A water spraying device for cooling cast products
By designing a cast product cooling water spray equipment including a circulation cooling mechanism, filter plate and filter components, the problem of isolated heat-sharing cooling speed control in investment casting and the problem of oxide layer blockage is solved, and efficient cooling and water resource utilization is achieved.
Patent Information
- Application Number
- CN202411005196.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2044-07-25
AI Technical Summary
In investment casting, the solidification cooling rate of the isolated thermal joints is difficult to control, resulting in shrinkage defects, and the water spray cooling method is prone to waste of water resources and blockage of oxide layers.
A cooling water spray device for casting products is designed, including a circulation cooling mechanism, filter plate, placement assembly, pipeline assembly and filter assembly. Cooling water is sprayed onto the surface of the cast product through the cooling tube and a semi-spherical cover, and the oxide layer is crushed and filtered through the filter plate and filter assembly to avoid clogging.
It effectively solves the problem of cooling speed control for isolated thermal festivals, reduces waste of water resources, avoids blockage of oxide layers, and improves the cooling efficiency and quality of cast products.
Smart Images

Figure CN118699340B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cooling cast products, and in particular to a cooling water spraying device for cast products. Background Art
[0002] In the investment casting process, shrinkage cavity is one of the most common defects of investment castings. Shrinkage cavity can be prevented by simultaneous solidification method and sequential solidification method. When controlling the sequential solidification method, it should be ensured that the casting forms a certain positive temperature gradient distribution in the direction of the shrinkage component during the solidification process. The cooling rate at the starting point of solidification should be larger. At the same time, isolated hot nodes should be avoided when controlling the solidification method. For isolated hot nodes where it is difficult to set up inner gates and risers, efforts should be made to increase the solidification cooling rate there. In sand casting, isolated hot nodes can be equipped with internal and external chillers to increase their solidification cooling rate. However, for investment casting, since the mold shell has been roasted at high temperature and The mold shell is poured at high temperature, and the cold iron is very easy to oxidize during the roasting process, and the heat absorption efficiency of the high-temperature cold iron is also relatively poor; secondly, the isolated hot nodes of some castings are in the middle part, and the solidification rate at the isolated hot node cannot be controlled by dipping the mold shell in water; therefore, the treatment of isolated hot nodes of investment castings is often a thorny problem. When spraying water for cooling, a large amount of water is often required, which easily causes a waste of water resources. The cooling water needs to be recycled, and after the product comes into contact with the air, an oxide layer will be generated. The participation of the oxide layer in the circulation can easily cause pipeline blockage, so we proposed a cooling water spray equipment for casting products. Summary of the invention
[0003] In order to solve the above technical problems, the present invention provides a cooling water spraying device for casting products, comprising:
[0004] A housing, and a base plate disposed at the bottom of the housing;
[0005] A cooling mechanism, the cooling mechanism having a circulation structure for cyclically cooling the cast product;
[0006] The top of the bottom plate is fixedly connected to the bottom of the shell, and the cooling mechanism is fixedly installed inside the shell;
[0007] Wherein, the cooling mechanism comprises:
[0008] A cooling pipe, and a cover body arranged on the top of the cooling pipe, wherein the cover body is arranged in a hemispherical shape;
[0009] A filter plate, the surface of which is provided with filter holes for filtering the oxide layer on the surface of the cast product;
[0010] A placing component, the placing component having a filtering structure and used for placing the cast product;
[0011] A pipe assembly having a water spraying structure for injecting water into the cooling pipe;
[0012] A filter assembly having a screening structure for filtering out fine oxide layers in water;
[0013] The surface of the filter plate is fixedly connected to the inner wall of the shell, the side of the filter plate away from the pipeline assembly is fixedly connected to the end of the cooling pipe away from the cover body, the end of the cooling pipe away from the filter plate is fixedly connected to the inner wall of the cover body, the placement assembly is fixedly connected to the side of the filter plate away from the pipeline assembly, the pipeline assembly is fixedly connected to the inside of the shell, the filter assembly is arranged on the side of the pipeline assembly away from the filter plate, and the filter assembly is fixedly connected to the inside of the shell, the cast product is placed inside the placement assembly, there is water inside the shell, the pipeline assembly is started, the pipeline assembly injects water into the cooling pipe, the water enters the cover body through the cooling pipe, and then sprays out from the bottom of the cover body, and then sprays on the surface of the cast product to cool the cast product and solve the shrinkage cavity. The sprayed water The oxide layer is broken up and finally enters the inside of the shell. As part of the oxide layer is sprayed out of the placement component and then filtered by the filter plate, large oxide layers are prevented from entering the inside of the shell and clogging of the pipeline component is avoided. Finally, the filter component filters the fine oxide layer to prevent the fine oxide layer from participating in the circulation of the cooling mechanism and clogging of the pipeline. The semicircular cover can shield the cooling pipe during spraying, thereby reducing the water spraying range and concentrating the sprayed water to prevent the cooling water from being sprayed everywhere and splashing everywhere. The cover causes the cooling water to spray downward, thereby contacting the oxide layer at a better angle, so that the oxide layer is concentrated inside the placement component, and the oxide layer is broken up under continuous spraying to avoid the generation of a large number of large oxide layers, thereby avoiding clogging of the filter holes.
