Precast frame column and cast-in-place platform fast positioning, super-flat and stable device and method
By installing guide components and hydraulic cylinders inside the frame columns, the precast frame columns and cast-in-place foundations are quickly positioned, leveled, and stabilized, solving the problems of rebar misalignment and bending deformation, and improving installation and demolding efficiency.
Patent Information
- Application Number
- CN202410977532.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2044-07-22
AI Technical Summary
In large-space factory buildings, during the connection process between precast frame columns and cast-in-place foundations, the reinforcing bars are easily affected by the site environment, leading to displacement and bending deformation. The hoisting and flatness are difficult to control, affecting the connection quality.
The frame column guide assembly with pre-reserved steel bars in the foundation is adopted. Combined with the formwork frame, positioning frame and fixing frame, the frame column is quickly positioned, leveled and stabilized by hydraulic cylinder and guide rod. Synchronous demolding is achieved by lifting mechanism and fastener.
It improves the positioning accuracy and stability of the frame columns and cast-in-place foundations, simplifies the installation and dismantling process, reduces the labor required for demolding, and ensures the stability and efficiency of the pouring process.
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Figure CN118668943B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of building construction, and particularly relates to a device and method for rapid positioning, super-flatness and stability of a prefabricated frame column and a cast-in-place pile cap. BACKGROUND
[0002] Fabricated concrete buildings are mainly steel reinforced concrete prefabricated components produced in factories, and are designed and constructed by on-site assembly.
[0003] According to the search, the utility model discloses a prefabricated frame column and foundation pile cap connecting structure, which is provided with outer reinforcing steel bars on the bottom surface of the prefabricated frame column and the top surface of the foundation pile cap, and the area between the bottom surface of the prefabricated frame column and the top surface of the foundation pile cap is poured with ultra-high performance concrete, and the outer reinforcing steel bars and stirrups form a cast-in-place joint; and a shear key is arranged on the inner side of the outer reinforcing steel bars, i.e., the inner side of the cast-in-place joint. The cast-in-place joint wraps the shear key, the outer reinforcing steel bars and the hoop, thereby forming effective connection between the prefabricated frame column and the foundation pile cap. The anchoring length of the reinforcing steel bars in the concrete is effectively reduced, and the connection mode of the vertical reinforcing steel bars in the prefabricated fabricated shear wall at the cast-in-place joint can be simplified.
[0004] However, the connection between the cast-in-place foundation pile cap and the prefabricated frame column of a large space factory building generally adopts upper reserved reinforcing steel bars and lower reserved sleeves connected with the reserved reinforcing steel bars of the pile cap by grouting, and when the height of the frame column is very high, the reserved reinforcing steel bars of the pile cap are very long, and the reserved reinforcing steel bars are easily affected by the site environment, so that the pouring process is prone to deviation and the reinforcing steel bars are prone to bending and deformation, and the positioning and flatness during hoisting are not easy to control. SUMMARY
[0005] The technical problem to be solved by the application is to provide a device and method for rapid positioning, super-flatness and stability of a prefabricated frame column and a cast-in-place pile cap to solve the problems mentioned in the background or achieve better technical effects.
[0006] In order to solve the above technical problems, the inventors have summarized and obtained the technical scheme of the application through practice, and the application discloses a device and method for rapid positioning, super-flatness and stability of a prefabricated frame column and a cast-in-place pile cap:
[0007] The device comprises a pile cap and a frame column, the inside of the pile cap is provided with a plurality of reserved reinforcing steel bars, the frame column is provided with a guide assembly corresponding to the reserved reinforcing steel bars, and the guide assembly is used for guiding the reserved reinforcing steel bars when the frame column and the pile cap are assembled;
[0008] A mold frame is arranged on the top of the pile cap, a positioning frame is arranged on the frame column in a matched mode, and when the positioning frame and the mold frame abut against each other, the height and horizontal position of the frame column can be positioned;
[0009] The buckle is arranged on the mold frame and used for connecting the mold frame and the positioning frame to form a whole and synchronously demolding.
