A heat treatment device for brake disc processing

By designing a thermal treatment device for braking disk processing, using high -frequency electromagnetic heating sticks and supporting turntable systems, the problem of inadequate heat conduction in the existing thermal treatment device and uneven heating in the existing thermal treatment device can be solved. heating.

CN118639000BActive Publication Date: 2025-01-24CAIEC TRAILER MASTER CO LTD

Patent Information

Application Number
CN202411135841.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-01-24
Estimated Expiration
2044-08-19

AI Technical Summary

Technical Problem

When the existing heat treatment device uses heating wire to radiate the workpiece placed on the shelf, the heat conduction heating effect is not ideal, and the contact surface between the workpiece and the shelf is slowly heated, resulting in uneven heating.

Method used

A heat treatment device is designed, including heating boxes and separators. The separators separate the inner cavity of the heating box from top to bottom to separate into heating and cooling cavity. Using the high -frequency electromagnetic heating rod and the support rotor system, the combination of electric lifting rods and fixed rods can be used to uniformly clamp and heal the brake disc.

Benefits of technology

The rapid and uniform heating of the brake disc is achieved, and the exposure to the dead corner between the clamping disk and the brake disk is avoided, and the heating efficiency and effect are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

A heat treatment device for brake disc processing belongs to the technical field of heat treatment equipment. In order to solve the problems that when the existing heat treatment device uses a heating wire to perform radiation heating on a workpiece placed on a shelf, the heat conduction heating effect is not ideal and the contact surface of the workpiece that is attached to the shelf is heated slowly, resulting in uneven heating; the present invention is based on the cooperation of an electric lifting rod, a fixed rod, a rotating shaft and a mounting bar on the top of a supporting turntable, and a first clamping disc and a second clamping disc are sequentially arranged on the outer wall of the fixed rod and the rotating shaft at intervals up and down, and a positioning ring, a mounting ring and a positioning cross bar are used to cooperate with a moving column and a moving ball to limit and lift the brake disc body, thereby completing the clamping and fixing of the brake disc body, and a moving disc drives the brake disc body to clamp and rotate based on the moving ball, so as to avoid a contact dead angle between the clamping disc and the brake disc body and affect the heating effect of the brake disc body, so that the brake disc body can be quickly and evenly heated, and is easy to use.
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Description

Technical Field

[0001] The invention relates to the technical field of thermal processing equipment, in particular to a thermal processing device for processing brake discs. Background Art

[0002] Brake disc, also called brake disc or brake disc, is the friction pair of disc brake in motor vehicle braking system. Brake disc is a disc-shaped metal part, which is a metal disc with two end faces working. The outer surface of brake disc is smooth, usually made of special metal alloy to provide high wear resistance and thermal conductivity. It uses brake pad or brake skin fixed on the outer wall to rub against the wheel to generate friction to achieve the purpose of vehicle deceleration. In addition to the strength and rigidity required as a component, it should also have the highest and most stable friction coefficient, as well as appropriate wear resistance, heat resistance, heat dissipation and heat capacity, so it is necessary to improve its performance through heat treatment.

[0003] For example, CN217418767U discloses a brake pad heat treatment device, including a box body, a box body with double-door doors on both sides, a heating chamber for placing a shelf body, two slide rails symmetrically located on the central axis are provided at the bottom of the heating chamber, the shelf body is slidably connected to the slide rails, a temperature sensor for detecting the temperature is provided at the top of the heating chamber, spiral metal heating wires are provided on both sides of the box body, and the cooling effect of the workpiece can be achieved by using the provided compressor, condenser and evaporator in combination, thereby improving the product quality; the provided shelf body can orderly arrange the workpieces so that gaps are generated between the workpieces, so that the workpieces are heated and cooled evenly. However, the existing heat treatment device uses the shelf to place the workpiece in the heating chamber, and when the workpiece is radiated and heated by the metal heating wire to generate heat, the heat conduction heating efficiency is not ideal, and it is easy to cause the contact surface between the workpiece and the shelf to heat slowly, so that the workpiece is heated unevenly.

[0004] Therefore, a heat treatment device for brake disc processing is proposed. Summary of the invention

[0005] The purpose of the present invention is to provide a heat treatment device for brake disc processing, aiming to solve the problem in the above-mentioned background technology that when the existing heat treatment device uses a heating wire to perform radiation heating on a workpiece placed on a shelf, the heat conduction heating effect is not ideal and the contact surface of the workpiece attached to the shelf is heated slowly, resulting in uneven heating.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a heat treatment device for brake disc processing, comprising a heating box and a partition plate fixedly connected to the inner wall of the heating box, the partition plate divides the inner cavity of the heating box into a heating chamber and a cooling chamber from top to bottom, a deflection sealing door is arranged on the outer wall at the port of the heating chamber, a connecting hole is opened in the middle of the partition plate, hydraulic lifting rods are respectively fixedly connected to the upper ends of the bottom plate of the cooling chamber, a supporting turntable is movably connected to the top of the hydraulic lifting rods, a placing rack is evenly fixedly connected to the upper end of the supporting turntable, the placing rack is used for horizontally stacking the brake disc bodies, and a high-frequency electromagnetic heating rod is suspended under the top plate of the heating chamber; the placing rack The frame includes an electric lifting rod fixedly connected to the top of the supporting turntable and a fixing rod fixedly connected to the top of the electric lifting rod, the outer wall of the fixing rod is evenly spaced and movably sleeved with first mounting strips, the outer wall of the fixing rod between the first mounting strips is fixedly sleeved with a second mounting strip, a rotating shaft is movably penetrated on the second mounting strip on one side of the fixing rod, the rotating shaft is movably sleeved inside the bearing seat embedded on the first mounting strip, and the ends of the first mounting strip and the second mounting strip are respectively fixedly connected with a first clamping disk and a second clamping disk, the first clamping disk and the second clamping disk adjacent to each other above and below clamp and fix the brake disc body, and a toggle disk is fixedly connected to the outer wall of the rotating shaft corresponding to the brake disc body;

