A modular quick tool-changing type aluminum plate slitting device and its process
Through a modular and rapid tool change design, the automatic replacement of saw blades using hydraulic cylinders and transmission components is solved, and the problem of low saw blade replacement efficiency in existing aluminum plate slitting devices is achieved, and rapid and stable saw blade replacement is achieved.
Patent Information
- Application Number
- CN202410760970.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2044-06-13
AI Technical Summary
The saw blade replacement efficiency in the existing aluminum plate slitting device is low, and manual operation is complicated, which affects the tool change efficiency.
The modular quick tool change design adopts a rapid installation and disassembly of the saw blades through installation components and sawing components, and automatic replacement of the saw blades using hydraulic cylinders, mobile motors and transmission components.
It realizes rapid replacement of saw blades without manual operation, improves tool change efficiency and stability, and simplifies the saw blade replacement process.
Smart Images

Figure CN118635583B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of aluminum plate processing equipment, and specifically relates to a modular quick tool-changing aluminum plate slitting device and its process. Background Technique
[0002] Aluminum plates are a type of aluminum material. It refers to plastic processing methods that finally manufacture plate-shaped aluminum products from aluminum billets through rolling, extrusion, stretching, forging, etc. When processing aluminum plates, an aluminum plate slitting device is required for slitting. Among them, aluminum plates used in the aerospace industry are thick and have high strength, and a high-speed sawing process can be used for cutting and slitting:
[0003] In Chinese Patent Application Publication No. CN111906380B, a cutting device for heat-insulating aluminum plates is disclosed, including an aluminum plate cutting protection shell, an aluminum chip baffle, a rotary sawing assembly, a micro-current dissimilar metal plate, an aluminum plate heat dissipation and cleaning device, and an inverted triangle dividing device. The aluminum chip baffle is arranged on the upper wall of the aluminum plate cutting protection shell, the rotary sawing assembly is arranged on the side wall of the aluminum plate cutting protection shell, the micro-current dissimilar metal plate is arranged on the bottom wall of the aluminum plate cutting protection shell, and the aluminum plate heat dissipation and cleaning device and the inverted triangle dividing device are arranged on the bottom wall of the aluminum plate cutting protection shell. The whole device absorbs heat at the joint with the micro-current dissimilar metal plate to solve the defect that the aluminum plate is extremely easy to deform when encountering high temperature due to its thin thickness. At the same time, with the cooperation of the aluminum plate heat dissipation and cleaning device, it is a cutting device for heat-insulating aluminum plates that timely dissipates heat from the cut aluminum plate.
[0004] However, in this kind of aluminum plate slitting device, the saw blade is installed on the tool holder through bolts. When the saw blade needs to be replaced, as a consumable, it needs to be replaced regularly according to the usage cycle and life, and still requires manual replacement by workers. Due to high precision requirements and complex operations, the saw blade is troublesome to disassemble, affecting the tool-changing efficiency. Summary of the Invention
[0005] The purpose of the present invention is to provide a modular quick tool-changing aluminum plate slitting device and its process to solve the problems raised in the above background technique.
[0006] To achieve the above purpose, the present invention provides the following technical solutions:
[0007] A modular quick tool-changing aluminum plate slitting device and its process, including a base, the base is placed on the ground, a mounting frame is fixedly installed at the top of the base, and a hydraulic cylinder is fixedly installed at the top of the mounting frame;
[0008] A sawing assembly; the sawing assembly is arranged at the output end of the bottom of the hydraulic cylinder, and the sawing assembly slits the aluminum plate through a set saw blade;
[0009] A moving component, which is arranged at the output end of the hydraulic cylinder. The moving component drives the sawing component to move in the transverse direction through a set moving frame and a moving motor.
[0010] An installation component, which is arranged on the inner wall of the moving frame and includes a moving frame, a first rotating member, a second rotating member, a first fixing cylinder, a first fixing groove, a fixing frame, a first cylinder, a lifting frame, a rotating frame, a first rotating ring, a second rotating ring and a second fixing groove. The first rotating member and the second rotating member are respectively rotatably installed on both sides of the inner wall of the moving frame, and the moving frame is slidably installed inside the moving frame. The first fixing cylinder is fixedly installed at the outer ends of the first rotating member and the second rotating member, and the first fixing groove is opened at one end of the first fixing cylinder.
[0011] The fixing frame is fixedly installed at the inner top end of the moving frame through the first cylinder. The lifting frame is U-shaped, and the top of the U-shaped lifting frame is fixedly installed at the output end of the first cylinder. The two U-shaped arms extending from the lifting frame are respectively fixedly installed with a rotating frame. The first rotating ring is fixedly installed on one side of the inner wall of the rotating frame, and the second rotating ring is fixedly installed on the other side of the inner wall of the rotating frame. A second fixing cylinder is arranged on the first rotating ring and the second rotating ring, and the second fixing cylinder is rotatably installed on the inner wall of the rotating frame. The second fixing groove is opened at one end of the second fixing cylinder. The first fixing cylinder is engaged with the corresponding second fixing cylinder, and the first fixing groove and the corresponding second fixing groove form a complete engaging groove. The saw blade is installed through the second fixing cylinder therein.
[0012] A transmission component; the transmission component is arranged on one side of the installation component, and the transmission component drives the saw blade through a driving motor therein.
[0013] A storage component, which is arranged on one side of the moving frame. The storage component conveys the sawing component through a second conveying frame therein.