[0010] The fixed frame is fixedly arranged on the frame column and located above the positioning frame. The fixed frame is provided with a lifting mechanism for driving the positioning frame to move on the frame column, adjusting the positioning of the frame column and demolding.
[0011] In a possible design, the mold frame comprises two first rotating frames rotatably connected together. One side of the two first rotating frames is matched with a first blocking plate to form a pouring frame. The outer sides of the first rotating frames and the first blocking plate are fixedly provided with a plurality of guide plates for guiding and positioning the positioning frame. The guide plates are obliquely arranged outside the top of the first rotating frames and the first blocking plate. The top of the bearing platform is provided with a positioning groove for positioning the first rotating frames and the first blocking plate.
[0012] In a possible design, the positioning frame comprises two second rotating frames rotatably connected together. One end of the two second rotating frames is matched with a same second blocking plate. The inner side of the second blocking plate is provided with two groups of second positioning holes. Third positioning columns are matched and inserted into the second positioning holes. The third positioning columns are fixedly arranged on the second rotating frames. The bottom of the second rotating frames and the second blocking plate are fixedly provided with a plurality of second positioning columns. The top of the first rotating frames and the first blocking plate are provided with first positioning holes corresponding to the second positioning columns.
[0013] In a possible design, the fixed frame comprises two third rotating frames rotatably connected together. One side of the two third rotating frames is matched with a same third blocking plate for fixing the third rotating frames on the frame column. The top of the third blocking plate is provided with at least two guide rods slidingly penetrating through. The bottom ends of the two guide rods are fixedly connected with the second blocking plate for guiding the second blocking plate.
[0014] In a possible design, the lifting mechanism comprises an oil storage cylinder fixedly arranged on one side of the third rotating frame. The bottom of the third rotating frame is fixedly provided with two hydraulic cylinders. The output ends of the two hydraulic cylinders are detachably connected with corresponding second rotating frames. One end of the oil storage cylinder is rotatably provided with a second screw rod. A piston plate is slidingly arranged in the oil storage cylinder. The piston plate divides the oil storage cylinder into two oil storage spaces. The piston plate is threadedly sleeved on the second screw rod. The upper oil ports of the two hydraulic cylinders are in communication with one end of the oil storage cylinder through pipelines. The lower oil ports are in communication with the other end of the oil storage cylinder through pipelines, for driving the hydraulic cylinders to extend and retract.
[0015] In a possible design, the guide assembly comprises a plurality of connecting barrels arranged in the frame column, and the connecting barrels correspond to the reserved steel bars, the bottom end of the connecting barrel is fixedly provided with a tapered barrel, a connecting column is fixedly arranged between the adjacent two tapered barrels, and the bottom of the tapered barrel is fixedly provided with a first positioning column to avoid the contact between the bottom of the tapered barrel and the bearing platform.
[0016] In a possible design, the buckling piece comprises a rotating seat fixedly arranged outside the first rotating frame, an L-shaped rotating block is rotatably arranged in the rotating seat, a fixed block matched with the L-shaped rotating block is fixedly arranged outside the second rotating frame, and the mold frame and the positioning frame form an integral whole after the L-shaped rotating block is buckled with the fixed block.
[0017] In a possible design, one end of the third rotating frame is fixedly provided with an extension block, the third blocking plate is inserted on the two groups of extension blocks, the outside of the third blocking plate is slidably provided with two groups of wedge blocks, a insertion hole matched with the wedge block is formed in one side of the extension block, and a screw rod is rotatably arranged on one side of the third blocking plate, and the two wedge blocks are threadedly sleeved on the screw rod.
[0018] The application further discloses a use method.