[0007] The first clamping plate and the second clamping plate have the same structural composition, the first clamping plate includes a positioning ring fixedly connected to the end of the first mounting bar and a mounting ring movably connected to the outer wall at the top port of the positioning ring, the arc side wall of the mounting ring is evenly and fixedly connected with positioning cross bars, a guide groove is provided on the top of the positioning cross bar, a moving column is movably engaged inside the guide groove, both ends of the moving column extend to the outside of the two end ports of the guide groove, a mounting shell is fixedly connected to the outer wall of the end of the moving column away from the positioning ring, a moving ball is movably engaged inside the mounting shell, and one end of the moving ball extends to the outside of the mounting shell port.

[0008] Furthermore, the exposed end of the movable ball extends to the outside of the mounting ring port, and the movable ball is symmetrically distributed on the outside of the mounting ring in a cross shape, and the movable balls on the first clamping plate and the second clamping plate are arranged one by one corresponding to each other, and are all suspended between the corresponding positioning bars on the first clamping plate and the second clamping plate.

[0009] Furthermore, the guide slot is set through the upper and lower end surfaces of the positioning cross bar, and a guide rod is fixedly connected between the inner walls of the two ends of the guide slot perpendicular to the side wall of the mounting ring arc surface. The guide rod movably passes through the movable column, and a buffer spring is wound on the outer wall of the guide rod between the side wall of the movable column and the inner wall at the end of the guide slot. The lower end of the movable column extends to the bottom of the positioning cross bar, and a movable connecting rod is movably connected to the bottom of the movable column, and the end of the movable connecting rod is movably connected to the side wall of the positioning ring.

[0010] Furthermore, an annular cavity is provided inside the mounting ring, and the annular cavity port extends to the outer wall of the mounting ring near the port at one end of the positioning ring, one end of the positioning ring is movably clamped in the annular cavity, and a limiting groove is provided on the outer wall of the positioning ring in the annular cavity, the cross-section of the limiting groove is a fan-shaped structure, and the limiting blocks are evenly and fixedly connected on the flat bottom plate of the limiting groove, and the limiting rods are evenly and movably connected at the corresponding limiting grooves on the inner wall of the annular cavity, a torsion spring is fixedly connected to the outer wall of one side of the limiting rod, and the other end of the torsion spring is fixedly connected to the inner wall of the annular cavity, and a moving rod is movably connected to the side wall at the middle section of the limiting rod, and the end of the moving rod extends through and extends to the outside of the mounting ring away from the positioning ring, and the end of the moving rod is fixedly connected to an annular plate.

[0011] Furthermore, the annular plate, mounting ring and positioning ring are coaxially arranged, and when the torsion spring maintains a normal relaxed state, the annular plate is suspended outside the mounting ring port. At this time, the end of the limiting rod is horizontally overlapped on the flat bottom plate of the limiting groove, and an annular cover is fixedly connected to the outer wall of the edge of the annular plate close to the mounting ring side, and the end of the annular cover is movably engaged in the annular groove on the outer wall at the mounting ring port.

[0012] Furthermore, an observation window is provided on the side wall at the middle of the deflected sealing door, a mounting groove is provided on the outer wall of the heating box on one side of the deflected sealing door, a controller is embedded on the inner wall of the port corresponding to the mounting groove, and the controller is electrically connected to the high-frequency electromagnetic heating rod.

[0013] Furthermore, a driving shaft is movably connected between the inner walls on both sides of the heating box near the top, and a movable plate is movably engaged between the inner walls of the heating box below the driving shaft. Drive screws are movably penetrated and sleeved at both ends of the movable plate. The lower end of the drive screw is movably connected to the top of the partition plate, and the helical gears fixed at the top of the drive screw are meshed with the helical gears arranged on the outer walls at both ends of the drive shaft. The high-frequency electromagnetic heating rod is embedded in the movable plate inside the driving screw, and the high-frequency electromagnetic heating rod is correspondingly suspended above the middle hole of the brake disc body.

[0014] Furthermore, the supporting turntable is a hollow structure, and driven gears are movably arranged at the corresponding rotating shafts on the bottom plate thereof, the top of the driven gear is fixedly connected to the lower end of the rotating shaft extending through the inside of the supporting turntable, and a driving gear is movably arranged in the middle part of the bottom plate of the inner cavity of the supporting turntable, the driving gear is meshingly connected with the driven gear, and a power box is fixedly connected at the upper end of the supporting turntable corresponding to the driving gear, and the motor transmission shaft inside the power box is fixedly connected to the top of the driving gear.

