Carbon-negative process for resource utilization of bamboo-wood product waste
By designing an adjustable, linkage-based coating mechanism for tubular bamboo and wood products, the problem of dust obscuring the inner walls and pores of tubular bamboo and wood products was solved, enabling effective cleaning and spraying of the inner walls and pores of tubular bamboo and wood products and improving the coating effect.
Patent Information
- Application Number
- CN202410702775.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2044-05-31
AI Technical Summary
Existing technologies, when applying coatings to tubular bamboo and wood products or perforated tubular bamboo and wood products, do not include a mechanism for cleaning the hole walls and tube walls, resulting in dust covering the coating and affecting its adhesion.
An adjustable linkage coating mechanism for tubular bamboo and wood products was designed, including a robotic arm assembly, a spraying assembly, and a linkage tubular bamboo and wood product cleaning assembly. Through the cooperation of a motor, hydraulic cylinder, and gears, the mechanism enables flexible cleaning and spraying of the inner wall and holes of tubular bamboo and wood products.
It improves the flexibility and efficiency of coating work, avoids the impact of dust obstruction, and ensures uniform coating adhesion.
Smart Images

Figure CN118719394B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of negative carbon technology, specifically a negative carbon process for the resource utilization of bamboo and wood product waste. Background Technology
[0002] Mechanical painting robots utilize mechanical transmission components to perform painting operations. The arms have a large range of motion and can perform complex trajectory movements. Their wrists typically have 2 to 3 degrees of freedom, allowing for flexible movement. More advanced painting robots use flexible wrists that can bend and rotate in all directions, mimicking the movements of a human wrist. This allows them to easily reach into the interior of workpieces through small holes and spray their inner surfaces. They also offer advantages such as robustness and durability.
[0003] Utility model patent application CN211303540U discloses a special robotic arm for painting robots, relating to the field of painting technology. It includes a mobile base with a motor box at its upper end and a control component at its upper end. A first shaft is installed between the control component and the motor box, and a second shaft is installed at the upper end of the control component. A steering shaft is installed at the upper end of the second shaft. An atomizer atomizes the spraying material into fine mist particles, resulting in a more uniform and smooth coating surface, which is beneficial for increasing product added value. A splash guard prevents paint from splashing during spraying, polluting the air, and affecting the health of workers. An air compressor uses low-pressure air to atomize the paint after it exits the nozzle, applying it to the object surface. Compared to hand brushing, air spraying leaves no brush marks, produces a relatively uniform surface, has a shorter unit working time, effectively shortens the construction period, and has low investment costs.
[0004] However, the above technical solutions still have the following shortcomings in practical applications:
[0005] When coating is required on tubular bamboo and wood products or perforated tubular bamboo and wood products, the lack of a cleaning mechanism for the hole and tube walls can easily lead to dust covering the tube or hole walls during the spraying process, affecting the adhesion of the coating.
[0006] Therefore, this invention provides a negative carbon process for the resource utilization of bamboo and wood product waste. Summary of the Invention
[0007] In order to overcome the shortcomings of the existing technology and solve at least one of the technical problems mentioned in the background technology, the present invention proposes a negative carbon process for the resource utilization of bamboo and wood product waste.
[0008] The technical solution adopted by the present invention to solve its technical problem is: a negative carbon process for the resource utilization of bamboo and wood product waste, including a base, wherein the upper end of the base is provided with a linkage adjustable tubular bamboo and wood product coating mechanism for coating the inner wall of tubular bamboo and wood products or hollow tubular bamboo and wood products, the linkage adjustable tubular bamboo and wood product coating mechanism includes a robotic arm assembly, a spraying assembly, and a linkage tubular bamboo and wood product cleaning assembly;
[0009] The linkage-type tubular bamboo and wood product cleaning component includes a support frame installed on the robotic arm component. A turntable is rotatably mounted at the lower center of the support frame. A third telescopic rod is fixedly connected to the lower end of the turntable. A frame body is fixedly connected to the piston end of the third telescopic rod. A first connecting rod is rotatably mounted on both the front and rear sides of the middle of the frame body. A hinge block is rotatably mounted on the left end of the first connecting rod. An adjusting plate is rotatably mounted on the left end of the hinge block. Sliding sleeves are fixedly connected to the middle of both the upper and lower ends of the adjusting plate. Limiting rods are slidably connected to the sliding sleeves. Brush plates are fixedly connected to the ends of the upper and lower limiting rods that are far apart from each other. A brush roller is rotatably mounted at the lower center of the frame body.
[0010] Preferably, the robotic arm assembly includes a sliding column rotatably disposed at the upper middle part of the base via a rotating shaft, a lifting block slidably connected to the sliding column, a first telescopic rod fixedly connected to the rear side of the left end face of the lifting block, an adjusting arm fixedly connected to the piston end of the first telescopic rod, a rotating block rotatably disposed at the left end of the adjusting arm, a second telescopic rod fixedly connected to the right side of the lower end face of the rotating block, and the piston end of the second telescopic rod fixedly connected to the support frame.