[0019] First, the two first rotating frames are rotated and placed in the positioning groove, then the two third rotating frames are placed on the frame column, the third rotating frame is rotated and placed on the frame column, the second rotating frame is placed on the frame column through the hydraulic cylinder at the same time, the third blocking plate is inserted on the two groups of extension blocks, the second blocking plate is clamped on the third positioning column in the inserting process, the screw rod is rotated, the two wedge blocks are driven to move away from each other, the two wedge blocks are inserted into the insertion hole in the moving-away process, and the third blocking plate is driven to abut against the frame column, so that the third rotating frame and the third blocking plate are fixed.
[0020] The frame column is lifted by the crane, the reserved steel bars are inserted into the connecting barrels through the tapered barrels, and the second positioning column is inserted into the corresponding first positioning hole, until the second rotating frame abuts against the first rotating frame, and positioning is performed, and the frame column is guided by the guide plate outside the first rotating frame in the placing process.
[0021] Then, the position of the guide assembly is observed, the second screw rod is rotated when the first positioning column is relatively high from the bearing platform, the second screw rod is rotated to drive the piston plate to move, the hydraulic oil on one side of the oil storage cylinder is squeezed into the hydraulic cylinder in the moving process, the hydraulic oil at one end of the hydraulic cylinder is squeezed into the other end of the oil storage cylinder, the frame column and the third rotating frame are driven to move downwards, until the first positioning column contacts the top of the bearing platform, then the first blocking plate is placed in the positioning groove, the first rotating frame forms a complete mold frame, and then pouring is performed through the pouring hole on the frame column.
[0022] When it is necessary to disassemble the mold frame, the positioning frame and the fixed frame, the L-shaped rotating block is turned to be clamped on the fixed block, then the oil storage cylinder is reversely turned, the hydraulic oil in the oil storage cylinder is reversely flowed, the piston plate is withdrawn, the second rotating frame is moved upward in the withdrawing process, the first rotating frame is moved upward to be demolded, until the first rotating frame, the second rotating frame and the concrete are separated, then the first rotating frame, the first baffle, the second rotating frame, the second baffle, the third rotating frame and the third baffle are disassembled in sequence.
[0023] Compared with the prior art, the following technical effects can be obtained by the application:
[0024] In the application, the precast frame column and cast-in-place platform rapid positioning, super-flat and stable device can improve the calibration efficiency by setting a tapered cylinder at the bottom of the connecting cylinder in the frame column to reserve steel bars for guidance, facilitating the frame column to be sleeved on the reserved steel bars.
[0025] In the application, the precast frame column and cast-in-place platform rapid positioning, super-flat and stable device can facilitate the adjustment of the height of the frame column from the platform by connecting multiple hydraulic cylinders between the fixed frame and the positioning frame, and can position the position of the frame column after the positioning frame abuts against the first rotating frame, and the inclination after positioning is avoided, so that the positioning is more accurate and stable during installation.
[0026] In the application, the precast frame column and cast-in-place platform rapid positioning, super-flat and stable device can be conveniently installed before use, disassembled, used more conveniently, and demolded.
[0027] In the application, the precast frame column and cast-in-place platform rapid positioning, super-flat and stable device can be demolded by the cooperation of the L-shaped rotating block and the guide rod, which can improve the demolding efficiency and reduce the labor during demolding.
[0028] In the application, the cooperation of the mold frame, the positioning frame and the fixed frame can not only position and guide the frame column during hoisting, but also fix the frame column to reduce shaking during pouring, and can also demold simultaneously to realize recycling and convenient installation. BRIEF DESCRIPTION OF DRAWINGS
[0029] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or prior art description will be briefly introduced as follows. Obviously, for those skilled in the art, other drawings can also be obtained based on these drawings without any creative effort.
[0030] Figure 1 A three-dimensional structural schematic diagram of a prefabricated frame column and cast-in-place pile cap rapid positioning, super-flat and stable device is provided for the present application.
[0031] Figure 2 A partial sectional structural schematic diagram of a prefabricated frame column and cast-in-place pile cap rapid positioning, super-flat and stable device is provided for the present application.
