A high-efficiency and energy-saving adhesive removal device and method

Abstract

This invention provides a highly efficient and energy-saving adhesive removal device and method, belonging to the field of roller adhesive removal technology. It includes a shell, a cabinet door, a first turntable, a limiting plate, a second turntable, an electric push rod, an outer washing brush wheel, an inner washing brush wheel, a drive mechanism, and an adjustment mechanism. The shell has a cleaning chamber and an installation chamber inside. The cabinet door is hinged to the outside of the cleaning chamber. The first turntable is rotatably connected to the lower inner wall of the cleaning chamber, and its top has several lower positioning grooves. The limiting plate is fixedly connected to the inner wall of the cleaning chamber. The second turntable is located below the limiting plate, and its bottom has several upper positioning grooves. Several electroplating rollers are detachably connected between the lower and upper positioning grooves. It can adapt to electroplating rollers of different lengths and widths. Compared to traditional single cleaning methods, it can clean multiple electroplating rollers simultaneously, automating the operation, greatly improving work efficiency, reducing operating costs and energy consumption, and expanding its application range.

Description

Technical Field

[0001] This invention belongs to the field of roller degumming technology, specifically relating to a high-efficiency and energy-saving degumming device and method. Background Technology

[0002] Electroplating rollers play a crucial role in adhesive removal, especially in the semiconductor packaging field, where adhesive removal is a key step in ensuring product quality. Traditional adhesive removal processes for electroplating rollers are inefficient, particularly when dealing with adhesive residue on the roller surface. Each residue needs to be removed individually, which is not only time-consuming but also yields unsatisfactory results, especially in hard-to-reach areas of the roller where adhesive residue tends to remain.

[0003] Chinese Patent Application No. CN202123414556.X discloses a de-adhesive device for electroplating rollers, relating to the field of de-adhesive device technology. The device includes a support plate with a housing mounted on its outer surface. A motor is mounted at the center of the upper surface of the support plate, and a first bevel gear is mounted at the output end of the motor. A drive shaft is rotatably connected to the inner side of the housing, and a second bevel gear is mounted on the outer surface of the drive shaft. This invention, by incorporating a motor, a first bevel gear, a drive shaft, a second bevel gear, a first turntable, a second turntable, a grinding block, and a hard brush, enables the synchronous rotation of the drive shaft, the first turntable, and the second turntable through the interaction of the motor, the first bevel gear, and the second bevel gear. This, in turn, drives the grinding block and the hard brush. The grinding block polishes the more stubborn parts of the adhesive, while the hard brush cleans away the adhesive debris, improving cleaning efficiency and thoroughness while preventing secondary adhesion of the adhesive.

[0004] The above-mentioned method requires manual removal of the adhesive from the surface of multiple electroplating rollers one by one, which cannot remove the adhesive from multiple electroplating rollers at the same time. The adhesive removal efficiency is low and time-consuming and labor-intensive. Moreover, different models of electroplating rollers have different diameters and lengths, and designing cleaning equipment for a single model of electroplating roller is costly and has a limited scope of application. Therefore, we propose a highly efficient and energy-saving adhesive removal device and method. Summary of the Invention

[0005] The purpose of this invention is to provide a highly efficient and energy-saving adhesive removal device and method, which aims to solve the problems in the prior art.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] A high-efficiency and energy-saving adhesive removal device, comprising:

[0008] The outer casing has a cleaning chamber and an installation chamber inside.

[0009] The cabinet door is hinged to the outside of the cleaning chamber.

[0010] The first turntable is rotatably connected to the lower inner wall of the cleaning chamber, and its top is provided with several lower positioning grooves;

[0011] A limiting plate is fixedly connected to the inner wall of the cleaning chamber;

[0012] The second turntable is located below the limiting plate, and its bottom is provided with several upper positioning grooves. Several electroplating rollers are detachably connected between the lower positioning grooves and the upper positioning grooves.

[0013] An electric push rod is fixedly connected to the top of the limiting plate, and its extended end is fixedly connected to the second turntable;

[0014] The outer washing brush wheel is provided in several parts and evenly distributed on the outside of the electroplating drum;

[0015] The inner washing brush wheel is provided in several parts and is evenly distributed on the inner side of the electroplating drum;

[0016] A drive mechanism, disposed within the mounting cavity, is used to drive the first turntable to rotate, thereby causing several electroplating rollers to rotate synchronously; and

[0017] An adjustment mechanism, located on a limit plate, is used to adjust the synchronous retraction of the outer and inner washing brush wheels to fit against the surface of several electroplating rollers and thus clean the surface.

[0018] In a preferred embodiment of the present invention, the driving mechanism includes a central shaft, a first bevel gear, a first motor, and a second bevel gear. The central shaft is rotatably connected to the lower inner wall of the mounting cavity, and the upper end of the central shaft is fixedly connected to a first turntable. The first bevel gear is fixedly connected to the circumferential surface of the central shaft, the first motor is fixedly connected to the lower inner wall of the central shaft, and the second bevel gear is fixedly connected to the output end of the first motor. The second bevel gear meshes with the first bevel gear.

