Special-shaped cigarette packet on-line conveying device
By designing an online conveying device for irregularly shaped cigarette packs, seamless connection of multiple processes in the irregular cigarette packaging workshop was achieved, solving the problems of high manual handling intensity and limited production capacity, and improving production efficiency and material protection.
Patent Information
- Application Number
- CN202410847799.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2044-06-27
AI Technical Summary
In the cigarette packaging workshop, production materials are manually transferred between various functional workshops. This involves high work intensity, is prone to damaging materials, and the compact layout of the workshop limits production capacity.
Design an online conveying device for irregularly shaped cigarette packs. It supplies one small transparent paper packaging machine with three hand-operated conveyors in parallel. The small transparent paper packaging machine is connected in series with the branch conveyor and the main conveyor of the hand-operated conveyors. The branch conveyor and the main conveyor are combined to realize the online automated operation of multiple processes.
It reduced manual handling, lowered the risk of material damage, and optimized workshop space planning, thereby increasing production capacity.
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Figure CN118637163B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of cigarette shaped packaging production technology, and in particular to an online conveying device for shaped cigarette packs. Background Technology
[0002] Currently, the cigarette packaging workshop is divided into three functional workshops: a hand-operated cigarette filling workshop, a small pack transparent paper packaging workshop, and a carton and carton transparent paper packaging workshop. The hand-operated cigarette filling workshop has approximately 50 hand-operated cigarette filling machines arranged in an array. The spacing between workstations is insufficient, and after placing empty carton trays, the walkway is narrow, making it inconvenient to manually move filled cigarette boxes to the small pack transparent paper packaging workshop. The small pack transparent paper packaging workshop has approximately 20 small pack transparent paper packaging machines and small pack beauty containers, requiring manual placement of each cigarette pack. The cigarette boxes are placed at the entrance of the small-pack transparent paper packaging machine. Then, the transparent paper-wrapped cigarette boxes are manually removed and filled into small-pack beauty containers one by one. The finished cigarette boxes are then taken out and transported to the carton and carton transparent paper packaging workshop. The carton and carton transparent paper packaging workshop is equipped with 6 carton and carton packaging machines. The cigarette boxes are placed at the entrance of the carton packaging machine. After the carton packaging machine packages 10 cigarette boxes, they are automatically sent to the carton packaging machine for transparent paper packaging. After the above processes are completed, the finished cartons are collected and packed by manual labor.
[0003] The production materials in the cigarette packaging workshop are manually transferred between various functional workshops. This is labor-intensive and there is a high risk of damaging the materials during handling, resulting in a waste of manpower and resources. Furthermore, the layout of the functional workshops is too compact, with narrow passageways, which affects the transfer of materials and limits production capacity. Summary of the Invention
[0004] The purpose of this invention is to provide an online conveying device for irregularly shaped cigarette packs, in order to solve the technical problems existing in the background art.
[0005] This invention provides the following solution:
[0006] A non-standard cigarette pack conveying device consists of three hand-operated conveyors connected in parallel to supply one small-pack transparent paper packaging machine. The three hand-operated conveyors are connected in parallel via three branch conveyors mounted on the sides of the hand-operated conveyors and one main conveyor. A small transparent inlet conveyor is connected in series at the end of the main conveyor to feed the cigarette packs into the small-pack transparent paper packaging machine. A small-pack cosmetic container is connected in series at the outlet of the small-pack transparent paper packaging machine, and a converging branch conveyor is connected in series at the outlet of the cosmetic container, forming a single-row hand-operated conveyor layout. The three single-row hand-operated conveyor layouts are then connected in parallel via the converging main conveyor to feed the packs and their transparent paper packaging machines for packaging.
[0007] In some embodiments, the hand-operated machine branch belt conveyor is based on the main support frame of the hand-operated machine branch belt conveyor, with multiple sets of threaded holes designed on the bottom and sides to provide mounting positions for connecting other parts on the hand-operated machine branch belt conveyor; the drive motor of the hand-operated machine branch belt conveyor is installed on one side of the main support frame of the hand-operated machine branch belt conveyor to provide conveying power to the hand-operated machine branch belt conveyor; the conveyor belt of the hand-operated machine branch belt conveyor is sleeved between the drive pulley and the tension pulley, and the drive pulley is sleeved with the output end of the drive motor of the hand-operated machine branch belt conveyor to provide power to the conveyor belt of the hand-operated machine branch belt conveyor.
[0008] In some embodiments, the system further includes a cigarette pack guardrail and a pressure roller assembly. The cigarette pack guardrail is made of pre-finished profiles and is installed on both sides of the main support of the hand-operated branch conveyor along its length via a process groove at its bottom, providing guidance during the conveyor belt transport of cigarette packs. The pressure roller assembly is arranged on the process groove at the bottom of the cigarette pack guardrail, positioned near the second-to-last cigarette pack at the end of the hand-operated branch conveyor, providing positioning for the second-to-last cigarette pack when it is output from the hand-operated branch conveyor. A conveyor parallel plate is installed at the bottom of the main support of the hand-operated branch conveyor, connecting the hand-operated branch conveyor to the main hand-operated conveyor. The output cylinder of the hand-operated branch conveyor is arranged on the side of the end of the main support of the hand-operated branch conveyor via a cylinder bracket. The end positioning plate of the hand-operated branch conveyor is installed on the side of the end of the main support of the hand-operated branch conveyor. The end positioning sensor of the hand-operated branch conveyor is installed on the end positioning plate of the hand-operated branch conveyor.
[0009] In some embodiments, the main conveyor belt of the hand-operated machine consists of two sets of conveyor belts connected in series along its length. Each set of conveyor belts is based on the main support frame of the hand-operated machine main conveyor belt, with multiple sets of threaded holes designed on the bottom and sides to provide mounting positions for connecting other parts on the main conveyor belt of the hand-operated machine. The drive motor of the main conveyor belt of the hand-operated machine is installed on one side of the main support frame of the hand-operated machine main conveyor belt, providing conveying power to the main conveyor belt of the hand-operated machine main conveyor belt. The trough bracket has a U-shaped design, with both sides connected to the two sides of the main conveyor belt of the hand-operated machine main conveyor belt, and the bottom is responsible for supporting the trough. The conveyor belt of the main conveyor belt of the hand-operated machine main conveyor belt is sleeved between the drive wheel and the tension wheel. The drive wheel is sleeved with the output end of the drive motor of the main conveyor belt of the hand-operated machine main conveyor belt, providing power to the conveyor belt of the hand-operated machine main conveyor belt. The end positioning plate of the main conveyor belt of the hand-operated machine main conveyor belt is installed on the side of the end of the main support frame of the hand-operated machine main conveyor belt. Its function is to block the cigarette box on the conveyor belt of the hand-operated machine main conveyor belt, so that the cigarette box stops at the corresponding push position of the push cylinder at the inlet end of the small through-hole conveyor belt arranged at the end of the hand-operated machine main conveyor belt.