[0032] Figure 3 An exploded structural schematic diagram of a prefabricated frame column and cast-in-place pile cap rapid positioning, super-flat and stable device is provided for the present application.
[0033] Figure 4 A mold frame structural schematic diagram of a prefabricated frame column and cast-in-place pile cap rapid positioning, super-flat and stable device is provided for the present application.
[0034] Figure 5 A guide assembly structural schematic diagram of a prefabricated frame column and cast-in-place pile cap rapid positioning, super-flat and stable device is provided for the present application.
[0035] Figure 6 A positioning frame structural schematic diagram of a prefabricated frame column and cast-in-place pile cap rapid positioning, super-flat and stable device is provided for the present application.
[0036] Figure 7 A fixed frame structural schematic diagram of a prefabricated frame column and cast-in-place pile cap rapid positioning, super-flat and stable device is provided for the present application.
[0037] Figure 8 A connecting cylinder sectional structural schematic diagram of a prefabricated frame column and cast-in-place pile cap rapid positioning, super-flat and stable device is provided for the present application.
[0038] In the figure: 1, bearing platform; 2, frame column; 3, mold frame; 4, guide plate; 5, positioning frame; 6, fixed frame; 7, reserved steel bar; 8, guide assembly; 9, positioning groove; 10, first rotating frame; 11, first blocking plate; 12, rotating seat; 13, L-shaped rotating block; 14, first positioning hole; 15, connecting cylinder; 16, tapered cylinder; 17, connecting column; 18, first positioning column; 19, second blocking plate; 20, second rotating frame; 21, second positioning column; 22, third positioning column; 23, second positioning hole; 24, hydraulic cylinder; 25, guide rod; 26, third blocking plate; 27, third rotating frame; 28, extension block; 29, insertion hole; 30, wedge block; 31, screw rod; 32, oil storage cylinder; 33, second screw rod; 34, piston plate; 35, fixed block. DETAILED DESCRIPTION
[0039] In order to make the purpose, technical scheme and advantages of the present application more clear, the present application is further described in detail below in combination with embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and do not limit the present application.
[0040] The application principle of the present application is further described below in combination with the drawings and specific embodiments.
[0041] Embodiment 1
[0042] Reference Figures 1-8 A prefabricated frame column and cast-in-place bearing platform rapid positioning, super-flat and stable device, comprising a bearing platform 1 and a frame column 2, the inside of the bearing platform 1 is provided with a plurality of reserved steel bars 7, the frame column 2 is provided with a guide assembly 8 corresponding to the reserved steel bars 7, for guiding the reserved steel bars 7 when the frame column 2 and the bearing platform 1 are assembled;
[0043] A mold frame 3 is arranged on the top of the bearing platform 1, and a positioning frame 5 is fitted and arranged on the frame column 2, when the positioning frame 5 is in contact with the mold frame 3, the height and horizontal position of the frame column 2 can be positioned;
[0044] A buckling piece is arranged on the mold frame 3, for connecting the mold frame 3 and the positioning frame 5, forming a whole and synchronously demolding;
[0045] The fixed frame 6 is fixedly arranged on the frame column 2 and located above the positioning frame 5, the fixed frame 6 is provided with a lifting mechanism for driving the positioning frame 5 to move on the frame column 2, adjusting the positioning of the frame column 2 and performing demolding work, by arranging the mold frame 3 on the bearing platform 1 and arranging the positioning frame 5 and the fixed frame 6 on the frame column 2, the frame column 2 can be guided by the guide assembly 8 and positioned by the mold frame 3 and the positioning frame 5 during the installation process, so that the frame column 2 can be kept horizontal, and the distance between the frame column 2 and the bearing platform 1 can be adjusted by the lifting mechanism, so that the pouring connection is facilitated, and the demolding work can be performed by the cooperation of the lifting mechanism and the buckling piece, so that the use is more convenient.
