A mechanical integrated device for production and processing of prefabricated concrete wall protection

By designing a mechanical integrated device for prefabricated concrete wall guards, including a vibration platform and a rolling mechanism, the problems of low production efficiency and low degree of mechanization are solved, and high-quality and efficient prefabricated concrete wall guards are achieved.

CN118664715BActive Publication Date: 2025-04-15NORTHEAST DIANLI UNIVERSITY
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Patent Information

Application Number
CN202410994730.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-04-15
Estimated Expiration
2044-07-24

AI Technical Summary

Technical Problem

There are problems of low production efficiency, large workload and low mechanization in the production process of existing prefabricated concrete wall protection, resulting in limited construction efficiency and safety.

Method used

A mechanical integrated device for the production and processing of prefabricated concrete wall guards is designed, including a vibration platform, a rolling mechanism and a lifting moving mechanism. The concrete is vibrated through the vibration platform, and the rolling wheel rolls and compacts the concrete to improve the compactness of the concrete.

Benefits of technology

Through vibration and rolling compaction, the compaction of concrete is improved, the quality of prefabricated concrete wall guard is ensured, production efficiency is improved, and safety accidents are reduced.

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Abstract

The present invention discloses a mechanical integration device for the production and processing of prefabricated concrete wall protection, which belongs to the technical field of building devices, including a vibration platform, a wall protection mold is placed on the top of the vibration platform, and the upper and lower side surfaces of the wall protection mold are arc surfaces; a rolling mechanism, including a bracket, a rotating shaft is rotatably connected to the bracket, a first drive assembly connected to the rotating shaft is arranged on the bracket, two length-adjustable connecting rod assemblies are arranged on the rotating shaft, and a rolling wheel is rotatably connected between the two connecting rod assemblies, and the rolling wheel is located above the wall protection mold. On the same vertical section, the center of the rotating shaft coincides with the arc center of the wall protection mold; a hoisting and moving mechanism is used to hoist the wall protection mold. The present invention can improve the density of concrete by vibrating and rolling compaction, effectively ensure the quality of prefabricated concrete wall protection, and at the same time, the degree of mechanization is high, which is conducive to improving the production efficiency of prefabricated concrete wall protection.
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Description

Technical Field

[0001] The invention relates to the technical field of building devices, and in particular to a mechanical integration device used for production and processing of prefabricated concrete wall protection. Background Art

[0002] In recent years, the construction of new infrastructure has developed rapidly. Manual bored piles are widely used in the construction of infrastructure such as transportation, electricity, and communications. In the process of manual bored pile construction, the traditional cast-in-place retaining wall construction method is to excavate a section of soil, cast a section of concrete retaining wall, and remove the mold to excavate the next section of soil after the strength reaches the requirement. The interval time in the middle of the construction process is long, and because of the existence of groundwater, the cast-in-place retaining wall is destroyed before it forms strength, which is easy to cause safety accidents such as hole collapse. Prefabricated concrete retaining wall is prefabricated in the factory and assembled on site, which can effectively improve on-site work efficiency and reduce the occurrence of safety accidents. However, prefabricated concrete retaining wall has problems such as low production efficiency, large amount of manual labor, and low degree of mechanization, which is not conducive to the efficient mechanized production of prefabricated concrete retaining wall.

[0003] To this end, a mechanical integration device for the production and processing of prefabricated concrete retaining walls is proposed. Summary of the invention

[0004] The purpose of the present invention is to provide a mechanically integrated device for the production and processing of prefabricated concrete retaining walls, aiming to solve or improve at least one of the above-mentioned technical problems.

