Battery sealed silicone shunt

Abstract

This invention discloses a silicone sealant diverter for batteries, comprising a connecting portion and a flow guide portion connected to the connecting portion. The connecting portion is detachably connected to a working container, and the flow guide portion is cut along the opening of the working container to divert the flow when the material is poured. By incorporating the diverter, this invention makes the silicone pouring process more stable and controllable, ensuring that the silicone is diverted during pouring, preventing spillage due to excessive pouring width, reducing silicone waste, lowering production costs, improving the working environment, and reducing pollution. Furthermore, because the connecting portion is detachable, the diverter can easily adapt to working containers of different sizes and shapes, improving the versatility and flexibility of the equipment.

Description

Technical Field

[0001] This invention relates to the field of silicone production tool technology, and more specifically, to a battery sealing silicone shunt. Background Technology

[0002] In the production of silicone, the kneader is an indispensable key piece of equipment. The kneader brings the silicone material to a uniform state in a short time, meeting the requirements of the production process. However, in actual operation, when the silicone mixed in the kneader needs to be poured into packaging containers, the kneader's cylinder opening is usually quite long, while the receiving opening of the packaging container is relatively small. This causes material to easily spill onto the edge of the receiving opening when pouring the silicone, resulting in waste, increased production costs, and pollution of the working environment.

[0003] The above shortcomings need to be improved. Summary of the Invention

[0004] To address the problem of material spillage when pouring silica gel in existing kneaders, this invention provides a battery-sealed silica gel distributor.

[0005] The technical solution of this invention is as follows:

[0006] A battery-sealed silicone diverter includes a connecting part and a flow guide connected to the connecting part. The connecting part is detachably connected to a working container, and the flow guide cuts the rim of the working container to divert material when the working container is being poured.

[0007] Furthermore, the flow guide includes two flow guide plates arranged opposite each other, with their bottoms connected and their tops far apart.

[0008] Furthermore, the guide plate is a flat plate, and the included angle between the two guide plates is 30° to 150°.

[0009] Furthermore, the guide plate is an arc-shaped plate, and the two guide plates are recessed towards each other on the side that is close to each other.

[0010] Furthermore, one end of the flow guide abuts against the inner wall of the working container, and the top of the flow guide is not lower than the rim of the working container.

[0011] Furthermore, the flow guide is provided with a baffle on the side away from the connecting part.

[0012] Furthermore, the flow guide and the connecting part are either separate structures or integrated structures.

[0013] Furthermore, a flow hole is provided between the flow guide and the connecting part.

[0014] Furthermore, the connecting part includes a carrier plate, and a first connecting plate and a second connecting plate are respectively provided at both ends of the carrier plate. The first connecting plate is connected to the flow guide part, and the second connecting plate is threadedly connected to a screw. The first end of the screw abuts against the outer wall of the working container, and the second end of the screw is provided with a drive connector.

[0015] Furthermore, the drive connector is a rotating rod, a handwheel, or a crank.

[0016] Furthermore, the drive connector is detachably connected to the screw, which facilitates the removal of the drive connector, avoids interfering with the flow of silicone, and also prevents silicone from adhering to the drive connector.

[0017] Furthermore, the drive connector is connected to the screw via a movable pin.

[0018] Furthermore, the end of the screw is provided with a through hole, the inner diameter of which is equivalent to the outer diameter of the rotating rod.

[0019] According to the above-described solution, the beneficial effects of this invention are as follows: by incorporating a diverter, the pouring process of the silica gel becomes more stable and controllable. This diverts the silica gel during pouring, preventing excessive spillage due to excessive pouring width, reducing silica gel waste, lowering production costs, improving the working environment, and reducing pollution. Furthermore, because the connection is detachable, the diverter can easily adapt to working containers of different sizes and shapes, improving the versatility and flexibility of the equipment. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of the structure of a kneader in the prior art when pouring materials.

[0022] Figure 2 This is a schematic diagram of the structure when the present invention is applied;

[0023] Figure 3 This is a schematic diagram of the structure of the present invention in its installed state;

[0024] Figure 4 This is a three-dimensional structural diagram from a first perspective of the present invention;

[0025] Figure 5 This is a three-dimensional structural diagram from a second perspective of the present invention;

[0026] Figure 6 This is a schematic diagram of the present invention, showing that the connecting part and the flow guiding part are separate structures;

[0027] Figure 7 This is a schematic diagram of the structure when the baffle is set in this invention.