[0046] The mold frame 3 comprises two first rotating frames 10 rotatably connected together, one side of the two first rotating frames 10 is matched with a first blocking plate 11 to form a pouring frame, and the outer sides of the first rotating frames 10 and the first blocking plate 11 are fixedly provided with a plurality of guide plates 4 for guiding and positioning the positioning frame 5, and the guide plates 4 are obliquely arranged on the outer sides of the top of the first rotating frames 10 and the first blocking plate 11. The top of the bearing platform 1 is provided with a positioning groove 9 for positioning the first rotating frames 10 and the first blocking plate 11, the mold frame 3 composed of the two first rotating frames 10 and the first blocking plate 11 can be conveniently disassembled and positioned by the positioning groove 9, so that the bearing platform 1 and the first rotating frames 10 are prevented from tilting, and the positioning frame 5 can be guided and positioned by the plurality of guide plates 4 to prevent deviation from the mold frame 3 during hoisting.
[0047] The positioning frame 5 comprises two second rotating frames 20 rotatably connected together, one end of the two second rotating frames 20 is matched with a same second blocking plate 19, the inner side of the second blocking plate 19 is provided with two groups of second positioning holes 23, a third positioning column 22 is matched and inserted in the second positioning hole 23, the third positioning column 22 is fixedly arranged on the second rotating frame 20, the bottom of the second rotating frame 20 and the second blocking plate 19 is fixedly provided with a plurality of second positioning columns 21, and the top of the first rotating frame 10 and the first blocking plate 11 is provided with a first positioning hole 14 corresponding to the second positioning column 21, the positioning frame 5 composed of the two second rotating frames 20 and the second blocking plate 19 can be conveniently installed on the frame column 2, the mold frame 3 and the positioning frame 5 can be further positioned by the second positioning column 21 and the first positioning hole 14, and the positioning frame 5 will not move after positioning, and the stability during the connection process is further improved.
[0048] The fixed frame 6 comprises two third rotating frames 27 rotatably connected together, one side of the two third rotating frames 27 is matched to the same third blocking plate 26, for fixing the third rotating frame 27 on the frame column 2, the top of the third blocking plate 26 is provided with at least two guide rods 25 penetrating and sliding, the bottom end of the guide rod 25 is fixedly connected with the second blocking plate 19, for guiding the second blocking plate 19, through the fixed frame 6 composed of the two third rotating frames 27 and the third blocking plate 26, it is convenient to fix on the frame column 2, and the second blocking plate 19 can be guided through the guide rod 25, so as to avoid the deviation of the second blocking plate 19 in the installation process, and facilitate the positioning of the second blocking plate 19 in the installation process, improve the installation efficiency.
[0049] The lifting mechanism comprises an oil storage cylinder 32 fixed on one side of the third rotating frame 27, two hydraulic cylinders 24 fixedly arranged at the bottom of the third rotating frame 27, the output end of each hydraulic cylinder 24 is detachably connected with the corresponding second rotating frame 20, one end of the oil storage cylinder 32 is rotatably provided with a second screw rod 33, a piston plate 34 is slidably arranged in the oil storage cylinder 32, the piston plate 34 divides the oil storage cylinder 32 into two oil storage spaces, the piston plate 34 is threadedly sleeved on the second screw rod 33, the upper oil port of each hydraulic cylinder 24 is connected with one end of the oil storage cylinder 32 through a pipeline, and the lower oil port is connected with the other end of the oil storage cylinder 32 through a pipeline, for driving the hydraulic cylinder 24 to extend and retract, by rotating the second screw rod 33, the piston plate 34 can be driven to move, the hydraulic oil in the hydraulic cylinder 24 can flow in the process of movement of the piston plate 34, and the hydraulic cylinder 24 can be extended and retracted in the process of flowing, so that it is convenient to control, without additional power source, only manual adjustment is needed, and the oil storage cylinder 32 has good sealing performance and pressure bearing capacity in the application.