[0014] A disassembly component, which is arranged on the other side of the moving frame. The disassembly component disassembles the sawing component through a first conveying frame therein.
[0015] Optionally, a first rotating groove and a second rotating groove are respectively opened on the outer wall and one end of the first fixing cylinder. The first rotating groove and the first rotating ring are on the same circular track of a circle, and the second rotating groove and the second rotating ring are on the same circular track of a circle.
[0016] Optionally, at the bottom ends of both sides of the inner wall of the moving frame, there are first support cylinders. At one end of each first support cylinder, a plurality of fixing columns are fixedly installed. At the bottom ends of both sides of the inner wall of the moving frame, a plurality of communication holes are formed. The communication holes correspond to the positions of the fixing columns. The fixing columns are slidably installed on the inner walls of the communication holes. At one end of each fixing column, a second support cylinder is fixedly installed through a bolt. The second support cylinder is located at the bottom end of one side of the moving frame.
[0017] The first rotating member and the second rotating member are rotatably installed on one side of the corresponding first support cylinder. The first support cylinder is semi-circular. At both ends of the first support cylinder, engaging plates are fixedly installed. The rotating frame is semi-circular. Slots are formed at both ends of the rotating frame. The engaging plates are engaged with the corresponding slots. On one side of the engaging plate, on one side of the slot wall, and at the bottom ends of both sides of the inner wall of the moving frame, first fixing holes can be formed. The first fixing holes on one side of the engaging plate, on one side of the slot wall, and on the moving frame correspond to each other in position. On the bottom ends of both sides of the inner wall of the moving frame, connecting rods are fixedly installed. The connecting rods are located on one side of the first support cylinder.
[0018] Optionally, sliding frames are fixedly installed in the first fixing holes on both side walls of the moving frame. The rear end of the second cylinder is fixedly installed in the inner cavity of the sliding frame. The output end of the second cylinder is fixedly installed with a support column, so that the support column makes a linear reciprocating motion under the pushing action of the second cylinder. And the support column is slidably installed on the inner walls of the first fixing holes on one side of the engaging plate, on one side of the slot wall, and on the moving frame.
[0019] Optionally, the transmission assembly includes a motor housing, a first turntable, a second turntable, and a transmission belt. The motor housing is fixedly installed at the bottom end of one side of the moving frame. The driving motor is fixedly installed on one side of the inner wall of the motor housing. The first turntable is fixedly installed at the output end of the driving motor. The second turntable is rotatably installed on one side of the inner wall of the motor housing.
[0020] The output end of the second rotating member serves as the power source for the second turntable. The second turntable drives the first turntable to rotate synchronously through the transmission belt. A plurality of second threaded holes are formed at the bottom end of the outer wall of the motor housing. The positions of the second threaded holes correspond to the communication holes on one side of the moving frame. The motor housing is fixedly installed at one end of the fixing column at one end of one of the first support cylinders through the second threaded holes and bolts.
[0021] Optionally, the sawing assembly includes an extension post and a fixing member. The extension post is disposed on the axis of the central axis where the saw blade is located and protrudes outward. The fixing member is disposed outside the extension post. The saw blade, the extension post, and the fixing member are integrally formed. The fixing member on the saw blade is installed in the slot walls of the first fixing slot and the second fixing slot between the first fixing cylinder and the second fixing cylinder, so that when the first fixing cylinder and the second fixing cylinder rotate, the fixing member located on the saw blade is synchronously driven to rotate.
[0022] Optionally, the moving assembly includes a limiting frame, a limiting slot, a lead screw, and a limiting rod. The output end of the hydraulic cylinder extends to the bottom end of the mounting frame. The moving frame is fixedly installed at the output end of the hydraulic cylinder. The moving frame is slidably installed on one side of the inner wall of the mounting frame. The limiting frame is fixedly installed at the top end of the inner wall of the moving frame. The limiting slot is opened on both sides of the limiting frame. Both sides of the top end of the moving frame extend to the outside of both sides of the limiting frame and are slidably installed on the slot walls of the limiting slots on both sides of the limiting frame.
[0023] The moving motor is fixedly installed on the moving frame. The output end of the moving motor extends to the inside of the moving frame. The lead screw is fixedly installed at the output end of the moving motor. One end of the lead screw is rotatably installed on one side of the inner wall of the moving frame. Limiting rods are fixedly installed on both sides of the inner wall of the moving frame. The lead screw and the limiting rod are respectively located on both sides of the limiting frame. A first threaded hole and a moving hole are opened on one side of the top end of the moving frame. The moving frame is threadedly connected to the outer wall of the lead screw through the first threaded hole. The moving frame is slidably installed on the outer wall of the limiting rod through the moving hole.
[0024] Optionally, the storage assembly includes a conveying frame, a second motor, a third motor, and a placing cylinder. The conveying frame is disposed on one side of the moving frame. The second motor is fixedly installed at the bottom end of one end of the conveying frame. The output end of the second motor extends to the inside of the conveying frame. The second conveying frame is fixedly installed at the output end of the second motor. The third motor is fixedly installed on both sides of the conveying frame. The output end of the third motor extends to the inside of the conveying frame. The placing cylinder is fixedly installed at the output end of the third motor. The second conveying frame is U-shaped.
[0025] First notches are opened on both sides of the moving frame. Second notches are opened on both sides of the limiting frame.