[0015] Furthermore, the toggle plate includes a mounting plate fixedly sleeved on the outer wall of the rotating shaft and a positioning strip fixedly connected to the arc side wall of the mounting plate at even intervals, a U-shaped groove is provided at the end of the positioning strip, the upper and lower bottom plates of the U-shaped groove are movably connected to the toggle bar, an active groove is provided on the outer wall of the toggle bar close to the mounting plate, a connecting rod is movably provided on the side wall of the mounting plate corresponding to the active groove, and the end of the connecting rod is movably engaged in the active groove.

[0016] Furthermore, mounting cavities are evenly spaced inside the edges of the mounting plate corresponding to the movable grooves, an elastic component is fixedly connected to the bottom plate of the mounting cavity, an end of the elastic component is fixedly connected to the outer wall of the movable plate, the movable plate is movably engaged in the mounting cavity, the other end of the movable plate is fixedly connected to a connecting rod, the other end of the connecting rod extends through and extends to the outside of the curved side wall of the mounting plate, a spherical head is fixedly connected to the end of the connecting rod outside the mounting plate, the spherical head is movably engaged in the movable groove, and buffer protrusions are evenly spaced and fixedly connected to the outer wall of the toggle bar on the side away from the mounting plate.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] The present invention proposes a heat treatment device for brake disc processing. Based on the cooperation of an electric lifting rod, a fixed rod, a rotating shaft and a mounting bar, a first clamping disc and a second clamping disc are sequentially arranged on the outer wall of the fixed rod and the rotating shaft at intervals, and two adjacent groups of first clamping discs and second clamping discs are opposite to each other, so that the raised end at the middle of the brake disc body is suspended on the inner side of the protruding moving ball on the mounting ring, and the brake disc body is adjusted by using the first mounting bar, the positioning ring, the mounting ring and the positioning cross bar in cooperation with the moving column and the moving ball. The brake disc body is clamped and rotated based on the moving ball, thereby avoiding a dead angle of contact between the clamping disc and the brake disc body, which affects the heating effect on the brake disc body, so that the brake disc body can be heated quickly and evenly, and is easy to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 It is a schematic diagram of the internal structure of the heating box of the present invention;

[0021] Figure 3 It is a schematic diagram of the structure of the placement rack of the present invention;

[0022] Figure 4It is a schematic structural diagram of the first clamping plate of the present invention in an upright state;

[0023] Figure 5 It is a schematic structural diagram of the first clamping plate of the present invention in an inverted state;

[0024] Figure 6 It is a schematic diagram of the installation structure of the positioning ring and the installation ring of the present invention;

[0025] Figure 7 It is a schematic diagram of the installation structure of the rotating shaft and the internal driving gear and driven gear of the supporting turntable of the present invention;

[0026] Figure 8 It is a schematic diagram of the structure of the dial of the present invention;

[0027] Fig. 9 It is a schematic cross-sectional view of the mounting plate of the present invention.

[0028] In the figure: 1, heating box; 11, mounting groove; 12, controller; 13, driving shaft; 14, moving plate; 15, driving screw; 16, high-frequency electromagnetic heating rod; 2, partition plate; 21, connecting hole; 3, hydraulic lifting rod; 31, supporting turntable; 311, driven gear; 312, driving gear; 32, power box; 4, placing rack; 41, electric lifting rod; 42, fixing rod; 43, first mounting bar; 44, second mounting bar; 45, rotating shaft; 46, first clamping plate; 461, positioning ring; 4611, limiting groove; 4612, limiting block; 462, mounting ring; 4621, annular cavity; 4622, limiting rod; 4623, torsion spring; 4 624, moving rod; 4625, annular plate; 4626, annular cover; 463, positioning bar; 4631, guide slide groove; 464, moving column; 465, guide rod; 466, buffer spring; 467, mounting shell; 468, moving ball; 47, second clamping plate; 48, toggle plate; 481, mounting plate; 4811, mounting cavity; 4812, elastic component; 4813, movable plate; 482, positioning bar; 483, U-shaped groove; 484, toggle bar; 485, movable groove; 486, connecting rod; 487, spherical head; 488, buffer protrusion; 469, movable connecting rod; 5, brake disc body; 6, deflection sealing door; 61, observation window. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] See also Figure 1 and Figure 2 A heat treatment device for brake disc processing comprises a heating box 1 with a square structure and a partition plate 2 welded between the inner walls of the heating box 1, the partition plate 2 divides the inner cavity of the heating box 1 from top to bottom into a heating chamber and a cooling chamber, the heating chamber and the cooling chamber are respectively used for heating and cooling the metal workpiece, the cooling chamber is filled with quenching oil for cooling, and circulation pipes for quenching oil to enter and exit the chamber for cooling are arranged at both ends of the outer wall of the back plate of the cooling chamber near the bottom, a deflection sealing door 6 is arranged on the outer wall at the port of the heating chamber, an observation window 61 is arranged on the side wall at the middle of the deflection sealing door 6, and a high-temperature resistant transparent tempered glass is embedded between the inner walls of the observation window 61, which is used to observe the heat treatment of the workpiece, an installation groove 11 is opened on the outer wall of the heating box 1 on one side of the deflection sealing door 6, and a controller 12 (the controller 12 is preferably S7-1500 series) is embedded on the inner wall of the port corresponding to the installation groove 11, and the controller 12 is electrically connected to a high-frequency electromagnetic heating rod 16, and the high-frequency electromagnetic heating rod 16 is used to heat the workpiece after being energized.

