A peach slice preparation production line

Abstract

The present application relates to the technical field of food manufacturing, and in particular to a peach slice preparation production line, a feed box is fixedly connected with a support frame, a baffle is rotatably connected with the feed box, and an output end of a control motor is connected with the baffle; the sterilization assembly comprises a sterilization box, a plurality of inclined conveying lines, a plurality of material collecting tanks, a plurality of ultraviolet lamps and a heater, the sterilization box is arranged on one side of the baffle, the plurality of inclined conveying lines are alternately arranged in the sterilization box, so that the walnut kernels move in a Z shape on the plurality of inclined conveying lines, the material collecting tanks are arranged at the entrances of the inclined conveying lines, the ultraviolet lamps are arranged above the material collecting tanks, and the heater is arranged in the sterilization box; the discharging assembly is arranged at the bottom of the sterilization box, the walnut kernels are subjected to high-temperature sterilization and ultraviolet sterilization for multiple times during the transfer process through the processing of the plurality of inclined conveying lines, so that the sterilization effect is better, and the product quality is improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of food manufacturing, in particular to a peach slice preparation production line. BACKGROUND

[0002] Peach slices are famous for their unique flavor and delicate process, which are mainly made of high-quality glutinous rice, selected walnut kernels, pure Sichuan white sugar (or white sugar) and high-quality raw materials such as honey rose. Its most notable feature is that the powder is extremely fine, soft and not losing toughness. The making technique of peach slices is meticulous, and it can be torn like a roll without scattering, showing superb food processing art.

[0003] The existing peach slices need to sterilize the walnut kernels in the preparation process to ensure food safety. At present, the walnut kernels are sterilized by conveying line, but the walnut kernels are not turned over during the sterilization process, so some positions are not irradiated, which reduces the sterilization effect. SUMMARY

[0004] The purpose of the present application is to provide a peach slice preparation production line, which can be treated by multiple inclined conveying lines to make the walnut kernels undergo multiple high-temperature sterilization and ultraviolet sterilization during the transfer process, so that the sterilization effect is better.

[0005] To achieve the above purpose, the present application provides a peach slice preparation production line, which comprises a screening device, a sterilization device, a mixing device, a cooking device, a slicing device and a packaging device. The sterilization device comprises a feeding assembly, a supporting assembly, a sterilization assembly and a discharging assembly. The supporting assembly comprises a base and a supporting frame. The supporting frame is fixedly connected with the base and located at the top of the base. The feeding assembly comprises a feeding box, a baffle and a control motor. The feeding box is fixedly connected with the supporting frame and located at the top of the supporting frame. The baffle is rotatably connected with the feeding box and located at the outlet of the feeding box. The output end of the control motor is connected with the baffle. The sterilization assembly comprises a sterilization box, multiple inclined conveying lines, multiple collection tanks, multiple ultraviolet lamps and a heater. The sterilization box is arranged on one side of the baffle. Multiple inclined conveying lines are alternately arranged in the sterilization box, so that the walnut kernels move in a Z-shaped manner on the multiple inclined conveying lines. The collection tank is arranged at the entrance of the inclined conveying line. The ultraviolet lamp is arranged above the collection tank. The heater is arranged in the sterilization box. The discharging assembly is arranged at the bottom of the sterilization box.

[0006] The feeding assembly further comprises a sealing ring, which is arranged on the baffle.

[0007] The inclined conveying line comprises a mesh conveying line body, a material collecting plate and a paving plate.

[0008] The paving plate comprises a flat plate and an inclined plate.

[0009] The material collecting groove comprises a groove body, a supporting rod, a pushing rod and a pushing motor.

[0010] The material collecting groove further comprises a pushing wheel.

[0011] The material collecting groove further comprises an agitating motor and an agitating blade.

[0012] The discharging assembly comprises a storage box and a moving wheel.