[0005] To achieve the above-mentioned object, the present invention provides the following solution: The present invention provides a mechanical integration device for the production and processing of prefabricated concrete wall protection, comprising:

[0006] A vibration platform, a wall protection mold is placed on the top of the vibration platform, and the upper and lower side surfaces of the wall protection mold are arc surfaces;

[0007] The rolling mechanism comprises a bracket, a rotating shaft is rotatably connected to the bracket, a first driving assembly is arranged on the bracket and is transmission-connected to the rotating shaft, two length-adjustable connecting rod assemblies are arranged on the rotating shaft, a rolling wheel is rotatably connected between the two connecting rod assemblies, the rolling wheel is located above the wall protection mold, and on the same vertical cross section, the center of the rotating shaft coincides with the arc center of the wall protection mold;

[0008] The hoisting moving mechanism is used for hoisting the wall protection mold.

[0009] Preferably, the connecting rod assembly includes a first connecting rod fixed to the rotating shaft. One end of the first connecting rod away from the rotating shaft is provided with a first sliding groove. A second connecting rod is slidably connected in the first sliding groove. The second connecting rod extends out of the first sliding groove and is rotatably connected to the rolling wheel. A plurality of adjusting holes are provided on the second connecting rod. A plurality of first bolts are threadedly connected to the first connecting rod, and the first bolts penetrate through the adjusting holes.

[0010] Preferably, a spring is fixed between the first sliding groove and the second connecting rod. A plurality of anti - detachment grooves are provided on the side wall of the first sliding groove. A plurality of anti - detachment blocks are fixed to the side wall of the second connecting rod. The plurality of anti - detachment blocks are arranged in one - to - one correspondence with the plurality of anti - detachment grooves and are slidably connected.

[0011] Preferably, two lifting cylinders are further fixed to the bracket. The output end of the lifting cylinder is fixed to a support plate. The two ends of the rotating shaft are respectively rotatably connected to the two support plates. The first driving component includes a first motor. The first motor is fixed to any one of the support plates, and the output shaft of the first motor is fixed to the rotating shaft.

[0012] Preferably, the bracket is a U - shaped bracket with its opening facing downwards. The bracket straddles the vibrating platform. The hoisting and moving mechanism includes a horizontal moving component arranged on the cross bar of the bracket. The horizontal moving component moves along the axis direction of the rolling wheel. The output end of the horizontal moving component is provided with two hanging blocks. A shaft disc is rotatably connected to the hanging block. A second motor is fixed to the hanging block, and the output shaft of the second motor is fixed to the shaft disc. A lifting rope is wound around the shaft disc. The end of the lifting rope is fixed to a hook. Hanging rings are respectively fixed to the two ends of the retaining wall mold, and the hook is detachably connected to the hanging ring.

[0013] Preferably, a bottom plate is fixed to the bottom of the hanging block. A reciprocating component is arranged on the bottom plate. The output end of the reciprocating component is fixed to a guiding tube. The guiding tube is located on one side of the shaft disc. The lifting rope penetrates through the guiding tube. A first groove is provided on the top of the bottom plate. The guiding tube is located above the first groove. A wire - passing hole communicating with the first groove is provided on the bottom of the bottom plate.

[0014] Preferably, the reciprocating component includes a third motor fixedly embedded in the top of the bottom plate. A gear is fixed to the output shaft of the third motor. A rack is engaged with the gear. The middle of the rack is fixed to the guiding tube. The rack is located between the guiding tube and the gear. A slider is fixed to the bottom of the rack. A second sliding groove is provided on the top of the bottom plate, and the slider is slidably connected to the second sliding groove.

[0015] Preferably, a tensioning assembly is also provided at the bottom of the base plate, and the tensioning assembly includes a driving wheel and a driven wheel rotatably connected to the base plate, a fourth motor is fixedly connected to the base plate, and the output shaft of the fourth motor is fixedly connected to the driving wheel, the lifting rope is compressed between the driving wheel and the driven wheel, and the driving wheel and the driven wheel are in rolling contact with the lifting rope respectively.