[0011] Preferably, a first gear is fixedly connected to the connection between the sliding column and the base via a rotating shaft, an eighth motor is fixedly connected to the middle of the upper surface of the base, and a third gear is fixedly connected to the output end of the eighth motor, with the third gear meshing with the first gear.
[0012] Preferably, a first motor is fixedly connected to the upper end of the slide column, and a first threaded rod is fixedly connected to the output end of the first motor. The first threaded rod is threadedly connected to the lifting block, and both the upper and lower ends of the first threaded rod are rotatably mounted on the slide column.
[0013] Preferably, a first hydraulic cylinder is fixedly connected to the front side of the left end face of the lifting block, the piston end of the first hydraulic cylinder is fixedly connected to the adjusting arm, a second motor is fixedly connected to the left side of the front end face of the adjusting arm, the output end of the second motor is fixedly connected to the rotating block, a second hydraulic cylinder is fixedly connected to the left side of the lower end face of the rotating block, and the piston end of the second hydraulic cylinder is fixedly connected to the support frame.
[0014] Preferably, a third motor is fixedly connected to the upper end of the support frame, the output end of the third motor is fixedly connected to the turntable, and a third hydraulic cylinder is fixedly connected to the front side of the lower end of the turntable, with the piston end of the third hydraulic cylinder fixedly connected to the frame body.
[0015] Preferably, a fourth motor is fixedly connected to the lower end of the frame, and the output end of the fourth motor is fixedly connected to the brush roller. A fifth motor is fixedly connected to the middle of the frame, and the output end of the fifth motor is fixedly connected to the first connecting rod. A sixth motor is fixedly connected to the middle of the hinge block, and the output end of the sixth motor is fixedly connected to the adjusting plate. A second gear and a third connecting rod are rotatably arranged on both the upper and lower sides of the left end face of the adjusting plate, and the second gears on the upper and lower sides mesh with each other. A seventh motor is fixedly connected to the left end of the adjusting plate, and the output end of the seventh motor is fixedly connected to the third connecting rod. A fourth connecting rod is rotatably arranged at the end of the third connecting rod away from the second gear, and the end of the fourth connecting rod away from the third connecting rod is rotatably connected to the limiting rod.
[0016] Preferably, the spraying assembly includes a first paint tank fixedly connected to the right end face of the frame, a first conveying pipe connected to the upper end of the first paint tank, a first pump body connected to the left end of the first conveying pipe, the first pump body fixedly connected to the frame, a first nozzle connected to the discharge end of the first pump body, a second paint tank fixedly connected to the upper side of the frame, a second pump body connected to the lower middle part of the second paint tank, a second conveying pipe connected to the discharge end of the second pump body, and second nozzles connected to both ends of the left side of the second conveying pipe, the second nozzles being fixedly connected to the adjusting plate.
[0017] Preferably, a monitoring device is provided on the upper side of the left end face of the frame, and a controller is provided on the front left side of the upper end face of the base.
[0018] A method for adjusting a carbon-negative process for the resource utilization of bamboo and wood product waste, using the linkage coating robotic arm as described in any one of claims 1-9, includes the following specific steps:
[0019] S1. When it is necessary to spray the inner wall or hole wall of tubular bamboo and wood products or hollow tubular bamboo and wood products, first place the base in the designated position, and then use the controller to operate it. First, start the eighth motor to drive the third gear to rotate, which will cause the first gear and the sliding column to rotate, thereby adjusting the horizontal angle of the support frame. Then start the first motor to drive the first threaded rod to rotate, causing the lifting block to slide up and down, thereby adjusting the height of the support frame. Then start the first hydraulic cylinder to drive the adjusting arm to move, thereby adjusting the distance between the support frame and the center of the base. Then start the second motor to drive the rotating block to rotate, thereby adjusting the angle of the support frame. Then start the second hydraulic cylinder to adjust the distance between the support frame and the rotating block. Using the above adjustment operations, the position of the linkage tubular bamboo and wood product cleaning component can be adjusted so that it extends into the interior of the tubular bamboo and wood product.
