 is fixedly connected to the second rocker arm rotating disk 126, the left side of the second rocker arm rotating disk 126 is rotatably connected to the rocker arm slider 127, the left bottom of the left transmission plate connecting leg 123 is fixedly connected to the rocker arm connecting block 128, the left side of the rocker arm connecting block 128 is rotatably connected to the rocker arm 129, the inner wall of the rocker arm 129 is provided with a rocker arm slide groove 1210, the outer wall of the rocker arm slider 127 is slidably connected to the inner wall of the rocker arm slide groove 1210, the top right side of the rocker arm 129 is rotatably connected to the push-pull slider 1211, the right side of the push-pull slider 1211 extends to the inner wall of the pressing plate transmission plate 121 through the push-pull plate 1212 and is fixedly connected to the push-pull plate 1212, and the rear side of the inner wall of the push-pull plate 1212 is slidably connected to the pressing plate 1213;
[0040] When the monocrystalline silicon solar cell panel is pushed, the pressing plate transmission mechanism 12 also starts to operate. With the rotation of the third crawler 2116, the swing plate turntable 125 and the second swing rod turntable 126 start to rotate synchronously. Through the transmission of the swing rod rotating rod 124, the swing rod 129 swings back and forth under the support of the swing rod connecting block 128. The sliding of the swing rod slider 127 in the swing rod slide groove 1210 ensures the smooth movement of the swing rod 129. At the same time, the push-pull slider 1211, driven by the swing rod 129, pushes the pressing plate 1213 to slide on the rear side of the inner wall of the pressing plate transmission plate 121 through the push-pull plate 1212. This design enables the pressing plate 1213 to be accurately aligned with the monocrystalline silicon solar cell panel that slides from the inclined slide plate 2114 to the conveying platform 11, and is ready for the next pressing work;
[0041] With the continuous pushing of the push rod 2113 and the synchronous movement of the pressing plate 1213, the monocrystalline silicon solar panel is smoothly transferred to the transmission platform 3. At this time, the transmission platform 3 starts to work and pushes the pressing plate 1213 with the monocrystalline silicon solar panel into the pressing bin 4 to press the monocrystalline silicon solar panel. After the pressing is completed, the pressed monocrystalline silicon solar panel is pushed out together with the pressing plate 1213 and then enters the next process.
[0042] Working principle of the present invention: when it is necessary to press the monocrystalline silicon solar cell panels, firstly, the majority of the monocrystalline silicon solar cell panels are placed on the top of the discharging platform 222 through the discharging port 224, until the top monocrystalline silicon solar cell panel is pressed to the bottom of the two inverted L-shaped baffle plates 225 and the discharging platform 2221 compresses the two telescopic rods 2225 downward until the suitable rod 2226 is attached to the top of the suitable plate 2223, and then the motor 215 is started to drive the rotating rod 216 to rotate, and as the rotating rod 216 rotates, the crawler 217 and the second rotating rod transmission plate connected thereto are driven 218 rotates, and the rotation of the second rotating rod transmission disk 218 further drives the second rotating rod 2110 at the rear side to rotate, thereby driving the second crawler 2112 connected to the rotating disk 2111 to rotate, thereby driving the second rotating rod 2110 and the third crawler disk 2115 at the front side to rotate synchronously. With the movement of the second crawler 2112, the push rod 2113 will move back and forth above the unloading platform 222 along the movement direction of the crawler according to the predetermined trajectory, and continuously push the top monocrystalline silicon solar cell panel forward. When the push rod 2113 pushes the top monocrystalline silicon solar cell panel to the unloading port 2 24, due to the effect of gravity, the monocrystalline silicon solar panel will slide down along the inclined slide plate 2114. In the process of pushing the monocrystalline silicon solar panel by the push rod 2113, since the bottom of the unloading platform 222 is provided with a telescopic rod 2225 and a suitable plate 2223, and the unloading platform 2221 slides in the storage bin chute 223 through the unloading platform slider 2222, the unloading platform 222 has a certain elasticity. When the push rod 2113 pushes the monocrystalline silicon solar panel, since the top monocrystalline silicon solar panel is pushed out, the monocrystalline silicon solar panel below it will gradually Rising to fill the gap and form a dynamic balance. Specifically, the combination of the rotating rod 2229 and the spring 2227 plays a key role. When the rotating rod 2229 rotates under the action of the spring 2227, they provide the necessary support and elasticity, so that the unloading platform 222 can move up and down smoothly under the action of the pushing rod 2113. This design ensures the stability and continuity of the monocrystalline silicon solar cell panel during the pushing process, and avoids damage or misalignment of the panel caused by the pushing action. In addition, the design of the appropriate rod 2226 and the appropriate plate 2223 also plays a key role. The appropriate rod 2226 ensures that the unloading platform 222 can maintain the correct position during the extension and retraction of the telescopic rod 2225, and the appropriate plate 2223 provides the necessary support and elasticity for the rotating rod 2229 through the combination of the rotating rod slider 2228 and the spring 2227 inside it;