[0026] The disassembly assembly includes a first motor. The first motor is fixedly installed on the side of the moving frame. The output end of the first motor extends to the inside of the first notch. The first conveying frame is fixedly installed at the output end of the first motor. The first conveying frame is U-shaped, and both ends of the first conveying frame are hook-shaped.
[0027] Optionally, a third notch is formed on one side of the conveying frame. The first notch, the second notch and the third notch are corresponding in position. One end of the moving frame is fixedly installed with a plugging rack, and a plugging plate is fixedly installed on the inner wall of the plugging rack through bolts. The conveying frame is fixedly installed at one end of the plugging rack.
[0028] A use process of a modular quick tool change type aluminum plate slitting device comprises the following steps:
[0029] S1. The aluminum plate is fixed on the top end of the base through a fixture in the prior art. The hydraulic cylinder drives the moving frame to lift and lower. The moving motor starts to drive the lead screw to rotate, driving the moving rack to reciprocate linearly in the moving frame, thereby driving the saw blade to move to slit the aluminum plate.
[0030] S2. When replacing the saw blade, the driving motor controls the second rotating part to rotate, rotating the first fixing cylinder on the second rotating part to the bottom end. At this time, the second fixing cylinder is located above the first fixing cylinder. The second air cylinder starts, driving the support column to retract from one side of the clamping plate, one side of the slot wall and the first fixing hole on the moving rack, canceling the fixation between the rotating frame and the first support cylinder. The first air cylinder starts to lift the lifting frame.
[0031] S3. The saw blade falls onto the second conveying rack. At the same time, the moving rack moves to one side of the conveying frame. The second motor starts to drive the second conveying rack to rotate, making one end of the second conveying rack fit under the connecting rod from below. At this time, one end of the second conveying rack in contact with the connecting rod is inclined downward, and the new saw blade slides along the second conveying rack into the first fixing cylinder.
[0032] S4. The first air cylinder drives the lifting frame to descend to fix the saw blade again.
[0033] The present invention has at least the following beneficial effects:
[0034] (1) By setting the installation component and the modular sawing component, the present solution realizes the quick installation and disassembly of the saw blade. When the saw blade needs to be replaced, the saw blade can be automatically disassembled and replaced with a new one without manual replacement by the staff, forming a modular assembly method, making the replacement of the saw blade of the aluminum plate slitting device faster and more convenient.
[0035] (2) When the third motor starts in the present solution, it can drive the placing cylinder to rotate, turning the opening of the placing cylinder downward. The new saw blade falls onto the second conveying rack. At the same time, the moving rack moves to one side of the conveying frame. The second motor starts to drive the second conveying rack to rotate, making one end of the second conveying rack fit under the connecting rod from below. At this time, one end of the second conveying rack in contact with the connecting rod is inclined downward, and the new saw blade slides along the second conveying rack into the first fixing cylinder, which can convey the new saw blade more conveniently.
[0036] (3) When the first support cylinder and the rotating frame are closed in this solution, the engaging plate on the first support cylinder is inserted into the slot on the rotating frame, and the support column is pushed by the second cylinder to be inserted into the first fixing hole, so as to fix the connection between the first support cylinder and the rotating frame, which facilitates the connection between the first support cylinder and the rotating frame and makes the installation of the saw blade more stable;
[0037] (4) When removing the old saw blade in this solution, the moving frame moves to the first conveying frame, the first motor starts to drive the first conveying frame to rotate from bottom to top, hooks the old saw blade into the first conveying frame by the hook at one end of the first conveying frame to the position of the extension column, and slides to the other end of the first conveying frame, so that the saw blade can be removed quickly. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0039] Figure 1 It is a schematic structural diagram of an embodiment of the present invention;
[0040] Figure 2 It is a conveying block diagram of an embodiment of the present invention;
[0041] Figure 3 It is an installation diagram of the moving frame of an embodiment of the present invention;
[0042] Figure 4 It is a disassembly component diagram of an embodiment of the present invention;
[0043] Figure 5 It is a saw blade installation diagram of an embodiment of the present invention;
[0044] Figure 6 It is a transmission component diagram of an embodiment of the present invention;
[0045] Figure 7 It is a diagram of the first fixing cylinder and the second fixing cylinder of an embodiment of the present invention;
[0046] Figure 8 It is a support column installation diagram of an embodiment of the present invention;
[0047] Figure 9 It is a connecting rod installation diagram of an embodiment of the present invention;
[0048] Figure 10 It is a saw blade diagram of an embodiment of the present invention.
[0049] In the drawings, the list of components represented by each reference numeral is as follows:
[0050] 1. Base; 101. Mounting frame; 102. Hydraulic cylinder; 103. Moving frame; 104. Limiting frame; 105. Limiting groove; 106. Moving motor; 107. Lead screw; 108. Limiting rod; 109. First motor; 110. First conveying frame; 2. Moving frame; 202. First threaded hole; 203. First rotating member; 204. Second rotating member; 205. First fixed cylinder; 206. First fixing groove; 207. First rotating groove; 208. Second rotating groove; 209. Engaging plate; 3. Fixed frame; 301. First cylinder; 302. Lifting frame; 303. Rotating frame; 304. First rotating ring; 305. Second rotating ring; 306. Second fixed cylinder; 307. Second fixing groove; 308. First fixing hole; 309. Motor housing; 310. Driving motor; 311. First turntable; 312. Second turntable; 313. Transmission belt; 4. First support cylinder; 401. Communication hole; 402. Fixed column; 403. Second support cylinder; 404. Second threaded hole; 5. Sliding frame; 501. Second cylinder; 502. Support column; 6. Saw blade; 601. Extension column; 602. Fixing member; 7. Conveying frame; 701. Second motor; 702. Second conveying frame; 703. Third motor; 704. Placing cylinder; 705. Inserting frame; 706. Inserting plate; 707. Connecting rod. Detailed implementation manner
[0051] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0052] Please refer to Figures 1-10 , the present invention provides a modular quick tool-changing type aluminum plate slitting device and its process, including a base 1, the base 1 is placed on the ground, a mounting frame 101 is fixedly installed at the top of the base 1, and a hydraulic cylinder 102 is fixedly installed at the top of the mounting frame 101; a sawing assembly; the sawing assembly is arranged at the output end of the bottom of the hydraulic cylinder 102, and the sawing assembly slit the aluminum plate through the provided saw blade 6; a moving assembly, the moving assembly is arranged at the output end of the hydraulic cylinder 102, and the moving assembly drives the sawing assembly to move in the horizontal direction through the provided moving frame 103 and moving motor 106.