[0010] In some embodiments, the end-position sensor of the main conveyor belt of the hand-operated machine is installed on the end positioning plate of the main conveyor belt. Its function is to detect whether the cigarette box is in position, and after determining that the cigarette box is in position, the control program determines whether to push the cigarette box out. The inlet-end position sensor of the main conveyor belt of the hand-operated machine is arranged on the process groove at the bottom of the cigarette pack guardrail at the inlet end of the main conveyor belt of the hand-operated machine. It is responsible for detecting whether the cigarette box output from the first hand-operated machine branch conveyor is in position. The through-beam sensors in the middle section of the main conveyor belt of the hand-operated machine are respectively set at the outlet of the second and third hand-operated machine branch conveyors. They are responsible for detecting whether the cigarette box being conveyed on the main conveyor belt of the hand-operated machine interferes with the cigarette pack output from the hand-operated machine branch conveyor. If there is interference, the hand-operated machine branch conveyor will temporarily suspend output.
[0011] In some embodiments, the small-inlet conveyor belt uses a main support frame as its foundation, with multiple sets of threaded holes designed at the bottom and sides to provide mounting positions for connecting other parts on the conveyor belt. The drive motor of the small-inlet conveyor belt is installed in the lower part of the main support frame, providing conveying power. The conveyor belt is sleeved between the central drive pulley, the intermediate pulleys on both sides of the drive pulley, and the tensioning pulleys on both sides. The drive pulley is sleeved with the output end of the drive motor, providing power to the conveyor belt. One end of the 90-degree adapter plate is connected to the bottom of the inlet end of the main support frame, and the other end is connected to the cylinder bracket of the push cylinder at the inlet end of the conveyor belt. The middle part is connected to the bottom of the end of the main support frame of the hand-pulled machine, serving as a connection. The push cylinder at the inlet end of the conveyor belt rotates the cigarette box positioned by the end positioning plate of the hand-pulled machine main conveyor 90° and feeds it into the conveyor belt.
[0012] In some embodiments, the outlet cylinder of the small transparent inlet conveyor belt is installed on the small package transparent paper packaging machine, responsible for pushing the cigarette box at the end of the small transparent inlet conveyor belt into the small package transparent paper packaging machine; the outlet baffle of the small transparent inlet conveyor belt is installed on the side of the end of the main support of the small transparent inlet conveyor belt; the end positioning plate of the small transparent inlet conveyor belt is installed on the small transparent inlet conveyor belt on the small package transparent paper packaging machine in the direction of the outlet cylinder of the small transparent inlet conveyor belt; the end position sensor of the small transparent inlet conveyor belt is installed on the end positioning plate of the small transparent inlet conveyor belt, the function of which is to detect whether the cigarette box is in position, and after determining that the cigarette box is in position, the control program determines whether to push the cigarette box out; the end blockage sensor of the small transparent inlet conveyor belt is installed on the process groove at the bottom of the cigarette pack guardrail at the end of the small transparent inlet conveyor belt, responsible for detecting whether there is a cigarette box blockage at the end, and determining whether to start or stop the second section hand-pulled main conveyor belt through the control program; the middle blockage sensor of the small transparent inlet conveyor belt is installed on the process groove at the bottom of the cigarette pack guardrail at the middle of the small transparent inlet conveyor belt.
[0013] In some embodiments, the merging branch belt conveyor is based on a main support frame, with multiple sets of threaded holes designed on the bottom and sides to provide mounting positions for connecting other parts of the merging branch belt conveyor; the merging branch belt conveyor drive motor is installed on one side of the main support frame to provide conveying power; the merging branch belt conveyor conveyor belt is sleeved between the drive pulley and the tension pulley, and the drive pulley is sleeved with the output end of the merging branch belt conveyor drive motor to provide power to the merging branch belt conveyor conveyor belt; the merging branch belt conveyor end output cylinder assembly is installed on one side of the main support frame via a merging branch belt conveyor end output cylinder bracket, and the merging branch belt conveyor end output cylinder is mounted on the bracket, with the output end of the merging branch belt conveyor end output cylinder equipped with... The system includes an L-shaped pusher plate at the end of the branch conveyor belt. One side of the pusher plate is connected to the output end of the branch conveyor belt's output cylinder, and its length is less than the width of four cigarette packs, responsible for pushing out four cigarette packs. The other side is longer than the cylinder's extension and retraction, responsible for blocking subsequent cigarette packs on the branch conveyor belt, ensuring that subsequent cigarette packs do not continue to move forward during the pushing out of four cigarette packs, thus interfering with the retraction action of the branch conveyor belt's output cylinder. The branch conveyor belt's output support plate is installed on one side of the end of the branch conveyor belt's main support frame, responsible for supporting the transfer of four cigarette packs from the branch conveyor belt to the main conveyor belt. The small beauty container's output cylinder is connected to the bottom of the branch conveyor belt's inlet end via a cylinder bracket, responsible for pushing the cigarette packs output from the small beauty container onto the branch conveyor belt.
[0014] In some embodiments, the main conduit conveyor consists of multiple sets of conveyors with varying lengths. Each set of conveyors is based on a main support frame, with multiple threaded holes on the bottom and sides to provide mounting positions for connecting other parts of the main conduit conveyor. The main conduit conveyor drive motor is installed on one side of the main support frame to provide conveying power. The main conduit conveyor belt is fitted between the drive pulley and the tension pulley, with the drive pulley fitted to the output end of the drive motor to provide power. The hand-operated main conduit trough is installed at the bottom of the hand-operated main conduit via a trough bracket. The end of each hand-operated main conduit trough is connected to the main conduit trough, converging the cables and air pipes required by the three sets of hand-operated main conduits and the hand-operated branch conduits into the main conduit trough, and providing space for the cables used by the multiple sets of conveyors that make up the main conduit conveyor.
[0015] In some embodiments, through-beam sensors are arranged at the junctions of the main and branch conveyors, and installed on the process trough at the bottom of the cigarette pack guardrail. These sensors are responsible for detecting whether the cigarette packs being conveyed on the main conveyor interfere with the output of the branch conveyor. If interference is found, the branch conveyor will temporarily suspend its output. Multiple sets of belt gap rollers are installed on the side of the main conveyor support away from the drive motor of the main conveyor, providing support for the cigarette packs as they pass through the gaps between the multiple belts, allowing the cigarette packs to pass smoothly through the gaps between the multiple belts. Attached Figure Description
[0016] Figure 1 The layout consists of three tandem hand-operated machines, one small transparent paper packaging machine, and one small beauty device, operating in a single row to produce finished cigarette packs.