[0050] The guide assembly 8 comprises a plurality of connecting barrels 15 arranged in the frame column 2, and the connecting barrel 15 is matched with the reserved steel bar 7, the bottom end of the connecting barrel 15 is fixedly provided with a tapered barrel 16, the adjacent two tapered barrels 16 are fixedly provided with a connecting column 17, and the bottom of the tapered barrel 16 is fixedly provided with a first positioning column 18, so as to avoid the contact between the bottom of the tapered barrel 16 and the bearing platform 1, through the arrangement of the connecting barrel 15 and the tapered barrel 16, the reserved steel bar 7 can be guided in the process of installing the frame column 2, so that the hoisting is convenient, and the installation can support the tapered barrel 16 through the first positioning column 18, so as to avoid the sealing of the bottom end of the tapered barrel 16 and affect the pouring effect.
[0051] The buckle member comprises a rotating seat 12 fixed outside the first rotating frame 10, an L-shaped rotating block 13 rotatably arranged in the rotating seat 12, and a fixed block 35 fixed outside the second rotating frame 20 and used in cooperation with the L-shaped rotating block 13. After the L-shaped rotating block 13 is buckled with the fixed block 35, the mold frame 3 and the positioning frame 5 form an integral whole. By pulling the L-shaped rotating block 13 to rotate, the L-shaped rotating block 13 can be clamped on the fixed block 35, and the first rotating frame 10 can be driven to demold during the upward movement of the positioning frame 5.
[0052] In use:
[0053] First, rotate the two first rotating frames and place them in the positioning grooves. Then, place the two third rotating frames on the frame columns. While rotating the third rotating frames on the frame columns, drive the second rotating frames to be placed on the frame columns by the hydraulic cylinders. Insert the third blocking plates into the two groups of extension blocks, and in the process of insertion, clamp the second blocking plates on the third positioning columns. At this time, rotate the screw rod to drive the two wedge blocks to move away from each other. In the process of moving away from each other, the two wedge blocks can be inserted into the insertion holes and drive the third blocking plates to abut against the frame columns, thereby fixing the third rotating frames and the third blocking plates.
[0054] Lift the frame columns by the crane, and insert the reserved steel bars into the connecting cylinders through the conical cylinders, and insert the second positioning columns into the corresponding first positioning holes, until the second rotating frames abut against the first rotating frames for positioning. In the process of placement, guide by the guide plates outside the first rotating frames.
[0055] Then, observe the position of the guide assembly. When the first positioning columns are relatively high from the bearing platform, rotate the second screw rod. The rotation of the second screw rod can drive the piston plate to move. In the process of movement, the hydraulic oil on one side of the oil storage cylinder is squeezed into the hydraulic cylinder, and the hydraulic oil at one end of the hydraulic cylinder is squeezed into the other end of the oil storage cylinder. This can drive the frame columns and the third rotating frames to move downward, until the first positioning columns contact the top of the bearing platform. Then, place the first blocking plate in the positioning groove, so that the first rotating frames form a complete mold frame. Then, pour through the pouring holes on the frame columns.
[0056] Example 2
[0057] Reference Figure 7On the basis of embodiment 1, the third rotating frame 27 is fixed with an extension block 28 at one end, and the third blocking plate 26 is inserted on the two groups of extension blocks 28; the outer side of the third blocking plate 26 is slidably provided with two groups of wedge blocks 30, and one side of the extension block 28 is provided with a insertion hole 29 matched with the wedge block 30; one side of the third blocking plate 26 is rotatably provided with a screw rod 31, and the two wedge blocks 30 are threadedly sleeved on the screw rod 31; the two wedge blocks 30 can be relatively moved by rotating the screw rod 31; in the moving process of moving away from each other, the wedge block 30 can be inserted into the insertion hole 29, so that the third blocking plate 26 can be fixed on the third rotating frame 27 in cooperation with the extension block 28; and the end of the wedge block 30 close to the extension block is a slope, which can assist the wedge block 30 to quickly cooperate with the insertion hole 29 in the moving process, so as to help the third blocking plate 26 to abut against one side of the frame column 2, thereby fixing the fixed frame 6 on the frame column 2.