[0014] Furthermore, several cooling pipes are arranged on the surface of the filter plate, and several cooling pipes are arranged corresponding to the cover body, several placement components are arranged at the intervals between the cooling pipes, and several filter holes are evenly arranged on the surface of the filter plate. Multiple placement components are arranged to place several cast products and cool multiple cast products at one time. Multiple cooling pipes and the cover body, and the placement components are arranged at the intervals between the cooling pipes, can spray water on the cast products at multiple angles, thereby better cooling the cast products.
[0015] Furthermore, a groove is provided on the surface of the cooling pipe located inside the cover body, and the groove is inclined. A plurality of grooves are arranged along the circumference of the cooling pipe. The surface of the cooling pipe is rotatably connected with fan blades, and the fan blades are inclined. The inclination direction of the fan blades is opposite to the inclination direction of the groove. Cooling water is sprayed from the groove and then sprayed along the gaps of the fan blades, thereby spraying onto the surface of the cast product to cool the cast product. Since the groove is inclined, the fan blades are driven to rotate, and the rotating fan blades can spray the cooling water evenly, thereby obtaining a larger cooling range and a better cooling effect. The inclination directions of the groove and the fan blades are opposite, so that the cooling water sprayed from the groove is perpendicular to the fan blades, thereby better driving the fan blades to rotate, making the rotation speed of the fan blades faster, and making the cooling water spray more evenly.
[0016] Furthermore, a circular plate is provided inside the cover body, and the surface of the circular plate is rotatably connected to the inner wall of the cover body. The surface of the circular plate is fixedly connected to the side of the fan blade away from the cover body, and the circular plate has a gap at the position where the fan blades are located. The fan blades rotate, driving the circular plate to rotate, and finally ejected through the gap of the circular plate. The circular plate is provided to seal the bottom part of the cover body, reduce the injection area, thereby increasing the injection force and ensuring the breakage of the oxide layer.
[0017] Furthermore, the pipeline assembly includes a bent pipe, which is fixedly connected to a side of the filter plate away from the cooling pipe, and an end of the bent pipe close to the filter plate penetrates the filter plate and is fixedly connected to an end of the cooling pipe away from the cover body. Small holes are provided on the surface of the bent pipe to drive the water inside the bent pipe to flow, thereby directing the water inside the outer shell into the small holes, and finally entering the cooling pipe, and finally spraying out through the trough body. After cooling the cast product, it enters the outer shell through the filter hole, completing the recycling of cooling water. The setting of the small holes can filter the oxide layer, prevent the oxide layer from entering the inside of the bent pipe, and prevent the fine oxide layer from participating in the circulation, thereby avoiding blockage.
[0018] Furthermore, several cooling pipes are arranged corresponding to the curved pipes, and a first connecting pipe is symmetrically arranged at the interval between two curved pipes in the middle, and the ends of the two first connecting pipes away from each other are fixedly connected to the surface of the cooling pipe, and a pump body is arranged at the interval between the two first connecting pipes, and the ends of the two first connecting pipes close to each other are fixedly connected to the surface of the pump body, and a second connecting pipe is arranged on the side of the two first connecting pipes away from the pump body, and the second connecting pipe is arranged at the interval between the two first connecting pipes, and the two ends of the second connecting pipe are respectively fixedly connected to the surfaces of the two curved pipes, and the pump body is started, and the first connecting pipe and the second connecting pipe connect the several curved pipes, so that the pump body drives the cooling water inside the several curved pipes to flow at the same time, so that the several cooling pipes spray water at the same time, ensuring uniform cooling when cooling multiple cast products.