[0017] Figure 2 Three sets in parallel Figure 1 The single-row hand-operated conveyor system shown is for transporting irregularly shaped tobacco packages, and is responsible for aggregating three sets of... Figure 1 The finished cigarette packs produced by the single-row hand-operated machine layout shown are then transported to downstream machines for subsequent processes.
[0018] Figure 3 This is a schematic diagram of a branch belt conveyor located on the side of the hand-operated machine, responsible for receiving the cigarette packs produced by the hand-operated machine.
[0019] Figure 4 This is a schematic diagram of the main conveyor belt of a hand-operated locomotive, which connects three sets of branch conveyor belts in parallel. It is responsible for receiving the cigarette packs output from the branch conveyor belts located on the side of the hand-operated locomotive.
[0020] Figure 5 This is a schematic diagram of a small transparent inlet belt conveyor that connects to the main conveyor belt of the hand-operated machine and is responsible for receiving the cigarette packs output from the main conveyor belt of the hand-operated machine and inputting them into the small transparent paper packaging machine.
[0021] Figure 6 This is a schematic diagram of the connecting branch conveyor belt for receiving finished cigarette packs from the small beauty device.
[0022] Figure 7 This diagram illustrates the structure of the main busbar conveyor system, which connects three branch busbar conveyors in parallel, and the cable trays running through the system. The main busbar conveyor receives the finished cigarette packs from the branch busbar conveyors and transports them to the downstream machine. The cable trays provide space for the cables, pipes, and other wiring harnesses used in this system.
[0023] In the diagram: 1-Hand-operated machine, 2-Hand-operated machine branch conveyor belt, 201-Hand-operated machine branch conveyor belt main support, 202-Hand-operated machine branch conveyor belt drive motor, 203-Hand-operated machine branch conveyor belt, 204-Tobacco pack guardrail, 205-Pressure roller assembly, 206-Profile bracket, 207-Belt conveyor parallel plate, 208-Hand-operated machine branch conveyor belt output cylinder, 209-Hand-operated machine branch conveyor belt end positioning plate, 210-Hand-operated machine branch conveyor belt end positioning sensor, 3-Hand-operated machine main conveyor belt, 301-Hand-operated machine main conveyor belt main support, 302-Hand-operated machine main conveyor belt drive motor, 303-Wire trough bracket, 304-Support leg, 305-Multi-row profile bracket, 306-Hand-operated machine main conveyor belt Conveyor belt, 307-Hand-operated main line belt end positioning plate, 308-Hand-operated main line belt end position sensor, 309-Hand-operated main line belt inlet end position sensor, 310-Hand-operated main line belt mid-section through-beam sensor, 4-Small-through inlet belt conveyor, 401-Small-through inlet belt conveyor main body support, 402-Small-through inlet belt conveyor drive motor, 403-Small-through inlet belt conveyor conveyor belt, 404-Belt conveyor 90-degree adapter plate, 405-Small-through inlet belt conveyor inlet end push cylinder, 406-Small-through inlet belt conveyor outlet end ejection cylinder, 407-Small-through inlet belt conveyor outlet end ejection baffle, 408-Small-through conveyor belt cover, 409-Small-through inlet belt conveyor end positioning plate, 410-Small-through inlet... 411-End position sensor of small transparent inlet belt conveyor; 412-Middle blockage sensor of small transparent inlet belt conveyor; 5-Small package transparent paper packaging machine; 6-Small package beauty container; 7-Bulk branch belt conveyor; 701-Main support of bulk branch belt conveyor; 702-Drive motor of bulk branch belt conveyor; 703-Conveyor belt of bulk branch belt conveyor; 704-End output cylinder assembly of bulk branch belt conveyor; 7041-End output cylinder of bulk branch belt conveyor; 7042-End output cylinder bracket of bulk branch belt conveyor; 7043-Slide rail of bulk branch belt conveyor; 7044-Slider of bulk branch belt conveyor; 7045-End slide rail end of bulk branch belt conveyor. Frame, 7046-End output push plate of the merging branch conveyor, 705-End output support plate of the merging branch conveyor, 706-End output cylinder of small package beauty container, 707-End positioning plate of small package beauty container, 708-End position sensor of small package beauty container, 709-End positioning plate of the merging branch conveyor, 710-End position sensor of the merging branch conveyor, 711-End collection position sensor of the merging branch conveyor, 712-Middle blockage sensor of the merging branch conveyor, 8-Main merging conveyor, 801-Main body support of the merging main conveyor, 802-Drive motor of the merging main conveyor, 803-Conveyor belt of the merging main conveyor, 804-Trough of the hand-operated main conveyor, 805-Trough of the merging main conveyor806 - Through-beam sensor at the junction of the main conveyor belt; 807 - Belt conveyor clearance sheave; 9 - Main control cabinet. Detailed Implementation
[0024] To make the objectives, technical solutions, and advantages of this application clearer, the technical solutions in the embodiments of this application will be described in more detail below with reference to the accompanying drawings. In the drawings, the same or similar reference numerals denote the same or similar components or components having the same or similar functions throughout. The described embodiments are some, but not all, of the embodiments of this application. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this application, and should not be construed as limiting this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.
[0025] The embodiments of this application will now be described in detail with reference to the accompanying drawings.
[0026] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, an indirect connection through an intermediate medium, or the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0027] In the description of this application, it should be understood that the terms "upper", "lower", "front", "back", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.
[0028] Furthermore, the terms “comprising” and “having”, and any variations thereof, are intended to cover non-exclusive inclusion, such that a process, method, system, product, or display that includes a series of steps or units is not necessarily limited to those steps or units that are explicitly listed, but may include other steps or units that are not explicitly listed or that are inherent to such process, method, product, or display.
[0029] The following will combine Figure 1-7 This application provides a detailed description of an online conveying device for irregularly shaped cigarette packs, as described in the embodiments of this application. It is worth noting that the following embodiments are merely illustrative of this application and do not constitute a limitation thereof.
[0030] The existing equipment in the non-standard cigarette packaging workshop will be redesigned to achieve seamless, multi-unit automated operation across multiple processes, including cigarette packing, packaging, carton packing, and carton packaging. This will reduce product quality control risks associated with the transfer, storage, and inspection of semi-finished products between processes, minimize unnecessary overlap of on-site personnel, lower labor costs, and optimize the limited workspace layout of the new factory's non-standard cigarette packaging workshop. Ultimately, this will increase the factory's production capacity in the non-standard cigarette packaging workshop and enable the completion of the annual production target.