[0053] Installation component. The installation component is arranged on the inner wall of the moving frame 103 and includes a moving frame 2, a first rotating member 203, a second rotating member 204, a first fixing cylinder 205, a first fixing groove 206, a fixing frame 3, a first cylinder 301, a lifting frame 302, a rotating frame 303, a first rotating ring 304, a second rotating ring 305 and a second fixing groove 307. The first rotating member 203 and the second rotating member 204 are respectively rotatably installed on both sides of the inner wall of the moving frame 2, and the moving frame 2 is slidably installed inside the moving frame 103. The first fixing cylinder 205 is fixedly installed at the outer ends of the first rotating member 203 and the second rotating member 204, and the first fixing groove 206 is opened at one end of the first fixing cylinder 205; the fixing frame 3 is fixedly installed at the inner top end of the moving frame 2 through the first cylinder 301.
[0054] The lifting frame 302 is U-shaped. The top of the U-shaped lifting frame 302 is fixedly installed at the output end of the first cylinder 301. The two outstretched U-shaped arms of the lifting frame 302 are respectively fixedly installed with the rotating frame 303. The first rotating ring 304 is fixedly installed on one side of the inner wall of the rotating frame 303, and the second rotating ring 305 is fixedly installed on the other side of the inner wall of the rotating frame 303. A second fixing cylinder 306 is arranged on the first rotating ring 304 and the second rotating ring 305, and the second fixing cylinder 306 is rotatably installed on the inner wall of the rotating frame 303. The second fixing groove 307 is opened at one end of the second fixing cylinder 306. The first fixing cylinder 205 is engaged with the corresponding second fixing cylinder 306, and the first fixing groove 206 and the corresponding second fixing groove 307 form a complete engaging groove; the saw blade 6 is installed through the second fixing cylinder 306 therein.
[0055] Transmission component; the transmission component is arranged on one side of the installation component, and the transmission component drives the saw blade 6 through the driving motor 310 therein.
[0056] Storage component, the storage component is arranged on one side of the moving frame 103, and the storage component conveys the sawing component through the second conveying frame 702 therein; Disassembly component, the disassembly component is arranged on the other side of the moving frame 103, and the disassembly component disassembles the sawing component through the first conveying frame 110 therein.
[0057] Disassembly component, the disassembly component is arranged on the other side of the moving frame 103, and the disassembly component disassembles the sawing component through the first conveying frame 110 therein; By setting the installation component and the modular sawing component, the rapid installation and disassembly of the saw blade 6 are realized. When the saw blade 6 needs to be replaced, the saw blade 6 can be automatically disassembled and replaced with a new one without manual replacement by the staff, making the replacement of the saw blade 6 of the aluminum plate cutting device faster and more convenient.
[0058] In some embodiments, refer to Figure 5 、 Figure 6 、 Figure 7 、 Figure 8, on the outer wall and one end of the first fixing cylinder 205, a first rotating groove 207 and a second rotating groove 208 are respectively provided. The first rotating groove 207 and the first rotating ring 304 are located on the same circular track, and the second rotating groove 208 and the second rotating ring 305 are located on the same circular track. On both sides of the bottom end of the inner wall of the moving frame 2, first supporting cylinders 4 are provided. At one end of the first supporting cylinder 4, a number of fixing columns 402 are fixedly installed. On both sides of the bottom end of the inner wall of the moving frame 2, a number of communication holes 401 are provided. The communication holes 401 correspond to the positions of the fixing columns 402. The fixing columns 402 are slidably installed on the inner wall of the communication holes 401. One end of the fixing column 402 is fixedly installed with a second supporting cylinder 403 through a bolt. The second supporting cylinder 403 is located at one side of the bottom end of the moving frame 2; the first rotating member 203 and the second rotating member 204 are rotatably installed on one side of the corresponding first supporting cylinder 4. The first supporting cylinder 4 is semi-circular. At both ends of the first supporting cylinder 4, engaging plates 209 are fixedly installed. The rotating frame 303 is semi-circular. Slots are provided at both ends of the rotating frame 303. The engaging plates 209 are engaged with the corresponding slots. On one side of the engaging plate 209, on one side of the slot wall, and on both sides of the bottom end of the inner wall of the moving frame 2, first fixing holes 308 can be provided. The positions of the first fixing holes 308 on one side of the engaging plate 209, on one side of the slot wall, and on the moving frame 2 correspond to each other.
