A helmet metal accessories forging device and use method thereof
By designing a helmet metal accessories forging device that can pull out and place the frame body and sway, the problems of inefficient loading and cooling of metal blanks are solved, and an efficient forging process is achieved.
Patent Information
- Application Number
- CN202410724422.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2044-06-05
AI Technical Summary
During the forging of helmet metal accessories, the prior art has problems with inadequate loading efficiency and cooling of metal blanks, which affects subsequent forging.
A helmet metal accessories forging device is designed, which facilitates loading and unloading by pulling the main body of the placing rack out of the calciner, and controls the placing rack body to sway through the second motor to achieve rapid batch placement. At the same time, the device can keep the metal blank to be forged in the calciner to avoid cooling.
Improve feeding efficiency, reduce metal blank cooling, and ensure the continuity and efficiency of the forging process.
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Figure CN118682062B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of metal forging, and in particular relates to a forging device for helmet metal accessories and a use method thereof. Background Art
[0002] Forging is a processing method that uses a forging machine to apply pressure to a metal blank to cause it to undergo plastic deformation in order to obtain a forging with certain mechanical properties, shape, and size. Forging can eliminate defects such as cast porosity produced during the metal smelting process and optimize the microstructure. At the same time, because the complete metal flow lines are preserved, the mechanical properties of the forging are generally better than those of castings of the same material.
[0003] Before calcining the metal blanks, they need to be neatly arranged in a calcining furnace. After calcining, they are taken out one by one for pressure forming. Since the metal accessories of the helmet are small, more metal accessories can be calcined at one time. If they are placed one by one in the calcining furnace, the loading efficiency will be low. When the metal blanks after segment calcination are taken out, the heat of other metal blanks in the calcining furnace will be dissipated faster. In order to solve the above problems, a helmet metal accessories forging device and a use method thereof are provided.
[0004] It should be noted that the above contents belong to the technical knowledge of the inventor and do not necessarily constitute prior art. Summary of the invention
[0005] In order to solve the above problems, the purpose of the present invention is to provide a helmet metal accessories forging device and a method of using the same. By pulling the placement rack body out of the calcining furnace, it is convenient to load and unload the metal billets. When loading, the metal billets on the placement rack body can be quickly shaken and evenly arranged by starting the second motor to control the swing of the placement rack body to avoid accumulation, thereby enabling rapid batch placement without the need for manual placement one by one, thereby improving the loading efficiency. When unloading, most of the metal billets to be forged can be kept in the calcining furnace to avoid them being cooled due to being in the outside world for too long, which affects subsequent forging.
[0006] To achieve the above-mentioned purpose, the present invention proposes a forging device for helmet metal accessories, the forging device comprising a horizontal calcining furnace, a symmetrically distributed support seat being fixed at the bottom of the calcining furnace, a furnace mouth being arranged at one end of the calcining furnace, a first L-shaped bracket being fixed on the support seat close to the furnace mouth, a first cylinder being fixed on the first L-shaped bracket, a furnace cover for sealing the furnace mouth being fixed on the output shaft of the first cylinder, and a rotatable placement rack assembly for placing metal billets being arranged on the furnace cover.
[0007] A hydraulic platform is provided on one side of the first L-shaped bracket, and a transfer component for transferring the quenched metal blank is provided between the hydraulic platform and the first L-shaped bracket.
[0008] The transfer assembly includes a base, a vertical bracket is fixed above the base, a first drive box is fixed above the vertical bracket, a third motor is fixed in the first drive box, the output shaft of the third motor passes through the top plate of the first drive box and is vertically fixed with a second cylinder, a vertical third cylinder is vertically fixed on the output shaft of the second cylinder, and a clamp is fixed on the output shaft of the third cylinder.
[0009] Furthermore, the calcining furnace comprises a furnace body, and a rotation groove is formed at one end of the furnace body away from the first L-shaped bracket.
[0010] Furthermore, the placement rack assembly includes a placement rack body, the placement rack body includes a rectangular frame, the interior of the rectangular frame is fixed with array-distributed support bars, both ends of the placement rack body are fixed with rotating shafts, a second motor is fixed on the furnace cover, the output shaft of the second motor passes through the furnace cover and is fixed on the rotating shaft at one end, after the placement rack body is sent into the calcining furnace, a rotating shaft away from the second motor is inserted into the rotating groove.