[0031] A driving shaft 13 is movably connected between the inner walls on both sides of the heating box 1 near the top, and the end of the driving shaft 13 is fixedly connected to the output end of the rotating motor arranged inside the heating box 1, and the rotating motor can rotate forward and backward. A movable plate 14 is movably engaged between the inner walls of the heating box 1 below the driving shaft 13, and driving screw rods 15 are movably penetrated and sleeved at both ends of the movable plate 14. The lower end of the driving screw rod 15 is movably connected to the top of the partition plate 2, and the helical gears fixedly arranged at the top of the driving screw rod 15 are meshed with the helical gears arranged on the outer walls at both ends of the driving shaft 13. The high-frequency electromagnetic heating rod 16 is embedded on the movable plate 14 inside the driving screw rod 15, and the high-frequency electromagnetic heating rod 16 is correspondingly suspended on Above the middle hole of the metal brake disc, a rotating motor drives the driving shaft 13 to rotate. The driving shaft 13 utilizes the meshing of helical gears to drive the driving screws 15 at both ends of the moving plate 14 to rotate. The rotation of the driving screw 15 drives the moving plate 14 to slide up and down between the inner walls of the heating chamber, thereby controlling the high-frequency electromagnetic heating rod 16 to move up and down to enter and exit the middle hole of the metal brake disc. The high-frequency electromagnetic heating rod 16 utilizes the principle of electromagnetic induction to generate a strong alternating magnetic field inside the heating rod through high-frequency current. When the heating rod contacts the heated object, the metal molecules inside the heated object generate eddy currents under the action of the alternating magnetic field. The eddy currents generate heat energy inside the metal molecules, thereby achieving rapid heating of the heated object.

[0032] In order to solve the problem that the existing heat treatment device uses heating wire to radiate and heat the workpiece placed on the shelf, the heat conduction heating effect is not ideal and the contact surface of the workpiece and the shelf is heated slowly, resulting in uneven heating, please refer to Figure 1-Figure 5 and Figure 7 , provide the following preferred technical solutions:

[0033] A connecting hole 21 is provided in the middle of the partition plate 2, and the partition plate 2 is arranged corresponding to the connecting hole 21. The upper ends of the cooling chamber bottom plate are respectively fixedly connected with hydraulic lifting rods 3, and the top of the hydraulic lifting rods 3 is movably connected with a supporting turntable 31. An annular groove is provided at the edge of the lower end of the supporting turntable 31, and the top of the hydraulic lifting rods 3 is movably engaged in the annular groove. The upper end of the supporting turntable 31 is evenly spaced and fixedly connected with a placement rack 4. The placement rack 4 is used to horizontally stack the brake disc bodies 5. The placement rack 4 includes an electric lifting rod 41 fixedly connected to the top of the supporting turntable 31 and a fixed rod 42 fixedly connected to the top of the electric lifting rod 41. The outer First mounting bars 43 are evenly spaced and movably sleeved on the wall, second mounting bars 44 are fixedly sleeved on the outer wall of the fixing rod 42 between the first mounting bars 43, a rotating shaft 45 is movably penetrated on the second mounting bar 44 on one side of the fixing rod 42, the rotating shaft 45 is movably sleeved inside the bearing seat embedded on the first mounting bar 43, and the ends of the first mounting bar 43 and the second mounting bar 44 are respectively fixedly connected with a first clamping plate 46 and a second clamping plate 47, the first clamping plates 46 and the second clamping plates 47 adjacent to each other clamp and fix the brake disc body 5, and a toggle plate 48 is fixedly connected to the outer wall of the rotating shaft 45 corresponding to the brake disc body 5;

[0034] The first clamping plate 46 and the second clamping plate 47 have the same structural composition. The first clamping plate 46 includes a positioning ring 461 fixedly connected to the end of the first mounting bar 43 and a mounting ring 462 movably connected to the outer wall at the top port of the positioning ring 461. Positioning cross bars 463 are evenly and fixedly connected to the curved side walls of the mounting ring 462. A guide groove 4631 is provided on the top of the positioning cross bar 463. A movable column 464 is movably engaged inside the guide groove 4631. Both ends of the movable column 464 extend to the outside of the ports at both ends of the guide groove 4631. A mounting shell 467 is fixedly connected to the outer wall of the end of the movable column 464 away from the positioning ring 461. A movable ball 468 is movably engaged inside the mounting shell 467. One end of the movable ball 468 extends to the outside of the port of the mounting shell 467.