[0019] As a preferred embodiment of the present invention, the adjusting mechanism includes:

[0020] The outer rotating plate is rotatably connected to the top of the limiting plate. Several outer arc grooves are opened on its top. The upper ends of the outer washing wheels are slidably connected to the corresponding outer arc grooves. A first arc-shaped gear rack is fixedly connected to its top.

[0021] The inner rotating plate is rotatably connected to the top of the limiting plate. Several inner arc grooves are opened on its top. The upper ends of the inner washing wheels are slidably connected to the corresponding inner arc grooves. A second arc-shaped gear rack is opened on its top.

[0022] The bearing bracket is fixedly connected to the top of the limiting plate; and

[0023] The control component, mounted on the bearing bracket, is used to control the synchronous reverse rotation of the outer and inner retractable plates.

[0024] As a preferred embodiment of the present invention, the control component includes:

[0025] The second motor is fixedly connected to one side of the bearing bracket, and its output end is fixedly connected to the first transmission wheel and the first spur gear.

[0026] A first mounting shaft is rotatably connected to one side of a bearing bracket, and a first bevel gear and a second transmission wheel are fixedly connected to its two ends respectively. The first bevel gear meshes with a second arc-shaped gear rack, and a synchronous belt connects the second transmission wheel and the first transmission wheel.

[0027] The second mounting shaft is rotatably connected to the other side of the second arc-shaped gear rack. A second spur gear and a second bevel gear are fixedly connected to its two ends respectively. The second spur gear meshes with the first spur gear, and the second bevel gear meshes with the first arc-shaped gear rack.

[0028] As a preferred embodiment of the present invention, the top of the limiting plate is provided with a plurality of evenly distributed outer sliding grooves and inner sliding grooves, the upper ends of the outer washing brush wheels are respectively slidably connected to the corresponding outer sliding grooves, and the upper ends of the inner washing brush wheels are respectively slidably connected to the corresponding inner sliding grooves.

[0029] As a preferred embodiment of the present invention, a water tank is fitted into the top of the outer shell, the water tank stores clean water, a thin tube is fixedly connected to the bottom of the limiting plate, a plurality of spray holes are provided on the circumferential surface of the thin tube, and a pressure pump is installed between the spray holes and the water tank.

[0030] As a preferred embodiment of the present invention, a liquid storage tank is fixedly connected to the top of the outer shell, the liquid storage tank stores cleaning fluid, a liquid pump is fixedly connected inside the liquid storage tank, and a drain pipe is fixedly connected between the output end of the liquid pump and the water tank.

[0031] In a preferred embodiment of the present invention, a third motor is fixedly connected to the top of the water tank, an agitator is fixedly connected to the output end of the third motor, and a heater is fixedly connected to the side of the water tank.

[0032] As a preferred embodiment of the present invention, the lower inner wall of the cleaning chamber is provided with a water outlet groove, and a plurality of water outlet holes are opened in the water outlet groove. A drain pipe is fixedly connected in the installation chamber, and the ends of the plurality of water outlet holes are all connected to the drain pipe.

[0033] A method for using a high-efficiency and energy-saving adhesive removal device includes the following steps:

[0034] S1. The cleaning solution is pumped into the storage tank by the liquid pump and then into the water tank. Then, the output of the third motor is controlled to drive the stirrer to rotate at high speed, so that the cleaning solution is mixed with clean water and the cleaning solution is diluted.

[0035] S2. Open the cabinet door and place several electroplating rollers that need to be cleaned into the cleaning chamber, with the lower end of the electroplating rollers inserted into the lower positioning groove. Then, control the extended end of the electric push rod to push the second turntable downward so that the upper end of the electroplating rollers is inserted into the upper positioning groove, thereby restricting the upper and lower ends of the electroplating rollers.

[0036] S3. After the position of the electroplating rollers is restricted, the cabinet door is closed. The output end of the control second motor drives the first transmission wheel and the first spur gear to rotate synchronously. Under the synchronous action of the synchronous belt, the second transmission wheel, the first mounting shaft and the first bevel gear rotate synchronously. Under the meshing action of the second spur gear, the second mounting shaft, the second spur gear and the second bevel gear rotate in opposite directions, which in turn drives the first arc gear rack and the second arc gear rack to rotate in opposite directions, causing the outer shrink plate and the inner shrink plate to rotate in opposite directions. Under the limiting action of the outer arc groove and the outer sliding groove, several outer washing brush wheels synchronously shrink inward. Under the limiting action of the inner arc groove and the inner sliding groove, several inner washing brush wheels synchronously expand outward, so that several electroplating rollers fit between the outer washing brush wheels and the inner washing brush wheels.

[0037] S4. Control the pressurization pump to draw in the diluted cleaning solution into the thin tube, and then spray it outwards from the nozzle.