[0011] Furthermore, the placement rack assembly also includes a scraper, which is located on one side of the placement rack body. Multiple sliding shafts are fixed to one side of the scraper, and the sliding shafts are slidably connected to the placement rack body. Multiple second springs are connected between the placement rack body and the scraper. Sliding grooves are provided above and below the side walls of both sides of the rectangular frame, and the sliding groove is connected to the outside world at one end close to the second motor.
[0012] Furthermore, the forging device also includes a fixing device for fixing the maintenance equipment on the placement rack assembly, and the fixing device includes a fixing piece and two fixing seats.
[0013] Furthermore, the fixed seat includes a U-shaped connecting plate, and sliding bars are fixed to the inner walls on both sides of the U-shaped connecting plate. When the fixed seat is installed on the placement rack assembly, the two sliding bars on the U-shaped connecting plate slide into two sliding grooves above and below the side wall of one side of the placement rack body respectively, and an electric telescopic rod is vertically fixed to the outer wall of one side of the U-shaped connecting plate, and a U-shaped placement groove is fixed above the electric telescopic rod, and a connecting piece is vertically provided on one side of the U-shaped placement groove, and a socket is provided on the connecting piece.
[0014] Furthermore, the fixing member includes a fixing plate, a telescopic plate is fixedly provided on one side of the fixing plate, an arc-shaped depression is provided on a side of the telescopic plate away from the fixing plate, plug rods are vertically fixed at both ends of the fixing plate, the plug rods are snap-connected with the plug holes, a first limiting plate and a second limiting plate are fixed on the plug rods, the fixing plate is located between the first limiting plate and the second limiting plate, and the second limiting plate is located on a side of the fixing plate close to the telescopic plate.
[0015] Furthermore, the fixture includes a connecting strip vertically fixed on the output shaft of the third cylinder, two linearly distributed slide rails are opened on one side of the connecting strip, a sliding block is slidably arranged in the slide rail, a third spring is fixedly connected between the sliding block and the slide rail, a first distance sensor for detecting the length of the third spring is fixed at one end of the slide rail, a connecting block is fixed between the two slide rails, and a horizontal fourth cylinder is fixed on both sides of the connecting block, and the output shaft of the fourth cylinder faces the sliding block.
[0016] A vertical plate is fixed on the sliding block, a fifth motor is fixed on one side of the vertical plate, an output shaft of the fifth motor passes through the vertical plate and is fixed with a clip, the two clips correspond to each other, and a second distance sensor for detecting metal blanks is fixed below the connecting block.
[0017] The hydraulic platform includes a support table, a second drive box is fixed above the support table, a fourth motor is fixed in the second drive box, the output shaft of the fourth motor passes through the top plate of the second drive box and is fixed with a placement table, a second L-shaped bracket is fixed on the support table, a hydraulic cylinder is fixed below the top plate of the second L-shaped bracket, a pressure plate is fixed on the output shaft of the hydraulic cylinder, and the pressure plate is located directly above the placement table.
[0018] A method for using a helmet metal accessory forging device comprises the following steps:
[0019] S1: placing the metal billet into a calcining furnace for quenching treatment;
[0020] Pull the furnace cover out of the calcining furnace, and take the placing rack body out of the calcining furnace at the same time, then pour the metal billet on the placing rack body, start the second motor to control the placing rack body to swing, and then cover the furnace cover on the calcining furnace, so that the metal billet enters the calcining furnace for quenching treatment.
[0021] S2: clamping the quenched metal blank onto a hydraulic platform for forging to form the required helmet metal parts;
[0022] The position of the clamp is adjusted so that it is located above the external placement rack body, and the position of the clamp is continued to be adjusted so that the second distance sensor detects that there is a metal blank underneath it, and the clamp is controlled to clamp the metal blank, and the metal blank is transferred to the placement table. The position of the metal blank on the placement table can be arbitrarily adjusted by the clamp and the fourth motor, and the metal blank is pressed by starting the hydraulic cylinder to control the pressing plate, and the pressing position is adjusted by the third motor and the second cylinder until the metal blank is pressed to form the required helmet metal accessories, thereby realizing the forging of the helmet metal accessories.