[0059] On both sides of the bottom end of the inner wall of the moving frame 2, connecting rods 707 are fixedly installed. The connecting rods 707 are located on one side of the first supporting cylinder 4; when replacing the saw blade 6, the driving motor 310 controls the second rotating member 204 to rotate, rotates the first fixing cylinder 205 on the second rotating member 204 to the bottom end. At this time, the second fixing cylinder 306 is located above the first fixing cylinder 205. The second air cylinder 501 is started, driving the support column 502 to retract from the first fixing holes 308 on one side of the engaging plate 209, on one side of the slot wall, and on the moving frame 2, canceling the fixation between the rotating frame 303 and the first supporting cylinder 4. The first air cylinder 301 is started to drive the lifting frame 302 to rise, so that the rotating frame 303 and the second fixing cylinder 306 thereon rise to cancel the fixation of the upper end of the installation position of the saw blade 6. The old saw blade 6 is removed through the disassembly component, and the new saw blade 6 is conveyed to the first fixing groove 206 on the first fixing cylinder 205 through the storage component. Then, the first air cylinder 301 drives the lifting frame 302 to descend to fix the saw blade 6 again.
[0060] In this embodiment, an electromagnet can be installed at the top end of the inner wall of the rotating frame 303. When the saw blade 6 is installed, the electromagnet is powered off. When the saw blade 6 needs to be replaced, the electromagnet is powered on to adsorb the second fixing cylinder 306, and the second fixing cylinder 306 can be fixed in the rotating frame 303.
[0061] In some embodiments, refer to Figure 6, the transmission assembly includes a motor housing 309, a first turntable 311, a second turntable 312 and a transmission belt 313. The motor housing 309 is fixedly installed at the bottom end of one side of the moving frame 2, the driving motor 310 is fixedly installed on one side of the inner wall of the motor housing 309, the first turntable 311 is fixedly installed at the output end of the driving motor 310, and the second turntable 312 is rotatably installed on one side of the inner wall of the motor housing 309; the output end of the second rotating member 204 serves as the power source of the second turntable 312, and the second turntable 312 drives the first turntable 311 to rotate synchronously through the transmission belt 313. A plurality of second threaded holes 404 are formed at the bottom end of the outer wall of the motor housing 309, and the positions of the second threaded holes 404 correspond to the communication holes 401 on one side of the moving frame 2.
[0062] The motor housing 309 is fixedly installed at one end of the fixed column 402 at one end of one of the first support cylinders 4 through the second threaded holes 404 and bolts. The first fixing holes 308 on both side walls of the moving frame 2 are fixedly installed with sliding frames 5. The rear end of the second cylinder 501 is fixedly installed in the inner cavity of the sliding frame 5. The output end of the second cylinder 501 is fixedly installed with a support column 502, so that the support column 502 makes a linear reciprocating motion under the pushing action of the second cylinder 501, and the support column 502 is slidably installed on one side of the clamping plate 209, one side of the slot wall and the inner wall of the first fixing hole 308 on the moving frame 2; when the driving motor 310 starts to drive the first turntable 311 to rotate, the first turntable 311 drives the second turntable 312 to rotate through the transmission belt 313, and the second turntable 312 drives the second rotating member 204 to rotate, thereby driving the saw blade 6 to rotate.
[0063] In this embodiment, by arranging the first support cylinder 4 and the rotating frame 303, the first rotating member 203 and the second rotating member 204 are clamped therebetween to support the first rotating member 203 and the second rotating member 204. When the first support cylinder 4 and the rotating frame 303 are closed, the clamping plate 209 on the first support cylinder 4 is inserted into the slot on the rotating frame 303, and the support column 502 is pushed by the second cylinder 501 to be inserted into the first fixing hole 308 to fix the connection between the first support cylinder 4 and the rotating frame 303, which is convenient for the connection between the first support cylinder 4 and the rotating frame 303 and makes the installation of the saw blade 6 more stable. At the same time, the first fixing cylinder 205 and the second fixing cylinder 306 on the first rotating member 203 and the second rotating member 204 are closed, and the first fixing cylinder 205 and the second fixing cylinder 306 are clamped into a complete cylinder. And through the first rotating groove 207 and the second rotating groove 208 provided on the first fixing cylinder 205, when the first fixing cylinder 205 and the second fixing cylinder 306 rotate, the first rotating ring 304 and the second rotating ring 305 can slide in the first rotating groove 207 and the second rotating groove 208, so that the first fixing cylinder 205 and the second fixing cylinder 306 can rotate smoothly.
[0064] In some embodiments, refer toFigure 10 , the sawing assembly includes an extension column 601 and a fixing member 602. The extension column 601 is disposed on the axis of the central axis of the saw blade 6 and protrudes outward. The fixing member 602 is disposed outside the extension column 601. The saw blade 6, the extension column 601, and the fixing member 602 are integrally formed. The fixing member 602 on the saw blade 6 is installed in the groove walls of the first fixing groove 206 and the second fixing groove 307 between the first fixing cylinder 205 and the second fixing cylinder 306. Thus, when the first fixing cylinder 205 and the second fixing cylinder 306 rotate, they synchronously drive the fixing member 602 located on the saw blade 6 to rotate; from Figure 9 and Figure 10 , it can be seen that the shape after the first fixing groove 206 and the second fixing groove 307 are engaged can fit the fixing member 602 on the saw blade 6, so as to install the saw blade 6.