[0019] Furthermore, the placement component includes a disk body, the inner wall of the disk body is set to be conical, the side of the disk body away from the cover body is fixedly connected to the side of the filter plate close to the cover body, a circular hole is opened at the center of the inner wall of the disk body, and the circular hole passes through the disk body and the filter plate in sequence, and the cast product is placed inside the disk body. The conical inner wall of the disk body can hold cast products of different sizes, and a gap is left at the bottom of the cast product to ensure that the bottom of the cast product can contact the cooling water, and finally the oxide layer is broken by the cooling water. Finally, as the cooling water enters the interior of the shell through the circular hole, the conical inner wall of the disk body can make the oxide layer with larger mass accumulate to its bottom, ensuring that the oxide layer can quickly leave the disk body and avoiding the oxide layer from splashing out of the disk body.
[0020] Furthermore, a rubber strip is fixedly connected to the inner wall of the disk body, and the rubber strip is arranged in a corrugated shape. A plurality of the rubber strips are arranged along the circumference of the disk body, and seepage holes are arranged at the intervals between adjacent rubber strips. Cooling water leaves the disk body through the seepage holes to avoid a large amount of water causing a large amount of water inside the disk body, to avoid the oxide layer floating up with the cooling water, to avoid the oxide layer leaving the disk body, to ensure that the oxide layer can smoothly enter the interior of the outer shell, and to set the rubber strip. After the cast product is placed, the rubber strip can increase the friction coefficient with the cast product, to avoid the cast product from being offset inside the disk body, and to ensure uniform cooling of the cast product.
[0021] Furthermore, the filter assembly includes an inclined plate, which is inclined toward a side close to the elbow, and the surface of the inclined plate is fixedly connected to the inner wall of the shell. A draw plate is provided on the side of the inclined plate away from the elbow, and the draw plate extends to the outside of the shell, and the surface of the draw plate is slidably connected to the inner wall of the shell. An elliptical hole is provided on the surface of the draw plate, and the elliptical hole is narrow and long, and a plurality of elliptical holes are evenly distributed on the surface of the draw plate. There is water inside the shell, and a heavier oxide layer slides along the inclined inclined plate to the surface of the draw plate. After cooling, the draw plate is pulled to extract the oxide layer settled on the surface of the draw plate. The setting of the elliptical hole can filter out excess water and avoid the oxide layer from being suspended during pulling, and the narrow and long elliptical hole can filter out fine oxide layer and avoid the oxide layer remaining inside the shell. The inclined plate is inclined toward the side of the elbow, and the oxide layer slides along the inclined plate, thereby keeping the oxide layer away from the elbow and avoiding the oxide layer being sucked into the elbow.
[0022] Furthermore, a frame is provided on one side of the shell away from the base plate, mounting seats are symmetrically provided on both sides of the frame, a telescopic rod is fixedly connected to the inner wall of the mounting seat, one end of the telescopic rod away from the mounting seat is fixedly connected to the side of the base plate close to the shell, and the telescopic rod is started, the telescopic rod extends, driving the mounting seat to rise, and finally driving the frame to rise, so that the disc leaks out, which is convenient for placing the casting product. After the placement is completed, the telescopic rod is driven to make the frame and the top of the shell sealed and contact, so as to avoid splashing of cooling water when spraying water.
[0023] The present invention has the beneficial effects:
[0024] 1. The present invention sets a cooling mechanism, and water enters the cover through a cooling pipe, and then is sprayed out from the bottom of the cover, and then is sprayed on the surface of the cast product to cool the cast product and solve the shrinkage cavity. The sprayed water breaks up the oxide layer and finally enters the shell. Since the sprayed part of the oxide layer is ejected out of the placement component and then filtered by the filter plate, it is prevented that a large piece of oxide layer enters the shell and the pipeline component is blocked. Finally, the filter component filters the fine oxide layer to prevent the fine oxide layer from participating in the circulation of the cooling mechanism and the pipeline is blocked. The semicircular cover can shield the cooling pipe during spraying, thereby reducing the water spraying range, concentrating the sprayed water, avoiding the cooling water from being ejected everywhere, and avoiding the cooling water from splashing everywhere. The cover prompts the cooling water to spray downward, thereby contacting the oxide layer at a better angle, so that the oxide layer is concentrated inside the placement component, and the oxide layer is broken under continuous spraying to avoid the generation of a large number of large oxide layers, thereby avoiding the clogging of the filter holes.