[0023] Furthermore, when the inner wall of the calcining furnace needs to be cleaned, the placing rack body is placed in the calcining furnace, and the placing rack body is controlled to rotate by starting the second motor, thereby driving the scraper to scrape the inner wall of the calcining furnace. After the scraping is completed, the fallen stains are sucked out of the calcining furnace by a vacuum cleaner;
[0024] When it is necessary to repair or clean stubborn stains in the calcining furnace, the rack body is rotated to a horizontal position, the equipment for repair or cleaning is placed on the rack body, the telescopic plate is placed above the equipment for repair or cleaning, the two fixing seats are respectively slid into the sliding grooves on the side walls of the rack body on both sides, the electric telescopic rod is adjusted so that the connecting piece is located above the insertion rod, the fixing seat is moved so that the insertion hole is located directly above the insertion rod, the electric telescopic rod is retracted to fix the equipment for repair or cleaning between the fixing part and the rack body, the first cylinder is started to send the rack body with the repair or cleaning equipment fixed thereon into the calcining furnace, the inner wall is repaired or cleaned, and the rack body is controlled to rotate by driving the second motor so that the repair or cleaning equipment can clean or repair various positions in the calcining furnace.
[0025] The helmet metal fitting forging device and the use method thereof proposed by the present invention can bring the following beneficial effects:
[0026] 1. The forging device of the present invention facilitates loading and unloading of metal blanks by pulling the placing rack body out of the calcining furnace. When loading, the metal blanks on the placing rack body can be quickly shaken and evenly distributed by starting the second motor to control the swinging of the placing rack body to avoid accumulation, thereby enabling batch rapid placement without manual placement one by one, thereby improving loading efficiency. When unloading, most of the metal blanks to be forged can be kept in the calcining furnace to avoid being cooled by being placed outside for too long, thereby affecting subsequent forging;
[0027] 2. When the inner wall of the calcining furnace needs to be cleaned, the main body of the placement rack is placed in the calcining furnace, the scraper contacts the inner wall of the calcining furnace, and the second motor is started to control the rotation of the main body of the placement rack, thereby driving the scraper to scrape the inner wall of the calcining furnace to remove the stains on it.
[0028] 3. When it is necessary to repair or clean stubborn stains in the calcining furnace, rotate the main body of the placement rack to a horizontal position, place the maintenance or cleaning equipment on the main body of the placement rack, fix the maintenance or cleaning equipment on the main body of the placement rack through a fixing device, and send the main body of the placement rack with the maintenance or cleaning equipment fixed into the calcining furnace to repair or clean the inner wall. By driving the second motor, the rotation of the placement rack main body can be controlled so that the maintenance or cleaning equipment can be placed to repair or clean all positions in the calcining furnace.
[0029] 4. When the fixing device is idle, both fixing seats can be placed on the ground with the electric telescopic rod facing upwards. The plug rod on the fixing piece can be inserted into the corresponding socket from above, and objects can be placed on the fixing plate. By adjusting the height of the electric telescopic rod, the height of the placed objects can also be adjusted. When the arc-shaped depression on the fixing plate is downward, it can also be used as a bench for people to rest. When the arc-shaped depression on the fixing plate is upwards, columnar objects can be placed to prevent them from rolling down. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0031] Figure 1 It is a schematic diagram of the structure of the forging device of the present invention;
[0032] Figure 2 It is a structural schematic diagram of the calcining furnace and the support base of the present invention;
[0033] Figure 3 It is a structural schematic diagram of the placement rack assembly and the fixing device of the present invention;
[0034] Figure 4 It is a schematic diagram of the structure of the fixing device of the present invention;
[0035] Figure 5 yes Figure 3 The enlarged structural diagram at A in the middle;
[0036] Figure 6 It is a schematic diagram of a first combined structure of the placement rack assembly and the fixing device of the present invention when they are discarded;
[0037] Figure 7 is a schematic diagram of a second combined structure when the placement rack assembly and the fixing device of the present invention are discarded;
[0038] Figure 8 is a schematic diagram of a third combined structure when the placement rack assembly and the fixing device of the present invention are discarded;
[0039] Fig. 9 is a schematic structural diagram of the transport assembly of the present invention;
[0040] Fig.10 yes Fig. 9 The enlarged structural diagram at B in the middle;
[0041] Fig.11 It is a structural schematic diagram of the hydraulic platform of the present invention;
[0042] In the figure: 1, calcining furnace; 3, first L-shaped bracket; 4, first cylinder; 5, furnace cover; 6, rack assembly; 7, fixing device; 8, transfer assembly; 9, hydraulic platform; 30, support seat; 11, furnace body; 12, rotating groove; 61, rack body; 62, rotating shaft; 63, second motor; 64, scraper; 65, sliding shaft; 66, second spring; 67, sliding groove; 71, fixing seat; 72, fixing piece; 73, telescopic plate; 711, U-shaped connecting plate; 712, sliding bar; 713, electric telescopic rod; 714, U-shaped placing groove; 715, connecting piece; 716, socket; 721, fixing plate ;722, plug rod;723, first limit plate;724, second limit plate;81, base;82, vertical bracket;83, first drive box;84, third motor;85, second cylinder;86, third cylinder;87, connecting strip;88, slide rail;89, sliding block;810, third spring;811, connecting block;812, fourth cylinder;813, vertical plate;814, fifth motor;815, clip;816, second distance sensor;91, support table;92, second L-shaped bracket;93, second drive box;94, fourth motor;95, placement table;96, hydraulic cylinder;97, pressure plate. DETAILED DESCRIPTION
[0043] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in an exemplary manner in conjunction with the accompanying drawings.