[0013] The peach slice production line of the present application includes a screening device for screening qualified peach kernels, a sterilization device for sterilizing the screened peaches, a mixing device for mixing the sterilized peach kernels with other ingredients, a steaming device for steaming the mixed peach slices, a slicing device for slicing the steamed peach slices into small pieces, and a packaging device for packaging the sliced peach pieces. The sterilization device is a key link for ensuring food safety and includes a feeding assembly, a supporting assembly, a sterilization assembly, and a discharging assembly. The supporting assembly is the foundation of the sterilization device and includes a stable base and a supporting frame. The feeding assembly is fixed on the top of the supporting frame to ensure continuous feeding of raw materials such as walnut kernels. The baffle is rotatably connected to the feeding box and is driven by a control motor to adjust the material flow according to production requirements. The sterilization assembly includes a sterilization box, multiple inclined conveying lines, multiple collection tanks, a UV lamp group, and a heater. The sterilization box is located next to the baffle and is equipped with multiple staggered inclined conveying lines that form a Z-shaped moving path to ensure that the walnut kernels are fully sterilized during the movement. Each conveying line is equipped with a collection tank at the inlet to collect the walnut kernels from the previous conveying line and sterilize the surface of the walnut kernels passing through the collection tank by the UV lamp installed above the collection tank. In addition, the sterilization box is equipped with an efficient heater to further sterilize the walnut kernels moving on the conveying line by high-temperature sterilization. Finally, the discharging assembly is installed at the bottom of the sterilization box to effectively collect the fully treated walnut kernels for subsequent mixing, steaming, slicing, and packaging. The highly integrated and automated sterilization device not only greatly improves production efficiency but also strictly controls food safety risks, thereby achieving better sterilization effect through multiple high-temperature sterilization and UV sterilization during the transfer process. BRIEF DESCRIPTION OF DRAWINGS

[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0015] Figure 1 is a structure diagram of the sterilization device of the first embodiment of the present application.

[0016] Figure 2is a right side structure view of the sterilization device of the first embodiment of the present application.

[0017] Figure 3 is a sectional structure view of the sterilization device of the first embodiment of the present application.

[0018] Figure 4 is a structure view of the sterilization device of the second embodiment of the present application.

[0019] Figure 5 is a sectional structure view of the sterilization device of the second embodiment of the present application.

[0020] Figure 6 is Figure 5 is a partial enlarged view of detail A.

[0021] Figure 7 is a structure view of the controller of the third embodiment of the present application.

[0022] The feeding assembly 101, the supporting assembly 102, the sterilization assembly 103, the discharging assembly 104, the base 105, the supporting frame 106, the feeding box 107, the baffle 108, the control motor 109, the sterilization box 110, the inclined conveying line 111, the collecting chute 112, the ultraviolet lamp 113, the heater 114, the sealing ring 201, the mesh conveying line body 202, the collecting plate 203, the paving plate 204, the flat plate 205, the inclined plate 206, the groove body 207, the supporting rod 208, the pushing rod 209, the pushing motor 210, the pushing wheel 211, the stirring motor 212, the stirring blade 213, the storage box 214, the moving wheel 215, the heating resistor 216, the circulating fan group 217, the temperature sensor 218, the controller 301, the input control unit 302, the sterilization control unit 303, the output control unit 304. DETAILED DESCRIPTION

[0023] Embodiments of the present application are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by reference to the drawings are exemplary and are intended to explain the present application, and cannot be understood as a limitation of the present application.

[0024] In the description of the present application, it should be understood that the terms "length", "width", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings based on the orientation or positional relationship, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application. In addition, in the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise explicitly and specifically limited.

[0025] First embodiment

[0026] Please refer to Figures 1-3 The present application provides a peach slice preparation production line, including screening device, sterilization device, mixing device, cooking device, slicing device and packaging device, the sterilization device includes feeding assembly 101, support assembly 102, sterilization assembly 103 and discharge assembly 104, the support assembly 102 includes base 105 and support frame 106, the support frame 106 is fixedly connected with the base 105 and located at the top of the base 105, the feeding assembly 101 includes feeding box 107, baffle 108 and control motor 109, the feeding box 107 is fixedly connected with the support frame 106 and located at the top of the support frame 106, the baffle 108 is rotatably connected with the feeding box 107 and located at the outlet of the feeding box 107, the output end of the control motor 109 is connected with the baffle 108; the sterilization assembly 103 includes sterilization box 110, a plurality of inclined conveying lines 111, a plurality of material collecting grooves 112, a plurality of ultraviolet lamps 113 and a heater 114, the sterilization box 110 is arranged on one side of the baffle 108, a plurality of inclined conveying lines 111 are alternately arranged in the sterilization box 110, so that the walnut kernels move in Z shape on a plurality of inclined conveying lines 111, the material collecting groove 112 is arranged at the inlet of the inclined conveying line 111, the ultraviolet lamp 113 is arranged above the material collecting groove 112, the heater 114 is arranged in the sterilization box 110, and the discharge assembly 104 is arranged at the bottom of the sterilization box 110.