[0025] 2. The present invention sets a trough body. Due to the inclined setting of the trough body, the fan blades are driven to rotate. The rotating fan blades can spray the cooling water evenly, thereby obtaining a larger cooling range and a better cooling effect. The inclination direction of the trough body and the fan blades is opposite, so that the cooling water sprayed from the trough body is perpendicular to the fan blades, thereby better driving the fan blades to rotate, making the fan blades rotate faster and the cooling water sprayed more evenly. A circular plate is set to seal the bottom part of the cover body and reduce the spraying area, thereby increasing the spraying force and ensuring the breakage of the oxide layer.
[0026] 3. The present invention sets a placement component, and the conical inner wall of the disk can place casting products of different sizes. A gap is left at the bottom of the casting product to ensure that the bottom of the casting product can contact the cooling water. Finally, the oxide layer is broken by the cooling water, and finally as the cooling water enters the interior of the shell through the circular hole, the conical inner wall of the disk can make the oxide layer with larger mass accumulate to its bottom, ensuring that the oxide layer can quickly leave the disk, avoiding the oxide layer from splashing out of the disk. The cooling water leaves the disk through the seepage hole, avoiding a large amount of water causing more water inside the disk, avoiding the oxide layer from floating up with the cooling water, avoiding the oxide layer from leaving the disk, ensuring that the oxide layer can smoothly enter the interior of the shell, and setting a rubber strip. After the casting product is placed, the rubber strip can increase the friction coefficient with the casting product, avoiding the casting product from deflecting inside the disk, and ensuring uniform cooling of the casting product.
[0027] 4. The present invention sets an inclined plate so that the heavier oxide layer slides down to the surface of the pumping plate along the inclined plate. The oxide layer slides down along the inclined plate that is inclined toward the side of the curved pipe, thereby keeping the oxide layer away from the curved pipe to avoid the oxide layer being sucked into the curved pipe. The setting of the elliptical holes can filter out excess moisture to avoid the oxide layer from being suspended during pumping. The narrow and long elliptical holes can filter out the fine oxide layer to avoid the oxide layer remaining inside the outer shell. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 A schematic diagram of a cooling water spraying device for casting products of the present invention;
[0029] Figure 2 It is a schematic diagram of the cooling mechanism structure of the present invention;
[0030] Figure 3 It is a schematic diagram of the filter plate structure of the present invention;
[0031] Figure 4 This is a schematic diagram of the fan blade structure of the present invention;
[0032] Figure 5 It is a schematic diagram of the structure of the pipeline assembly of the present invention;
[0033] Figure 6 It is a schematic diagram of the structure of the components placed in the present invention;
[0034] Figure 7 This is a schematic diagram of the inclined plate structure of the present invention;
[0035] Figure 8 It is a schematic diagram of the pumping plate structure of the present invention.
[0036] In the figure: 1. bottom plate; 2. outer shell; 3. cooling mechanism; 31. cooling pipe; 32. cover body; 33. filter plate; 34. placement component; 341. disk body; 342. round hole; 343. water seepage hole; 344. rubber strip; 35. filter hole; 36. pipeline component; 361. elbow; 362. small hole; 363. second connecting pipe; 364. pump body; 365. first connecting pipe; 37. filter component; 371. inclined plate; 372. drawer plate; 373. elliptical hole; 374. telescopic rod; 375. mounting seat; 376. frame; 38. round plate; 39. fan blade; 310. trough body. DETAILED DESCRIPTION
[0037] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
[0038] Example 1, please refer to Figure 1-Figure 5 The present invention is a cooling water spraying device for casting products, comprising:
[0039] A housing 2, and a base plate 1 arranged at the bottom of the housing 2;
[0040] A cooling mechanism 3, wherein the cooling mechanism 3 has a circulation structure for cyclically cooling the cast product;
[0041] The top of the bottom plate 1 is fixedly connected to the bottom of the housing 2, and the cooling mechanism 3 is fixedly installed inside the housing 2;
[0042] Wherein, the cooling mechanism 3 comprises:
[0043] A cooling tube 31, and a cover 32 arranged on the top of the cooling tube 31, wherein the cover 32 is arranged in a hemispherical shape;
[0044] A filter plate 33, the surface of which is provided with filter holes 35 for filtering the oxide layer on the surface of the cast product;
[0045] A placement component 34, the placement component 34 having a filtering structure, for placing the cast product;