[0043] When the monocrystalline silicon solar cell panel is pushed, the pressing plate transmission mechanism 12 also starts to operate. With the rotation of the third crawler 2116, the swing plate turntable 125 and the second swing rod turntable 126 start to rotate synchronously. Through the transmission of the swing rod rotating rod 124, the swing rod 129 swings back and forth under the support of the swing rod connecting block 128. The sliding of the swing rod slider 127 in the swing rod slide groove 1210 ensures the smooth movement of the swing rod 129. At the same time, the push-pull slider 1211, driven by the swing rod 129, pushes the pressing plate 1213 to slide on the rear side of the inner wall of the pressing plate transmission plate 121 through the push-pull plate 1212. This design makes the pressing plate 1213 slide on the rear side of the inner wall of the pressing plate transmission plate 121. Plate 1213 can be accurately aligned with the monocrystalline silicon solar panel that slides down from the inclined slide plate 2114 to the conveying platform 11, and is ready for the next pressing work. With the continuous pushing of the push rod 2113 and the synchronous movement of the pressing plate 1213, the monocrystalline silicon solar panel is smoothly transferred to the transmission platform 3. At this time, the transmission platform 3 starts to work, and pushes the pressing plate 1213 with the monocrystalline silicon solar panel into the pressing bin 4 to press the monocrystalline silicon solar panel. After the pressing is completed, the pressed monocrystalline silicon solar panel is pushed out together with the pressing plate 1213, and then enters the next process.
[0044] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
[0045] Secondly: In the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other;
[0046] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A laminator for producing monocrystalline silicon solar panels, comprising a conveyor table (1), characterized in that: The top of the conveying platform (1) is fixedly connected to a discharging mechanism (2), the rear side of the conveying platform (1) is fixedly connected to a conveying platform (3), the top of the conveying platform (3) is fixedly connected to a pressing bin (4), the rear side of the conveying platform (3) is fixedly connected to a second conveying platform (5), and the bottoms of the conveying platform (1), the conveying platform (3) and the second conveying platform (5) are respectively fixedly connected to a plurality of supporting legs (6); The discharging mechanism (2) comprises a material discharging mechanism (21), and a material storage bin (22) is fixedly connected to the inner wall of the material discharging mechanism (21); The unloading mechanism (21) comprises a connecting plate (211), the four sides of the outer wall of the connecting plate (211) are respectively fixedly connected with connecting legs (213), the right side of the connecting plate (211) is provided with a crawler groove (212), the left and right sides and the front and rear sides of the top of the connecting plate (211) are respectively fixedly connected with second rotating rod connecting frames (219), and the front side of the connecting plate (211) is fixedly connected with a transmission platform (214); The inner walls of the front and rear groups of the second rotating rod connecting frames (219) are both rotatably connected to the second rotating rod (2110), the outer walls of the two second rotating rods (2110) are respectively fixedly connected to rotating disks (2111), the outer walls of the left and right groups of the rotating disks (2111) are both covered with second crawlers (2112), and the outer walls of the two second crawlers (2112) are fixedly connected to push rods (2113), the left and right ends of the front second rotating rod (2110) respectively extend to the left and right sides of the rear group of the second rotating rod connecting frames (219) and are respectively fixedly connected to the second rotating rod transmission disk (218) and the third crawler disk (2115), and the outer wall of the third crawler disk (2115) is covered with a third crawler (2116).
2. A laminator for producing monocrystalline silicon solar panels according to claim 1, characterized in that: A motor (215) is fixedly connected to the top of the transmission platform (214); a rotating rod (216) is fixedly connected to the output end of the motor (215); a track (217) is sleeved on the outer wall of the left end of the rotating rod (216); the inner wall of the track (217) on a side away from the rotating rod (216) is sleeved on the outer wall of the second rotating rod transmission plate (218); and an inclined sliding plate (2114) is fixedly connected to the rear side of the connecting plate (211).