[0016] Preferably, the horizontal moving component includes a through slot provided on the side wall of the cross bar of the bracket, a fourth motor is fixedly connected in the through slot, a first screw rotatably connected to the through slot is fixedly connected to the output shaft of the fourth motor, the axis of the first screw is parallel to the axis of the rolling wheel, a top plate is threadedly sleeved on the first screw, a second groove is provided at the bottom of the top plate, a fifth motor is fixedly connected in the second groove, a second screw rotatably connected to the second groove is fixedly connected to the output shaft of the fifth motor, the second screw is vertically arranged to the first screw, the second screw is threadedly connected to the hanging block, the hanging block is slidably connected to the second groove, an avoidance groove connected to the through slot is provided at the bottom of the cross bar of the bracket, and the avoidance groove is in sliding contact with the hanging block.

[0017] Preferably, the wall protection mold comprises a protector bottom shell and a wall protection sealing mold, the protector bottom shell and the wall protection sealing mold are detachably connected via a plurality of second bolts, and the hanging rings are respectively fixedly connected to both sides of the top of the wall protection sealing mold.

[0018] The present invention discloses the following technical effects: a wall protection mold is placed on a vibration platform, concrete is poured in the wall protection mold, and during the pouring process, it is vibrated by the vibration platform, and the rotating shaft is driven to rotate by the first drive component, thereby driving the rolling wheel to rotate reciprocatingly to roll and compact the concrete, and after pouring and compaction, it is transferred through a hoisting and moving mechanism; the present application can improve the density of concrete by vibrating and rolling and compacting, effectively ensuring the quality of prefabricated concrete wall protection, and at the same time, the degree of mechanization is high, which is conducive to improving the production efficiency of prefabricated concrete wall protection. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings constituting a part of the present application are used to provide a further understanding of the present application. The illustrative embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0020] Figure 1 is an axonometric view of the present invention;

[0021] Figure 2 It is a structural schematic diagram of the rolling mechanism in the present invention;

[0022] Figure 3 It is a structural schematic diagram of the connecting rod assembly in the present invention;

[0023] Figure 4 It is a structural schematic diagram of the lifting and moving mechanism in the present invention;

[0024] Figure 5 It is a schematic diagram of the structure of the reciprocating assembly in the present invention;

[0025] Figure 6 An exploded view of the reciprocating assembly of the present invention;

[0026] Figure 7 It is a structural schematic diagram of the tensioning assembly in the present invention;

[0027] Figure 8 An exploded view of the wall protection mold in the present invention;

[0028] Fig. 9 It is a schematic diagram of the swing trajectory of the rolling wheel at each level when the rolling is performed in levels in the present invention.

[0029] In the figure: 1, vibration platform; 2, bracket; 3, rotating shaft; 4, rolling wheel; 5, first connecting rod; 6, first slide groove; 7, second connecting rod; 8, adjusting hole; 9, first bolt; 10, spring; 11, anti-slip groove; 12, anti-slip block; 13, lifting cylinder; 14, first motor; 15, hanging block; 16, shaft plate; 17, second motor; 18, hanging rope; 19, hook; 20, hanging ring; 21, bottom plate; 22, guide tube; 23, first groove; 24, wire hole; 25, third motor; 26, Gear; 27, rack; 28, slider; 29, second slide groove; 30, driving wheel; 31, driven wheel; 32, through groove; 33, fourth motor; 34, first screw; 35, top plate; 36, second groove; 37, fifth motor; 38, second screw; 39, avoidance groove; 40, bottom shell of protective gear; 41, wall protection sealing mold; 42, second bolt; 43, vibrator; 44, reserved hole of wall protection mold; 45, inner rib of mold; 46, bottom mold of wall protection; 47, outer rib of mold; 48, vertical rib of wall protection mold. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0032] Reference Figure 1-Figure 9The present invention provides a mechanical integration device for the production and processing of prefabricated concrete wall protection, comprising:

[0033] A vibration platform 1, a wall protection mold is placed on the top of the vibration platform 1, and the upper and lower side surfaces of the wall protection mold are arc surfaces;