[0046] A pipe assembly 36, the pipe assembly 36 having a water spraying structure for injecting water into the cooling pipe 31;
[0047] A filter assembly 37, the filter assembly 37 having a screening structure for filtering out fine oxide layers in water;
[0048] The surface of the filter plate 33 is fixedly connected to the inner wall of the shell 2, the side of the filter plate 33 away from the pipe assembly 36 is fixedly connected to the end of the cooling pipe 31 away from the cover body 32, the end of the cooling pipe 31 away from the filter plate 33 is fixedly connected to the inner wall of the cover body 32, the placement component 34 is fixedly connected to the side of the filter plate 33 away from the pipe assembly 36, the pipe assembly 36 is fixedly connected to the inside of the shell 2, the filter component 37 is arranged on the side of the pipe assembly 36 away from the filter plate 33, and the filter component 37 is fixedly connected to the inside of the shell 2, the cast product is placed inside the placement component 34, there is water inside the shell 2, the pipe assembly 36 is started, the pipe assembly 36 injects water into the cooling pipe 31, the water enters the cover body 32 through the cooling pipe 31, and then sprays out from the bottom of the cover body 32, and then sprays on the surface of the cast product to cool the cast product, solving the problem. Shrinkage holes, the sprayed water breaks up the oxide layer and finally enters the interior of the shell 2. Since part of the oxide layer is ejected out of the placement component 34 and then filtered by the filter plate 33, large pieces of oxide layer are prevented from entering the interior of the shell 2 and clogging of the pipeline component 36 are prevented. Finally, the filter component 37 filters the fine oxide layer to prevent the fine oxide layer from participating in the circulation of the cooling mechanism 3 and clogging of the pipeline. The semicircular cover 32 can shield the cooling pipe 31 during spraying, thereby reducing the water spraying range, concentrating the sprayed water, avoiding the cooling water from being ejected everywhere, and avoiding the cooling water from splashing everywhere. The cover 32 prompts the cooling water to spray downward, thereby contacting the oxide layer at a better angle, so that the oxide layer is concentrated inside the placement component 34, and the oxide layer is broken under continuous spraying to avoid the generation of a large number of large oxide layers, thereby avoiding clogging of the filter hole 35.
[0049] Several cooling pipes 31 are arranged on the surface of the filter plate 33, and the cover body 32 is arranged with several cooling pipes 31, and several placement components 34 are arranged at the intervals between the cooling pipes 31. Several filter holes 35 are evenly arranged on the surface of the filter plate 33. Multiple placement components 34 are arranged to place several cast products and cool multiple cast products at one time. Multiple cooling pipes 31 and the cover body 32, and the placement components 34 are arranged at the intervals between the cooling pipes 31, which can spray water on the cast products at multiple angles, thereby better cooling the cast products.
[0050] A groove 310 is provided on the surface of the cooling tube 31 located inside the cover body 32, and the groove 310 is inclined. Several grooves 310 are arranged along the circumference of the cooling tube 31. The surface of the cooling tube 31 is rotatably connected with a fan blade 39, and the fan blade 39 is inclined. The inclination direction of the fan blade 39 is opposite to the inclination direction of the groove 310. Cooling water is sprayed out from the groove 310 and then sprayed out along the gap of the fan blade 39, thereby spraying onto the surface of the cast product to cool the cast product. Since the groove 310 is inclined, the fan blade 39 is driven to rotate. The rotating fan blade 39 can evenly spray the cooling water, thereby obtaining a larger cooling range and a better cooling effect. The groove 310 is opposite to the inclination direction of the fan blade 39, so that the cooling water sprayed from the groove 310 is perpendicular to the fan blade 39, thereby better driving the fan blade 39 to rotate, making the rotation speed of the fan blade 39 faster, and making the cooling water spray more evenly.
[0051] A circular plate 38 is provided inside the cover body 32, and the surface of the circular plate 38 is rotatably connected to the inner wall of the cover body 32, and the surface of the circular plate 38 is fixedly connected to the side of the fan blade 39 away from the cover body 32, and the circular plate 38 has a gap at the position where the fan blade 39 is located. The fan blade 39 rotates, driving the circular plate 38 to rotate, and finally ejected through the gap of the circular plate 38. The circular plate 38 is provided to seal the bottom part of the cover body 32, reduce the injection area, thereby increasing the injection force, and ensure the breakage of the oxide layer.