[0031] The cigarette filling workshop (hand-operated machine 1), the small pack transparent paper packaging workshop, and the carton and carton transparent paper packaging workshop are integrated and planned. The equipment in each workshop is integrated according to production capacity. The manual operation speed of hand-operated machine 1 is 12-15 packs / minute, the average packaging speed of small pack transparent paper packaging machine 5 is 45-48 packs / minute, and the average packaging speed of carton and carton transparent paper packaging machine is 15-20 cartons / minute.
[0032] Based on the aforementioned production speed, an integrated plan is implemented, with three hand-operated tractors 1 connected in parallel to supply one small-pack transparent paper packaging machine 5. Three hand-operated tractor branch conveyors 2 installed on the side of each hand-operated tractor 1, along with one hand-operated tractor main conveyor 3, are connected in parallel to these three groups of hand-operated tractors 1. At the end of the hand-operated tractor main conveyor 3, a small transparent paper inlet conveyor 4 is connected in series, through which cigarette boxes are fed into the small-pack transparent paper packaging machine 5. The outlet of the small-pack transparent paper packaging machine 5 is connected in series to a small-pack cosmetic container 6, and the outlet of the small-pack cosmetic container 6 is connected in series to a converging branch conveyor 7, forming a single-row hand-operated tractor 1 online operation layout. The three groups of single-row hand-operated tractors 1 are then connected in parallel and converged via the converging main conveyor 8, sending the contents to carton and carton transparent paper packaging machines for packaging.
[0033] See Figure 1 , 3 The workers at each hand-operated machine 1 place the cigarette boxes, after they have been filled with cigarettes, at the cigarette box inlet of the hand-operated machine branch conveyor 2 installed on the side of each hand-operated machine 1. The cigarette box inlet is... Figure 3 At the lower left position, the cigarette box is fed into the end of the hand-pulled machine branch conveyor belt 203 by the hand-pulled machine branch conveyor belt 2, and the cigarette box is pushed out to the hand-pulled machine main conveyor belt 3 by the hand-pulled machine branch conveyor belt output cylinder 208.
[0034] Figure 3 The profile bracket 206 shown fixes the hand-operated machine branch conveyor belt 22 to one side of the hand-operated machine 1; the conveyor belt parallel plate 207 and Figure 4 The main support frame of the hand-operated main conveyor belt 3 shown is connected to the bottom of the main conveyor belt 3.
[0035] See Figure 1The hand-operated machine 1 in the upper left corner is the first hand-operated machine 1. The output cylinder 208 of the hand-operated machine branch conveyor pushes out the cigarette box. The control program only needs to determine whether there is a cigarette box at the inlet end position sensor of the hand-operated machine main conveyor 3. If there is a cigarette box, it will not be pushed out and the cigarette box will be temporarily stored on the hand-operated machine branch conveyor 2. If there is no cigarette box, the cigarette box will be pushed out to the hand-operated machine main conveyor 3.
[0036] See Figure 1 The second and third hand-operated machines 1 shown above determine whether the cigarette packs are pushed out by the side-mounted branch conveyor 2 of the hand-operated machine 1. The condition is whether there are cigarette packs at the through-beam sensor in the middle section of the main conveyor 3 of the hand-operated machine. That is, the second hand-operated machine branch conveyor 2 meets the pushing condition if the cigarette packs output by the first hand-operated machine branch conveyor 2 do not affect the output of cigarette packs by the second hand-operated machine branch conveyor 2. The third hand-operated machine branch conveyor 2 meets the pushing condition if the cigarette packs output by the first and second hand-operated machine branch conveyors 2 do not affect the output of cigarette packs by the third hand-operated machine branch conveyor 2.
[0037] See Figure 1 The hand-operated main conveyor belt 3, as shown, sends the cigarette pack to the end, and then the inlet cylinder of the small through-inlet conveyor belt 4 sends the cigarette pack into the small through-inlet conveyor belt 4.
[0038] See Figure 4 The main conveyor belt 3 of the hand-operated machine shown consists of two sections of conveyor belts. The lower left corner is the first section of conveyor belt, and the upper right corner is the last section of conveyor belt. The first section of conveyor belt is responsible for receiving the cigarette boxes output from the first and second hand-operated machine branch conveyor belts 2, and the last section of conveyor belt is responsible for receiving the cigarette boxes output from the third hand-operated machine branch conveyor belt 2. The two sections of conveyor belts use conveyor belt gap rollers 807 to support and transition the cigarette boxes.
[0039] See Figure 5 The lower right corner of the small transparent inlet conveyor belt 4 is the docking position of the main conveyor belt 3 of the hand-operated machine, which is responsible for receiving the cigarette boxes output by the main conveyor belt 3. The upper left corner is the docking position of the small transparent paper packaging machine 5, which is responsible for outputting the cigarette boxes on the small transparent inlet conveyor belt 4. If the end blockage sensor of the small transparent inlet conveyor belt 4 detects a blockage of cigarette boxes, it controls the last section of the main conveyor belt 3 of the hand-operated machine to stop running, thereby reducing the cigarette box buffer pressure of the small transparent inlet conveyor belt 4. If the middle blockage sensor of the small transparent inlet conveyor belt 4 detects a blockage of cigarette boxes, it means that the small transparent inlet conveyor belt 4 has a certain amount of cigarette boxes stored. Both sections of the main conveyor belt 3 of the hand-operated machine stop running, and the cigarette boxes produced by the hand-operated machine 1 will be temporarily stored on the straight conveyor belt of the hand-operated machine 1 and the main conveyor belt 3 of the hand-operated machine, thereby reducing the cigarette box buffer pressure of the small transparent inlet conveyor belt 4.
[0040] Figure 5 The 404 belt conveyor 90-degree adapter plate shown is for belt conveyors 90 and... Figure 4The main support of the hand-operated main conveyor belt 3 shown is connected to the bottom of the main support of the hand-operated main conveyor belt 3; the main support 401 of the small transparent inlet conveyor belt, the outlet baffle 407 of the small transparent inlet conveyor belt, and the conveyor belt cover 408 of the small transparent conveyor belt are connected to the corresponding cigarette pack inlet of the small transparent paper packaging machine 5.
[0041] See Figure 6 The shown branch conveyor belt 7 feeds the cigarette boxes output from the small beauty container 6 into the branch conveyor belt 7 via the end output cylinder of the small beauty container 6. The cigarette boxes are then fed into the main conveyor belt 8 via the end output cylinder assembly 704. The end output cylinder assembly 704 outputs 4 packs of cigarette boxes at a time. Since its output width is too wide, the end output push plate 7046 needs to cooperate with the end output cylinder slide rail 7043 and the end output cylinder slider 7044 to ensure stable output of the branch conveyor belt.