[0034] The rolling mechanism comprises a bracket 2, a rotating shaft 3 is rotatably connected to the bracket 2, a first driving assembly is provided on the bracket 2 and is transmission-connected to the rotating shaft 3, two length-adjustable connecting rod assemblies are provided on the rotating shaft 3, a rolling wheel 4 is rotatably connected between the two connecting rod assemblies, and the rolling wheel 4 is located above the wall protection mold, and on the same vertical cross section, the center of the rotating shaft 3 coincides with the arc center of the wall protection mold;

[0035] The lifting and moving mechanism is used to lift the wall protection mold.

[0036] The vibration platform 1 includes a base and a workbench located above the base. A plurality of vibrators 43 are fixedly connected between the base and the workbench. Vibrations are applied to the workbench by the vibrators 43 to achieve vibration of the concrete. A groove matching the shape of the wall protection mold is provided on the top of the workbench to facilitate fitting with the wall protection mold.

[0037] The wall protection mold is placed on a vibration platform 1, and concrete is poured in the wall protection mold. During the pouring process, it is vibrated by the vibration platform 1, and the rotating shaft 3 is driven to rotate by the first drive component, thereby driving the rolling wheel 4 to rotate reciprocatingly to roll and compact the concrete. After pouring and compaction, it is transferred through a hoisting and moving mechanism; the present application can improve the density of concrete by vibrating and rolling and compacting, effectively ensuring the quality of prefabricated concrete wall protection, and at the same time, the high degree of mechanization is conducive to improving the production efficiency of prefabricated concrete wall protection.

[0038] A further optimized solution is that the connecting rod assembly includes a first connecting rod 5 fixedly connected to the rotating shaft 3, a first sliding groove 6 is provided at the end of the first connecting rod 5 away from the rotating shaft 3, a second connecting rod 7 is slidably connected in the first sliding groove 6, the second connecting rod 7 extends out of the first sliding groove 6 and is rotatably connected to the rolling wheel 4, a plurality of adjustment holes 8 are provided on the second connecting rod 7, a plurality of first bolts 9 are threadedly connected to the first connecting rod 5, and the first bolts 9 pass through the adjustment holes 8.

[0039] A spring 10 is fixedly connected between the first slide groove 6 and the second connecting rod 7, a plurality of anti-slip grooves 11 are opened on the side wall of the first slide groove 6, a plurality of anti-slip blocks 12 are fixedly connected to the side wall of the second connecting rod 7, and the plurality of anti-slip blocks 12 are arranged one by one corresponding to the plurality of anti-slip grooves 11 and are slidably connected.

[0040] The rolling wheel 4 in the present application can have multiple working modes, two of which are listed below:

[0041] The first method: pass the first bolt 9 through the adjustment hole 8 and threadedly connect it to the first connecting rod 5, fix the distance between the rolling wheel 4 and the rotating shaft 3, so as to repeatedly swing and roll the position of the wall protection mold with a fixed thickness; by connecting the first bolt 9 to the adjustment holes 8 at different positions, the rolling position of the wall protection mold can be adjusted.