[0035] The exposed end of the movable ball 468 extends to the outside of the port of the mounting ring 462, and the movable ball 468 is symmetrically distributed in a cross shape on the outside of the mounting ring 462. The movable balls 468 on the first clamping plate 46 and the second clamping plate 47 are arranged one by one corresponding to each other, and are all suspended between the corresponding positioning horizontal bars 463 on the first clamping plate 46 and the second clamping plate 47.

[0036] The supporting turntable 31 is a hollow structure, and driven gears 311 are movably provided on the bottom plate thereof corresponding to the rotating shaft 45. The top of the driven gear 311 is fixedly connected to the lower end of the rotating shaft 45 extending into the inside of the supporting turntable 31, and a driving gear 312 is movably provided in the middle part of the bottom plate of the inner cavity of the supporting turntable 31. The driving gear 312 is meshed and connected with the driven gear 311, and a power box 32 is fixedly connected at the upper end of the supporting turntable 31 corresponding to the driving gear 312, the motor drive shaft inside the power box 32 is fixedly connected to the top of the driving gear 312, a cooling fan is provided inside the power box 32, and a one-way air outlet is provided on the side wall of the shell of the power box 32.

[0037] Specifically, all the electric lifting rods 41 on the top of the supporting turntable 31 are controlled to rise, and the electric lifting rods 41 push the fixing rods 42 upward to drive the second mounting bar 44 and the second clamping plate 47 at the end thereof to move upward, so that they are separated from the first clamping plate 46 at the end of the first mounting bar 43, and the brake disc body 5 is placed horizontally on the top of the first clamping plate 46 in sequence, so that the raised end at the middle of the brake disc body 5 is suspended against the inner side of the protruding moving ball 468 on the mounting ring 462, and the first mounting bar 43, the positioning ring 461, the mounting ring 462 and the positioning cross bar 46 are used. 3 cooperates with the moving column 464 and the moving ball 468 to limit and lift the brake disc body 5, and then controls the electric lifting rod 41 to descend and reset, so that the rotating moving ball 468 at the bottom of the second clamping plate 47 is pressed and fitted to the top of the brake disc body 5, thereby completing the clamping and fixing of the brake disc body 5. The moving ball 468 is used to limit the contact of the brake disc body 5 with a small area, ensuring the placement stability of the brake disc body 5 while avoiding the contact surface from being too large to affect the heating effect of the brake disc body 5. The driving shaft 13 is controlled to drive the moving plate 14 through the helical gear meshing. The driving screw rods 15 at both ends rotate, and the driving screw rods 15 rotate to drive the moving plate 14 to slide down between the inner walls of the heating chamber, thereby controlling the high-frequency electromagnetic heating rod 16 to move down and insert into the middle hole of the brake disc body 5 and fit its inner wall. The high-frequency electromagnetic heating rod 16 quickly heats the brake disc body 5 based on electromagnetic induction. At this time, the rotating shaft 45 rotates to drive the dial plate 48 to rotate, and the side end of the dial plate 48 fits the side wall of the brake disc body 5 to dial it, thereby controlling the brake disc body 5 based on the bottom protrusion on the first clamping plate 46 The contact restriction between the moving balls 468, The brake disc body 5 is realized by rotating the top of the moving ball 468 on the first clamping disc 46, so as to avoid a contact dead angle between the clamping disc and the brake disc body 5, thereby affecting the heating effect of the brake disc body 5, so that the brake disc body 5 can be heated quickly and evenly. After the heating of the brake disc body 5 is completed, it is kept at a constant temperature in the heating chamber for a period of time, and finally the height of the supporting turntable 31 is lowered by the hydraulic lifting rod 3, so that the brake disc bodies 5 stacked on the top placement frame 4 are all immersed in the quenching oil in the cooling chamber for rapid cooling, thereby completing the heat treatment of the brake disc body 5.

[0038] In order to facilitate the heat treatment of brake discs of different specifications, such as Figure 3-Figure 6 As shown, this embodiment provides the following technical solutions:

[0039] The guide slot 4631 is arranged through the upper and lower end surfaces of the positioning cross bar 463, and a guide rod 465 is fixedly connected between the inner walls of the two ends of the guide slot 4631 perpendicular to the arc side wall of the mounting ring 462, and the guide rod 465 movably passes through the movable column 464, and a buffer spring 466 is wound on the outer wall of the guide rod 465 between the side wall of the movable column 464 and the inner wall at the end of the guide slot 4631, and the lower end of the movable column 464 extends to the bottom of the positioning cross bar 463, and a movable connecting rod 469 is movably connected to the bottom of the movable column 464, and the end of the movable connecting rod 469 is movably connected to the side wall of the positioning ring 461.

[0040] The interior of the mounting ring 462 is provided with an annular cavity 4621, the port of the annular cavity 4621 extends to the outer wall of the mounting ring 462 near the port of one end of the positioning ring 461, one end of the positioning ring 461 is movably inserted into the annular cavity 4621, and a limiting groove 4611 is provided on the outer wall of the positioning ring 461 in the annular cavity 4621, the cross section of the limiting groove 4611 is a fan-shaped structure, and the limiting blocks 4612 are evenly spaced and fixedly connected on the flat bottom plate of the limiting groove 4611, and the annular cavity 4621 is provided with a limiting groove 4611. A limiting rod 4622 is evenly and movably connected to the corresponding limiting groove 4611 on the inner wall, a torsion spring 4623 is fixedly connected to the outer wall on one side of the limiting rod 4622, and the other end of the torsion spring 4623 is fixedly connected to the inner wall of the annular cavity 4621, and a moving rod 4624 is movably connected to the side wall at the middle section of the limiting rod 4622, and the end of the moving rod 4624 extends through the outside of the mounting ring 462 away from the end of the positioning ring 461, and the end of the moving rod 4624 is fixedly connected to an annular plate 4625.