[0044] In the description of the present invention, it is necessary to understand that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0045] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0046] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0047] In the present invention, unless otherwise clearly specified and limited, the first feature "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of this specification, the description with reference to the terms "one scheme", "some schemes", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the scheme or example are included in at least one scheme or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same scheme or example. Moreover, the specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more schemes or examples.
[0048] The embodiment of the present invention provides a forging device for helmet metal parts, the forging device includes a horizontal calcining furnace 1, such as Figure 1 As shown, a symmetrically distributed support seat 30 is fixed at the bottom of the calcining furnace 1, a furnace mouth is provided at one end of the calcining furnace 1, a first L-shaped bracket 3 is fixed on the support seat 30 close to the furnace mouth, a first cylinder 4 is fixed on the first L-shaped bracket 3, a furnace cover 5 for sealing the furnace mouth is fixed on the output shaft of the first cylinder 4, a rotatable placement rack assembly 6 for placing metal billets is provided on the furnace cover 5, the forging device also includes a fixing device 7 for fixing maintenance equipment on the placement rack assembly 6, a hydraulic platform 9 is provided on one side of the first L-shaped bracket 3, and a transfer assembly 8 for transferring quenched metal billets is provided between the hydraulic platform 9 and the first L-shaped bracket 3.
[0049] The calcining furnace 1 comprises a furnace body 11, such as Figure 2 As shown, a rotation groove 12 is formed at one end of the furnace body 11 away from the first L-shaped bracket 3 .
[0050] The rack assembly 6 includes a rack body 61, such as Figure 3As shown, the placement rack body 61 includes a rectangular frame, and an array of support bars are fixed inside the rectangular frame. Rotating shafts 62 are fixed at both ends of the placement rack body 61. A second motor 63 is fixed on the furnace cover 5. The output shaft of the second motor 63 passes through the furnace cover 5 and is fixed on the rotating shaft 62 at one end. After the placement rack body 61 is sent into the calcining furnace 1, a rotating shaft 62 away from the second motor 63 is inserted into the rotating groove 12.
[0051] The placement rack assembly 6 also includes a scraper 64, which is located on one side of the placement rack body 61. A plurality of sliding shafts 65 are fixed to one side of the scraper 64. The sliding shafts 65 are slidably connected to the placement rack body 61. A plurality of second springs 66 are connected between the placement rack body 61 and the scraper 64. Sliding grooves 67 are provided above and below the side walls on both sides of the rectangular frame. The sliding groove 67 is connected to the outside at one end close to the second motor 63.
[0052] The fixing device 7 includes a fixing member 72 and two fixing seats 71 .
[0053] The fixing seat 71 includes a U-shaped connecting plate 711, such as Figure 4 , Figure 5 As shown, sliding bars 712 are fixed to the inner walls of both sides of the U-shaped connecting plate 711. When the fixing seat 71 is installed on the placement rack assembly 6, the two sliding bars 712 on the U-shaped connecting plate 711 slide into the two sliding grooves 67 above and below the side wall of one side of the placement rack body 61 respectively. An electric telescopic rod 713 is vertically fixed to the outer wall of one side of the U-shaped connecting plate 711, and a U-shaped placement groove 714 is fixed above the electric telescopic rod 713. A connecting piece 715 is vertically provided on one side of the U-shaped placement groove 714, and a socket 716 is provided on the connecting piece 715.