[0027] In this embodiment, the production line system is fully automated from raw material screening to final product packaging. First, the screening device screens qualified peach kernels; the sterilization device strictly sterilizes the screened peaches. This step uses advanced sterilization technology, such as ultraviolet sterilization or high-temperature steam sterilization, and then the mixing device mixes the sterilized peach kernels with other ingredients. Next, the cooking device cooks the mixed peach slices. The purpose of this step is to make the peach slices softer, easier to slice, and retain their rich nutrients and flavor. Then, the slicing device cuts the cooked peach slices into uniform small pieces. This step uses precise cutting technology to ensure that each peach slice is the same thickness and size, making the final product more visually appealing and uniform. Finally, the packaging device packages the cut peach slices. The sterilization device is a key link in ensuring food safety, and is designed with an innovative structure, consisting of a feeding assembly 101, a support assembly 102, a sterilization assembly 103, and a discharge assembly 104. The support assembly 102 is the foundation of the entire sterilization device, consisting of a stable base 105 and an upper support frame 106, which is firmly connected to the top of the base 105 and provides a stable working platform for other assemblies. The feeding box 107 of the feeding assembly 101 is firmly fixed to the top of the support frame 106, ensuring continuous supply of raw materials (such as walnut kernels). The baffle 108 is arranged at the feeding port position using a rotating connection with the feeding box 107, and its opening and closing are precisely driven by the control motor 109, so as to adjust the material flow according to production needs. The sterilization assembly 103 integrates the sterilization box 110, multiple inclined conveying lines 111, multiple collection tanks 112, a set of ultraviolet lamps 113, and a heater 114. The sterilization box 110 is located next to the baffle 108 and is internally configured with multiple staggered inclined conveying lines 111, forming a Z-shaped moving path to ensure that the walnut kernels are fully sterilized during the movement. Each conveying line has a collection tank 112 at its inlet for collecting walnut kernels output from the previous conveying line and sterilizing the surface of the passing walnut kernels through the ultraviolet lamps 113 installed above the collection tank 112. In addition, the sterilization box 110 is also equipped with an efficient heater 114 to further sterilize the walnut kernels moving on the conveying line through heat treatment. Finally, the discharge assembly 104 is installed at the bottom of the sterilization box 110 to effectively collect the fully processed walnut kernels, ready for the subsequent mixing, cooking, slicing, and packaging steps. The highly integrated and automated design of the entire sterilization device not only significantly improves production efficiency but also strictly controls food safety risks, so that the walnut kernels are subjected to multiple high-temperature sterilization and ultraviolet sterilization during transfer through the multiple inclined conveying lines 111, resulting in better sterilization effect.

[0028] Second embodiment

[0029] Please refer to Figures 4-6On the basis of the first embodiment, the application further provides a walnut slice preparation production line, the feeding assembly 101 further comprises a sealing ring 201 arranged on the baffle 108. The sealing ring 201 can enhance the sealing between the baffle 108 and the feeding box 107, and prevent external air from entering to cause the walnut kernels to deteriorate when not producing.

[0030] The inclined conveying line 111 comprises a mesh conveying line body 202, a material collecting plate 203 and a paving plate 204 arranged at the entrance of the mesh conveying line body 202, and the material collecting plate 203 is arranged at the exit of the mesh conveying line body 202.

[0031] The inclined conveying line 111 is designed more meticulously, the mesh conveying line body 202 is adopted to facilitate air circulation, so that the high-temperature sterilization effect is better, and the paving plate 204 and the material collecting plate 203 are additionally arranged at the starting and ending positions of the conveying line. The paving plate 204 can scrape and pave the walnut kernels at the entrance, and the material collecting plate 203 is used to concentrate the walnut kernels at the exit of the mesh conveying line body 202 so as to be put into the material collecting groove 112.

[0032] The paving plate 204 comprises a flat plate 205 and an inclined plate 206 fixed on the flat plate 205. The paving plate 204 is combined by the flat plate 205 and the inclined plate 206, and the inclined plate 206 is fixed on the flat plate 205. Such a design helps the walnut kernels to transition smoothly when entering the conveying line, reduces breakage, and then the material is paved on the mesh conveying line body 202 through the flat plate 205.