[0042] Figure 6 The small package beauty container 6 shown is clamped by the end output cylinder and the main support 701 of the confluence branch belt conveyor; the end output tray 705 of the confluence branch belt conveyor and... Figure 7 The main support frame 801 of the main busbar conveyor 8 shown is connected to the main busbar conveyor 8.
[0043] See Figure 2 , 7 The main confluence conveyor 8 shown is responsible for the parallel connection of three sets of branch confluence conveyors 7, and has a certain cigarette box buffering capacity, which can avoid congestion at the inlet of the carton and carton transparent paper packaging machine. The working principle here is similar to the operating principle of the hand-pulled machine main confluence conveyor 3, so I will not go into details.
[0044] See Figure 7 The three hand-operated main conveyor belts 804 shown are connected in parallel with the main conveyor belt 8. They are responsible for integrating and standardizing the cables, air pipes and other wiring harnesses used in the shaped cigarette pack conveying device, and integrating them into the main control cabinet 9. The control program judges the signals of each sensor, coordinates the operation of each conveyor belt, and realizes the stable operation of the shaped cigarette pack conveying device.
[0045] The hand-operated machine branch conveyor 2 is based on the main support frame 201, with multiple sets of threaded holes on the bottom and sides to provide mounting positions for connecting other parts on the hand-operated machine branch conveyor 2. The drive motor 202 of the hand-operated machine branch conveyor is installed on one side of the main support frame 201 to provide conveying power to the hand-operated machine branch conveyor 2. The conveyor belt 203 of the hand-operated machine branch conveyor is sleeved between the drive pulley and the tension pulley. The drive pulley is sleeved with the output end of the drive motor 202 to power the hand-operated machine. The branch conveyor belt 203 provides power; the cigarette pack guardrail 204 is made of pre-finished profiles and is installed on both sides of the main support 201 of the hand-operated branch conveyor belt along its length via the bottom process groove, providing guidance for the hand-operated branch conveyor belt 203 during the transport of cigarette packs; the pressure roller assembly 205 is arranged on the process groove at the bottom of the cigarette pack guardrail 204, positioned near the second-to-last cigarette pack at the end of the hand-operated branch conveyor belt 2, providing positioning for the second-to-last cigarette pack when the hand-operated branch conveyor belt 2 outputs cigarette packs. The profile bracket 206 is L-shaped, with its upper surface installed at the bottom of the main support bracket 201 for the hand-operated machine branch conveyor, and its side surface installed on the profile of the hand-operated machine 1, providing support for the hand-operated machine branch conveyor 2; the conveyor parallel plate 207 is installed at the bottom of the main support bracket 201 for the hand-operated machine branch conveyor, responsible for connecting the hand-operated machine branch conveyor 2 and the hand-operated machine main conveyor 3; the hand-operated machine branch conveyor output cylinder 208 is arranged on the end side of the main support bracket 201 for the hand-operated machine branch conveyor via a cylinder bracket, for pushing out the hand-operated machine branch conveyor. The cigarette box on the 2nd is powered; the end positioning plate 209 of the hand-operated branch belt is installed on the side of the end of the main support 201 of the hand-operated branch belt, and its function is to block the cigarette box on the conveyor belt 203 of the hand-operated branch belt, so that the cigarette box stops at the corresponding push-out position of the output cylinder 208 of the hand-operated branch belt; the end position sensor 210 of the hand-operated branch belt is installed on the end positioning plate 209 of the hand-operated branch belt, and its function is to detect whether the cigarette box is in position, and after determining that the cigarette box is in position, the control program determines whether to push out the cigarette box.
[0046] The main conveyor belt 3 of the hand-operated locomotive consists of two sets of conveyor belts connected in series along its length. Each set of conveyor belts is based on the main support frame of the main conveyor belt 3, with multiple sets of threaded holes on the bottom and sides to provide mounting positions for connecting other parts on the main conveyor belt 3. The drive motor 302 of the main conveyor belt 3 is installed on one side of the main support frame of the main conveyor belt 3, providing conveying power to the main conveyor belt 3. The cable tray bracket 303 has a U-shaped design, with both sides connected to the sides of the main conveyor belt 3, and the bottom is responsible for supporting the cable tray. The support feet 304 have a U-shaped design on the upper side, and both sides are connected to the sides of the main conveyor belt 3. Connected to the main conveyor belt 3, with square steel welded to the bottom, and fitted with foot plates, the main conveyor belt 3 is fixed to the ground via support feet 304. The multi-row profile brackets 305206 are L-shaped, with multiple brackets 305206 used for each main conveyor belt 3. These brackets are positioned at the corresponding profile positions on the main conveyor belt 1. The longitudinal mounting surface connects to the profile of the main conveyor belt 1, the transverse side closer to the main conveyor belt 1 connects to the bottom of the main support frame 201, and the transverse side farther from the main conveyor belt 1 connects to the bottom of the main support frame 3. The main conveyor belt 3 conveys a conveyor belt... A sleeve is installed between the drive pulley and the tension pulley. The drive pulley is sleeved with the output end of the drive motor 302 of the main conveyor belt of the hand-operated machine, providing power to the conveyor belt of the main conveyor belt 3. The end positioning plate of the main conveyor belt 3 is installed on the side of the end of the main support of the main conveyor belt 3. Its function is to block the cigarette box on the conveyor belt of the main conveyor belt 3, so that the cigarette box stops at the corresponding push position of the push cylinder at the inlet end of the small through-inlet conveyor belt 4 arranged at the end of the main conveyor belt 3. The end position sensor of the main conveyor belt 3 is installed on the end positioning plate of the main conveyor belt. Its function is to detect whether the cigarette box is in position. After determining that the cigarette box is in place, the control program determines whether to push the cigarette box out. The inlet end position sensor of the main hand-operated conveyor belt 3 is arranged on the process groove at the bottom of the cigarette pack guardrail 204 at the inlet end of the main hand-operated conveyor belt 3. It is responsible for detecting whether the cigarette box output from the first hand-operated branch conveyor belt 2 is in place. The through-beam sensors in the middle section of the main hand-operated conveyor belt 3 are respectively set at the outlet of the second and third hand-operated branch conveyor belts 2. They are responsible for detecting whether the cigarette box being conveyed on the main hand-operated conveyor belt 3 interferes with the output of the cigarette pack from the hand-operated branch conveyor belt 2. If there is interference, the output of the hand-operated branch conveyor belt 2 will be temporarily suspended.