[0054] The fixing member 72 includes a fixing plate 721, on one side of which a telescopic plate 73 is fixed, and on a side of the telescopic plate 73 away from the fixing plate 721 an arc-shaped depression is provided, and plug rods 722 are vertically fixed at both ends of the fixing plate 721, and the plug rods 722 are snap-fitted to the socket 716, and a first limiting plate 723 and a second limiting plate 724 are fixed on the plug rod 722, and the fixing plate 721 is located between the first limiting plate 723 and the second limiting plate 724, and the second limiting plate 724 is located on a side of the fixing plate 721 close to the telescopic plate 73.
[0055] The transport assembly 8 includes a base 81, such as Fig. 9 As shown, a vertical bracket 82 is fixed above the base 81, a first drive box 83 is fixed above the vertical bracket 82, a third motor 84 is fixed inside the first drive box 83, an output shaft of the third motor 84 passes through the top plate of the first drive box 83 and is vertically fixed with a second cylinder 85, a vertical third cylinder 86 is vertically fixed on the output shaft of the second cylinder 85, and a clamp is fixed on the output shaft of the third cylinder 86.
[0056] The fixture includes a connecting bar 87 vertically fixed to the output shaft of the third cylinder 86, such as Fig.10 As shown, two linearly distributed slide rails 88 are provided on one side of the connecting strip 87, a sliding block 89 is slidably provided inside the slide rail 88, a third spring 810 is fixedly connected between the sliding block 89 and the slide rail 88, a first distance sensor (not shown in the figure) for detecting the length of the third spring 810 is fixed at one end of the slide rail 88, a connecting block 811 is fixed between the two slide rails 88, and a horizontal fourth cylinder 812 is fixed on both sides of the connecting block 811, and the output shaft of the fourth cylinder 812 faces the sliding block 89.
[0057] A vertical plate 813 is fixed on the sliding block 89, a fifth motor 814 is fixed on one side of the vertical plate 813, an output shaft of the fifth motor 814 passes through the vertical plate 813 and a clip 815 is fixed thereon, the two clips 815 correspond to each other, and a second distance sensor 816 for detecting metal blanks is fixed below the connecting block 811.
[0058] The hydraulic platform 9 includes a support platform 91, such as Fig.11 As shown, a second drive box 93 is fixed above the support table 91, a fourth motor 94 is fixed inside the second drive box 93, the output shaft of the fourth motor 94 passes through the top plate of the second drive box 93 and a placement table 95 is fixed thereon, a second L-shaped bracket 92 is fixed on the support table 91, a hydraulic cylinder 96 is fixed below the top plate of the second L-shaped bracket 92, a pressure plate 97 is fixed on the output shaft of the hydraulic cylinder 96, and the pressure plate 97 is located directly above the placement table 95.
[0059] A method for using a helmet metal accessory forging device comprises the following steps:
[0060] S1: placing the metal blank into a calcining furnace 1 for quenching treatment;
[0061] The furnace cover 5 is pulled out of the calcining furnace 1 by contracting the first cylinder 4, and the placement rack body 61 is taken out of the calcining furnace 1 at the same time, and then the metal billet is poured onto the placement rack body 61, and the metal billet on the placement rack body 61 can be quickly shaken and evenly mixed by starting the second motor 63 to avoid accumulation, and then the first cylinder 4 is extended to cover the furnace cover 5 on the calcining furnace 1, so that the metal billet enters the calcining furnace 1 for quenching treatment.
[0062] S2: clamping the quenched metal blank onto the hydraulic platform 9 for forging into the required helmet metal parts;
[0063] By controlling the length of the first cylinder 4, the withdrawal length of the placement rack body 61 can be controlled, so that a small part of the metal blank can be located outside, so as to avoid the material on the placement rack body 61 from cooling too quickly during the forging process. The position of the clamp is adjusted by the third motor 84 and the second cylinder 85 to be located above the placement rack body 61 outside. The position of the clamp is further adjusted so that the second distance sensor 816 can detect that there is a metal blank below it. The clamp is controlled to descend by starting the third cylinder 86 so that the two clamps 815 are respectively located on both sides of the corresponding metal blank. By contracting the fourth cylinder 812, the two clamps 815 are moved closer to each other under the action of the third spring 810, so as to achieve forging of the metal blank. The material is clamped, and the metal blank is transferred to the placement table 95 through the cooperation of the third motor 84, the second cylinder 85 and the third cylinder 86. The metal blank can be adjusted to rotate along the horizontal axis by starting the fifth motor 814. After the metal blank is placed on the placement table 95, the metal blank can be controlled to rotate along the vertical axis by starting the fourth motor 94. Therefore, the position of the metal blank placed on the placement table 95 can be arbitrarily adjusted by the cooperation of the clamp and the fourth motor 94. The metal blank is pressed by starting the hydraulic cylinder 96 to control the pressing plate 97. The pressing position can be adjusted by the cooperation of the third motor 84 and the second cylinder 85 until the metal blank is pressed to form the required helmet metal accessories, thereby realizing the forging of helmet metal accessories.