[0020] S2. After the linkage-type tubular bamboo and wood product cleaning component is inserted into the tubular bamboo and wood product, the distribution of dust on the inner wall of the tubular bamboo and wood product and the spraying situation are observed using monitoring equipment, so as to better carry out the spraying work and make the spraying and cleaning work more targeted; and make the turntable coincide with the axis of the tubular bamboo and wood product, adjust the orientation of the first nozzle, and then use the first pump body to draw out the paint from the first paint tank and spray it out after passing through the first nozzle, so that the paint is sprayed onto the inner wall of the tubular bamboo and wood product, thus spraying the inner wall of the tubular bamboo and wood product. At the same time, the third hydraulic cylinder can be activated to drive the frame to move radially, so that the brush roller is in contact with the inner wall of the tubular bamboo and wood product, and then the fourth motor is activated to drive the brush roller to rotate, thus cleaning the dust attached to the spraying position;
[0021] S3. When it is necessary to spray paint the holes of the hollowed-out tubular bamboo and wood products, the adjusting plate can be aligned with the holes with the cooperation of the second hydraulic cylinder and the third motor, and the axes of the two coincide. Since the brush plate is initially close to the second paint box, the leftmost part of the entire adjusting plate is within the diameter range of the brush roller. Therefore, at this time, only the brush roller can be in contact with the inner diameter of the tubular bamboo and wood products. So when it is necessary to spray paint the holes of the hollowed-out tubular bamboo and wood products, the fifth motor is started to drive the first connecting rod and the third... The two linkages rotate, causing the brush plate to move and align the brush tip with the hole wall. Then, the upper and lower limit rods simultaneously slide in opposite directions on the sliding sleeve and move away from each other, so that the brush tip of the brush plate abuts against the hole wall. Then, the sixth motor is started to drive the adjusting disc to rotate, which makes the brush plate rotate and clean the dust attached to the hole wall. After the dust falls off, the second pump body is started, which draws out the paint from the second paint tank and sprays it onto the hole wall through the first nozzle, thus realizing the spraying work on the hole wall.
[0022] The beneficial effects of this invention are as follows:
[0023] 1. The present invention discloses a negative carbon process for the resource utilization of bamboo and wood product waste. After placing the base in a designated position, the eighth motor is activated to drive the third gear to rotate, which in turn rotates the first gear and the sliding column, thus adjusting the horizontal angle of the support frame. Then, the first motor is activated to drive the first threaded rod to rotate, causing the lifting block to slide up and down, thereby adjusting the height of the support frame. Next, the first hydraulic cylinder is activated to move the adjusting arm, thus adjusting the distance between the support frame and the center of the base. Then, the second motor is activated to drive the rotating block to rotate, thus adjusting the angle of the support frame. Finally, the second hydraulic cylinder is activated to adjust the distance between the support frame and the rotating block. Using these adjustment operations, the orientation of the linkage-type tubular bamboo and wood product cleaning component can be adjusted, allowing it to extend into the interior of the tubular bamboo and wood product to perform coating work on the inner wall of the tubular bamboo and wood product, thereby improving the flexibility of the entire coating process.
[0024] 2. The carbon-negative process for the resource utilization of bamboo and wood product waste described in this invention involves the following steps: When the linkage-type tubular bamboo and wood product cleaning assembly extends into the interior of the tubular bamboo and wood product and aligns the turntable with the axis of the tubular bamboo and wood product, the orientation of the first nozzle can be adjusted to extract the paint from the first paint tank and spray it out through the first nozzle, thus spraying the paint onto the inner wall of the tubular bamboo and wood product. Simultaneously, the brush roller is brought into contact with the inner wall of the tubular bamboo and wood product. Then, the fourth motor is activated to rotate the brush roller, cleaning the dust adhering to the spraying area and preventing dust from obstructing the spraying efficiency. When it is necessary to spray the holes in the hollowed-out tubular bamboo and wood product, the fifth motor is activated to rotate the first and second connecting rods, causing them to... The change in the included angle between the components allows the brush plate to move, aligning the brush tip with the hole wall. Then, the seventh motor is activated, driving the second gear and third connecting rod to rotate. This causes the upper and lower limit rods to slide in opposite directions on the sliding sleeve, moving them away from each other. This brings the brush tip against the hole wall. Next, the sixth motor is activated, driving the adjusting disc to rotate, thus rotating the brush plate and cleaning the dust adhering to the hole wall. After the dust falls off, the second pump is activated, drawing paint from the second paint tank and spraying it onto the hole wall through the first nozzle. This achieves the spraying of the hole wall. Therefore, the dust adhering to the tube and hole walls of the perforated tubular bamboo and wood products can be cleaned before spraying, preventing dust from affecting the spraying effect.
[0025] 3. The negative carbon process for the resource utilization of bamboo and wood product waste described in this invention uses monitoring equipment to observe the distribution of dust on the inner wall of tubular bamboo and wood products and the spraying situation, thereby enabling better spraying work and making the spraying and cleaning work more targeted. Attached Figure Description
[0026] The invention will now be further described with reference to the accompanying drawings.
[0027] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;
[0028] Figure 2 This is a partial schematic diagram of the linkage tubular bamboo and wood product cleaning component. Figure 1 ;
[0029] Figure 3 yes Figure 2 Enlarged view of a portion of point A in the middle;
[0030] Figure 4 This is a partial schematic diagram of the linkage tubular bamboo and wood product cleaning component. Figure 2 ;
[0031] Figure 5 yes Figure 4 Enlarged view of a section at point B in the middle;
[0032] Figure 6 This is a partial schematic diagram of the linkage tubular bamboo and wood product cleaning component. Figure 3 ;
[0033] Figure 7 This is a partial structural diagram of the base.