[0038] S5. After the cleaning fluid is sprayed into the cleaning chamber, the output end of the first motor is controlled to drive the second bevel gear to rotate. Under the action of meshing, the first bevel gear, the central shaft and the first turntable are driven to rotate, which in turn drives several electroplating rollers to rotate simultaneously in the cleaning chamber. The surface of the electroplating rollers is continuously brushed by the outer and inner brush wheels, and the adhesive removal function of the cleaning fluid is used to effectively remove the adhesive from the surface of the electroplating rollers.

[0039] S6. After the adhesive removal is completed, stop diluting the cleaning solution into the water tank and spray clean water through the spray nozzle to clean the foam and adhesive inside the cleaning chamber.

[0040] S7. Open the cabinet door and take out several electroplating rollers. Dry the surface of the electroplating rollers to remove surface moisture and complete the degumming process.

[0041] Compared with the prior art, the beneficial effects of the present invention are:

[0042] 1. In this solution, the output of the second motor drives the first transmission wheel and the first spur gear to rotate synchronously. Several inner washing wheels expand outward synchronously, causing several electroplating rollers to fit between the outer and inner washing wheels. At this time, the output of the first motor drives the second bevel gear to rotate. Under the meshing action, the first bevel gear, the central shaft, and the first turntable rotate, which in turn drives several electroplating rollers to rotate simultaneously in the cleaning chamber. During the rotation, the electroplating rollers continuously rub against the surfaces of the outer and inner washing wheels. The outer and inner washing wheels are retractable, and the distance between them can be adjusted according to actual conditions to accommodate electroplating rollers of different diameters. The second turntable can be installed in a downward pressing manner to accommodate electroplating rollers of different lengths. Compared with the traditional single cleaning method, multiple electroplating rollers can be cleaned simultaneously. The automated operation greatly improves work efficiency, reduces working costs and energy consumption, and expands the scope of application.

[0043] 2. In this solution, the cleaning solution mainly consists of organic solvents and surfactants. A pressure pump can draw clean water into a thin tube and then spray it out through a nozzle. The cleaning solution and clean water are mixed to reduce resource waste and assist in the cleaning process. It can quickly, conveniently and effectively remove grease, glue and other chemical components, thus cleaning the surface.

[0044] 3. The drain pipe of this solution is equipped with a valve. After the valve is opened, the waste liquid in the cleaning chamber enters the drain pipe through the water outlet and is then automatically discharged, achieving the purpose of automatic wastewater discharge. Moreover, the annular groove design of the water outlet is lower than the cleaning chamber and the first turntable, which can accelerate the flow of wastewater and reduce wastewater residue. After the glue removal is completed, clean water is sprayed through the spray hole, which can automatically clean the inside of the cleaning chamber and reduce manual operation. Attached Figure Description

[0045] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used together with the embodiments of the invention to explain the invention and do not constitute a limitation thereof.

[0046] In the attached diagram:

[0047] Figure 1 This is a perspective view of the present invention;

[0048] Figure 2 This is a bottom view of the present invention;

[0049] Figure 3 This is a cross-sectional view of the present invention;

[0050] Figure 4 This is a structural diagram of the compartment door after it is opened according to the present invention;

[0051] Figure 5 This is a structural diagram of the turntable of the present invention;

[0052] Figure 6 For the present invention Figure 5 Exploded view;

[0053] Figure 7 This is a structural diagram of the retractable plate of the present invention;

[0054] Figure 8 For the present invention Figure 7 Exploded view;

[0055] Figure 9 This is a diagram showing the installation structure of the scrubbing wheel of the present invention;

[0056] Figure 10 This is a structural diagram of the positioning plate of the present invention.

[0057] Figure 11 The diagram shows the adjustment mechanism of this invention.

[0058] Explanation of the numbers in the diagram: 1. Outer shell; 101. Cleaning chamber; 102. Mounting chamber; 2. Cabinet door; 3. First turntable; 4. Lower positioning groove; 5. Central shaft; 6. First bevel gear; 7. First motor; 8. Second bevel gear; 9. Water outlet groove; 10. Water outlet hole; 11. Drain pipe; 12. Limiting plate; 13. Electric push rod; 14. Second turntable; 15. Upper positioning groove; 16. Electroplating roller; 17. Outer washing brush wheel; 18. Inner washing brush wheel; 19. Outer sliding groove; 20. Inner sliding groove; 21. Outer retractable plate; 22. Outer arc groove; 23. Inner retractable plate; 2 4. Inner arc groove; 25. First arc-shaped gear rack; 26. Second arc-shaped gear rack; 27. Bearing bracket; 28. Second motor; 29. ​​First transmission wheel; 30. First spur gear; 31. First bevel gear; 32. Second transmission wheel; 33. Second mounting shaft; 34. Second spur gear; 35. Second bevel gear; 36. Synchronous belt; 37. Water tank; 38. Third motor; 39. Stirrer; 40. Thin tube; 41. Spray hole; 42. Pressure pump; 43. Liquid storage tank; 44. Liquid pump; 45. Drain pipe; 46. Heater; 47. First mounting shaft. Detailed Implementation