[0064] When the inner wall of the calcining furnace 1 needs to be cleaned, the placement rack body 61 is placed in the calcining furnace 1. Under the action of the second spring 66, the scraper 64 contacts the inner wall of the calcining furnace 1. By starting the second motor 63 to control the rotation of the placement rack body 61, the scraper 64 is driven to scrape the inner wall of the calcining furnace 1 to make the stains on it fall off. After scraping is completed, the fallen stains are sucked out of the calcining furnace 1 by a vacuum cleaner.
[0065] When it is necessary to repair or clean stubborn stains in the calcining furnace 1, the rack body 61 is rotated to a horizontal position, the equipment for repair or cleaning is placed on the rack body 61, and the telescopic plate 73 is placed above the equipment for repair or cleaning. Figure 4As shown, the two fixing seats 71 are respectively slid into the sliding grooves 67 on the side walls of the placement rack body 61, the electric telescopic rod 713 is adjusted so that the connecting piece 715 is located above the insertion rod 722, the fixing seat 71 is moved so that the insertion hole 716 is located directly above the insertion rod 722, and the electric telescopic rod 713 is retracted to fix the equipment used for maintenance or cleaning between the fixing member 72 and the placement rack body 61, and the first cylinder 4 is started to send the placement rack body 61 fixed with the maintenance or cleaning equipment into the calcining furnace 1 to repair or clean the inner wall. The placement rack body 61 can be controlled to rotate by driving the second motor 63, so that the maintenance or cleaning equipment can clean or repair all directions in the calcining furnace 1, and the telescopic plate 73 is set to fix maintenance or cleaning equipment of any size.
[0066] When the fixing device 7 is idle, the two fixing seats 71 can be placed on the ground with the electric telescopic rod 713 facing upwards, and the insertion rod 722 on the fixing piece 72 is inserted from above into the corresponding insertion hole 716, and objects can be placed on the fixing plate 721. The length of the telescopic plate 73 can be adjusted according to the size of the placed objects. By adjusting the height of the electric telescopic rod 713, the height of the placed objects can also be adjusted. When the arc-shaped depression on the telescopic plate 73 is downward, it can also be used as a bench for people to rest. When the arc-shaped depression on the telescopic plate 73 is upward, cylindrical objects can be placed to prevent them from rolling down.
[0067] When the rack assembly 6 is discarded, the two fixing seats 71 can be placed on the ground, and the discarded rack assembly 6 is placed on the two fixing seats 71, and the side walls of the rectangular frame are placed in the U-shaped placement grooves 714 on the two fixing seats 71, respectively. Figure 6 As shown, the rack assembly 6 can be used as a temporary support for placing items. By extending one of the electric telescopic rods 713, the rack assembly 6 can be controlled to swing left and right to flatten the items on it to avoid accumulation. At this time, the scraper 64 can also be used as a protective plate. When the slide plate is hit, the second spring 66 can be used to buffer the items on the rack assembly 6 to prevent them from falling off.
[0068] Alternatively, the two end side walls of the rectangular frame may be placed in the U-shaped placement grooves 714 on the two fixing seats 71, as shown in FIG. Figure 7 As shown, extending one of the electric telescopic rods 713 can cause the rack assembly 6 to tilt. When the truck needs to unload materials, it can be placed next to the truck and the goods can be slid off the rack assembly 6 to achieve unloading. This unloading method not only saves manpower, but also avoids damage to the goods or the ground caused by the goods falling directly from the truck to the ground.
[0069] The rack assembly 6 can also be placed vertically to serve as a guardrail. Figure 8As shown, the two fixed seats 71 are both slid into the sliding groove 67 below, one end of the insertion rod 722 is inserted between two adjacent support bars, the two fixed seats 71 are moved so that the socket 716 corresponds to the insertion rod 722, and the electric telescopic rod 713 is retracted so that the insertion rod 722 is inserted into the corresponding socket 716, thereby fixing the placement rack assembly 6 and preventing it from sliding left and right on the fixed seat 71.