[0034] Figure 8 This is a partial schematic diagram of the first hydraulic cylinder;
[0035] In the diagram: 1. Base; 2. Controller; 3. Slide column; 4. First hydraulic cylinder; 5. First telescopic rod; 6. First motor; 7. First threaded rod; 8. Adjusting arm; 9. Second motor; 10. Rotating block; 11. Second hydraulic cylinder; 12. Second telescopic rod; 13. Support frame; 14. Third motor; 15. Turntable; 16. Third hydraulic cylinder; 17. Third telescopic rod; 18. First paint tank; 19. First delivery pipe; 20. First pump body; 21. First nozzle; 22. Monitoring equipment; 23. Frame; 4. Brush roller; 25. Fourth motor; 26. Fifth motor; 27. First connecting rod; 28. Second connecting rod; 29. Hinge block; 30. First gear; 31. Sixth motor; 32. Second conveying pipe; 33. Brush plate; 34. Fourth connecting rod; 35. Seventh motor; 36. Second gear; 37. Third connecting rod; 38. Second nozzle; 39. Limiting rod; 40. Sliding sleeve; 41. Second paint tank; 42. Second pump body; 43. Lifting block; 44. Eighth motor; 45. Third gear; 46. Adjusting disc. Detailed Implementation
[0036] The technical solution of the present invention will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0037] Please refer to Figures 1-8 The present invention provides a technical solution: a negative carbon process for the resource utilization of bamboo and wood product waste, including a base 1, and an adjustable tubular bamboo and wood product coating mechanism for coating the inner wall of tubular bamboo and wood products or hollow tubular bamboo and wood products. The adjustable tubular bamboo and wood product coating mechanism includes a robotic arm assembly, a spraying assembly, and an adjustable tubular bamboo and wood product cleaning assembly.
[0038] The linkage-type tubular bamboo and wood product cleaning component includes a support frame 13 installed on the robotic arm component. A turntable 15 is rotatably mounted at the lower center of the support frame 13. A third telescopic rod 17 is fixedly connected to the lower end of the turntable 15. A frame body 23 is fixedly connected to the piston end of the third telescopic rod 17. A first connecting rod 27 is rotatably mounted on both the front and rear sides of the middle of the frame body 23. A hinge block 29 is rotatably mounted on the left end of the first connecting rod 27. An adjusting plate 46 is rotatably mounted on the left end of the hinge block 29. Sliding sleeves 40 are fixedly connected to the middle of both the upper and lower ends of the adjusting plate 46. Limiting rods 39 are slidably connected to the sliding sleeves 40. Brush plates 33 are fixedly connected to the ends of the upper and lower limiting rods 39 that are far apart from each other. A brush roller 24 is rotatably mounted at the lower center of the frame body 23.
[0039] In this embodiment, as Figure 1 , Figure 7 , Figure 8 As shown, the robotic arm assembly includes a sliding column 3 rotatably mounted on the upper middle part of the base 1 via a rotating shaft. A lifting block 43 is slidably connected to the sliding column 3. A first telescopic rod 5 is fixedly connected to the rear side of the left end face of the lifting block 43. An adjusting arm 8 is fixedly connected to the piston end of the first telescopic rod 5. A rotating block 10 is rotatably mounted on the left end of the adjusting arm 8. A second telescopic rod 12 is fixedly connected to the right side of the lower end face of the rotating block 10. The piston end of the second telescopic rod 12 is fixedly connected to the support frame 13.
[0040] The connection between the slide column 3 and the base 1 is fixedly connected to the first gear 30 via a rotating shaft. The eighth motor 44 is fixedly connected to the middle of the upper surface of the base 1. The output end of the eighth motor 44 is fixedly connected to the third gear 45. The third gear 45 meshes with the first gear 30.
[0041] A first motor 6 is fixedly connected to the upper end of the slide column 3. A first threaded rod 7 is fixedly connected to the output end of the first motor 6. The first threaded rod 7 is threadedly connected to the lifting block 43. Both the upper and lower ends of the first threaded rod 7 are rotatably set on the slide column 3.
[0042] A first hydraulic cylinder 4 is fixedly connected to the front side of the left end face of the lifting block 43. The piston end of the first hydraulic cylinder 4 is fixedly connected to the adjusting arm 8. A second motor 9 is fixedly connected to the left side of the front end face of the adjusting arm 8. The output end of the second motor 9 is fixedly connected to the rotating block 10. A second hydraulic cylinder 11 is fixedly connected to the left side of the lower end face of the rotating block 10. The piston end of the second hydraulic cylinder 11 is fixedly connected to the support frame 13.