[0065] In some embodiments, referring to FIGS., the moving assembly includes a limiting frame 104, a limiting groove 105, a lead screw 107, and a limiting rod 108. The output end of the hydraulic cylinder 102 extends to the bottom end of the mounting frame 101. The moving frame 103 is fixedly installed at the output end of the hydraulic cylinder 102. The moving frame 103 is slidably installed on one side of the inner wall of the mounting frame 101. The limiting frame 104 is fixedly installed at the top end of the inner wall of the moving frame 103. The limiting groove 105 is opened on both sides of the limiting frame 104. Both sides of the top end of the moving frame 2 extend to the outside of both sides of the limiting frame 104 and are slidably installed on the groove walls of the limiting grooves 105 on both sides of the limiting frame 104; the moving motor 106 is fixedly installed on the moving frame 103, and the output end of the moving motor 106 extends to the inside of the moving frame 103.
[0066] The lead screw 107 is fixedly installed at the output end of the moving motor 106. One end of the lead screw 107 is rotatably installed on one side of the inner wall of the moving frame 103. Limiting rods 108 are fixedly installed on both sides of the inner wall of the moving frame 103. The lead screw 107 and the limiting rod 108 are respectively located on both sides of the limiting frame 104. A first threaded hole 202 and a moving hole are opened at one side of the top end of the moving frame 2. The moving frame 2 is threadedly connected to the outer wall of the lead screw 107 through the first threaded hole 202. The moving frame 2 is slidably installed on the outer wall of the limiting rod 108 through the moving hole; when the moving motor 106 is started, it can drive the lead screw 107 to rotate, and can drive the moving frame 2 to reciprocate linearly in the moving frame 103, thereby driving the saw blade 6 to move to cut the aluminum plate. When the moving frame 2 moves, the moving frame 2 is limited by the limiting frame 104 and the limiting rod 108 to prevent the moving frame 2 from deviating.
[0067] Further, please refer to again Figure 2 、 Figure 4, the storage component includes a conveying frame 7, a second motor 701, a third motor 703 and a placement cylinder 704. The conveying frame 7 is arranged on one side of the moving frame 103. The second motor 701 is fixedly installed at the bottom end of one end of the conveying frame 7. The output end of the second motor 701 extends to the inside of the conveying frame 7. The second conveying rack 702 is fixedly installed at the output end of the second motor 701. The third motor 703 is fixedly installed on both sides of the conveying frame 7. The output end of the third motor 703 extends to the inside of the conveying frame 7. The placement cylinder 704 is fixedly installed at the output end of the third motor 703. The second conveying rack 702 is U-shaped; first notches are opened on both sides of the moving frame 103, and second notches are opened on both sides of the limiting frame 104; the disassembly component includes a first motor 109. The first motor 109 is fixedly installed on the side of the moving frame 103. The output end of the first motor 109 extends into the first notch. The first conveying rack 110 is fixedly installed at the output end of the first motor 109. The first conveying rack 110 is U-shaped, and both ends of the first conveying rack 110 are hook-shaped.
[0068] A third notch is opened on one side of the conveying frame 7. The positions of the first notch, the second notch and the third notch correspond to each other. A plug-in rack 705 is fixedly installed at one end of the moving frame 103. A plug-in plate 706 is fixedly installed on the inner wall of the plug-in rack 705 through bolts. The conveying frame 7 is fixedly installed at one end of the plug-in rack 705; by providing the placement cylinder 704, a new saw blade 6 can be placed in the conveying frame 7. The placement cylinder 704 is semi-circular. When replacing the saw blade 6, the third motor 703 is started to drive the placement cylinder 704 to rotate, and the opening of the placement cylinder 704 is rotated downward. The new saw blade 6 falls off onto the second conveying rack 702. At the same time, the moving frame 2 moves to one side of the conveying frame 7. The second motor 701 is started to drive the second conveying rack 702 to rotate, so that one end of the second conveying rack 702 fits under the connecting rod 707 from below. At this time, one end of the second conveying rack 702 in contact with the connecting rod 707 is inclined downward, and the new saw blade 6 slides along the second conveying rack 702 into the first fixed cylinder 205, which can more conveniently convey the new saw blade 6.
[0069] In this embodiment, when conveying the saw blade 6, the extension columns 601 at both ends of the saw blade 6 fall onto the second conveying rack 702, and the saw blade 6 is located in the gap in the middle of the second conveying rack 702.
[0070] In this embodiment, the new saw blade 6 is placed in the conveying frame 7 by the staff in advance.
[0071] In this embodiment, when disassembling the old saw blade 6, the moving frame 2 moves to the first conveying rack 110. The first motor 109 is started to drive the first conveying rack 110 to rotate from bottom to top. The old saw blade 6 is hooked onto the first conveying rack 110 by hooking the hook-shaped end of the first conveying rack 110 to the position of the extension column 601 and slides to the other end of the first conveying rack 110, so that the saw blade 6 can be quickly disassembled.
[0072] In this embodiment, the moving motor 106, the driving motor 310, the first motor 109, the second motor 701 and the third motor 703 can be selected as servo motors.