[0047] The small transparent inlet conveyor belt 4 is based on the main support frame 401. Multiple sets of threaded holes are designed on the bottom and sides to provide mounting positions for connecting other parts on the conveyor belt 4. The drive motor 402 is installed in the lower part of the main support frame 401, providing conveying power to the conveyor belt 4. The conveyor belt 403 is fitted between the central drive pulley, the pulleys on both sides of the drive pulley, and the tension pulleys on both sides. This layout avoids structural congestion caused by the hand-operated main conveyor belt 3 and the small transparent paper packaging machine 5 connected to both sides of the conveyor belt 4. The drive pulley is fitted with the output end of the drive motor 402, providing power for the conveyor belt. The conveyor belt 403 provides power; the 90-degree adapter plate 404 connects one end of the conveyor belt 90 to the bottom of the inlet end of the main support 401 of the small transparent inlet conveyor, and the other end connects to the cylinder support of the push cylinder at the inlet end of the small transparent inlet conveyor 4. It connects in the middle to the bottom of the end of the main support of the hand-operated main conveyor 3, serving a connecting function; the push cylinder at the inlet end of the small transparent inlet conveyor 4 rotates the cigarette box positioned by the end positioning plate of the hand-operated main conveyor 3 90° and feeds it into the small transparent inlet conveyor 4; the outlet end ejection cylinder 406 of the small transparent inlet conveyor is installed on the small package transparent paper packaging machine 5, responsible for pushing the cigarette box at the end of the small transparent inlet conveyor 4 into the small package transparent paper packaging machine 5; the outlet end ejection baffle 4 of the small transparent inlet conveyor... 07 is installed on the side of the end of the main support 401 of the small transparent inlet conveyor belt. Its function is to block the cigarette boxes on the conveyor belt 403 of the small transparent inlet conveyor belt, so that the cigarette boxes stop at the corresponding push-out position of the push-out cylinder 406 at the end of the small transparent inlet conveyor belt 4. The conveyor belt guard 408 is installed on the small transparent box packaging machine in the push-out direction of the push-out cylinder 406 at the outlet of the small transparent inlet conveyor belt, to prevent injury to the workers during the rotation of the conveyor belt of the small transparent box packaging machine. The end positioning plate 409 of the small transparent inlet conveyor belt is installed on the small transparent box packaging machine in the push-out direction of the push-out cylinder 406 at the outlet of the small transparent inlet conveyor belt, to provide a limit function for the pushed-out cigarette boxes. The end-position sensor of the through-inlet belt conveyor 4 is installed on the end positioning plate 409 of the small through-inlet belt conveyor. Its function is to detect whether the cigarette box is in position. After determining that the cigarette box is in position, the control program determines whether to push the cigarette box out. The end-blockage sensor of the small through-inlet belt conveyor 4 is installed on the process groove at the bottom of the cigarette pack guardrail 204 at the end of the small through-inlet belt conveyor 4. It is responsible for detecting whether there is a blockage of the cigarette box at the end. The control program determines whether to start or stop the second-section hand-pulled main belt conveyor 3. The middle-end blockage sensor of the small through-inlet belt conveyor 4 is installed on the process groove at the bottom of the cigarette pack guardrail 204 at the middle of the small through-inlet belt conveyor 4. It is responsible for detecting whether there is a blockage of the cigarette box at the middle. The control program determines whether to start or stop the hand-pulled main belt conveyor 3.
[0048] The merging branch belt conveyor 7 is based on the main support frame 701, with multiple sets of threaded holes on the bottom and sides to provide mounting positions for connecting other parts on the merging branch belt conveyor 7. The merging branch belt conveyor drive motor 702 is installed on one side of the main support frame 701, providing conveying power to the merging branch belt conveyor 7. The merging branch belt conveyor conveyor belt 703 is sleeved between the drive pulley and the tension pulley, and the drive pulley is sleeved with the output end of the merging branch belt conveyor drive motor 702, providing power to the merging branch belt conveyor conveyor belt 703. The merging branch belt conveyor end output cylinder assembly 704 is installed on the merging branch belt conveyor via the merging branch belt conveyor end output cylinder bracket 7042. On one side of the main support 701 of the linear belt conveyor, the end output cylinder 7041 of the branch conveyor is installed on the support 7042 of the end output cylinder of the branch conveyor. The output end of the end output cylinder 7041 is equipped with an end output push plate 7046. The push plate 7046 is L-shaped, with one side connected to the output end of the end output cylinder 7041. Its length is slightly less than the width of four packs of cigarettes, responsible for pushing out the four packs. The other side is slightly longer than the cylinder's extension and retraction, responsible for blocking subsequent cigarette packs on the conveyor belt 703 of the branch conveyor, ensuring that subsequent cigarette packs do not continue to advance during the pushing out of the four packs, thus preventing interference. The retracting action of the end output cylinder 7041 of the converging branch conveyor causes the end output push plate 7046 of the converging branch conveyor to be connected to two end output cylinder slide rails 7043 on both sides via end brackets. Two end output cylinder sliders 7044 are installed on both sides of the end output cylinder bracket 7042, corresponding to the positions of the two end output cylinder slide rails 7043, and are fitted with the end output cylinder sliders 7044 to provide guidance and support for the end output push plate 7046. The end output support plate 705 is installed on the converging branch conveyor... One end of the main support 701 of the branch conveyor belt is responsible for supporting the transfer of 4 packs of cigarette boxes from the branch conveyor belt 7 to the main conveyor belt 8; the end output cylinder of the small beauty container 6 is connected to the bottom of the inlet end of the branch conveyor belt 7 through a cylinder bracket, and is responsible for pushing the cigarette boxes output by the small beauty container 6 to the branch conveyor belt 7; the end positioning plate of the small beauty container 6 is installed at the output end of the small beauty container 6, and is responsible for blocking the cigarette boxes output by the small beauty container 6 from the push position of the end output cylinder of the small beauty container 6; the end position sensor of the small beauty container 6 is installed above the end positioning plate of the small beauty container 6, and its function is to detect whether the cigarette box is in position, and after determining that the cigarette box is in position, the control program determines whether to push the cigarette box out;The end positioning plate of the merging branch conveyor 7 is installed on one side of the main support 701 of the merging branch conveyor 7 at the output end of the merging branch conveyor 7. It is responsible for preventing the cigarette boxes output by the merging branch conveyor 7 from reaching the corresponding push-out position of the output cylinder assembly 704 at the end of the merging branch conveyor 7. The end-of-line position sensor 710 of the merging branch conveyor 7 is installed above the end positioning plate of the merging branch conveyor 7. Its function is to detect whether the first cigarette box is in position. The end-of-line collection position sensor 711 of the merging branch conveyor 7 is arranged on the process groove at the bottom of the cigarette pack guardrail 204 at the end of the merging branch conveyor 7. It is responsible for detecting whether the fourth cigarette box is in position. The middle-end blockage sensor of the merging branch conveyor 7 is arranged on the process groove at the bottom of the cigarette pack guardrail 204 at the middle end of the merging branch conveyor 7. It is responsible for detecting whether there is a cigarette box blockage problem at the middle end of the merging branch conveyor 7, and then coordinating whether the main conveyor belt of the tractor to perform the conveying task through the control program.