[0043] Specifically, after placing the base 1 in the designated position, starting the eighth motor 44 drives the third gear 45 to rotate, which in turn rotates the first gear 30 and the sliding column 3, thereby adjusting the horizontal angle of the support frame 13. Then, starting the first motor 6 drives the first threaded rod 7 to rotate, causing the lifting block 43 to slide up and down, thereby adjusting the height of the support frame 13. Then, starting the first hydraulic cylinder 4 drives the adjusting arm 8 to move, thereby adjusting the distance between the support frame 13 and the center of the base 1. Then, starting the second motor 9 drives the rotating block 10 to rotate, thereby adjusting the angle of the support frame 13. Then, starting the second hydraulic cylinder 11 adjusts the distance between the support frame 13 and the rotating block 10. Using the above adjustment operations, the orientation of the linkage tubular bamboo and wood product cleaning component can be adjusted so that it extends into the interior of the tubular bamboo and wood product to perform coating work on the inner wall of the tubular bamboo and wood product, thereby improving the flexibility of the entire coating work.
[0044] In this embodiment, as Figures 2-6 As shown, a third motor 14 is fixedly connected to the upper end of the support frame 13, the output end of the third motor 14 is fixedly connected to the turntable 15, and a third hydraulic cylinder 16 is fixedly connected to the front side of the lower end of the turntable 15. The piston end of the third hydraulic cylinder 16 is fixedly connected to the frame 23.
[0045] A fourth motor 25 is fixedly connected to the lower end of the frame 23. The output end of the fourth motor 25 is fixedly connected to the brush roller 24. A fifth motor 26 is fixedly connected to the middle of the frame 23. The output end of the fifth motor 26 is fixedly connected to the first connecting rod 27. A sixth motor 31 is fixedly connected to the middle of the hinge block 29. The output end of the sixth motor 31 is fixedly connected to the adjusting plate 46. A second gear 36 and a third connecting rod 37 are rotatably arranged on both the upper and lower sides of the left end face of the adjusting plate 46. The second gears 36 on the upper and lower sides mesh with each other. A seventh motor 35 is fixedly connected to the left end of the adjusting plate 46. The output end of the seventh motor 35 is fixedly connected to the third connecting rod 37. A fourth connecting rod 34 is rotatably arranged at the end of the third connecting rod 37 away from the second gear 36. The end of the fourth connecting rod 34 away from the third connecting rod 37 is rotatably connected to the limiting rod 39.
[0046] The spraying assembly includes a first paint tank 18 fixedly connected to the right end face of the frame 23. The upper end of the first paint tank 18 is connected to a first conveying pipe 19. The left end of the first conveying pipe 19 is connected to a first pump body 20. The first pump body 20 is fixedly connected to the frame 23. The discharge end of the first pump body 20 is connected to a first nozzle 21. The upper side of the frame 23 is fixedly connected to a second paint tank 41. The lower middle part of the second paint tank 41 is connected to a second pump body 42. The discharge end of the second pump body 42 is connected to a second conveying pipe 32. The left ends of the second conveying pipe 32 are both connected to second nozzles 38. The second nozzles 38 are fixedly connected to an adjusting plate 46.
[0047] Specifically, after the linkage-type tubular bamboo and wood product cleaning component extends into the tubular bamboo and wood product and aligns the turntable 15 with the axis of the tubular bamboo and wood product, the third motor 14 is started to drive the turntable 15 to rotate, thereby adjusting the orientation of the first nozzle 21. Then, the first pump body 20 draws out the paint from the first paint tank 18 and sprays it out through the first nozzle 21, causing the paint to be sprayed onto the inner wall of the tubular bamboo and wood product, thus performing the spraying work on the inner wall of the tubular bamboo and wood product. At the same time, the third hydraulic cylinder 16 can be started to drive the frame 23 to move radially. The brush roller 24 is brought into contact with the inner wall of the tubular bamboo and wood product. Then, the fourth motor 25 is started to drive the brush roller 24 to rotate, which can clean the dust attached to the area to be sprayed and prevent the spraying efficiency from being affected by dust. When it is necessary to spray the holes of the hollowed-out tubular bamboo and wood product, the adjustment plate 46 can be aligned with the hole with the cooperation of the second hydraulic cylinder 11 and the third motor 14, and the two axes are coincident. Since the brush plate 33 is close to the second paint box 41 in the initial state, the leftmost part of the entire adjustment plate 46 is located at the brush roller. Within the diameter range of 24, only the brush roller 24 can be in contact with the inner diameter of the tubular bamboo and wood product. Therefore, when it is necessary to spray the holes of the hollowed-out tubular bamboo and wood product, the fifth motor 26 is started to drive the first connecting rod 27 and the second connecting rod 28 to rotate, so that the included angle between them changes, which can move the brush plate 33 and make the brush end of the brush plate 33 aligned with the hole wall. Then, the seventh motor 35 is started to drive the second gear 36 and the third connecting rod 37 to rotate, so that the upper and lower limit rods 39 can slide in opposite directions on the sliding sleeve 40 and move away from each other, so that the brush... The brush end of the brush plate 33 abuts against the hole wall, and then the sixth motor 31 is started to drive the adjusting plate 46 to rotate, so that the brush plate 33 can rotate to clean the dust attached to the hole wall. After the dust falls off, the second pump body 42 is started, and the second pump body 42 draws out the paint inside the second paint tank 41 and sprays it onto the hole wall after passing through the first nozzle 21, so as to realize the spraying work on the hole wall. In this way, the dust attached to the tube wall and hole wall of the hollow tubular bamboo and wood product can be cleaned first, and then sprayed, avoiding the situation where dust adheres to the tube wall and hole wall and affects the spraying effect.