[0073] Workflow and principle of the present invention: When replacing the saw blade 6, the driving motor 310 controls the rotation of the second rotating member 204, rotates the first fixing cylinder 205 on the second rotating member 204 to the bottom end. At this time, the second fixing cylinder 306 is located above the first fixing cylinder 205. The second cylinder 501 is activated to drive the support column 502 to retract from one side of the engaging plate 209, one side of the slot wall and the first fixing hole 308 on the moving frame 2, canceling the fixation between the rotating frame 303 and the first support cylinder 4. The first cylinder 301 is activated to drive the lifting frame 302 to rise, so that the rotating frame 303 and the second fixing cylinder 306 thereon rise to cancel the fixation of the upper end of the installation position of the saw blade 6. The old saw blade 6 is removed through the disassembly component, and the new saw blade 6 is conveyed to the first fixing groove 206 on the first fixing cylinder 205 through the storage component. Then the first cylinder 301 drives the lifting frame 302 to descend to fix the saw blade 6 again. The moving motor 106 is activated to drive the screw rod 107 to rotate, which can drive the moving frame 2 to reciprocate linearly in the moving frame 103, thereby driving the saw blade 6 to move to cut the aluminum plate. The aluminum plate is fixed to the top end of the base 1 by a fixture in the prior art, and the hydraulic cylinder 102 can drive the moving frame 103 to rise and fall.
[0074] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A modular quick tool-changing type aluminum plate slitting device, characterized in that, Including: A base placed on the ground, with a mounting frame fixedly installed at the top of the base, and a hydraulic cylinder fixedly installed at the top of the mounting frame; A sawing component; The sawing component is arranged at the output end of the bottom of the hydraulic cylinder, and the sawing component cuts the aluminum plate through a set saw blade; A moving component arranged at the output end of the hydraulic cylinder. The moving component drives the sawing component to move in the horizontal direction through a set moving frame and a moving motor; A mounting component arranged on the inner wall of the moving frame, including a moving frame, a first rotating member, a second rotating member, a first fixing cylinder, a first fixing groove, a fixing frame, a first cylinder, a lifting frame, a rotating frame, a first rotating ring, a second rotating ring, and a second fixing groove. The first rotating member and the second rotating member are respectively rotatably installed on both sides of the inner wall of the moving frame, enabling the moving frame to be slidably installed inside the moving frame. The first fixing cylinder is fixedly installed at the outer ends of the first rotating member and the second rotating member, and the first fixing groove is opened at one end of the first fixing cylinder; The fixing frame is fixedly installed at the inner top of the moving frame through the first cylinder. The lifting frame is U-shaped, and the top of the U-shaped part of the lifting frame is fixedly installed at the output end of the first cylinder. The two outstretched U-shaped arms of the lifting frame are respectively fixedly installed with a rotating frame. The first rotating ring is fixedly installed on one side of the inner wall of the rotating frame, and the second rotating ring is fixedly installed on the other side of the inner wall of the rotating frame. A second fixing cylinder is arranged on the first rotating ring and the second rotating ring, enabling the second fixing cylinder to be rotatably installed on the inner wall of the rotating frame. The second fixing groove is opened at one end of the second fixing cylinder. The first fixing cylinder is engaged with the corresponding second fixing cylinder, and the first fixing groove and the corresponding second fixing groove form a complete engaging groove; the saw blade is installed through the second fixing cylinder therein; A transmission component; the transmission component is arranged on one side of the mounting component, and the transmission component drives the saw blade through a driving motor therein; A storage component arranged on one side of the moving frame. The storage component conveys the sawing component through a second conveying frame therein; A disassembly component arranged on the other side of the moving frame. The disassembly component disassembles the sawing component through a first conveying frame therein; The storage component includes a conveying frame, a second motor, a third motor, and a placing cylinder. The conveying frame is arranged on one side of the moving frame. The second motor is fixedly installed at the bottom end of one end of the conveying frame, and the output end of the second motor extends to the inside of the conveying frame. The second conveying frame is fixedly installed at the output end of the second motor. The third motor is fixedly installed on both sides of the conveying frame, and the output end of the third motor extends to the inside of the conveying frame. The placing cylinder is fixedly installed at the output end of the third motor, and the second conveying frame is U-shaped; First notches are opened on both sides of the moving frame; The disassembly component includes a first motor, the first motor is fixedly installed on the side of the moving frame, the output end of the first motor extends into the first notch, the first conveyor rack is fixedly installed on the output end of the first motor, the first conveyor rack is U-shaped, and both ends of the first conveyor rack are hook-shaped.
2. The modular quick tool change type aluminum plate slitting device according to claim 1, characterized in that: One end of the outer wall of the first fixed cylinder is respectively provided with a first rotating groove and a second rotating groove. The first rotating groove and the first rotating ring are located on the same circular track, and the second rotating groove and the second rotating ring are located on the same circular track.
3. The modular quick tool-changing aluminum plate slitting device according to claim 2, wherein: At the bottom ends of both sides of the inner wall of the moving frame, there are first support cylinders. One end of each first support cylinder is fixedly installed with a number of fixed columns. A number of communication holes are opened at the bottom ends of both sides of the inner wall of the moving frame. The communication holes correspond to the positions of the fixed columns. The fixed columns are slidably installed on the inner walls of the communication holes. One end of each fixed column is fixedly installed with a second support cylinder through a bolt. The second support cylinder is located at the bottom end of one side of the moving frame. The first rotating member and the second rotating member are rotatably installed on one side of the corresponding first support cylinder. The first support cylinder is semi-circular. Both ends of the first support cylinder are fixedly installed with clamping plates. The rotating frame is semi-circular. Slots are opened at both ends of the rotating frame. The clamping plates are engaged with the corresponding slots. First fixing holes can be opened on one side of the clamping plate, on one side of the slot wall, and at the bottom ends of both sides of the inner wall of the moving frame. The first fixing holes on one side of the clamping plate, on one side of the slot wall, and on the moving frame are in corresponding positions. Connecting rods are fixedly installed at the bottom ends of both sides of the inner wall of the moving frame. The connecting rods are located on one side of the first support cylinder.