[0049] The main conduit conveyor 8 consists of multiple sets of conveyors with varying lengths. Each set of conveyors is based on a main support frame 801, with multiple threaded holes on the bottom and sides to provide mounting positions for connecting other parts on the main conduit conveyor 8. The main conduit conveyor drive motor 802 is installed on one side of the main support frame 801, providing power to the main conduit conveyor 8. The main conduit conveyor belt 803 is fitted between the drive pulley and the tension pulley, with the drive pulley fitted to the output end of the drive motor 802, providing power to the conveyor belt 803. The hand-operated main conduit trough 804 is installed at the bottom of the hand-operated main conduit 3 via a trough bracket 303, providing space for the cables and air pipes required by the hand-operated main conduit 3 and the hand-operated branch conduit 2, preventing messy wiring on the production site. Each set of hand-operated main conduits... The ends of the machine cable trough 804 are all connected to the cable trough of the main conveyor belt 8, which gathers the cables and air pipes required by the three sets of hand-pulled main conveyor belts 3 and hand-pulled branch conveyor belts 2 into the cable trough of the main conveyor belt 8, and provides space for the cables used by the multiple conveyors that make up the main conveyor belt 8; the through-beam sensor 806 at the junction of the main conveyor belt 8 and the branch conveyor belt 7 is arranged at the junction of each main conveyor belt 8 and the branch conveyor belt 7, and is installed on the process trough at the bottom of the cigarette pack guardrail 204. It is responsible for detecting whether the cigarette packs being conveyed on the main conveyor belt 8 interfere with the output of cigarette packs from the branch conveyor belt 7. If there is interference, the branch conveyor belt 7 will temporarily suspend output; the multiple conveyor gap rollers 807 are all installed on the side of the main support 801 of the main conveyor belt away from the drive motor 802 of the main conveyor belt, providing support for the cigarette packs to pass through the gaps of the multiple conveyors, so that the cigarette packs can pass through the gaps of the multiple conveyors smoothly.
[0050] The main control cabinet 9 is located on one side of the cable tray of the main conveyor belt 8. The bottom opening of the main control cabinet 9 is connected to the main conveyor belt 8. It is responsible for collecting the cables, air pipes and multiple sets of conveyor belts used to make up the main conveyor belt 8 for the hand-pulled machine main conveyor belt 3 and the hand-pulled machine branch conveyor belt 2. It is also connected to the electrical components inside the main control cabinet 9 to control the operation of the special-shaped cigarette pack online conveying device.
[0051] The carton and carton transparent paper packaging machine can be directly connected to the main conveyor belt 8, or additional equipment such as small package storage and small package appearance imaging can be added between the two parts to provide more functions for the online conveying device of irregular cigarette packs.
[0052] The three hand-operated packaging machines are connected in parallel as a group. Alternatively, depending on the specific circumstances, they can be replaced with the original one backpack packaging machine connected in parallel with one hand-operated packaging machine to achieve a production capacity structure similar to the three hand-operated packaging machines connected in parallel as a group.
[0053] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A conveying device for irregularly shaped cigarette packs, characterized in that, Three hand-operated trolleys are connected in parallel to supply one small-pack transparent paper packaging machine. Three branch conveyors mounted on the sides of the trolleys, along with one main conveyor, connect the three trolleys in parallel. A small transparent paper inlet conveyor is connected in series at the end of the main conveyor, feeding cigarette boxes into the small-pack transparent paper packaging machine. A small-pack cosmetic container is connected in series at the outlet of the small-pack transparent paper packaging machine, and a converging branch conveyor is connected in series at the outlet of the cosmetic container, forming a single-row trolley machine operation layout. These three single-row trolley machine operation layouts are then connected in parallel via the converging main conveyor, feeding the cigarette boxes into the carton and carton transparent paper packaging machine. The output cylinder assembly at the end of the converging branch conveyor is mounted on one side of the main support of the converging branch conveyor via a converging branch conveyor output cylinder bracket. The converging branch conveyor output cylinder is mounted on the converging branch conveyor output cylinder bracket. The output end of the branch conveyor's end output cylinder is equipped with a merging branch conveyor end output push plate. The merging branch conveyor end output push plate has an L-shaped design. One side is connected to the output end of the merging branch conveyor end output cylinder, and its length is less than the width of 4 packs of cigarettes. It is responsible for pushing out 4 packs of cigarettes. The other side is longer than the cylinder's extension and retraction stroke. It is responsible for blocking subsequent cigarettes on the merging branch conveyor conveyor belt, ensuring that subsequent cigarettes will not continue to move forward during the pushing out of 4 packs of cigarettes, thus interfering with the retraction action of the merging branch conveyor end output cylinder. The merging branch conveyor end output support plate is installed on one side of the end of the merging branch conveyor main support frame. It is responsible for supporting the transfer of 4 packs of cigarettes from the merging branch conveyor to the merging main conveyor. The small-pack beauty container end output cylinder is connected to the bottom of the merging branch conveyor inlet end through a cylinder bracket. It is responsible for pushing the cigarettes output from the small-pack beauty container to the merging branch conveyor. The hand-operated machine is used for cigarette filling.
2. The non-standard cigarette pack conveying device according to claim 1, characterized in that, The hand-operated machine branch belt conveyor is based on the main support frame of the hand-operated machine branch belt conveyor. Multiple sets of threaded holes are designed on the bottom and sides to provide mounting positions for connecting other parts of the hand-operated machine branch belt conveyor. The drive motor of the hand-operated machine branch belt conveyor is installed on one side of the main support frame of the hand-operated machine branch belt conveyor to provide conveying power to the hand-operated machine branch belt conveyor. The conveyor belt of the hand-operated machine branch belt conveyor is sleeved between the drive pulley and the tension pulley. The drive pulley is sleeved with the output end of the drive motor of the hand-operated machine branch belt conveyor to provide power to the conveyor belt of the hand-operated machine branch belt conveyor.
3. The non-standard cigarette pack conveying device according to claim 2, characterized in that, The hand-operated branch conveyor also includes a cigarette pack guardrail and a pressure roller assembly. The cigarette pack guardrail is made of pre-finished profiles and is installed on both sides of the main support of the hand-operated branch conveyor along its length via a process groove at the bottom, providing guidance during the conveyor's transport of cigarette packs. The pressure roller assembly is located on the process groove at the bottom of the cigarette pack guardrail, positioned near the second-to-last cigarette pack at the end of the hand-operated branch conveyor, providing positioning for the second-to-last cigarette pack when it is output. A conveyor parallel plate is installed at the bottom of the main support of the hand-operated branch conveyor, connecting the branch conveyor to the main conveyor. The branch conveyor output cylinder is mounted on the side of the end of the main support via a cylinder bracket. The branch conveyor end positioning plate is installed on the side of the end of the main support. The branch conveyor end positioning sensor is installed on the branch conveyor end positioning plate.