[0048] In this embodiment, as Figures 1-8 As shown, a monitoring device 22 is installed on the upper left side of the frame 23, and a controller 2 is installed on the front left side of the upper surface of the base 1. The controller 2 is electrically connected to the monitoring device 22, the first motor 6, the second motor 9, the second hydraulic cylinder 11, the third motor 14, the third hydraulic cylinder 16, the first pump body 20, the fourth motor 25, the fifth motor 26, the sixth motor 31, the seventh motor 35, the second pump body 42, and the eighth motor 44.
[0049] Specifically, the upper front end of the controller 2 is equipped with a display screen for displaying the image of the monitoring device 22; the monitoring device 22 is used to observe the distribution of dust on the inner wall of the tubular bamboo and wood products and the spraying situation, and then the controller 2 is used to control the linkage adjustable tubular bamboo and wood product coating mechanism, so as to better carry out the spraying work and make the spraying and cleaning work more targeted.
[0050] Working Principle: When spraying coating on the inner wall or hole wall of tubular or perforated tubular bamboo and wood products, first place the base 1 in the designated position, then use the controller 2 for operation. First, start the eighth motor 44 to drive the third gear 45 to rotate, which will cause the first gear 30 and the sliding column 3 to rotate, thereby adjusting the horizontal angle of the support frame 13. Then, start the first motor 6 to drive the first threaded rod 7 to rotate, causing the lifting block 43 to slide up and down, thereby adjusting the height of the support frame 13. Then, start the first hydraulic cylinder 4 to drive the adjusting arm 8 to move, thereby adjusting the distance between the support frame 13 and the center of the base 1. Then, start the second motor 9 to drive the rotating block 10 to rotate, thereby adjusting the angle of the support frame 13. Finally, start the second hydraulic cylinder 4... The distance between cylinder 11, support frame 13, and rotating block 10 is adjusted. Using this adjustment, the orientation of the linkage-type tubular bamboo and wood product cleaning component can be adjusted so that it extends into the interior of the tubular bamboo and wood product. Once the linkage-type tubular bamboo and wood product cleaning component is inside the tubular bamboo and wood product, the distribution of dust on the inner wall of the tubular bamboo and wood product and the spraying situation are observed using monitoring device 22. This allows for better spraying and more targeted spraying and cleaning work. The turntable 15 is aligned with the axis of the tubular bamboo and wood product, and the orientation of the first nozzle 21 is adjusted. Then, the first pump body 20 draws out the paint from the first paint tank 18, which is then sprayed out through the first nozzle 21, causing the paint to be sprayed onto the tubular bamboo and wood product. The inner wall of the tubular bamboo and wood product can be sprayed. Simultaneously, the third hydraulic cylinder 16 can be activated to move the frame 23 radially, causing the brush roller 24 to fit against the inner wall of the tubular bamboo and wood product. Then, the fourth motor 25 is activated to rotate the brush roller 24, cleaning the dust adhering to the spraying area. When spraying the holes of the hollowed-out tubular bamboo and wood product, the second hydraulic cylinder 11 and the third motor 14 can be used to align the adjusting disc 46 with the holes, ensuring their axes coincide. Since the brush plate 33 is initially close to the second paint tank 41, the leftmost part of the adjusting disc 46 is within the diameter range of the brush roller 24. Therefore, only the brush roller 24 and the tubular bamboo and wood product can be sprayed at this time. The inner diameter fits snugly, so when it is necessary to spray the holes of the hollow tubular bamboo and wood products, the fifth motor 26 is started to drive the first connecting rod 27 and the second connecting rod 28 to rotate, so that the brush plate 33 moves and the brush end of the brush plate 33 is aligned with the hole wall. Then, the upper and lower limit rods 39 are driven to slide in opposite directions on the sliding sleeve 40 and move away from each other, so that the brush end of the brush plate 33 abuts against the hole wall. Then, the sixth motor 31 is started to drive the adjusting plate 46 to rotate, so that the brush plate 33 can rotate to clean the dust attached to the hole wall. After the dust falls off, the second pump body 42 is started. The second pump body 42 draws out the paint from the second paint tank 41 and sprays it onto the hole wall after passing through the first nozzle 21, so as to realize the spraying work on the hole wall.