[0028] In the figure, the reference numerals are as follows: 1. Connecting part; 101. Carrier plate; 102. First connecting plate; 103. Second connecting plate; 104. Screw; 105. Drive connector; 2. Flow guide part; 201. Flow guide plate; 202. Baffle; 3. Flow hole; 4. Working container; 5. Packaging container; 6. Material. Detailed Implementation

[0029] To make the technical problems to be solved, the technical solutions, and the beneficial effects of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0030] It should be noted that when a component is referred to as "fixed," "set," or "connected" to another component, it may be located directly or indirectly on that other component. The terms "upper," "lower," "left," "right," "front," "rear," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or position based on the accompanying drawings, and are for ease of description only, and should not be construed as limiting the technical solution. The terms "first," "second," etc., are used for ease of description only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features. "Many" means two or more, unless otherwise explicitly specified. "Several" means one or more, unless otherwise explicitly specified.

[0031] like Figures 2 to 5 As shown, a battery sealing silicone diverter according to one embodiment of the present invention includes a connecting part 1 and a flow guiding part 2 connected to the connecting part 1. The connecting part 1 is detachably connected to the working container 4. The flow guiding part 2 divides the opening edge of the working container 4 to divert the flow when the material 6 is poured into the working container 4.

[0032] like Figure 1 As shown, since the rim of the kneader cylinder is usually long, while the inlet of the packaging container 5 used for holding is relatively small, the material 6 is prone to spilling onto the edge of the inlet when pouring silicone, resulting in waste of silicone.

[0033] When in use, the distributor is first detachably connected to the working container 4 (the mixing cylinder of the kneader) via the connecting part 1. After connection, the guide part 2 divides the rim of the working container 4 into two or more small openings. When the working container 4 begins to pour silica gel, the silica gel flows along the inner wall of the mixing cylinder to the guide part 2 under the action of gravity. Due to the presence of the guide part 2, the silica gel flows out from each small opening, reducing the pouring width and making it easier to pour into the packaging container 5, thus reducing the possibility of silica gel spillage. At the same time, since the connecting part 1 is detachable, the distributor can be installed and removed as needed, flexibly adjusting the installation position of the distributor. After use, the distributor is removed so that the working container 4 can be returned to normal use.

[0034] In this embodiment, by setting up a diverter, the pouring process of the silicone becomes more stable and controllable. This diverts the silicone during pouring, preventing excessive spillage due to excessive pouring width, reducing silicone waste, lowering production costs, improving the working environment, and reducing pollution. Furthermore, since the connecting part 1 is detachable, the diverter can easily adapt to working containers 4 of different sizes and shapes, improving the equipment's versatility and flexibility.

[0035] like Figure 6 As shown, in a preferred embodiment, the flow guide 2 includes two flow guide plates 201 arranged opposite each other, with their bottoms connected and their tops far apart.

[0036] Two guide plates 201 are connected at the bottom and separated at the top, forming a gradually opening angle. When the working container 4 begins to pour silica gel, the silica gel flows along the inner wall of the mixing tank and then reaches the bottom of the guide section 2. Since the bottoms of the two guide plates 201 are connected, the silica gel begins to split. Since the tops of the two guide plates 201 are separated, the split silica gel is separated from each other, thus the silica gel is divided into two or more thin streams, which then fall accurately into the packaging container 5.

[0037] In this embodiment, the two opposing guide plates 201 effectively guide the flow direction of the silicone. The bottom separates the silicone flow, while the top keeps the silicone branches away from each other, ensuring stable diversion of the silicone during pouring, reducing the pouring width, preventing spillage, and ensuring accurate flow of the silicone into the packaging container 5, thus reducing silicone waste and environmental pollution. Furthermore, because the two guide plates 201 are connected at the bottom and separated at the top, the bottom cross-sectional area of ​​the guide section 2 is small, resulting in less resistance and allowing for smooth silicone flow while reducing the impact of the silicone flow on the guide section 2. On the other hand, the structure is more stable, making the diverter more stable and reliable under silicone pressure, and less prone to deformation or damage.

[0038] like Figure 6As shown, in a preferred embodiment, the guide plate 201 is a flat plate, and the included angle between the two guide plates 201 is 30° to 150°. Preferably, the included angle between the two guide plates 201 is 30°, 45°, 60°, 80°, 90°, 120°, or 150°. In this embodiment, the included angle range of the two guide plates 201 is not too small to prevent the silicone from re-aggregating after diversion, and to prevent the gap of the guide plates 201 from being too small to make it difficult to clean residual silicone; on the other hand, the included angle range is not too large to prevent the silicone from flowing directly out from the upper end of the guide plate 201, resulting in poor diversion effect. This allows the silicone to be stably and evenly diverted during the pouring process, preventing silicone spillage and waste. Secondly, the flat plate shape of the guide plate 201 makes the resistance encountered by the silicone flow more uniform, further improving the stability and efficiency of diversion.