4. The non-standard cigarette pack conveying device according to claim 1, characterized in that, The main conveyor belt of the hand-operated machine consists of two sets of conveyor belts connected in series along its length. Each set of conveyor belts is based on the main support frame of the hand-operated machine main conveyor belt, with multiple sets of threaded holes designed on the bottom and sides to provide mounting positions for connecting other parts on the main conveyor belt. The drive motor of the main conveyor belt is installed on one side of the main support frame of the hand-operated machine main conveyor belt, providing conveying power to the main conveyor belt. The trough bracket has a U-shaped design, with both sides connected to the two sides of the main conveyor belt, and the bottom is responsible for supporting the trough. The conveyor belt of the main conveyor belt is sleeved between the drive pulley and the tension pulley. The drive pulley is sleeved with the output end of the drive motor of the main conveyor belt, providing power to the conveyor belt. The end positioning plate of the main conveyor belt is installed on the side of the end of the main support frame of the hand-operated machine main conveyor belt. Its function is to block the cigarette box on the conveyor belt of the main conveyor belt, so that the cigarette box stops at the corresponding push position of the push cylinder at the inlet end of the small through-hole conveyor belt arranged at the end of the main conveyor belt.
5. The non-standard cigarette pack conveying device according to claim 4, characterized in that, The end-position sensor of the main conveyor belt is installed on the positioning plate at the end of the main conveyor belt. Its function is to detect whether the cigarette box is in position. After determining that the cigarette box is in position, the control program determines whether to push the cigarette box out. The inlet-end position sensor of the main conveyor belt is arranged on the process groove at the bottom of the cigarette pack guardrail at the inlet end of the main conveyor belt. It is responsible for detecting whether the cigarette box output from the first branch conveyor belt is in position. The through-beam sensors in the middle section of the main conveyor belt are respectively set at the outlets of the second and third branch conveyor belts. They are responsible for detecting whether the cigarette boxes being conveyed on the main conveyor belt interfere with the output of cigarette packs from the branch conveyor belts. If there is interference, the branch conveyor belts will temporarily suspend output.
6. The non-standard cigarette pack conveying device according to claim 1, characterized in that, The small-inlet conveyor belt uses a main support frame as its foundation. Multiple sets of threaded holes are designed at the bottom and sides to provide mounting positions for connecting other parts on the conveyor belt. The drive motor is installed in the lower part of the main support frame, providing power for the conveyor belt. The conveyor belt is fitted between the central drive pulley, the side pulleys, and the side tensioning pulleys. The drive pulley is fitted with the output end of the drive motor, providing power to the conveyor belt. A 90-degree adapter plate is connected at one end to the bottom of the inlet end of the main support frame and at the other end to the cylinder bracket of the inlet push cylinder. It connects in the middle to the bottom of the end of the main support frame of the hand-operated conveyor belt, serving a connecting function. The inlet push cylinder rotates the cigarette box positioned by the end positioning plate of the hand-operated conveyor belt 90° and feeds it into the conveyor belt.
7. The non-standard cigarette pack conveying device according to claim 6, characterized in that, The outlet cylinder of the small transparent inlet conveyor belt is installed on the small package transparent paper packaging machine, which is responsible for pushing the cigarette box at the end of the small transparent inlet conveyor belt into the small package transparent paper packaging machine; the outlet baffle of the small transparent inlet conveyor belt is installed on the side of the end of the main support of the small transparent inlet conveyor belt; the end positioning plate of the small transparent inlet conveyor belt is installed on the small box transparent paper packaging machine in the direction of the outlet cylinder of the small transparent inlet conveyor belt; the end position sensor of the small transparent inlet conveyor belt is installed on the end positioning plate of the small transparent inlet conveyor belt, which is used to detect whether the cigarette box is in position, and after determining that the cigarette box is in position, the control program determines whether to push the cigarette box out. The end blockage sensor of the small inlet conveyor belt is installed on the process trough at the bottom of the cigarette pack guardrail at the end of the small inlet conveyor belt. It is responsible for detecting whether there is a blockage in the cigarette pack at the end and determining whether to start or stop the second-section hand-pulled main conveyor belt through the control program. The blockage sensor in the middle of the small-inlet conveyor belt is installed on the process trough at the bottom of the tobacco pack guardrail in the middle of the small-inlet conveyor belt.
8. The non-standard cigarette pack conveying device according to claim 1, characterized in that, The merging branch belt conveyor is based on the main support frame, with multiple sets of threaded holes designed on the bottom and sides to provide mounting positions for connecting other parts on the merging branch belt conveyor. The drive motor of the merging branch belt conveyor is installed on one side of the main support frame to provide conveying power to the merging branch belt conveyor. The conveyor belt of the merging branch belt conveyor is sleeved between the drive pulley and the tension pulley. The drive pulley is sleeved with the output end of the drive motor of the merging branch belt conveyor to provide power to the conveyor belt of the merging branch belt conveyor.
9. The non-standard cigarette pack conveying device according to claim 1, characterized in that, The main conduit conveyor consists of multiple sets of conveyors with varying lengths. Each set of conveyors is based on a main support frame, with multiple threaded holes on the bottom and sides to provide mounting positions for connecting other parts. The drive motor is mounted on one side of the main support frame, providing power for the conveyor. The conveyor belt is fitted between the drive pulley and the tension pulley, with the drive pulley connected to the output end of the drive motor, providing power to the conveyor belt. The trough for the hand-operated main conduit is mounted at the bottom of the hand-operated main conduit via a trough bracket. The end of each hand-operated main conduit trough is connected to the trough for the main conduit, collecting the cables and air pipes required by the three sets of hand-operated main conduits and the hand-operated branch conduits into the trough, and providing space for the cables used by the multiple sets of conveyors that make up the main conduit.
10. The non-standard cigarette pack conveying device according to claim 9, characterized in that, The through-beam sensors at the junctions of the main and branch conveyor belts are installed on the process troughs at the bottom of the cigarette pack guardrails. They are responsible for detecting whether the cigarette packs being conveyed on the main conveyor belt interfere with the output of the branch conveyor belts. If interference is found, the branch conveyor belts will temporarily suspend output. Multiple sets of belt gap rollers are installed on the side of the main conveyor belt away from the drive motor of the main conveyor belt, providing support for the cigarette packs as they pass through the gaps between the multiple belt belts, allowing the cigarette packs to pass smoothly through the gaps between the multiple belt belts.
Citation Information
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