[0051] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.
Claims
1. A coating device for bamboo and wood products, comprising a coating robotic arm, the coating robotic arm including a base (1), characterized in that: The upper end of the base (1) is provided with a linkage adjustable tubular bamboo and wood product coating mechanism for coating the inner wall of tubular bamboo and wood products or hollow tubular bamboo and wood products. The linkage adjustable tubular bamboo and wood product coating mechanism includes a robotic arm assembly, a spraying assembly, and a linkage tubular bamboo and wood product cleaning assembly. The linkage tubular bamboo and wood product cleaning component includes a support frame (13) installed on the robotic arm component. A turntable (15) is rotatably installed at the lower middle of the support frame (13). A third telescopic rod (17) is fixedly connected to the lower end of the turntable (15). A frame (23) is fixedly connected to the piston end of the third telescopic rod (17). A first connecting rod (27) is rotatably installed on both the front and rear sides of the middle of the frame (23). A hinge block (29) is rotatably installed on the left end of the first connecting rod (27). An adjusting plate (46) is rotatably installed on the left end of the hinge block (29). A sliding sleeve (40) is fixedly connected to the middle of both the upper and lower ends of the adjusting plate (46). A limit rod (39) is slidably connected to the sliding sleeve (40). A brush plate (33) is fixedly connected to the ends of the upper and lower limit rods (39) that are far apart from each other. A brush roller (24) is rotatably installed at the middle of the lower end of the frame (23). The lower end of the frame (23) is fixedly connected to the fourth motor (25), the output end of the fourth motor (25) is fixedly connected to the brush roller (24), the middle part of the frame (23) is fixedly connected to the fifth motor (26), the output end of the fifth motor (26) is fixedly connected to the first connecting rod (27), the middle part of the hinge block (29) is fixedly connected to the sixth motor (31), the output end of the sixth motor (31) is fixedly connected to the adjustment plate (46), the left end of the adjustment plate (46) is rotatably equipped with the second gear (36) and the third connecting rod (37) on both the upper and lower sides, the second gear (36) on the upper and lower sides mesh with each other, the left end of the adjustment plate (46) is fixedly connected to the seventh motor (35), the output end of the seventh motor (35) is fixedly connected to the third connecting rod (37), the end of the third connecting rod (37) away from the second gear (36) is rotatably equipped with the fourth connecting rod (34), the end of the fourth connecting rod (34) away from the third connecting rod (37) is rotatably connected to the limit rod (39); The spraying assembly includes a first paint tank (18) fixedly connected to the right end of the frame (23), a first conveying pipe (19) connected to the upper end of the first paint tank (18), a first pump body (20) connected to the left end of the first conveying pipe (19), the first pump body (20) fixedly connected to the frame (23), a first nozzle (21) connected to the discharge end of the first pump body (20), a second paint tank (41) fixedly connected to the upper side of the frame (23), a second pump body (42) connected to the middle of the lower end of the second paint tank (41), a second conveying pipe (32) connected to the discharge end of the second pump body (42), a second nozzle (38) connected to both ends of the left side of the second conveying pipe (32), and a second nozzle (38) fixedly connected to the regulating plate (46). When it is necessary to spray paint on the holes of the hollow tubular bamboo and wood products, start the fifth motor (26) to drive the first connecting rod (27) and the second connecting rod (28) to rotate, so that the brush plate (33) moves and the brush end of the brush plate (33) is aligned with the hole wall.
2. The bamboo and wood product coating device according to claim 1, characterized in that: The robotic arm assembly includes a slid column (3) rotatably mounted on the upper middle part of the base (1) via a rotating shaft. A lifting block (43) is slidably connected to the slid column (3). A first telescopic rod (5) is fixedly connected to the rear side of the left end face of the lifting block (43). An adjusting arm (8) is fixedly connected to the piston end of the first telescopic rod (5). A rotating block (10) is rotatably mounted on the left end of the adjusting arm (8). A second telescopic rod (12) is fixedly connected to the right side of the lower end face of the rotating block (10). The piston end of the second telescopic rod (12) is fixedly connected to the support frame (13).
3. The bamboo and wood product coating device according to claim 2, characterized in that: The first gear (30) is fixedly connected to the connection between the slide column (3) and the base (1) via a rotating shaft. The eighth motor (44) is fixedly connected to the middle of the upper surface of the base (1). The third gear (45) is fixedly connected to the output end of the eighth motor (44). The third gear (45) meshes with the first gear (30).
4. A coating device for bamboo and wood products according to claim 3, characterized in that: The upper end of the slide column (3) is fixedly connected to the first motor (6), and the output end of the first motor (6) is fixedly connected to the first threaded rod (7). The first threaded rod (7) is threadedly connected to the lifting block (43). Both the upper and lower ends of the first threaded rod (7) are rotatably set on the slide column (3).