[0058] It will be obvious to a person skilled in the art that, as the application is not limited to the details of the foregoing exemplary embodiments but can be implemented in other concrete forms, the embodiments described hereinabove are only exemplary and non-restrictive, and the scope of the application is defined by the claims rather than the foregoing description, and all changes falling within the meaning and range of equivalence of the claims are intended to be embraced therein.
[0059] Furthermore, it should be understood that, although the present specification is described in terms of embodiments, not every implementation can contain all of the features that are described in those embodiments, which are depicted in the description only for illustrative purposes, and a person skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be properly combined to form other embodiments that can be understood by a person skilled in the art.
Claims
1. A device for rapid positioning, leveling, and stabilization of precast frame columns and cast-in-place foundations, characterized in that: include: The foundation and frame column are provided with multiple reserved steel bars inside the foundation and guide components corresponding to the reserved steel bars inside the frame column, which are used to guide the reserved steel bars during the assembly of the frame column and foundation. A mold frame is set on the top of the pier, and a positioning frame is installed on the frame column. When the positioning frame abuts against the mold frame, it can position the height and horizontal position of the frame column. Fasteners, installed on the mold frame, are used to connect the mold frame and the positioning frame to form a whole and demold simultaneously; A fixed frame is fixedly installed on the frame column and located above the positioning frame. The fixed frame is equipped with a lifting mechanism to drive the positioning frame to move on the frame column, adjust the positioning of the frame column, and perform demolding. The mold frame includes two first rotating frames rotatably connected together. A first blocking plate is fitted on one side of the two first rotating frames to form a casting frame. Multiple guide plates for guiding and positioning the positioning frame are fixedly provided on the outer side of the first rotating frames and the first blocking plate. The guide plates are obliquely arranged on the outer side of the top of the first rotating frames and the first blocking plate. The top of the support platform is provided with a positioning groove for positioning the first rotating frames and the first blocking plate. The positioning frame includes two second rotating frames rotatably connected together. One end of each of the two second rotating frames is fitted with the same second blocking plate. Two sets of second positioning holes are opened on the inner side of the second blocking plate. A third positioning post is inserted into the second positioning hole. The third positioning post is fixedly mounted on the second rotating frame. Multiple second positioning posts are fixedly mounted on the bottom of both the second rotating frame and the second blocking plate. A first positioning hole corresponding to the second positioning post is opened on the top of both the first rotating frame and the first blocking plate. The fixed frame includes two third rotating frames rotatably connected together. One side of each of the two third rotating frames is fitted with the same third blocking plate to fix the third rotating frames to the frame column. At least two guide rods are slidably provided through the top of the third blocking plate. The bottom ends of the two guide rods are fixedly connected to the second blocking plate to guide the second blocking plate.
2. The rapid positioning, leveling, and stabilizing device for precast frame columns and cast-in-place foundations according to claim 1, characterized in that: The lifting mechanism includes an oil reservoir fixedly mounted on one side of the third rotating frame. Two hydraulic cylinders are fixedly mounted at the bottom of the third rotating frame. The output ends of the two hydraulic cylinders are detachably connected to the corresponding second rotating frame. A second screw is rotatably mounted through one end of the oil reservoir. A piston plate is slidably mounted inside the oil reservoir, dividing the oil reservoir into two oil storage spaces. The piston plate is threaded onto the second screw. The upper oil ports of the two hydraulic cylinders are connected to one end of the oil reservoir through pipes, and the lower oil ports are connected to the other end of the oil reservoir through pipes, for driving the hydraulic cylinders to extend and retract.