[0041] The annular plate 4625, the mounting ring 462 and the positioning ring 461 are coaxially arranged, and when the torsion spring 4623 maintains a normal relaxation state, the annular plate 4625 is suspended outside the port of the mounting ring 462. At this time, the end of the limiting rod 4622 is horizontally overlapped on the flat bottom plate of the limiting groove 4611, and an annular cover 4626 is fixedly connected to the outer wall of the edge of the annular plate 4625 close to the mounting ring 462. The end of the annular cover 4626 is movably engaged in the annular groove on the outer wall at the port of the mounting ring 462.

[0042] Specifically, the annular plate 4625 is pressed to move it close to the mounting ring 462, and the annular plate 4625 pushes the moving rod 4624 to move into the annular cavity 4621 in the mounting ring 462, and the moving rod 4624 pushes the end of the limiting rod 4622 to deflect toward the side close to the positioning ring 461, thereby squeezing the torsion spring 4623, so that the end of the limiting rod 4622 is separated from the spacing groove formed by the limiting block 4612 set on the flat bottom plate of the limiting groove 4611, thereby controlling the limiting rod 4622 to unlock the positioning ring 461, while maintaining the pressing posture and driving the mounting ring 462 to rotate. When the mounting ring 462 rotates, the moving column 464 in turn pushes the movable connecting rod 469 to deflect within a certain angle based on the fixed point on the side wall of the positioning ring 461, and the other end of the movable connecting rod 469 pushes the moving column 464 moves along the guide groove 4631 and the guide rod 465, thereby adjusting the distance between the moving column 464 and the moving ball 468 in the guide groove 4631 and the side wall of the mounting ring 462, so as to resist and lift the middle raised end of the brake disc body 5 of different specifications, keep the rotation angle of the mounting ring 462 stable and release the annular plate 4625 at the same time, and the limit rod 4622 automatically resets under the action of the torsion spring 4623, and the end of the limit rod 4622 deflects and moves again to the partition groove formed by the corresponding two limit blocks 4612 on the flat bottom plate of the limit groove 4611. The limit block 4612 restricts the limit rod 4622 to prevent the mounting ring 462 and the positioning ring 461 from rotating and resetting under the buffer spring 466, thereby maintaining the stability of the adjustment of the distance between the moving ball 468 and the side wall of the mounting ring 462.

[0043] like Figure 3-Figure 4 and Figure 8-Figure 9 As shown, in order to facilitate the heating and immersion of the brake disc body 5 in the quenching oil and then to turn and rotate it to avoid the heating dead angle and quenching oil residue, this embodiment provides the following technical solutions:

[0044] The toggle plate 48 includes a mounting plate 481 fixedly sleeved on the outer wall of the rotating shaft 45 and a positioning bar 482 evenly spaced and fixedly connected to the arc side wall of the mounting plate 481. A U-shaped groove 483 is provided at the end of the positioning bar 482. The U-shaped groove 483 is movably connected to the toggle bar 484 between the upper and lower bottom plates. A movable groove 485 is provided on the outer wall of the toggle bar 484 on the side close to the mounting plate 481. A connecting rod 486 is movably provided on the side wall of the mounting plate 481 corresponding to the movable groove 485, and the end of the connecting rod 486 is movably engaged in the movable groove 485.

[0045] Mounting cavities 4811 are evenly spaced inside the edges of the mounting plate 481 corresponding to the movable groove 485, an elastic component 4812 is fixedly connected to the bottom plate of the mounting cavity 4811, the end of the elastic component 4812 is fixedly connected to the outer wall of the movable plate 4813, the movable plate 4813 is movably engaged in the mounting cavity 4811, the other end of the movable plate 4813 is fixedly connected to the connecting rod 486, the other end of the connecting rod 486 extends through to the outside of the curved side wall of the mounting plate 481, the end of the connecting rod 486 outside the mounting plate 481 is fixedly connected to a spherical head 487, the spherical head 487 is movably engaged in the movable groove 485, and buffer protrusions 488 are evenly spaced and fixedly connected to the outer wall of the toggle bar 484 away from the mounting plate 481.