[0033] The material collecting groove 112 comprises a groove body 207, a supporting rod 208, a pushing rod 209 and a pushing motor 210. The supporting rod 208 is fixed at the entrance of the inclined conveying line 111, the groove body 207 is rotationally arranged on the supporting rod 208, the center of gravity of the groove body 207 is below the supporting rod 208, and the center of gravity of the groove body 207 is above the supporting rod 208 when the groove body 207 is filled with walnut kernels, the pushing motor 210 is fixed on one side of the groove body 207, and the pushing rod 209 is fixedly connected with the output end of the pushing motor 210. The groove body 207 is a place for concentrating the walnut kernels for ultraviolet sterilization. When the number of walnut kernels is small, the center of gravity of the groove body 207 is below the supporting rod 208, so the groove body 207 will not overturn under the pushing of the pushing rod 209. When the number of walnut kernels is large, the center of gravity of the groove body 207 is above the supporting rod 208, so the groove body 207 will overturn under the pushing of the pushing rod 209 to pour the walnut kernels sterilized by ultraviolet light onto the next conveying line, so that the ultraviolet sterilization time is longer and the effect is better.

[0034] The aggregate tank 112 further comprises a pushing wheel 211, which is rotationally connected with the pushing rod 209 and located close to one side of the tank body 207. The pushing wheel 211 can reduce the friction between the pushing rod 209 and the tank body 207, so that the pushing is more smooth.

[0035] The aggregate tank 112 further comprises an agitating motor 212 and agitating blades 213, which are rotationally arranged in the tank body 207, and the output end of the agitating motor 212 is fixedly connected with the agitating blades 213. The agitating motor 212 can drive the agitating blades 213 to rotate in the tank body 207, so that the ultraviolet sterilization effect of the walnut kernels is better.

[0036] The discharge assembly 104 comprises a storage box 214 and moving wheels 215, the storage box 214 is arranged at the bottom of the sterilization box 110, and the moving wheels 215 are rotationally arranged at the bottom of the storage box 214. The moving wheels 215 can facilitate the movement of the storage box 214, so that the transferred processed walnut kernels are more convenient.

[0037] The heater 114 comprises a heating resistor 216, a circulating fan group 217 and a temperature sensor 218, the heating resistor 216 is arranged at the top of the sterilization box 110, the circulating fan group 217 is arranged below the heating resistor 216, and the temperature sensor 218 is arranged in the sterilization box 110. The heater 114 part comprehensively comprises the heating resistor 216, the circulating fan group 217 and the temperature sensor 218, forming a closed-loop temperature control system. The heating resistor 216 is located at the top of the sterilization box 110, radiates heat downward, the circulating fan group 217 ensures the uniform distribution of the temperature in the box, and the temperature sensor 218 continuously monitors the temperature in the box, feeds back to the control system, accurately adjusts the heating intensity, ensures the sterilization effect, and avoids the loss of nutrients or the decrease of quality caused by excessive heating.

[0038] Third embodiment

[0039] Please refer to Figure 7 On the basis of the second embodiment, the application further provides a peach slice preparation production line, and the sterilization assembly 103 further comprises a controller 301, the controller 301 comprises an input control unit 302, a sterilization control unit 303 and an output control unit 304; the input control unit 302 is used for controlling the flow of the walnut kernels in the inclined conveying line 111; the sterilization control unit 303 is used for controlling the working state of the ultraviolet and high-temperature sterilization units in the sterilization module; and the output control unit 304 is used for controlling the flow of the sterilized walnut kernels in the discharge assembly 104.