[0052] The pipeline assembly 36 includes an elbow 361, which is fixedly connected to a side of the filter plate 33 away from the cooling pipe 31, and an end of the elbow 361 close to the filter plate 33 penetrates the filter plate 33 and is fixedly connected to an end of the cooling pipe 31 away from the cover body 32. A small hole 362 is provided on the surface of the elbow 361 to drive the water inside the elbow 361 to flow, thereby injecting the water inside the shell 2 into the small hole 362, and finally entering the cooling pipe 31, and finally spraying out through the trough body 310. After cooling the cast product, it enters the shell 2 through the filter hole 35 to complete the recycling of cooling water. The setting of the small hole 362 can filter the oxide layer, prevent the oxide layer from entering the inside of the elbow 361, and prevent the fine oxide layer from participating in the circulation, thereby avoiding blockage.
[0053] Several curved pipes 361 are provided corresponding to the cooling pipes 31. A first connecting pipe 365 is symmetrically provided at the interval between the two curved pipes 361 in the middle. The ends of the two first connecting pipes 365 away from each other are fixedly connected to the surface of the cooling pipe 31. A pump body 364 is provided at the interval between the two first connecting pipes 365. The ends of the two first connecting pipes 365 close to each other are fixedly connected to the surface of the pump body 364. A second connecting pipe 363 is provided on the side of the two first connecting pipes 365 away from the pump body 364. The second connecting pipe 363 is provided at the interval between the two first connecting pipes 365. The two ends of the second connecting pipe 363 are respectively fixedly connected to the surfaces of the two curved pipes 361. When the pump body 364 is started, the first connecting pipe 365 and the second connecting pipe 363 connect the several curved pipes 361, so that the pump body 364 simultaneously drives the cooling water inside the several curved pipes 361 to flow, so that the several cooling pipes 31 spray water at the same time, ensuring uniform cooling when cooling multiple cast products.
[0054] Example 2, please refer to Figure 1-Figure 8 The placement component 34 includes a disk 341, the inner wall of the disk 341 is set to be conical, the side of the disk 341 away from the cover body 32 is fixedly connected to the side of the filter plate 33 close to the cover body 32, and a circular hole 342 is opened at the center of the inner wall of the disk 341, and the circular hole 342 sequentially penetrates the disk 341 and the filter plate 33, and the cast product is placed inside the disk 341. The conical inner wall of the disk 341 can place cast products of different sizes. A gap is left at the bottom of the cast product to ensure that the bottom of the cast product can contact the cooling water, and finally the oxide layer is broken by the cooling water. Finally, as the cooling water enters the interior of the shell 2 through the circular hole 342, the conical inner wall of the disk 341 can make the oxide layer with a larger mass accumulate to its bottom, ensuring that the oxide layer can quickly leave the disk 341 and avoid the oxide layer from splashing out of the disk 341.
[0055] The inner wall of the disk 341 is fixedly connected with a rubber strip 344, which is arranged in a corrugated shape. Several rubber strips 344 are arranged along the circumference of the disk 341, and seepage holes 343 are arranged at the intervals between adjacent rubber strips 344. Cooling water leaves the disk 341 through the seepage holes 343 to avoid a large amount of water causing a large amount of water inside the disk 341, to avoid the oxide layer floating up with the cooling water, to avoid the oxide layer leaving the disk 341, to ensure that the oxide layer can smoothly enter the interior of the shell 2, and to set the rubber strip 344. After the cast product is placed, the rubber strip 344 can increase the friction coefficient with the cast product, to avoid the cast product from being offset inside the disk 341, and to ensure uniform cooling of the cast product.
[0056] The filter assembly 37 includes an inclined plate 371, which is inclined toward the side close to the elbow 361. The surface of the inclined plate 371 is fixedly connected to the inner wall of the housing 2. A draw plate 372 is provided on the side of the inclined plate 371 away from the elbow 361. The draw plate 372 extends to the outside of the housing 2, and the surface of the draw plate 372 is slidably connected to the inner wall of the housing 2. An elliptical hole 373 is provided on the surface of the draw plate 372, and the elliptical hole 373 is narrow and long. There are a number of elliptical holes 373 evenly distributed on the surface of the draw plate 372. There is water inside the housing 2, and the heavier oxidizing agent The oxide layer slides down along the inclined inclined plate 371 to the surface of the drawing plate 372. After cooling, the drawing plate 372 is pulled to extract the oxide layer settled on the surface of the drawing plate 372. The setting of the elliptical hole 373 can filter out excess moisture to prevent the oxide layer from being suspended during pulling. The narrow and long elliptical hole 373 can filter out the fine oxide layer to prevent the oxide layer from remaining inside the shell 2. The inclined plate 371 is inclined to the side of the elbow 361, and the oxide layer slides down along the inclined plate 371, thereby keeping the oxide layer away from the elbow 361 to prevent the oxide layer from being sucked into the elbow 361.