3. The laminator for producing monocrystalline silicon solar panels according to claim 1, characterized in that: The material storage bin (22) comprises a material storage bin shell (221), the top of the outer wall of the material storage bin shell (221) is fixedly connected to the inner wall of the connecting plate (211), the inner wall of the material storage bin shell (221) is provided with a material discharge platform (222), the left and right sides of the top of the material storage bin shell (221) are respectively fixedly connected with inverted L-shaped material blocking plates (225), the front side of the material storage bin shell (221) is provided with a material discharge port (224), and the front and rear sides of the left and right sides of the material storage bin shell (221) are respectively provided with material storage bin slide grooves (223).
4. A laminator for producing monocrystalline silicon solar panels according to claim 3, characterized in that: The unloading platform (222) comprises an unloading platform plate (2221), the four sides of the outer wall of the unloading platform plate (2221) are respectively fixedly connected with unloading platform plate sliders (2222), the outer walls of the four unloading platform sliders (2222) are respectively slidably connected to the inner walls of four storage bin chutes (223), the left and right sides of the bottom of the unloading platform plate (2221) are respectively fixedly connected with positioning rods (2226), and the middle parts of the bottoms of the two positioning rods (2226) are fixedly connected with telescopic rods (2225).
5. A laminator for producing monocrystalline silicon solar panels according to claim 4, characterized in that: The bottoms of the two telescopic rods (2225) are fixedly connected with a fitting plate (2223), the front and rear sides of the tops of the two fitting plates (2223) are respectively provided with fitting plate sliding grooves (2224), the inner walls of the two groups of fitting plate sliding grooves (2224) are slidably connected with a rotating rod slider (2228), the opposite surfaces of the two groups of rotating rod sliders (2228) are fixedly connected with a spring (2227), the opposite ends of the two groups of springs (2227) are respectively fixedly connected to the inner walls of the two groups of fitting plate sliding grooves (2224) away from the telescopic rod (2225), the inner walls of the two groups of springs (2227) are rotatably connected with a rotating rod (2229), and the sides of the two groups of rotating rods (2229) away from the springs (2227) are respectively rotatably connected to the tops of the front and rear sides of the two telescopic rods (2225).
6. The laminator for producing monocrystalline silicon solar panels according to claim 1, characterized in that: The conveyor platform (1) comprises a conveyor platform (11), the four sides of the outer wall of the conveyor platform (11) are respectively fixedly connected to the opposite sides of four connecting legs (213), the top of the conveyor platform (11) is fixedly connected to a pressing plate transmission mechanism (12), and a rectangular groove (13) is opened on the front side of the conveyor platform (11).
7. A laminator for producing monocrystalline silicon solar panels according to claim 6, characterized in that: The pressing plate transmission mechanism (12) comprises a pressing plate transmission plate (121), the bottom of the inner wall of the pressing plate transmission plate (121) is rotatably connected to a plurality of rotating rollers (1214), a side sliding groove (122) is provided on the left side of the pressing plate transmission plate (121), the left and right sides of the bottom of the pressing plate transmission plate (121) are respectively fixedly connected to transmission plate connecting legs (123), the inner walls of the two transmission plate connecting legs (123) are both rotatably connected to swing rod rotating rods (124), the right end of the swing rod rotating rod (124) is fixedly connected to a swing plate rotating disk (125), and the outer wall of the swing plate rotating disk (125) is sleeved on the inner wall of the third crawler (2116) away from the third crawler disk (2115).
8. The laminator for producing monocrystalline silicon solar panels according to claim 7, characterized in that: The left end of the swing rod rotating rod (124) is fixedly connected to a second swing rod rotating disk (126), the left side of the second swing rod rotating disk (126) is rotatably connected to a swing rod slider (127), the left bottom of the left side of the left transmission plate connecting leg (123) is fixedly connected to a swing rod connecting block (128), the left side of the swing rod connecting block (128) is rotatably connected to a swing rod (129), the inner wall of the swing rod (129) is provided with a swing rod sliding groove (1210), the outer wall of the swing rod slider (127) is slidably connected to the inner wall of the swing rod sliding groove (1210), the top right side of the swing rod (129) is rotatably connected to a push-pull slider (1211), the right side of the push-pull slider (1211) extends to the inner wall of the pressing plate transmission plate (121) through a push-pull plate (1212) and is fixedly connected to the push-pull plate (1212), and the rear side of the inner wall of the push-pull plate (1212) is slidably connected to a pressing plate (1213).
Citation Information
Patent Citations
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