3. The rapid positioning, leveling, and stabilizing device for precast frame columns and cast-in-place foundations according to claim 1, characterized in that: The guide assembly includes multiple connecting cylinders disposed within the frame column, and the connecting cylinders correspond to the reserved reinforcing bars. A conical cylinder is fixedly provided at the bottom end of each connecting cylinder, and a connecting column is fixedly provided between two adjacent conical cylinders. A first positioning column is fixedly provided at the bottom of each conical cylinder to prevent the bottom of the conical cylinder from contacting the foundation.
4. The rapid positioning, leveling, and stabilizing device for precast frame columns and cast-in-place foundations according to claim 1, characterized in that: The fastener includes a rotating seat fixedly disposed on the outside of the first rotating frame, an L-shaped rotating block rotatably disposed inside the rotating seat, and a fixing block that cooperates with the L-shaped rotating block fixedly disposed on the outside of the second rotating frame. After the L-shaped rotating block and the fixing block are fastened together, the mold frame and the positioning frame form an integral whole.
5. The rapid positioning, leveling, and stabilizing device for precast frame columns and cast-in-place foundations according to claim 1, characterized in that: An extension block is fixed at one end of the third rotating frame. The third blocking plate is inserted into two sets of extension blocks. Two sets of wedges are slidably provided on the outer side of the third blocking plate. An insertion hole for cooperating with the wedges is opened on one side of the extension block. A screw is rotatably provided on one side of the third blocking plate. Both wedges are threaded onto the screw.
6. A method for using a rapid positioning, leveling, and stabilizing device for precast frame columns and cast-in-place foundations, comprising the rapid positioning, leveling, and stabilizing device for precast frame columns and cast-in-place foundations as described in any one of claims 1-5, characterized in that: First, rotate the two first rotating frames and place them in the positioning slots. Then, place the two third rotating frames on the frame column. While the third rotating frames are rotating and placed on the frame column, the hydraulic cylinder drives the second rotating frames to be placed on the frame column, and inserts the third blocking plate into the two sets of extension blocks. During the insertion process, the second blocking plate is locked onto the third positioning column. At this time, rotating the screw can drive the two wedges to move away from each other. During the back-to-back movement of the two wedges, they can be inserted into the insertion hole and drive the third blocking plate to abut against the frame column, thus fixing the third rotating frame and the third blocking plate. The frame column is lifted by a crane, and the reserved steel bars are inserted into the connecting cylinder through the tapered cylinder, and the second positioning column is inserted into the corresponding first positioning hole until the second rotating frame abuts against the first rotating frame for positioning. During the placement process, the guide plate on the outside of the first rotating frame is used for guidance. Then observe the position of the guide assembly. When the first positioning post is high above the foundation, rotate the second screw. The rotation of the second screw can drive the piston plate to move. During the movement, it can squeeze the hydraulic oil on one side of the oil reservoir into the hydraulic cylinder, and squeeze the hydraulic oil at one end of the hydraulic cylinder into the other end of the oil reservoir. This can drive the frame column and the third rotating frame to move downward until the first positioning post contacts the top of the foundation. Then, place the first blocking plate in the positioning groove so that the first rotating frame forms a complete mold frame. Then, pour the mold through the pouring hole on the frame column.
7. The method of using the rapid positioning, leveling, and stabilizing device for precast frame columns and cast-in-place foundations according to claim 6, characterized in that: When it is necessary to dismantle the mold frame, positioning frame, and fixing frame, turn the L-shaped rotating block to lock it onto the fixing block. Then, rotate the oil reservoir in the opposite direction to cause the hydraulic oil inside to flow in the opposite direction, which will cause the piston plate to retract. During the retraction process, the second rotating frame will move upward, and the upward movement of the second rotating frame will cause the first rotating frame to move upward, thus performing the demolding work until the first and second rotating frames are separated from the concrete. Then, remove the first rotating frame, the first blocking plate, the second rotating frame, the second blocking plate, the third rotating frame, and the third blocking plate in sequence.
Citation Information
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