[0042] The second method: remove the first bolt 9, the shaft 3 rotates, driving the rolling wheel 4 to swing, at which time the rolling wheel 4 is acted upon by the centrifugal force, thereby driving the spring 10 to extend, and the distance between the rolling wheel 4 and the shaft 3 increases; the faster the rotation speed of the shaft 3, the greater the centrifugal force on the rolling wheel 4, and the longer the elongation of the spring 10, so that the rolling position can be automatically adjusted by adjusting the rotation speed of the shaft 3, and the graded rolling can be automatically achieved to improve the rolling compaction effect; because the axis of the shaft 3 is in a horizontal position, the rolling wheel 4 is also affected by gravity during the swinging process. When the rolling wheel 4 is at the lowest end, it is most affected by gravity, thereby driving the spring 10 to extend, and with the upward swing, the swing amplitude is between 0 -90°, the greater the swing amplitude, the less affected by gravity. Therefore, during the graded rolling, in the process of swinging rolling at the same level, the rolling wheel 4 swings from one end of the wall protection mold to the other end, and the swing speed of the rolling wheel 4 changes from fast to slow, and then from slow to fast. When the rolling wheel 4 is at the lowest end, the speed is the slowest. Therefore, in the rolling process of the same level, the elongated length of the spring 10 can be consistent, thereby maintaining the consistency of the rolling intensity; and in the swinging process of the same level, after the rolling wheel 4 swings from one end of the wall protection mold to the other end, it will continue to swing for a distance of one end, and the swing speed of this distance gradually slows down until it swings to 90°, when the speed is 0, thereby facilitating the next return swing.

[0043] To further optimize the solution, two lifting cylinders 13 are fixedly connected to the bracket 2, and the output ends of the lifting cylinders 13 are fixedly connected to support plates. The two ends of the rotating shaft 3 are respectively rotatably connected to the two support plates. The first driving component includes a first motor 14, and the first motor 14 is fixedly connected to any support plate. The output shaft of the first motor 14 is fixedly connected to the rotating shaft 3.

[0044] When it is necessary to remove the wall protection mold, the rolling wheel 4 is driven to rise by the lifting cylinder 13 to leave the surface of the wall protection mold to avoid interference.

[0045] For a further optimized solution, the support 2 is a U-shaped support with its opening facing downward. The support 2 straddles the vibrating platform 1. The hoisting and moving mechanism includes a horizontal moving component arranged on the cross bar of the support 2. The horizontal moving component moves along the axial direction of the rolling wheel 4. Two hanging blocks 15 are arranged at the output end of the horizontal moving component. A shaft disc 16 is rotatably connected to the hanging block 15. A second motor 17 is fixedly connected to the hanging block 15. The output shaft of the second motor 17 is fixedly connected to the shaft disc 16. A lifting rope 18 is wound around the shaft disc 16. The end of the lifting rope 18 is fixedly connected with a hook 19. Hanging rings 20 are respectively fixedly connected to both ends of the retaining wall mold. The hook 19 is detachably connected to the hanging ring 20.

[0046] The second motor 17 drives the winding and unwinding of the lifting rope 18 on the shaft disc 16, thereby realizing the lifting and lowering of the retaining wall mold.

[0047] For a further optimized solution, a bottom plate 21 is fixedly connected to the bottom of the hanging block 15. A reciprocating component is arranged on the bottom plate 21. The output end of the reciprocating component is fixedly connected with a guiding tube 22. The guiding tube 22 is located on one side of the shaft disc 16. The lifting rope 18 passes through the guiding tube 22. A first groove 23 is formed at the top of the bottom plate 21. The guiding tube 22 is located above the first groove 23. A wire passing hole 24 communicating with the first groove 23 is formed at the bottom of the bottom plate 21.

[0048] By providing the wire passing hole 24, the lifting rope 18 can always maintain the consistency of the vertical position during the winding and unwinding process, avoiding the back-and-forth swinging of the lifting rope 18 and improving the stability of the lifting and lowering processes.

[0049] For a further optimized solution, the reciprocating component includes a third motor 25 fixedly embedded in the top of the bottom plate 21. A gear 26 is fixedly connected to the output shaft of the third motor 25. A rack 27 is engaged with the gear 26. The middle of the rack 27 is fixedly connected with the guiding tube 22. The rack 27 is located between the guiding tube 22 and the gear 26. A slider 28 is fixedly connected to the bottom of the rack 27. A second sliding groove 29 is formed at the top of the bottom plate 21. The slider 28 is slidably connected with the second sliding groove 29.