[0059] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0060] Example

[0061] Please see Figure 1-11 The technical solution provided in this embodiment is as follows:

[0062] A high-efficiency and energy-saving adhesive removal device includes a housing 1, a cabinet door 2, a first turntable 3, a limiting plate 12, a second turntable 14, an electric push rod 13, an outer washing wheel 17, an inner washing wheel 18, a drive mechanism, and an adjustment mechanism. The housing 1 has a cleaning chamber 101 and a mounting chamber 102 inside. The cabinet door 2 is hinged to the outside of the cleaning chamber 101. The first turntable 3 is rotatably connected to the lower inner wall of the cleaning chamber 101, and its top is provided with several lower positioning grooves 4. The limiting plate 12 is fixedly connected to the inner wall of the cleaning chamber 101. The second turntable 14 is located below the limiting plate 12, and its bottom is provided with several upper positioning grooves 15, lower positioning grooves 4, and upper positioning grooves 16. Several electroplating rollers 16 are detachably connected between the grooves 15; an electric push rod 13 is fixedly connected to the top of the limiting plate 12, and its extended end is fixedly connected to the second turntable 14; several outer washing brush wheels 17 are provided and evenly distributed on the outer side of the electroplating rollers 16; several inner washing brush wheels 18 are provided and evenly distributed on the inner side of the electroplating rollers 16; a drive mechanism is provided in the mounting cavity 102, which is used to drive the first turntable 3 to rotate so as to drive several electroplating rollers 16 to rotate synchronously; an adjustment mechanism is provided on the limiting plate 12, which is used to adjust the synchronous retraction of the outer washing brush wheels 17 and the inner washing brush wheels 18 to fit the surface of several electroplating rollers 16 and thus clean the surface.

[0063] In a specific embodiment of the present invention, the lower positioning groove 4 and the upper positioning groove 15 are used to install the electroplating roller 16. The lower end of the electroplating roller 16 is inserted into the lower positioning groove 4, and the position of the upper positioning groove 15 is on the same straight line as the lower positioning groove 4. Then, the extended end of the electric push rod 13 is controlled to push the second turntable 14 downward. The second turntable 14 drives the upper positioning groove 15 downward, so that the upper end of the electroplating roller 16 is inserted into the upper positioning groove 15. At this time, the upper and lower ends of the electroplating roller 16 are restricted to realize the installation of the electroplating roller 16. The second turntable 14 has a double-layer structure with a bottom rotation design, an outer washing brush wheel 17 and an inner washing brush wheel 18. Located on the inner and outer sides of the electroplating drum 16, during use, the output end of the second motor 28 drives the first transmission wheel 29 and the first spur gear 30 to rotate synchronously. Under the synchronous action of the synchronous belt 36, the second transmission wheel 32, the first mounting shaft 47, and the first bevel gear 31 rotate synchronously. Under the meshing action of the second spur gear 34, the second mounting shaft 33, the second spur gear 34, and the second bevel gear 35 rotate in opposite directions, which in turn drives the first arc-shaped gear rack 25 and the second arc-shaped gear rack 26 to rotate in opposite directions, causing the outer spiral plate 21 and the inner spiral plate 23 to rotate in opposite directions. Under the limiting action of the outer arc groove 22 and the outer sliding groove 19, several external washers... The inner washing wheels 17 retract inward synchronously, and under the limiting action of the inner arc groove 24 and the inner sliding groove 20, several inner washing wheels 18 expand outward synchronously, so that several electroplating rollers 16 fit between the outer washing wheels 17 and the inner washing wheels 18. At this time, the output end of the first motor 7 drives the second bevel gear 8 to rotate, which drives the first bevel gear 6, the central shaft 5 and the first turntable 3 to rotate under the action of meshing, and then drives several electroplating rollers 16 to rotate simultaneously in the cleaning chamber 101. During the rotation, the electroplating rollers 16 continuously rub against the surfaces of the outer washing wheels 17 and the inner washing wheels 18 to produce a brushing effect. A [further details about the outer casing 1 and its top are missing from the original text.] The water tank 37 and the pressure pump 42 draw clean water and cleaning solution into the cleaning chamber 101 to assist in the cleaning process and remove adhesive from the electroplating roller 16. The outer and inner washing brush wheels 17 and 18 are retractable, and the distance between them can be adjusted according to the actual situation to accommodate electroplating rollers 16 of different diameters. The second turntable 14 can be installed in a downward press-down manner to accommodate electroplating rollers 16 of different lengths. Compared with the traditional single cleaning method, multiple electroplating rollers 16 can be cleaned simultaneously. The automated operation greatly improves work efficiency, reduces working costs and energy consumption, and expands the scope of application.