[0039] The two guide vanes 201 are connected at the joint using a flexible material such as sheet metal, allowing for free adjustment of the distance between them to meet different airflow requirements and suit various airflow scenarios. Additionally, an angle adjustment component is installed between the two guide vanes 201 to adjust the included angle. This component can be a turnbuckle nut, with screws 104 at both ends rotatably connected to the two guide vanes 201. Rotating the turnbuckle nut adjusts the included angle between the two guide vanes 201.

[0040] In a preferred embodiment, the deflector 201 may be an arc-shaped plate, with the two deflectors 201 recessed towards each other on the side closest to each other.

[0041] When the silicone is poured into the working container 4, it flows naturally along the curved surfaces of the two arc-shaped guide plates 201, guided by the shape of the curved surfaces, thus diverting the flow more smoothly. The arc-shaped plates ensure that the silicone experiences a uniformly distributed guiding force during the flow, making the flow of the silicone more stable and less prone to turbulence or eddies. At the same time, the two arc-shaped plates are concave towards each other, allowing the silicone to flow along mutually distant paths after diversion. This prevents the silicone branches from re-converging and reduces the pouring width of the silicone, allowing it to be accurately poured into the packaging container 5. This effectively prevents silicone spillage, reduces silicone waste and environmental pollution, and prevents hot materials 6 from splashing onto workers and causing burns, thus improving safety.

[0042] Specifically, in a preferred embodiment, the side of the guide section 2 that contacts the material 6 is streamlined.

[0043] In this embodiment, the two guide plates 201 of the flow guide section 2 are streamlined at the connection point, reducing the resistance encountered by the fluid during flow. When the working container 4 pours material 6, the streamlined flow guide section 2 can guide the material 6 to flow smoothly along its surface, avoiding turbulence and resistance caused by abrupt changes in shape or sharp corners, allowing the material 6 to be diverted more smoothly and reducing energy loss during the flow process. In addition, the streamlined shape allows the material 6 to maintain a stable flow state after diversion, thereby improving the accuracy and controllability of diversion, reducing the possibility of spillage or splashing of material 6 during flow, and reducing the risk of material waste and environmental pollution.

[0044] like Figure 3 As shown, in a preferred embodiment, one end of the guide section 2 abuts against the inner wall of the working container 4, and the top of the guide section 2 is not lower than the opening edge of the working container 4.

[0045] One end of the guide section 2 is in close contact with the inner wall of the working container 4 to prevent leakage from the gap between the inner wall and the guide section 2 during silicone pouring. Simultaneously, the top of the guide section 2 is not lower than the rim of the working container 4, providing sufficient guide length for the silicone flow, preventing it from overflowing directly from the rim during pouring, thus allowing the silicone to flow along a preset path. When the working container 4 begins to pour silicone, the silicone first flows along the inner wall of the container, and then is divided by the guide section 2. Because the top of the guide section 2 is higher than or equal to the rim of the container, the silicone is guided to the rim, flowing out from the divided rims, preventing the divided silicone from converging at the rims, thereby ensuring stable flow and accurate division of the silicone.

[0046] In this embodiment, the guide section 2 is in close contact with the inner wall to prevent leakage of the silicone during pouring, ensuring the stability of the flow and improving work efficiency and safety. Secondly, the top of the guide section 2 is higher than or flush with the rim of the working container 4, ensuring sufficient guide length so that the silicone can flow along a preset path, reducing silicone waste and environmental pollution. Furthermore, the guide section 2 allows the silicone to be accurately diverted at the rim, preventing silicone from converging there, thus ensuring stable flow and precise distribution of the silicone, facilitating the transfer of material 6.

[0047] like Figure 7 As shown, in a preferred embodiment, the flow guide 2 is provided with a baffle 202 on the side away from the connecting part 1.

[0048] When the silica gel is poured from the working container 4, it moves along the guide plate 201 and is then guided to the rim. At this time, the baffle 202 restricts the flow of the silica gel, preventing it from flowing out of the end of the guide section 2 away from the working container 4, thereby preventing it from spreading excessively or deviating from the preset flow path.