[0050] When the lifting rope 18 is wound upward, in order to prevent the lifting rope 18 from being concentratedly wound at a fixed position on the shaft disc 16, the reciprocating component is provided. During winding, the third motor 25 drives the gear 26 to rotate, causing the rack 27 to reciprocate horizontally, and then driving the lifting rope 18 in the guiding tube 22 to reciprocate, so that the lifting rope 18 is evenly wound on the shaft disc 16.

[0051] For a further optimized solution, a tensioning component is also arranged at the bottom of the bottom plate 21. The tensioning component includes a driving wheel 30 and a driven wheel 31 rotatably connected to the bottom plate 21. A fourth motor 33 is fixedly connected to the bottom plate 21. The output shaft of the fourth motor 33 is fixedly connected to the driving wheel 30. The lifting rope 18 is pressed between the driving wheel 30 and the driven wheel 31. The driving wheel 30 and the driven wheel 31 are respectively in rolling contact with the lifting rope 18.

[0052] A pre-tightening force is applied to the lifting rope 18 through the driving wheel 30 and the driven wheel 31, so that the lifting rope 18 located on the shaft disc 16 always maintains a certain tension. Therefore, during the lowering and reeling process, the lifting of the lifting rope 18 and the height below can be controlled by controlling the number of rotations of the shaft disc 16, thereby improving the accuracy of height control.

[0053] A further optimized solution is provided, in which the horizontal moving component includes a through slot 32 provided on the side wall of the cross bar of the bracket 2, in which a fourth motor 33 is fixedly connected, a first lead screw 34 rotatably connected to the through slot 32 is fixedly connected to the output shaft of the fourth motor 33, the axis of the first lead screw 34 is parallel to the axis of the rolling wheel 4, a top plate 35 is threadedly sleeved on the first lead screw 34, a second groove 36 is provided at the bottom of the top plate 35, a fifth motor 37 is fixedly connected in the second groove 36, a second lead screw 38 rotatably connected to the second groove 36 is fixedly connected to the output shaft of the fifth motor 37, the second lead screw 38 is vertically arranged to the first lead screw 34, the second lead screw 38 is threadedly connected to the hanging block 15, the hanging block 15 is slidably connected to the second groove 36, an avoidance groove 39 connected to the through slot 32 is provided at the bottom of the cross bar of the bracket 2, and the avoidance groove 39 is in sliding contact with the hanging block 15.

[0054] When the hook 19 is connected to the hanging ring 20, the wall protection mold is lifted, and then the top plate 35 is driven by the fourth motor 33 to move to one side of the vibration platform 1. When the avoidance groove 39 is aligned with the position of the hanging block 15, it stops, and then the two hanging blocks 15 are driven by the fifth motor 37 to move synchronously, thereby transferring the wall protection mold to the specified position.

[0055] According to a further optimization scheme, the wall protection mold includes a protective gear bottom shell 40 and a wall protection sealing mold 41. The protective gear bottom shell 40 and the wall protection sealing mold 41 are detachably connected via a plurality of second bolts 42. Hanging rings 20 are fixed to both sides of the top of the wall protection sealing mold 41.

[0056] During the pouring and compacting of concrete, the wall protection mold 41 is not connected to the bottom shell 40 of the guard. After compaction is completed, the wall protection mold 41 is connected to the bottom shell 40 of the guard through the second bolt 42 to facilitate lifting.

[0057] The protective gear bottom shell 40 is composed of a mold inner rib 45 , a wall protection bottom mold 46 , a mold outer rib 47 , and a wall protection mold vertical rib 48 . A plurality of wall protection mold reserved holes 44 are opened on the wall protection bottom mold 46 .

[0058] The outer ribs 47 of the mold can be rolled in a variety of ways, two of which are listed below:

[0059] The first type: the outer rib 47 of the mold is rolled separately, and the rolling wheel 4 starts to rotate from the upper left, stops at the position of the vertical rib 48 of the wall protection mold, and then swings back to achieve reciprocating rolling. During the rolling process at the same level, the distance between the rolling wheel 4 and the rotating shaft 3 remains unchanged, the vertical rib 48 can have a certain slope and curvature, and there are arc transition zones between the vertical rib 48 and the outer rib 47 of the mold and the wall protection bottom mold 46, which can reduce the rolling dead angle.