[0064] Specifically, the drive mechanism includes a central shaft 5, a first bevel gear 6, a first motor 7, and a second bevel gear 8. The central shaft 5 is rotatably connected to the lower inner wall of the mounting cavity 102. The upper end of the central shaft 5 is fixedly connected to the first turntable 3. The first bevel gear 6 is fixedly connected to the circumferential surface of the central shaft 5. The first motor 7 is fixedly connected to the lower inner wall of the central shaft 5. The second bevel gear 8 is fixedly connected to the output end of the first motor 7, and the second bevel gear 8 meshes with the first bevel gear 6.

[0065] In a specific embodiment of the present invention, the upper end of the central shaft 5 is fixed to the first turntable 3 by bolts. When in use, the output end of the first motor 7 drives the second bevel gear 8 to rotate, the second bevel gear 8 drives the first bevel gear 6 to rotate, the first bevel gear 6 drives the central shaft 5 to rotate, thereby driving the first turntable 3 to rotate. The lower positioning grooves 4 are evenly distributed on the first turntable 3, and then drive several electroplating rollers 16 to rotate synchronously through the lower positioning grooves 4.

[0066] Specifically, the regulatory mechanisms include:

[0067] The outer rotating plate 21 is rotatably connected to the top of the limiting plate 12. Several outer arc grooves 22 are opened on its top. The upper ends of the outer washing wheels 17 are slidably connected to the corresponding outer arc grooves 22. The top of the outer rollers 17 is fixedly connected to the first arc-shaped gear rack 25.

[0068] The inner rotating plate 23 is rotatably connected to the top of the limiting plate 12. Several inner arc grooves 24 are provided on its top. The upper ends of the inner washing wheel 18 are slidably connected to the corresponding inner arc grooves 24. A second arc-shaped gear rack 26 is provided on its top.

[0069] Bearing bracket 27, which is fixedly connected to the top of limiting plate 12; and

[0070] A control assembly, mounted on the bearing bracket 27, is used to control the synchronous counter-rotation of the outer retractable plate 21 and the inner retractable plate 23; the control assembly includes:

[0071] The second motor 28 is fixedly connected to one side of the bearing bracket 27, and its output end is fixedly connected to the first transmission wheel 29 and the first spur gear 30.

[0072] A first mounting shaft 47 is rotatably connected to one side of a bearing bracket 27. A first bevel gear 31 and a second transmission wheel 32 are fixedly connected to its two ends respectively. The first bevel gear 31 meshes with a second arc-shaped gear rack 26. A synchronous belt 36 drives the second transmission wheel 32 and the first transmission wheel 29 together.

[0073] The second mounting shaft 33 is rotatably connected to the other side of the second arc-shaped gear rack 26. The two ends of the shaft are respectively fixedly connected to the second spur gear 34 and the second bevel gear 35. The second spur gear 34 meshes with the first spur gear 30, and the second bevel gear 35 meshes with the first arc-shaped gear rack 25.

[0074] In a specific embodiment of the present invention, the outer retractable plate 21 is located outside the inner retractable plate 23. Both the outer retractable plate 21 and the inner retractable plate 23 can rotate on the limiting plate 12. The outer arc groove 22 and the outer sliding groove 19 are used to limit the outer washing wheel 17, and the inner arc groove 24 and the inner sliding groove 20 are used to limit the inner washing wheel 18. See reference. Figure 7-11In use, the output of the second motor 28 drives the first transmission wheel 29 and the first spur gear 30 to rotate synchronously. Under the synchronous action of the synchronous belt 36, the second transmission wheel 32, the first mounting shaft 47, and the first bevel gear 31 rotate synchronously. Under the meshing action of the second spur gear 34, the second mounting shaft 33, the second spur gear 34, and the second bevel gear 35 rotate in opposite directions, which in turn drives the first arc-shaped gear rack 25 and the second arc-shaped gear rack 26 to rotate in opposite directions, causing the outer spiral plate 21 and the inner spiral plate 23 to rotate in opposite directions, in the outer arc groove 22 and the outer sliding groove. Under the limiting action of 19, several outer washing brush wheels 17 synchronously retract inward, and under the limiting action of inner arc groove 24 and inner sliding groove 20, several inner washing brush wheels 18 synchronously expand outward, so that several electroplating rollers 16 fit between the outer washing brush wheels 17 and the inner washing brush wheels 18, realizing that the distance between the outer washing brush wheels 17 and the inner washing brush wheels 18 can be adjusted, and then can be adjusted according to the diameter of the electroplating rollers 16 to adapt to electroplating rollers 16 of different diameters, greatly expanding the cleaning range and enhancing practicality. Compared with a single cleaning structure, it has a certain degree of creativity.

[0075] Specifically, the top of the limiting plate 12 is provided with several evenly distributed outer sliding grooves 19 and inner sliding grooves 20. The upper ends of the outer washing wheels 17 are slidably connected to the corresponding outer sliding grooves 19, and the upper ends of the inner washing wheels 18 are slidably connected to the corresponding inner sliding grooves 20.