[0049] In this embodiment, the baffle 202 effectively restricts the flow range of the silicone, preventing excessive diffusion during pouring and ensuring that the silicone flows along a preset path. This further improves the accuracy of silicone diversion, reduces silicone waste and environmental pollution, and simplifies operations, facilitating material transfer. Secondly, the baffle 202 enhances the stability and reliability of the guide section 2 structure. It can withstand a certain impact force, preventing silicone from damaging or deforming the guide section 2. Furthermore, the baffle 202 protects operators, reducing safety accidents caused by silicone splashing or overflowing.

[0050] like Figure 6 As shown, in a preferred embodiment, the flow guide 2 and the connecting part 1 are separate structures, and the flow guide 2 and the connecting part 1 are connected by detachable connectors such as bolts and buckles.

[0051] The flow guide section 2 and the connecting section 1 are separate structures, connected by detachable connectors such as bolts and clips. Both sections can be disassembled and replaced individually, allowing the separator to adapt to different operating environments and needs, and providing excellent flexibility and maintainability. This facilitates easy installation and removal of the separator during use. Specifically, when the flow guide section 2 wears or is damaged due to prolonged use, operators can loosen the bolts or open the clips to disassemble the connecting section 1, separate the flow guide section 2 and connecting section 1, repair or replace the flow guide section 2, and then reconnect the two sections. This eliminates the need to replace the entire separator, reducing maintenance costs.

[0052] like Figure 5 As shown, in a preferred embodiment, the flow guide 2 and the connecting part 1 may be an integral structure, and the flow guide 2 and the connecting part 1 may be connected by welding, riveting or integral casting.

[0053] When the guide section 2 and the connecting section 1 adopt an integrated structure, they are tightly connected together through processes such as welding, riveting, or integral casting to form a robust whole. This ensures structural stability between the guide section 2 and the connecting section 1, thereby guaranteeing the stability and smoothness of the silicone during pouring. The integrated structure also improves the overall structural strength of the distributor, enabling it to withstand greater pressure and impact, thus enhancing its reliability and durability and extending its service life. Furthermore, the integrated structure eliminates the need for frequent disassembly and reassembly between the guide section 2 and the connecting section 1, simplifying the installation and disassembly process, reducing operational difficulty, minimizing potential failure points, lowering the failure rate, and improving work efficiency.

[0054] In a preferred embodiment, the guide portion 2 and the connecting portion 1 are made of high-temperature and corrosion-resistant materials such as steel plate, stainless steel, aluminum alloy, fiberglass, and resin.

[0055] The flow guide 2 and connecting part 1 are manufactured using high-temperature and corrosion-resistant materials such as steel plate, stainless steel, aluminum alloy, fiberglass, or resin. These materials maintain stable physical and chemical properties in high-temperature environments, ensuring that the flow guide 2 and connecting part 1 will not deform or fail during high-temperature operations. This allows the distributor to maintain its stability and functionality even in extreme working environments. Excellent corrosion resistance resists the erosion of various corrosive media, guaranteeing the service life of the distributor. In practical applications, material selection considers the application scenario and cost-effectiveness of the distributor, ensuring that the equipment maintains high performance while also offering high cost-effectiveness. This ensures that materials such as silicone 6 are processed in a safe and reliable environment, guaranteeing production stability and safety.

[0056] like Figure 5 As shown, in a preferred embodiment, a flow hole 3 is provided between the flow guide 2 and the connecting part 1.

[0057] The flow hole 3 allows liquids or cleaning tools to more easily reach corners and crevices that are otherwise difficult to access during cleaning, avoiding blind spots. When cleaning is in progress, cleaning liquids or tools can penetrate through the flow hole 3 to the junction of the connecting part 1 and the guide part 2, rinsing away accumulated dirt and residues and ensuring the cleanliness and hygiene of the entire distributor.

[0058] In this embodiment, the flow-through hole 3 makes cleaning more convenient and efficient, allowing for more effective removal of stains and residues accumulated in the distributor over long-term use. This ensures the hygiene and cleanliness of the equipment, reducing the amount of impurities entering the material 6 during production and guaranteeing the purity of the material 6, thus ensuring production quality. This is particularly important for industries with high hygiene requirements, such as food and pharmaceuticals. Secondly, the flow-through hole 3 improves equipment maintenance efficiency, eliminating the need for workers to spend significant time and effort removing hard-to-reach stains, reducing the difficulty and time cost of cleaning.

[0059] like Figure 5 As shown, in a preferred embodiment, the connecting part 1 includes a carrier plate 101, with a first connecting plate 102 and a second connecting plate 103 respectively provided at both ends of the carrier plate 101. The first connecting plate 102 is connected to the flow guide part 2, and the second connecting plate 103 is threadedly connected to a screw 104. The first end of the screw 104 abuts against the outer wall of the working container 4, and the second end of the screw 104 is provided with a drive connector 105.