[0060] The second type: the wall protection bottom mold 46 and the outer ribs 47 of the mold are rolled simultaneously. During rolling, the wall protection bottom mold 46 gives a certain thrust to the rolling wheel 4, so that the spring 10 does not reach the longest elongation when it is in the wall protection bottom mold 46 part. When the rolling wheel 4 rotates to the position of the outer ribs 47 of the mold, the thrust is reduced, so that the spring 10 is extended, and the rolling wheel 4 contacts the outer ribs 47 of the mold to start rolling; similarly, the vertical ribs 48 can have a certain slope and curvature, and there are arc transition zones between the vertical ribs 48 and the outer ribs 47 of the mold and the wall protection bottom mold 46, which can reduce the rolling dead angle.

[0061] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0062] The embodiments described above are only descriptions of the preferred modes of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should all fall within the protection scope determined by the claims of the present invention.

Claims

1. A mechanical integration device for the production and processing of prefabricated concrete wall protection, characterized in that: Comprising: A vibrating platform (1), on the top of which a retaining wall mold is placed in a fitting manner, and the upper and lower side surfaces of the retaining wall mold are arc surfaces; A rolling mechanism, including a bracket (2), a rotating shaft (3) is rotatably connected to the bracket (2), a first driving component传动连接 with the rotating shaft (3) is arranged on the bracket (2), two length-adjustable connecting rod components are arranged on the rotating shaft (3), a rolling wheel (4) is rotatably connected between the two connecting rod components, the rolling wheel (4) is located above the retaining wall mold, and in the same vertical section, the center of the rotating shaft (3) coincides with the center of the arc of the retaining wall mold; A hoisting and moving mechanism for hoisting the retaining wall mold; The connecting rod component includes a first connecting rod (5) fixed on the rotating shaft (3), a first sliding groove (6) is opened at one end of the first connecting rod (5) away from the rotating shaft (3), a second connecting rod (7) is slidably connected in the first sliding groove (6), the second connecting rod (7) extends out of the first sliding groove (6) and is rotatably connected to the rolling wheel (4), a plurality of adjusting holes (8) are opened on the second connecting rod (7), and a plurality of first bolts (9) are threadedly connected to the first connecting rod (5), and the first bolts (9) penetrate through the adjusting holes (8); A spring (10) is fixed between the first sliding groove (6) and the second connecting rod (7), a plurality of anti-detachment grooves (11) are opened on the side wall of the first sliding groove (6), a plurality of anti-detachment blocks (12) are fixed on the side wall of the second connecting rod (7), and the plurality of anti-detachment blocks (12) are arranged and slidably connected in a one-to-one correspondence with the plurality of anti-detachment grooves (11).

2. The mechanical integration device for production and processing of prefabricated concrete wall protection according to claim 1 is characterized in that: Two lifting cylinders (13) are also fixed on the bracket (2), a support plate is fixed at the output end of the lifting cylinder (13), and the two ends of the rotating shaft (3) are respectively rotatably connected to the two support plates. The first driving component includes a first motor (14), the first motor (14) is fixed on any one of the support plates, and the output shaft of the first motor (14) is fixed to the rotating shaft (3).