[0070] Each embodiment in this specification is described in a progressive manner, and the same or similar parts between the embodiments can be referred to each other, and each embodiment focuses on the differences from other embodiments. In particular, for the system embodiment, since it is basically similar to the method embodiment, the description is relatively simple, and the relevant parts can be referred to the partial description of the method embodiment.
[0071] The above description is only an embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims
1. A forging device for helmet metal parts, the forging device comprising a horizontal calcining furnace (1), characterized in that: A symmetrically distributed support seat (30) is fixed below the calcining furnace (1); a furnace opening is provided at one end of the calcining furnace (1); a first L-shaped bracket (3) is fixed on the support seat (30) near the furnace opening; a first cylinder (4) is fixed on the first L-shaped bracket (3); a furnace cover (5) for sealing the furnace opening is fixed on the output shaft of the first cylinder (4); a placement rack assembly (6) for placing metal billets is rotatably provided on the furnace cover (5); A hydraulic platform (9) is provided on one side of the first L-shaped bracket (3), and a transfer assembly (8) for transferring the quenched metal blank is provided between the hydraulic platform (9) and the first L-shaped bracket (3); The transfer assembly (8) comprises a base (81), a vertical support (82) is fixed above the base (81), a first drive box (83) is fixed above the vertical support (82), a third motor (84) is fixed inside the first drive box (83), an output shaft of the third motor (84) passes through a top plate of the first drive box (83), a second cylinder (85) is vertically fixed thereto, a vertical third cylinder (86) is vertically fixed to the output shaft of the second cylinder (85), and a clamp is fixed to the output shaft of the third cylinder (86); The calcining furnace (1) comprises a furnace body (11), and a rotation groove (12) is formed at one end of the furnace body (11) away from the first L-shaped bracket (3); The placing rack assembly (6) comprises a placing rack body (61), the placing rack body (61) comprises a rectangular frame, an array of support bars are fixed inside the rectangular frame, rotating shafts (62) are fixed at both ends of the placing rack body (61), a second motor (63) is fixed on the furnace cover (5), an output shaft of the second motor (63) passes through the furnace cover (5) and is fixed on the rotating shaft (62) at one end, after the placing rack body (61) is put into the calcining furnace (1), a rotating shaft (62) away from the second motor (63) is inserted into the rotating groove (12); The placement rack assembly (6) further comprises a scraper (64), the scraper (64) being located on one side of the placement rack body (61), a plurality of sliding shafts (65) being fixed on one side of the scraper (64), the sliding shafts (65) being slidably connected to the placement rack body (61), a plurality of second springs (66) being connected between the placement rack body (61) and the scraper (64), sliding grooves (67) being provided above and below both side walls of the rectangular frame, and an end of the sliding groove (67) close to the second motor (63) being in communication with the outside; The forging device further comprises a fixing device (7) for fixing the maintenance equipment on the placement rack assembly (6), the fixing device (7) comprising a fixing member (72) and two fixing seats (71); The fixing seat (71) comprises a U-shaped connecting plate (711), and sliding bars (712) are fixed to the inner walls on both sides of the U-shaped connecting plate (711). When the fixing seat (71) is mounted on the placement rack assembly (6), the two sliding bars (712) on the U-shaped connecting plate (711) slide into two sliding grooves (67) above and below the side wall of one side of the placement rack body (61), respectively. An electric telescopic rod (713) is vertically fixed to the outer wall of one side of the U-shaped connecting plate (711), and a U-shaped placement groove (714) is fixed above the electric telescopic rod (713). A connecting piece (715) is vertically provided on one side of the U-shaped placement groove (714), and a plug hole (716) is provided on the connecting piece (715); The fixing member (72) comprises a fixing plate (721), a telescopic plate (73) being fixedly provided on one side of the fixing plate (721), a side of the telescopic plate (73) being away from the fixing plate (721) being provided with an arc-shaped recess, plug rods (722) being vertically fixedly provided at both ends of the fixing plate (721), the plug rods (722) being snap-fitted to the insertion holes (716), a first limiting piece (723) and a second limiting piece (724) being fixed to the plug rods (722), the fixing plate (721) being located between the first limiting piece (723) and the second limiting piece (724), and the second limiting piece (724) being located on a side of the fixing plate (721) close to the telescopic plate (73).