[0046] Specifically, when the rotating shaft 45 drives the mounting plate 481 to rotate, the mounting plate 481 pushes the toggle bar 484 to slide against the curved side wall of the brake disc body 5 based on the positioning bar 482. When the toggle bar 484 slides against the brake disc body 5 based on the buffer protrusion 488 on the outer wall, it is deflected and squeezed, thereby driving the brake disc body 5 to rotate under the clamping of the moving balls 468 at its upper and lower ends, thereby preventing the brake disc body 5 from excessively contacting the placement rack 4 during heating to form a contact dead angle and affect the heating. The toggle bar 484 in turn pushes the connecting rod 486 toward the mounting cavity 48 on the mounting plate 481. 11 moves inside, the connecting rod 486 pushes the movable plate 4813 to compress the elastic component 4812, and when the end of the toggle bar 484 slides over the curved side wall of the brake disc body 5 and separates, the toggle bar 484 ejects and accelerates the brake disc body 5 based on the micro-elastic deformation, so as to speed up the rotation speed of the brake disc body 5 clamped by the moving ball 468, so that after the brake disc body 5 is heated and cooled by immersion in quenching oil, the excess quenching oil attached to the surface of the brake disc body 5 is separated and recovered by the rotation of the brake disc body 5, thereby avoiding the waste of quenching oil and facilitating the drying of the brake disc body 5, which is easy to use.

[0047] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0048] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the invention, and the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A heat treatment device for brake disc processing, comprising a heating box (1) and a partition plate (2) fixedly connected to the inner wall of the heating box (1), the partition plate (2) partitioning the inner cavity of the heating box (1) into a heating cavity and a cooling cavity from top to bottom, a deflection sealing door (6) is arranged on the outer wall at the end of the heating cavity, and a connecting hole (21) is opened in the middle of the partition plate (2), characterized in that: The upper sides of the cooling chamber bottom plate are respectively fixedly connected to hydraulic lifting rods (3), the top of the hydraulic lifting rods (3) is movably connected to a support turntable (31), the upper end of the support turntable (31) is evenly spaced and fixedly connected to a placement rack (4), the placement rack (4) is used to horizontally stack the brake disc bodies (5), and a high-frequency electromagnetic heating rod (16) is suspended below the heating chamber top plate; the placement rack (4) comprises an electric lifting rod (41) fixedly connected to the top of the support turntable (31) and a fixed rod (42) fixedly connected to the top of the electric lifting rod (41), and the outer wall of the fixed rod (42) is evenly spaced and movably sleeved with first mounting bars (43), the first mounting bars ( A second mounting strip (44) is fixedly sleeved on the outer wall of the fixing rod (42) between the fixing rods (43), a rotating shaft (45) is movably provided on the second mounting strip (44) on one side of the fixing rod (42), the rotating shaft (45) is movably sleeved inside the bearing seat fitted on the first mounting strip (43), and the ends of the first mounting strip (43) and the second mounting strip (44) are respectively fixedly connected with a first clamping plate (46) and a second clamping plate (47), the first clamping plate (46) and the second clamping plate (47) adjacent to each other above and below clamp and fix the brake disc body (5), and a toggle plate (48) is fixedly connected to the outer wall of the rotating shaft (45) corresponding to the brake disc body (5); The first clamping plate (46) and the second clamping plate (47) have the same structural composition. The first clamping plate (46) comprises a positioning ring (461) fixedly connected to the end of the first mounting strip (43) and a mounting ring (462) movably connected to the outer wall at the top port of the positioning ring (461). Positioning horizontal bars (463) are evenly spaced and fixedly connected to the arcuate side wall of the mounting ring (462). A guide groove (4631) is provided at the top of the positioning horizontal bar (463). A movable column (464) is movably engaged inside the guide groove (4631). Both ends of the movable column (464) extend to the outside of the two end ports of the guide groove (4631). A mounting shell (467) is fixedly connected to the outer wall of the end of the movable column (464) away from the positioning ring (461). A movable ball (468) is movably engaged inside the mounting shell (467). One end of the movable ball (468) extends to the outside of the port of the mounting shell (467). The guide slot (4631) is arranged to pass through the upper and lower end surfaces of the positioning horizontal bar (463), and a guide rod (465) is fixedly connected between the inner walls of the two ends of the guide slot (4631) perpendicular to the arc side wall of the mounting ring (462), and the guide rod (465) is movably arranged to pass through the movable column (464), and a buffer spring (466) is wound around the outer wall of the guide rod (465) between the side wall of the movable column (464) and the inner wall at the end of the guide slot (4631), and the lower end of the movable column (464) extends to the bottom of the positioning horizontal bar (463), and a movable connecting rod (469) is movably connected to the bottom of the movable column (464), and the end of the movable connecting rod (469) is movably connected to the side wall of the positioning ring (461); An annular cavity (4621) is provided inside the mounting ring (462), and a port of the annular cavity (4621) extends to the outer wall of the mounting ring (462) near the port of one end of the positioning ring (461), one end of the positioning ring (461) is movably inserted into the annular cavity (4621), and a limiting groove (4611) is provided on the outer wall of the positioning ring (461) in the annular cavity (4621), the cross section of the limiting groove (4611) is fan-shaped, and the limiting blocks (4612) are evenly and fixedly connected to the flat bottom plate of the limiting groove (4611), and the limiting rods (4622) are evenly and movably connected to the corresponding limiting grooves (4611) on the inner wall of the annular cavity (4621), a torsion spring (4623) is fixedly connected to the outer wall of one side of the limiting rod (4622), and the other end of the torsion spring (4623) is fixedly connected to the inner wall of the annular cavity (4621), and the limiting rod (4622) is fixedly connected to the outer wall of the one side of the limiting rod (4622). A moving rod (4624) is movably connected to the side wall at the middle section of the mounting ring (462), the end of the moving rod (4624) extends through the outside of the mounting ring (462) away from the positioning ring (461), and the end of the moving rod (4624) is fixedly connected to an annular plate (4625); the annular plate (4625), the mounting ring (462) and the positioning ring (461) are coaxially arranged, and when the torsion spring (4623) maintains a normal relaxation state, the annular plate (4625) is suspended outside the end of the mounting ring (462), at this time, the end of the limiting rod (4622) is horizontally overlapped on the flat bottom plate of the limiting groove (4611), and an annular cover (4626) is fixedly connected to the outer wall at the edge of the annular plate (4625) close to the mounting ring (462), and the end of the annular cover (4626) is movably engaged in the annular groove on the outer wall at the end of the mounting ring (462).