[0060] During connection, place the carrier plate 101 on the edge of the working container 4, with the first connecting plate 102 and the second connecting plate 103 located inside and outside the working container 4, respectively. Connect a wrench or power tool to the drive connector 105 and rotate the screw 104 so that its first end is in close contact with the outer wall of the working container 4, and one end of the guide portion 2 is in close contact with the inner wall of the working container 4, thereby fixing the distributor to the working container 4. After use, rotate the screw 104 in the opposite direction to loosen the screw 104 and the guide portion 2 from the wall of the working container 4, thereby removing the distributor from the working container 4.

[0061] In this embodiment, rotating the screw 104 ensures a tight connection between the distributor and the working container 4, preventing leakage of material 6 during transport. This connection 1 is robust and reliable, and can adapt to working containers 4 of different specifications and sizes, improving the equipment's versatility and adaptability. Secondly, the drive connector 105 makes the tightening process of the screw 104 more convenient and faster, improving work efficiency. Simultaneously, the installation position and quantity can be adjusted as needed, thereby achieving fixation of the working container 4 at different positions, further enhancing the equipment's flexibility and practicality.

[0062] like Figure 5 As shown, in a preferred embodiment, the drive connector 105 is a manual drive connector, such as a lever, handwheel, or crank.

[0063] When using manually driven connectors, such as rotating rods, handwheels, or cranks, the working principle primarily relies on manual operation to rotate and tighten the screw 104. The manually driven connectors are typically connected to the end of the screw 104; the operator rotates these connectors to drive the screw 104 to rotate. Because the screw 104 is threadedly connected to the second connecting plate 103 of the connecting part 1, when the screw 104 rotates, it moves along the axial direction of the screw 104, thereby enabling the installation or removal of the distributor.

[0064] In this embodiment, the manual drive relies on electricity or other power sources, featuring a simple and stable structure, convenient operation, reduced likelihood of malfunctions, and low cost. Furthermore, the manual drive connector possesses a large operating torque, ensuring the distributor is securely mounted on the work container 4, thus guaranteeing production stability.

[0065] In a preferred embodiment, the drive connector 105 may be a tool drive connector, such as a wrench drive connector, specifically an external hexagonal prism, an internal hexagonal prism, or a keyed connector to connect gears, couplings, etc., to connect electric tools such as motors.

[0066] In this embodiment, the screw 104 can be efficiently and precisely controlled through the cooperation of specific tools and connectors, improving work efficiency and operational accuracy. Compared with manually driven connectors, tool-driven connectors can withstand greater torque, ensuring a stable connection between the distributor and the working container 4, further enhancing the stability and reliability of the equipment. Secondly, by connecting electric tools such as motors, automated operation can be achieved, further improving work efficiency and reducing labor intensity.

[0067] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A battery-sealed silicone shunt, characterized in that, It includes a connecting part and a flow guide part connected to the connecting part. The connecting part is detachably connected to the working container. The flow guide part cuts the mouth edge of the working container to divert the flow when the working container pours material. The flow guiding section includes two flow guiding plates arranged opposite each other, with their bottoms connected and their tops far apart; A flow hole is provided between the flow guide and the connecting part; The connecting part includes a carrier plate, and a first connecting plate and a second connecting plate are respectively provided at both ends of the carrier plate. The first connecting plate is connected to the flow guide part, and the second connecting plate is threadedly connected to a screw. The first end of the screw abuts against the outer wall of the working container, and the second end of the screw is provided with a drive connector.

2. The battery-sealed silicone shunt according to claim 1, characterized in that, The guide vane is a flat plate, and the included angle between two guide vanes is 30° to 150°.

3. The battery-sealed silicone shunt according to claim 1, characterized in that, The guide plate is an arc-shaped plate, and the two guide plates are recessed towards each other on the side that is close to each other.

4. The battery-sealed silicone shunt according to any one of claims 1-3, characterized in that, One end of the flow guide is in contact with the inner wall of the working container, and the top of the flow guide is not lower than the rim of the working container.

5. The battery-sealed silicone shunt according to any one of claims 1-3, characterized in that, The flow guide section has a baffle on the side away from the connecting section.

6. The battery-sealed silicone shunt according to claim 1, characterized in that, The flow guide and the connecting part are either separate or integrated structures.

7. The battery-sealed silicone shunt according to claim 1, characterized in that, The drive connector is a rotating rod, handwheel, or crank.

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