[0076] In a specific embodiment of the present invention, the outer sliding groove 19 restricts the linear movement of the outer washing brush wheel 17, and the inner sliding groove 20 restricts the linear movement of the inner washing brush wheel 18, thereby restricting the linear movement of both the outer washing brush wheel 17 and the inner washing brush wheel 18, so as to cooperate with the outer arc groove 22 and the inner arc groove 24 to limit the movement, ensuring that the outer washing brush wheel 17 and the inner washing brush wheel 18 move stably and will not deviate.

[0077] Specifically, a water tank 37 is fitted into the top of the outer shell 1, and the water tank 37 stores clean water. A thin tube 40 is fixedly connected to the bottom of the limiting plate 12. Several spray holes 41 are provided on the circumferential surface of the thin tube 40. A pressure pump 42 is installed between the spray holes 41 and the water tank 37.

[0078] In a specific embodiment of the present invention, see [reference]. Figure 3 Water tank 37 is supplied with water from an external pipe. Thin tube 40 is located inside cleaning chamber 101. Clean water can be drawn into thin tube 40 by pressurizing pump 42 and then sprayed out through spray hole 41 to assist the cleaning work.

[0079] Specifically, a liquid storage tank 43 is fixedly connected to the top of the outer shell 1. The liquid storage tank 43 stores cleaning fluid, and a liquid pump 44 is fixedly connected inside it. A drain pipe 45 is fixedly connected between the output end of the liquid pump 44 and the water tank 37.

[0080] In a specific embodiment of the present invention, the cleaning fluid mainly consists of organic solvents and surfactants, which are mixed and formulated to prepare a glue-removing cleaning fluid. This fluid can quickly, conveniently and effectively remove chemical components such as grease and glue, thereby cleaning the surface. It is pumped into the water tank 37 by the liquid pump 44 for mixing, and then enters the cleaning chamber 101, which can effectively improve the glue removal effect and efficiency.

[0081] Specifically, a third motor 38 is fixedly connected to the top of the water tank 37, an agitator 39 is fixedly connected to the output end of the third motor 38, and a heater 46 is fixedly connected to the side of the water tank 37.

[0082] In a specific embodiment of the present invention, the first transmission wheel 29 is located inside the water tank 37, and controls the output end of the third motor 38 to drive the stirrer 39 to rotate, mix the cleaning liquid and clean water, which can dilute the cleaning liquid, improve the cleaning effect, reduce the use of cleaning liquid, and reduce resource waste.

[0083] Specifically, the lower inner wall of the cleaning chamber 101 is provided with a water outlet groove 9, and a number of water outlet holes 10 are opened in the water outlet groove 9. A drain pipe 11 is fixedly connected in the installation chamber 102, and the ends of the number of water outlet holes 10 are all connected to the drain pipe 11.

[0084] In a specific embodiment of the present invention, a valve is installed on the drain pipe 11. After the valve is opened, the waste liquid in the cleaning chamber 101 enters the drain pipe 11 through the water outlet 10 and is then automatically discharged, achieving the purpose of automatic wastewater discharge. Moreover, the water outlet trough 9 has an annular groove design and its height is lower than that of the cleaning chamber 101 and the first turntable 3, which can accelerate the flow of wastewater and reduce wastewater residue. After the glue removal is completed, clean water is sprayed through the spray hole 41, which can automatically clean the inside of the cleaning chamber 101 and reduce manual operation.

[0085] A method for using a high-efficiency and energy-saving adhesive removal device includes the following steps:

[0086] S1. The cleaning solution is pumped into the storage tank 43 by the liquid pump 44 and then into the water tank 37. Then, the output of the third motor 38 is controlled to drive the stirrer 39 to rotate at high speed, so that the cleaning solution is mixed with water and the cleaning solution is diluted.

[0087] S2. Open the cabinet door 2 and place several electroplating rollers 16 that need to be cleaned into the cleaning chamber 101. Insert the lower end of the electroplating rollers 16 into the lower positioning groove 4. Then control the extended end of the electric push rod 13 to push the second turntable 14 downward so that the upper end of the electroplating rollers 16 is inserted into the upper positioning groove 15 to restrict the upper and lower ends of the electroplating rollers 16.

[0088] S3. After the position of the electroplating roller 16 is restricted, the cabinet door 2 is closed. The output end of the second motor 28 drives the first transmission wheel 29 and the first spur gear 30 to rotate synchronously. Under the synchronous action of the synchronous belt 36, the second transmission wheel 32, the first mounting shaft 47 and the first bevel gear 31 rotate synchronously. Under the meshing action of the second spur gear 34, the second mounting shaft 33, the second spur gear 34 and the second bevel gear 35 rotate in opposite directions, which in turn drives the first arc gear rack 25 and the second arc gear rack 26 to rotate in opposite directions, causing the outer shrink plate 21 and the inner shrink plate 23 to rotate in opposite directions. Under the limiting action of the outer arc groove 22 and the outer sliding groove 19, several outer washing brush wheels 17 synchronously shrink inward. Under the limiting action of the inner arc groove 24 and the inner sliding groove 20, several inner washing brush wheels 18 synchronously expand outward, so that several electroplating rollers 16 fit between the outer washing brush wheels 17 and the inner washing brush wheels 18.