5. A coating device for bamboo and wood products according to claim 4, characterized in that: A first hydraulic cylinder (4) is fixedly connected to the front side of the left end of the lifting block (43). The piston end of the first hydraulic cylinder (4) is fixedly connected to the adjusting arm (8). A second motor (9) is fixedly connected to the left side of the front end of the adjusting arm (8). The output end of the second motor (9) is fixedly connected to the rotating block (10). A second hydraulic cylinder (11) is fixedly connected to the left side of the lower end of the rotating block (10). The piston end of the second hydraulic cylinder (11) is fixedly connected to the support frame (13).
6. The bamboo and wood product coating device according to claim 5, characterized in that: The upper end of the support frame (13) is fixedly connected to the third motor (14), the output end of the third motor (14) is fixedly connected to the turntable (15), the lower front side of the turntable (15) is fixedly connected to the third hydraulic cylinder (16), and the piston end of the third hydraulic cylinder (16) is fixedly connected to the frame (23).
7. A coating device for bamboo and wood products according to claim 6, characterized in that: A monitoring device (22) is installed on the upper left side of the frame (23), and a controller (2) is installed on the front left side of the upper end of the base (1).
8. A coating process for bamboo and wood products, employing the bamboo and wood product coating apparatus described in claim 7, characterized in that, The specific steps include: S1. When it is necessary to spray the inner wall or hole wall of tubular bamboo and wood products or hollow tubular bamboo and wood products, first place the base (1) in the designated position, and then use the controller (2) to operate it. First, start the eighth motor (44) to drive the third gear (45) to rotate, which will make the first gear (30) and the sliding column (3) rotate, and thus adjust the horizontal angle of the support frame (13). Then start the first motor (6) to drive the first threaded rod (7) to rotate, which will make the lifting block (43) slide up and down, and thus adjust the support. Adjust the height of the support frame (13), then start the first hydraulic cylinder (4) to drive the adjustment arm (8) to move, so as to adjust the distance between the support frame (13) and the center of the base (1). Then start the second motor (9) to drive the rotating block (10) to rotate, so as to adjust the angle of the support frame (13). Then start the second hydraulic cylinder (11) to adjust the distance between the support frame (13) and the rotating block (10). By using the above adjustment operation, the position of the linkage tubular bamboo and wood product cleaning component can be adjusted so that it extends into the interior of the tubular bamboo and wood product. S2. When the linkage tubular bamboo and wood product cleaning component is inserted into the tubular bamboo and wood product, the monitoring equipment (22) is used to observe the distribution of dust on the inner wall of the tubular bamboo and wood product and the spraying situation, so that the spraying work can be carried out better and the spraying and cleaning work can be more targeted; and the turntable (15) is aligned with the axis of the tubular bamboo and wood product, the orientation of the first nozzle (21) is adjusted, and then the first pump body (20) is used to extract the paint inside the first paint box (18), and spray it out after passing through the first nozzle (21), so that the paint is sprayed onto the inner wall of the tubular bamboo and wood product, and the inner wall of the tubular bamboo and wood product can be sprayed. At the same time, the third hydraulic cylinder (16) can be started to drive the frame (23) to move radially, so that the brush roller (24) is in contact with the inner wall of the tubular bamboo and wood product, and then the fourth motor (25) is started to drive the brush roller (24) to rotate, so that the dust attached to the spraying position can be cleaned. S3. When it is necessary to spray the holes of the hollowed-out tubular bamboo and wood products, the adjustment plate (46) can be aligned with the holes with the cooperation of the second hydraulic cylinder (11) and the third motor (14), and the axes of the two coincide. Since the brush plate (33) is close to the second paint box (41) in the initial state, the leftmost part of the entire adjustment plate (46) is within the diameter range of the brush roller (24). Therefore, at this time, only the brush roller (24) can be in contact with the inner diameter of the tubular bamboo and wood products. So when it is necessary to spray the holes of the hollowed-out tubular bamboo and wood products, the fifth motor (26) is started to drive the first connecting rod (27) and the second connecting rod (28). Rotate the brush plate (33) to move the brush end of the brush plate (33) to align with the hole wall. Then drive the upper and lower limit rods (39) to slide in opposite directions on the sliding sleeve (40) and move away from each other, so that the brush end of the brush plate (33) abuts against the hole wall. Then start the sixth motor (31) to drive the adjustment plate (46) to rotate, so that the brush plate (33) can rotate and clean the dust attached to the hole wall. After the dust falls off, start the second pump body (42). The second pump body (42) draws out the paint inside the second paint tank (41) and sprays it onto the hole wall through the second nozzle (38), so that the spraying work on the hole wall can be realized.
Citation Information
Patent Citations
Special mechanical arm for coating robot
CN211303540U
Multi-directional working bamboo and wood product surface painting device
CN108993793A
Aluminum plate spraying equipment with cleaning function
CN117583178A