4. The modular quick tool change type aluminum plate slitting device according to claim 3, characterized in that: Sliding frames are fixedly installed in the first fixing holes on both side walls of the moving frame. The rear end of a second cylinder is fixedly installed in the inner cavity of the sliding frame. The output end of the second cylinder is fixedly installed with a support column, so that the support column makes a linear reciprocating motion under the pushing action of the second cylinder. The support column is slidably installed on the inner walls of the first fixing holes on one side of the clamping plate, on one side of the slot wall, and on the moving frame.
5. The modular quick tool change type aluminum plate slitting device according to claim 3, characterized in that: The transmission component includes a motor housing, a first turntable, a second turntable and a transmission belt. The motor housing is fixedly installed at the bottom end of one side of the moving frame. The driving motor is fixedly installed on one side of the inner wall of the motor housing. The first turntable is fixedly installed on the output end of the driving motor. The second turntable is rotatably installed on one side of the inner wall of the motor housing. The output end of the second rotating member serves as the power source for the second turntable. The second turntable forms synchronous rotation with the first turntable through the transmission belt. A number of second threaded holes are opened at the bottom end of the outer wall of the motor housing. The positions of the second threaded holes correspond to the communication holes on one side of the moving frame. The motor housing is fixedly installed at one end of a fixed column at one end of one of the first support cylinders through the second threaded holes and bolts.
6. The modular quick tool-changing aluminum plate slitting device according to claim 2, wherein: The sawing assembly includes an extension column and a fixing member. The extension column is disposed on the axis of the central axis where the saw blade is located and protrudes outward. The fixing member is disposed outside the extension column. The saw blade, the extension column, and the fixing member are integrally formed. The fixing member on the saw blade is installed in the groove walls of the first fixing groove and the second fixing groove between the first fixing cylinder and the second fixing cylinder, so that when the first fixing cylinder and the second fixing cylinder rotate, the fixing member located on the saw blade is synchronously driven to rotate.
7. The modular quick tool change type aluminum plate slitting device according to claim 2, characterized in that: The moving assembly includes a limiting frame, a limiting groove, a lead screw, and a limiting rod. The output end of the hydraulic cylinder extends to the bottom end of the mounting frame. The moving frame is fixedly installed at the output end of the hydraulic cylinder. The moving frame is slidably installed on one side of the inner wall of the mounting frame. The limiting frame is fixedly installed at the top end of the inner wall of the moving frame. The limiting groove is opened on both sides of the limiting frame. Both sides of the top end of the moving frame extend to the outside of both sides of the limiting frame and are slidably installed on the groove walls of the limiting grooves on both sides of the limiting frame. The moving motor is fixedly installed on the moving frame. The output end of the moving motor extends to the inside of the moving frame. The lead screw is fixedly installed at the output end of the moving motor. One end of the lead screw is rotatably installed on one side of the inner wall of the moving frame. Limiting rods are fixedly installed on both sides of the inner wall of the moving frame. The lead screw and the limiting rod are respectively located on both sides of the limiting frame. A first threaded hole and a moving hole are opened on one side of the top end of the moving frame. The moving frame is threadedly connected to the outer wall of the lead screw through the first threaded hole. The moving frame is slidably installed on the outer wall of the limiting rod through the moving hole.
8. The modular quick tool-changing type aluminum plate slitting device according to claim 7, characterized in that: Second notches are opened on both sides of the limiting frame.
9. The modular quick tool-changing aluminum plate slitting device according to claim 8, characterized in that: A third notch is opened on one side of the conveying frame. The first notch, the second notch, and the third notch are corresponding in position. A plugging frame is fixedly installed at one end of the moving frame. A plugging plate is fixedly installed on the inner wall of the plugging frame through a bolt. The conveying frame is fixedly installed at one end of the plugging frame.
10. The use process of the modular quick tool-changing aluminum plate slitting device according to any one of claims 1-9, characterized in that, It includes the following steps: S1. The aluminum plate is fixed to the top end of the base by a fixture. The hydraulic cylinder drives the moving frame to lift and lower. The moving motor starts to drive the lead screw to rotate, driving the moving frame to perform a reciprocating linear movement in the moving frame, thereby driving the saw blade to move to cut the aluminum plate. S2. When replacing the saw blade, the driving motor controls the second rotating member to rotate, rotates the first fixing cylinder on the second rotating member to the bottom end. At this time, the second fixing cylinder is located above the first fixing cylinder. The second air cylinder starts, driving the support column to retract from one side of the clamping plate, one side of the slot wall, and the first fixing hole on the moving frame, canceling the fixation between the rotating frame and the first support cylinder. The first air cylinder starts to raise the lifting frame. S3. The saw blade falls onto the second conveying frame. At the same time, the moving frame moves to one side of the conveying frame. The second motor starts to drive the second conveying frame to rotate, so that one end of the second conveying frame fits under the connecting rod from below. At this time, one end of the second conveying frame in contact with the connecting rod is inclined downward, and the new saw blade slides along the second conveying frame into the first fixing cylinder. S4. The first air cylinder drives the lifting frame to descend to re-fix the new saw blade and prepare for the next cutting operation.
Citation Information
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