2. A heat treatment device for brake disc processing according to claim 1, characterized in that: The exposed ends of the movable balls (468) extend to the outside of the port of the mounting ring (462), and the movable balls (468) are symmetrically distributed on the outside of the mounting ring (462) in a cross shape. The movable balls (468) on the first clamping plate (46) and the second clamping plate (47) are arranged in one-to-one correspondence with each other and are suspended between corresponding positioning horizontal bars (463) on the first clamping plate (46) and the second clamping plate (47).

3. A heat treatment device for brake disc processing according to claim 1, characterized in that: An observation window (61) is provided on the side wall at the middle of the deflection sealing door (6), a mounting groove (11) is provided on the outer wall of the heating box (1) on one side of the deflection sealing door (6), a controller (12) is embedded on the inner wall of the corresponding port of the mounting groove (11), and the controller (12) is electrically connected to the high-frequency electromagnetic heating rod (16).

4. A heat treatment device for brake disc processing as claimed in claim 3, characterized in that: A driving shaft (13) is movably connected between the inner walls of both sides of the heating box (1) near the top, and a movable plate (14) is movably engaged between the inner walls of the heating box (1) below the driving shaft (13). Drive screw rods (15) are movably inserted and sleeved at both ends of the movable plate (14). The lower end of the drive screw rod (15) is movably connected to the top of the partition plate (2). The bevel gear fixedly arranged at the top of the drive screw rod (15) meshes with the bevel gears arranged on the outer walls of both ends of the drive shaft (13). A high-frequency electromagnetic heating rod (16) is embedded on the movable plate (14) inside the drive screw rod (15), and the high-frequency electromagnetic heating rod (16) is correspondingly suspended above the middle hole of the brake disc body (5).

5. A heat treatment device for brake disc processing according to claim 1, characterized in that: The support turntable (31) is a hollow structure, and driven gears (311) are movably arranged on the bottom plate thereof at locations corresponding to the rotating shaft (45), and the top of the driven gear (311) is fixedly connected to the lower end of the rotating shaft (45) extending through the inside of the support turntable (31), and a driving gear (312) is movably arranged at the middle of the bottom plate of the inner cavity of the support turntable (31), and the driving gear (312) is meshingly connected to the driven gear (311), and a power box (32) is fixedly connected to the upper end of the support turntable (31) corresponding to the driving gear (312), and the motor transmission shaft inside the power box (32) is fixedly connected to the top of the driving gear (312).

6. A heat treatment device for brake disc processing according to claim 1, characterized in that: The toggle plate (48) comprises a mounting plate (481) fixedly sleeved on the outer wall of the rotating shaft (45) and positioning bars (482) fixedly connected to the arcuate side wall of the mounting plate (481) at even intervals, a U-shaped groove (483) is provided at the end of the positioning bar (482), the U-shaped groove (483) is movably connected to the toggle bar (484) between the upper and lower bottom plates, a movable groove (485) is provided on the outer wall of the toggle bar (484) on the side close to the mounting plate (481), and a connecting rod (486) is movably provided on the side wall of the mounting plate (481) corresponding to the movable groove (485), and the end of the connecting rod (486) is movably engaged in the movable groove (485).

7. A heat treatment device for brake disc processing according to claim 6, characterized in that: The edges of the mounting plate (481) corresponding to the movable groove (485) are evenly spaced apart inside the mounting cavity (4811), an elastic component (4812) is fixedly connected to the bottom plate of the mounting cavity (4811), the end of the elastic component (4812) is fixedly connected to the outer wall of the movable plate (4813), the movable plate (4813) is movably engaged in the mounting cavity (4811), the other end of the movable plate (4813) is fixedly connected to the connecting rod (486), the other end of the connecting rod (486) extends through the outside of the arc surface side wall of the mounting plate (481), the end of the connecting rod (486) outside the mounting plate (481) is fixedly connected to a spherical head (487), the spherical head (487) is movably engaged in the inside of the movable groove (485), and buffer protrusions (488) are evenly spaced apart and fixedly connected to the outer wall of the toggle bar (484) away from the mounting plate (481).

Citation Information

Patent Citations

  • Brake pad heat treatment device

    CN217418767U

  • Heat treatment furnace capable of conveniently clamping heat treatment object

    CN210886107U

  • Fixing device convenient to adjust and position for automobile brake disc production

    CN210909664U

  • Heat treatment device for ceramic material

    CN213708160U

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