[0089] S4. Control the pressurization pump 42 to draw in the diluted cleaning solution into the thin tube 40, and then spray it outwards from the spray hole 41.

[0090] S5. After the cleaning fluid is sprayed into the cleaning chamber 101, the output end of the first motor 7 is controlled to drive the second bevel gear 8 to rotate. Under the action of meshing, the first bevel gear 6, the central shaft 5 and the first turntable 3 are driven to rotate, which in turn drives several electroplating rollers 16 to rotate simultaneously in the cleaning chamber 101. The surface of the electroplating rollers 16 is continuously brushed by the outer brush wheel 17 and the inner brush wheel 18, and in conjunction with the adhesive removal function of the cleaning fluid, the adhesive on the surface of the electroplating rollers 16 is effectively removed.

[0091] S6. After the adhesive removal is completed, stop diluting the cleaning solution into the water tank 37 and spray clean water through the spray hole 41 to clean the foam and adhesive inside the cleaning chamber 101.

[0092] S7. Open cabinet door 2 and take out several electroplating rollers 16. Dry the surface of the electroplating rollers 16 to remove surface moisture and complete the degumming process.

[0093] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A high-efficiency and energy-saving adhesive removal device, characterized in that, include: The outer casing (1) has a cleaning chamber (101) and an installation chamber (102) inside. Cabinet door (2), which is set on the outside of the cleaning chamber (101) via a hinge; The first turntable (3) is rotatably connected to the lower inner wall of the cleaning chamber (101), and its top is provided with several lower positioning grooves (4). A limiting plate (12) is fixedly connected to the inner wall of the cleaning chamber (101); The second turntable (14) is located below the limiting plate (12), and its bottom is provided with several upper positioning grooves (15). Several electroplating rollers (16) are detachably connected between the lower positioning groove (4) and the upper positioning groove (15). An electric push rod (13) is fixedly connected to the top of the limiting plate (12), and its extended end is fixedly connected to the second turntable (14). The outer washing brush wheel (17) is provided with several of them and evenly distributed on the outside of the electroplating drum (16); The inner washing brush wheel (18) is provided with several of them and evenly distributed on the inner side of the electroplating drum (16); A drive mechanism, disposed within the mounting cavity (102), is used to drive the first turntable (3) to rotate so as to drive a plurality of electroplating rollers (16) to rotate synchronously; and An adjustment mechanism is provided on the limiting plate (12) for adjusting the outer washing brush wheel (17) and the inner washing brush wheel (18) to retract synchronously to fit the surface of several electroplating rollers (16) and thus clean the surface. The drive mechanism includes a central shaft (5), a first bevel gear (6), a first motor (7), and a second bevel gear (8). The central shaft (5) is rotatably connected to the lower inner wall of the mounting cavity (102). The upper end of the central shaft (5) is fixedly connected to the first turntable (3). The first bevel gear (6) is fixedly connected to the circumferential surface of the central shaft (5). The first motor (7) is fixedly connected to the lower inner wall of the central shaft (5). The second bevel gear (8) is fixedly connected to the output end of the first motor (7). The second bevel gear (8) meshes with the first bevel gear (6). The adjustment mechanism includes: The outer rotating plate (21) is rotatably connected to the top of the limiting plate (12), and its top is provided with several outer arc grooves (22). The upper end of the outer washing wheel (17) is slidably connected to the corresponding outer arc groove (22), and its top is fixedly connected with a first arc-shaped gear rack (25). The inner rotating plate (23) is rotatably connected to the top of the limiting plate (12), and its top is provided with several inner arc grooves (24). The upper end of the inner washing wheel (18) is slidably connected to the corresponding inner arc groove (24), and its top is provided with a second arc-shaped gear rack (26). The bearing bracket (27) is fixedly connected to the top of the limiting plate (12); and A control assembly, which is mounted on the bearing bracket (27), is used to control the outer retractable plate (21) and the inner retractable plate (23) to rotate synchronously in opposite directions; The control component includes: The second motor (28) is fixedly connected to one side of the bearing bracket (27), and its output end is fixedly connected to the first transmission wheel (29) and the first spur gear (30). A first mounting shaft (47) is rotatably connected to one side of a bearing bracket (27), and a first bevel gear (31) and a second transmission wheel (32) are fixedly connected to its two ends respectively. The first bevel gear (31) meshes with a second arc-shaped gear rack (26), and a synchronous belt (36) drives the second transmission wheel (32) and the first transmission wheel (29). The second mounting shaft (33) is rotatably connected to the other side of the second arc-shaped gear rack (26), and the two ends of the shaft are respectively fixedly connected to the second spur gear (34) and the second bevel gear (35). The second spur gear (34) meshes with the first spur gear (30), and the second bevel gear (35) meshes with the first arc-shaped gear rack (25).