[0057] A frame 376 is provided on the side of the shell 2 away from the base plate 1, and mounting seats 375 are symmetrically provided on both sides of the frame 376. The inner wall of the mounting seat 375 is fixedly connected with a telescopic rod 374, and one end of the telescopic rod 374 away from the mounting seat 375 is fixedly connected to the side of the base plate 1 close to the shell 2. When the telescopic rod 374 is started, the telescopic rod 374 extends, driving the mounting seat 375 to rise, and finally driving the frame 376 to rise, so that the disc 341 leaks out, which is convenient for placing the casting product. After the placement is completed, the telescopic rod 374 is driven to make the frame 376 and the top of the shell 2 sealed and contact, so as to avoid splashing of cooling water when spraying water.
[0058] When in use, the telescopic rod 374 is started, the telescopic rod 374 extends, driving the mounting seat 375 to rise, and finally driving the frame 376 to rise, and the casting product is placed inside the tray 341. After the placement is completed, the telescopic rod 374 is driven to make the frame 376 seal and contact with the top of the shell 2, and the pump body 364 is started. The water inside the curved pipe 361 flows, thereby directing the water inside the shell 2 into the small hole 362, and finally entering the cooling pipe 31, and finally spraying out through the groove body 310, and then spraying out along the gap of the fan blade 39, so as to spray onto the surface of the casting product, cool the casting product, solve the shrinkage cavity, and the sprayed water breaks the oxide layer, and finally enters the shell 2, and the oxide layer is broken by the cooling water Finally, as the cooling water enters the interior of the shell 2 through the circular hole 342, the cooling water leaves the disc 341 through the seepage hole 343, cools the cast product, and enters the shell 2 through the filter hole 35, completing the recycling of the cooling water. At the same time, the heavier oxide layer slides along the inclined inclined plate 371 to the surface of the pumping plate 372. After cooling, the pumping plate 372 is pulled to extract the oxide layer settled on the surface of the pumping plate 372. The first connecting pipe 365 and the second connecting pipe 363 connect several bent pipes 361, so that the pump body 364 simultaneously drives the cooling water inside several bent pipes 361 to flow, so that several cooling pipes 31 spray water at the same time, and finally completes the cooling of several cast products to solve the shrinkage cavity.
[0059] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. A cooling water spraying device for casting products, characterized in that: include: A housing (2), and a bottom plate (1) arranged at the bottom of the housing (2); A cooling mechanism (3), the cooling mechanism (3) having a circulation structure for cyclically cooling the cast product; The top of the bottom plate (1) is fixedly connected to the bottom of the outer shell (2), and the cooling mechanism (3) is fixedly installed inside the outer shell (2); Wherein, the cooling mechanism (3) comprises: A cooling pipe (31), and a cover body (32) arranged on the top of the cooling pipe (31), wherein the cover body (32) is arranged in a hemispherical shape; A filter plate (33), wherein a filter hole (35) is formed on the surface of the filter plate (33) for filtering an oxide layer on the surface of the cast product; A placement component (34), the placement component (34) having a filtering structure and used for placing a cast product; A pipeline assembly (36), the pipeline assembly (36) having a water spraying structure, used for injecting water into the interior of the cooling pipe (31); A filter assembly (37), the filter assembly (37) having a screening structure for filtering out fine oxide layers in water; The surface of the filter plate (33) is fixedly connected to the inner wall of the outer shell (2); the side of the filter plate (33) away from the pipeline assembly (36) is fixedly connected to the end of the cooling pipe (31) away from the cover body (32); the end of the cooling pipe (31) away from the filter plate (33) is fixedly connected to the inner wall of the cover body (32); the placement assembly (34) is fixedly connected to the side of the filter plate (33) away from the pipeline assembly (36); the pipeline assembly (36) is fixedly connected to the inside of the outer shell (2); the filter assembly (37) is arranged on the side of the pipeline assembly (36) away from the filter plate (33); and the filter assembly (37) is fixedly connected to the inside of the outer shell (2); A groove body (310) is provided on the surface of the cooling pipe (31) located inside the cover body (32), and the groove body (310) is arranged at an angle. A plurality of groove bodies (310) are arranged along the circumference of the cooling pipe (31). A fan blade (39) is rotatably connected to the surface of the cooling pipe (31), and the fan blade (39) is arranged at an angle, and the inclination direction of the fan blade (39) is opposite to the inclination direction of the groove body (310); A circular plate (38) is arranged inside the cover body (32); the surface of the circular plate (38) is rotatably connected to the inner wall of the cover body (32); the surface of the circular plate (38) is fixedly connected to a side of the fan blade (39) away from the cover body (32); and a gap is formed at a position of the circular plate (38) between the fan blades (39).