2. A helmet metal fitting forging device according to claim 1, characterized in that: The clamp comprises a connecting bar (87) vertically fixed on the output shaft of the third cylinder (86), two linearly distributed slide rails (88) are provided on one side of the connecting bar (87), a sliding block (89) is slidably provided in the slide rail (88), a third spring (810) is fixedly connected between the sliding block (89) and the slide rail (88), a first distance sensor for detecting the length of the third spring (810) is fixed at one end of the slide rail (88), a connecting block (811) is fixed between the two slide rails (88), and a horizontal fourth cylinder (812) is fixed on both sides of the connecting block (811), and the output shaft of the fourth cylinder (812) faces the sliding block (89); A vertical plate (813) is fixed on the sliding block (89), a fifth motor (814) is fixed on one side of the vertical plate (813), an output shaft of the fifth motor (814) passes through the vertical plate (813) and is fixed with a clip (815), the two clips (815) correspond to each other, and a second distance sensor (816) for detecting the metal blank is fixed below the connecting block (811); The hydraulic platform (9) comprises a support platform (91), a second drive box (93) is fixed above the support platform (91), a fourth motor (94) is fixed inside the second drive box (93), an output shaft of the fourth motor (94) passes through a top plate of the second drive box (93) and a placement platform (95) is fixed thereon, a second L-shaped bracket (92) is fixed on the support platform (91), a hydraulic cylinder (96) is fixed below the top plate of the second L-shaped bracket (92), a pressure plate (97) is fixed on the output shaft of the hydraulic cylinder (96), and the pressure plate (97) is located directly above the placement platform (95).
3. A helmet metal fitting forging device according to claim 2, characterized in that: The method for using the helmet metal accessory forging device comprises the following steps: S1: placing the metal blank into a calcining furnace (1) for quenching treatment; Pulling the furnace cover (5) out of the calcining furnace (1), and taking the placing rack body (61) out of the calcining furnace (1), then pouring the metal billet onto the placing rack body (61), starting the second motor (63) to control the placing rack body (61) to swing, and then covering the furnace cover (5) on the calcining furnace (1), so that the metal billet enters the calcining furnace (1) for quenching treatment; S2: clamping the quenched metal blank onto a hydraulic platform (9) for forging to form the required helmet metal parts; The position of the clamp is adjusted so that it is located above the external placement rack body (61), and the position of the clamp is further adjusted so that the second distance sensor (816) detects that there is a metal blank below it, and the clamp (815) is controlled to clamp the metal blank, and the metal blank is transferred to the placement table (95). The position of the metal blank placed on the placement table (95) is arbitrarily adjusted by the clamp and the fourth motor (94). The metal blank is pressed by starting the hydraulic cylinder (96) to control the pressing plate (97), and the pressing position is adjusted by the third motor (84) and the second cylinder (85) until the metal blank is pressed to form the desired helmet metal accessories, thereby realizing the forging of the helmet metal accessories.
4. A helmet metal fitting forging device according to claim 3, characterized in that: When the inner wall of the calcining furnace (1) needs to be cleaned, the placement rack body (61) is placed in the calcining furnace (1), and the placement rack body (61) is controlled to rotate by starting the second motor (63), thereby driving the scraper (64) to scrape the inner wall of the calcining furnace (1). After the scraping is completed, the fallen stains are sucked out of the calcining furnace (1) by a vacuum cleaner; When it is necessary to repair or clean stubborn stains in the calcining furnace (1), the rack body (61) is rotated to a horizontal position, the equipment for repair or cleaning is placed on the rack body (61), the telescopic plate (73) is placed above the equipment for repair or cleaning, the two fixed seats (71) are respectively slid into the sliding grooves (67) on the side walls of the rack body (61), the electric telescopic rod (713) is adjusted so that the connecting piece (715) is located above the insertion rod (722), and the fixed seat (71) is moved so that the connecting piece (715) is located above the insertion rod (722). The insertion hole (716) is located directly above the insertion rod (722), the electric telescopic rod (713) is retracted to fix the equipment for maintenance or cleaning between the fixing member (72) and the placement rack body (61), the first cylinder (4) is started to send the placement rack body (61) fixed with the maintenance or cleaning equipment into the calcining furnace (1), and the inner wall is repaired or cleaned, and the placement rack body (61) is controlled to rotate by driving the second motor (63), so that the maintenance or cleaning equipment can clean or repair various positions in the calcining furnace (1).
Citation Information
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