2. The high-efficiency and energy-saving adhesive removal device according to claim 1, characterized in that, The top of the limiting plate (12) is provided with several evenly distributed outer sliding grooves (19) and inner sliding grooves (20). The upper ends of the outer washing wheels (17) are slidably connected to the corresponding outer sliding grooves (19), and the upper ends of the inner washing wheels (18) are slidably connected to the corresponding inner sliding grooves (20).

3. The high-efficiency and energy-saving adhesive removal device according to claim 2, characterized in that, A water tank (37) is fitted into the top of the outer shell (1), and the water tank (37) contains clean water. A thin tube (40) is fixedly connected to the bottom of the limiting plate (12). Several spray holes (41) are provided on the circumferential surface of the thin tube (40). A pressure pump (42) is installed between the spray holes (41) and the water tank (37).

4. The high-efficiency energy-saving adhesive removal device according to claim 3, characterized in that, The top of the outer shell (1) is fixedly connected to a liquid storage tank (43), which stores cleaning fluid. A liquid pump (44) is fixedly connected inside the liquid storage tank (43), and a drain pipe (45) is fixedly connected between the output end of the liquid pump (44) and the water tank (37).

5. The high-efficiency energy-saving adhesive removal device according to claim 4, characterized in that, A third motor (38) is fixedly connected to the top of the water tank (37), and a stirrer (39) is fixedly connected to the output end of the third motor (38). A heater (46) is fixedly connected to the side of the water tank (37).

6. The high-efficiency energy-saving adhesive removal device according to claim 5, characterized in that, The cleaning chamber (101) has a water outlet groove (9) on its lower inner wall. The water outlet groove (9) has several water outlet holes (10). The installation chamber (102) is fixedly connected to a drain pipe (11). The ends of the several water outlet holes (10) are all connected to the drain pipe (11).

7. A method of using a high-efficiency energy-saving adhesive removal device, applied to the high-efficiency energy-saving adhesive removal device as described in claim 6, characterized in that, Includes the following steps: S1. The cleaning solution in the storage tank (43) is pumped into the water tank (37) by the liquid pump (44), and then the output end of the third motor (38) is controlled to drive the stirrer (39) to rotate at high speed, so that the cleaning solution is mixed with the water and the cleaning solution is diluted. S2. Open the cabinet door (2) and place several electroplating rollers (16) that need to be cleaned into the cleaning chamber (101). Insert the lower end of the electroplating rollers (16) into the lower positioning groove (4). Then control the extended end of the electric push rod (13) to push the second turntable (14) downward so that the upper end of the electroplating rollers (16) is inserted into the upper positioning groove (15) to restrict the upper and lower ends of the electroplating rollers (16). S3. After the position of the electroplating roller (16) is restricted, the cabinet door (2) is closed. The output end of the control second motor (28) drives the first transmission wheel (29) and the first spur gear (30) to rotate synchronously. Under the synchronous action of the synchronous belt (36), the second transmission wheel (32), the first mounting shaft (47) and the first bevel gear (31) rotate synchronously. Under the meshing action of the second spur gear (34), the second mounting shaft (33), the second spur gear (34) and the second bevel gear (35) rotate in opposite directions. The first arc-shaped gear rack (25) and the second arc-shaped gear rack (26) rotate in opposite directions, causing the outer spiral plate (21) and the inner spiral plate (23) to rotate in opposite directions. Under the limiting action of the outer arc groove (22) and the outer sliding groove (19), several outer washing brush wheels (17) shrink inward synchronously. Under the limiting action of the inner arc groove (24) and the inner sliding groove (20), several inner washing brush wheels (18) expand outward synchronously, so that several electroplating rollers (16) fit between the outer washing brush wheels (17) and the inner washing brush wheels (18). S4. Control the pressurization pump (42) to draw in the diluted cleaning solution into the thin tube (40), and then spray it outwards through the nozzle (41); S5. After the cleaning liquid is sprayed into the cleaning chamber (101), the output end of the first motor (7) is controlled to drive the second bevel gear (8) to rotate. Under the action of meshing, the first bevel gear (6), the central shaft (5) and the first turntable (3) are driven to rotate, which in turn drives several electroplating rollers (16) to rotate simultaneously in the cleaning chamber (101). The surface of the electroplating rollers (16) is continuously brushed by the outer brush wheel (17) and the inner brush wheel (18), and in conjunction with the adhesive removal function of the cleaning liquid, the adhesive is effectively removed from the surface of the electroplating rollers (16). S6. After the glue removal is completed, stop diluting the cleaning solution into the water tank (37) and spray clean water through the spray hole (41) to clean the foam and glue inside the cleaning chamber (101); S7. Open the cabinet door (2) and take out several electroplating rollers (16). Dry the surface of the electroplating rollers (16) to remove surface moisture and complete the degumming work.

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