3. The mechanical integration device for production and processing of prefabricated concrete wall protection according to claim 1 is characterized in that: The bracket (2) is a U-shaped bracket, the opening of the bracket (2) faces downward, the bracket (2) straddles the vibrating platform (1), the hoisting and moving mechanism includes a horizontal moving component arranged on the cross bar of the bracket (2), the horizontal moving component moves along the axis direction of the rolling wheel (4), two lifting blocks (15) are arranged at the output end of the horizontal moving component, a shaft disc (16) is rotatably connected to the lifting block (15), a second motor (17) is fixed on the lifting block (15), the output shaft of the second motor (17) is fixed to the shaft disc (16), a lifting rope (18) is wound around the shaft disc (16), the end of the lifting rope (18) is fixed to a hook (19), and hanging rings (20) are respectively fixed at the two ends of the retaining wall mold, and the hook (19) is detachably connected to the hanging ring (20).

4. The mechanical integration device for production and processing of prefabricated concrete wall protection according to claim 3 is characterized in that: A bottom plate (21) is fixedly connected to the bottom of the suspension block (15), a reciprocating assembly is arranged on the bottom plate (21), a guide tube (22) is fixedly connected to the output end of the reciprocating assembly, the guide tube (22) is located on one side of the shaft disc (16), the suspension rope (18) passes through the guide tube (22), a first groove (23) is provided on the top of the bottom plate (21), the guide tube (22) is located above the first groove (23), and a wire hole (24) connected to the first groove (23) is provided at the bottom of the bottom plate (21).

5. The mechanical integration device for production and processing of prefabricated concrete wall protection according to claim 4 is characterized in that: The reciprocating assembly comprises a third motor (25) fixedly embedded in the top of the base plate (21); a gear (26) is fixedly connected to the output shaft of the third motor (25); a rack (27) is meshed on the gear (26); the middle part of the rack (27) is fixedly connected to the guide tube (22); the rack (27) is located between the guide tube (22) and the gear (26); a slider (28) is fixedly connected to the bottom of the rack (27); a second slide groove (29) is provided on the top of the base plate (21); and the slider (28) is slidably connected to the second slide groove (29).

6. The mechanical integration device for production and processing of prefabricated concrete wall protection according to claim 4 is characterized in that: A tensioning assembly is also provided at the bottom of the base plate (21), and the tensioning assembly includes a driving wheel (30) and a driven wheel (31) rotatably connected to the base plate (21); a fourth motor (33) is fixedly connected to the base plate (21); an output shaft of the fourth motor (33) is fixedly connected to the driving wheel (30); the suspension rope (18) is compressed between the driving wheel (30) and the driven wheel (31); the driving wheel (30) and the driven wheel (31) are in rolling contact with the suspension rope (18) respectively.

7. The mechanical integration device for production and processing of prefabricated concrete wall protection according to claim 3 is characterized in that: The horizontal moving assembly comprises a through slot (32) provided on the side wall of the cross bar of the bracket (2), a fourth motor (33) being fixedly connected in the through slot (32), a first lead screw (34) being fixedly connected to the output shaft of the fourth motor (33) and being rotatably connected to the through slot (32), an axis of the first lead screw (34) being parallel to the axis of the rolling wheel (4), a top plate (35) being threadedly sleeved on the first lead screw (34), a second groove (36) being provided at the bottom of the top plate (35), a A fifth motor (37), wherein a second lead screw (38) is fixedly connected to the output shaft of the fifth motor (37) and is rotatably connected to the second groove (36); the second lead screw (38) is vertically arranged with the first lead screw (34); the second lead screw (38) is threadedly connected to the hanging block (15); the hanging block (15) is slidably connected to the second groove (36); a avoidance groove (39) connected to the through groove (32) is provided at the bottom of the cross bar of the bracket (2); and the avoidance groove (39) is in sliding contact with the hanging block (15).

8. The mechanical integration device for production and processing of prefabricated concrete wall protection according to claim 3 is characterized in that: The wall protection mold comprises a protective gear bottom shell (40) and a wall protection sealing mold (41); the protective gear bottom shell (40) and the wall protection sealing mold (41) are detachably connected via a plurality of second bolts (42); and the hanging rings (20) are respectively fixedly connected to both sides of the top of the wall protection sealing mold (41).

Citation Information

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