[0040] The input control unit 302 is responsible for receiving walnut kernel flow information from the previous process or manual setting, and adjusting the flow of walnut kernels into the sterilization box 110 by precisely regulating the speed of the inclined conveying line 111 and the opening and closing frequency of the baffle 108. This intelligent adjustment not only ensures the continuity of the production process, but also effectively avoids the accumulation or insufficient supply of materials, improving the production efficiency and resource utilization efficiency. The sterilization control unit 303 adjusts the opening and closing of the UV lamp 113 group and the irradiation intensity, as well as the working mode and power of the heater 114, according to the preset sterilization program and the real-time monitored environmental data (such as temperature, UV intensity, etc.) in the sterilization box 110, to ensure that each batch of walnut kernels can be efficiently and uniformly sterilized under the most suitable conditions. In addition, this unit also monitors the signals fed back by the temperature sensor 218 to maintain the temperature in the box within a certain optimal sterilization range, which not only achieves the purpose of complete sterilization, but also maximizes the preservation of the original nutritional ingredients and flavor of the food. The output control unit 304 precisely controls the flow of sterilized walnut kernels to the next process by adjusting the discharge speed and direction. It coordinates with the input control unit 302 of the previous process to avoid blockage or idling caused by uneven flow, ensuring smooth operation of the entire production line. In addition, the output control unit 304 can also automatically adjust the output rhythm according to the processing capacity of the subsequent processing equipment, realizing the synchronization and efficiency of the whole chain.

[0041] The above disclosure is only a preferred embodiment of the present application, and of course cannot limit the scope of the present application. Those skilled in the art can understand that the implementation of all or part of the above-mentioned embodiments, and the equivalent changes made according to the claims of the present application, still belong to the scope covered by the present application.

Claims

1. A peach slice preparation production line, comprising a screening device, a sterilization device, a mixing device, a cooking device, a slicing device and a packaging device, characterized in that the sterilization device comprises a feeding assembly, a supporting assembly, a sterilization assembly and a discharging assembly, the supporting assembly comprises a base and a supporting frame, the supporting frame is fixedly connected with the base and located at the top of the base, the feeding assembly comprises a feeding box, a baffle and a control motor, the feeding box is fixedly connected with the supporting frame and located at the top of the supporting frame, the baffle is rotatably connected with the feeding box and located at the outlet of the feeding box, the output end of the control motor is connected with the baffle; the sterilization assembly comprises a sterilization box, a plurality of inclined conveying lines, a plurality of collecting tanks, a plurality of ultraviolet lamps and a heater, the sterilization box is arranged on one side of the baffle, a plurality of the inclined conveying lines are alternately arranged in the sterilization box, so that the walnut kernels move in a Z-shaped manner on the plurality of the inclined conveying lines, a collecting tank is arranged at the inlet of the inclined conveying line, an ultraviolet lamp is arranged above the collecting tank, the heater is arranged in the sterilization box, and the discharging assembly is arranged at the bottom of the sterilization box; the inclined conveying line comprises a mesh conveying line body, a collecting plate and a flat plate, the flat plate is arranged at the inlet of the mesh conveying line body, and the collecting plate is arranged at the outlet of the mesh conveying line body; the flat plate comprises a flat plate and an inclined plate, and the inclined plate is fixed on the flat plate; so that the walnut kernels are scraped flat by the flat plate at the inlet and are flatly laid on the mesh conveying line body, the collecting plate is used for concentrating the walnut kernels at the outlet of the mesh conveying line body so as to be put into the collecting tank, and the inclined plate is fixed on the flat plate, so that the walnut kernels can be smoothly transitioned when entering the conveying line and the breakage is reduced; the collecting tank comprises a tank body, a supporting rod, a pushing rod and a pushing motor, the supporting rod is fixed at the inlet of the inclined conveying line, the tank body is rotatably arranged on the supporting rod, the center of gravity of the tank body is below the supporting rod, the center of gravity of the tank body is above the supporting rod after the tank body is filled with the walnut kernels, the pushing motor is fixed on one side of the tank body, and the pushing rod is fixedly connected with the output end of the pushing motor.

2. The peach slice preparation production line according to claim 1, characterized in that the feeding assembly further comprises a sealing ring, and the sealing ring is arranged on the baffle.

3. The peach slice preparation production line according to claim 2, characterized in that the collecting tank further comprises a pushing wheel, and the pushing wheel is rotatably connected with the pushing rod and located on one side close to the tank body.

4. The peach slice preparation production line according to claim 3, characterized in that the collecting tank further comprises an agitating motor and an agitating blade, the agitating blade is rotatably arranged in the tank body, and the output end of the agitating motor is fixedly connected with the agitating blade.

5. The peach slice preparation production line according to claim 4, characterized in that the discharging assembly comprises a storage box and a moving wheel, the storage box is arranged at the bottom of the sterilization box, and the moving wheel is rotatably arranged at the bottom of the storage box. ​ ​ ​ ​ ​

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