2. A cooling water spraying device for casting products according to claim 1, characterized in that: A plurality of cooling pipes (31) are arranged on the surface of the filter plate (33), and a plurality of the cover bodies (32) are arranged corresponding to the cooling pipes (31). A plurality of the placement components (34) are arranged at intervals between the plurality of cooling pipes (31), and a plurality of the filter holes (35) are evenly arranged on the surface of the filter plate (33).
3. A cooling water spraying device for casting products according to claim 2, characterized in that: The pipeline assembly (36) comprises a bent pipe (361), the bent pipe (361) being fixedly connected to a side of the filter plate (33) away from the cooling pipe (31), and an end of the bent pipe (361) close to the filter plate (33) passes through the filter plate (33) and is fixedly connected to an end of the cooling pipe (31) away from the cover body (32), and a small hole (362) is provided on the surface of the bent pipe (361).
4. A water spraying device for cooling a cast product according to claim 3, characterized in that: A plurality of the bent pipes (361) are arranged corresponding to the cooling pipe (31); a first connecting pipe (365) is symmetrically arranged at the interval between two of the bent pipes (361) located in the middle; ends of the two first connecting pipes (365) that are away from each other are fixedly connected to the surface of the cooling pipe (31); a pump body (364) is arranged at the interval between the two first connecting pipes (365); ends of the two first connecting pipes (365) that are close to each other are fixedly connected to the surface of the pump body (364); a second connecting pipe (363) is arranged at the side of the two first connecting pipes (365) that is away from the pump body (364); the second connecting pipe (363) is arranged at the interval between the two first connecting pipes (365); and both ends of the second connecting pipe (363) are respectively fixedly connected to the surfaces of the two bent pipes (361).
5. A water spraying device for cooling a cast product according to claim 4, characterized in that: The placement assembly (34) comprises a disk body (341), the inner wall of the disk body (341) being arranged in a conical shape, the side of the disk body (341) away from the cover body (32) being fixedly connected to the side of the filter plate (33) close to the cover body (32), a circular hole (342) being provided at the center of the inner wall of the disk body (341), and the circular hole (342) sequentially penetrating the disk body (341) and the filter plate (33).
6. A water spraying device for cooling a cast product according to claim 5, characterized in that: A rubber strip (344) is fixedly connected to the inner wall of the disk body (341); the rubber strip (344) is arranged in a wave shape; a plurality of rubber strips (344) are arranged along the circumference of the disk body (341); and water seepage holes (343) are arranged at intervals between adjacent rubber strips (344).
7. A water spraying device for cooling a cast product according to claim 6, characterized in that: The filter assembly (37) comprises an inclined plate (371), the inclined plate (371) being arranged inclined toward a side close to the curved pipe (361), the surface of the inclined plate (371) being fixedly connected to the inner wall of the outer shell (2), a draw plate (372) being arranged on a side of the inclined plate (371) away from the curved pipe (361), the draw plate (372) extending to the outside of the outer shell (2), the surface of the draw plate (372) being slidably connected to the inner wall of the outer shell (2), an elliptical hole (373) being provided on the surface of the draw plate (372), the elliptical hole (373) being arranged narrow and long, and a plurality of the elliptical holes (373) being evenly distributed on the surface of the draw plate (372).
8. A water spraying device for cooling a cast product according to claim 7, characterized in that: A frame body (376) is provided on a side of the housing (2) away from the bottom plate (1), mounting seats (375) are symmetrically provided on both sides of the frame body (376), a telescopic rod (374) is fixedly connected to the inner wall of the mounting seat (375), and one end of the telescopic rod (374) away from the mounting seat (375) is fixedly connected to a side of the bottom plate (1) close to the housing (2).
Citation Information
Patent Citations
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CN213291232U
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CN217617686U