A waste recycling and crushing device for photovoltaic production

Abstract

The invention discloses a waste recycling and crushing device for photovoltaic production, which relates to the technical field of photovoltaic production waste processing; the device comprises a base, on which a mounting mechanism is arranged for mounting a waste plate; a top plate is arranged on the top of the base, and a positioning mechanism is arranged at one end of the top plate for positioning and pressing the waste plate; a dismantling mechanism is slidably arranged on the top plate for dismantling frames on each side of the waste plate; position adjustment mechanisms are arranged at both ends of the base for adjusting the position of the waste plate; a processing mechanism is arranged on the base, and the processing mechanism is located below the dismantling mechanism, and the frame on the waste plate is transferred to the processing mechanism by flipping a clamping plate; the invention solves the technical problem that it is inconvenient to sort out photovoltaic waste after dismantling, and can effectively sort and recycle photovoltaic waste, sort and cut off the dismantled outer frame, and save the subsequent tedious manual sorting process.

Description

Technical Field

[0001] The invention relates to the technical field of photovoltaic production waste processing, and in particular to a photovoltaic production waste recycling and crushing device. Background Art

[0002] Photovoltaic, also known as photovoltaic power generation, is a technology and facility that uses the photoelectric effect to directly convert solar energy into electrical energy. Specifically, photovoltaic technology uses the electrons released when photons hit the surface of photovoltaic cells to generate current, which can be used to supply power or store electricity; photovoltaics, as the main force of the new energy industry, has been promoted and applied all over the world, and the demand for the production of photovoltaic panels has increased dramatically, but the number of scrapped photovoltaic panels is also increasing. Photovoltaic waste can be recycled and processed. At present, for photovoltaic panel waste, it is generally dismantled, that is, the outer frame protection frame and the inner battery panel are separated, but at present, when the outer frame protection frame is separated, it is not effectively sorted out, that is, it needs to be collected and sorted manually. Because it has edges and different lengths, it is difficult to sort out; based on this, the present invention proposes a waste recycling equipment that can effectively sort and recycle photovoltaic waste, sort and cut the dismantled outer frame, and save the subsequent tedious manual sorting process. Summary of the invention

[0003] In view of the above technical problems, the present invention can effectively sort and recycle photovoltaic waste, sort and remove the dismantled outer frame, and save the subsequent tedious manual sorting process.

[0004] The scheme used by the present invention is: a waste recycling and crushing equipment for photovoltaic production, including a base, a mounting mechanism is arranged on the base, and is used to install a waste plate; a top plate is arranged on the top of the base, and a positioning mechanism is arranged at one end of the top plate, and is used to position and press the waste plate; a dismantling mechanism is slidably arranged on the top plate, and the dismantling mechanism includes a dismantling and mounting slide seat slidably mounted on the top plate, and transfer control oil cylinders are respectively arranged at both ends of the dismantling and mounting slide seat, and two clamping parts are rotatably arranged on the telescopic rod of the transfer control oil cylinder, and are used to dismantle the frame on each side of the waste plate; a position adjustment mechanism is arranged at both ends of the base, and is used to adjust the position of the waste plate; a processing mechanism is arranged on the base, and the processing mechanism is located below the dismantling mechanism, and the frame on the waste plate is transferred to the processing mechanism by flipping the clamping plate; the processing mechanism includes a processing installation table arranged on the base, and limited push grooves are arranged in an array on the processing installation table, and a pushing mechanism is arranged below the limited push groove to push the frame; a cutting mechanism is arranged at one end of the processing installation table to cut the frame.

[0005] Preferably, the mounting mechanism comprises a support plate rotatably mounted on the base, and a second transposition motor fixedly mounted on the base, the second transposition motor is used to drive the support plate, a pressure roller is arranged on the support plate, and the pressure roller is used to support the waste plate.

[0006] Preferably, the positioning mechanism includes a transposition motor 1 fixedly mounted on the top plate, and a transposition seat rotatably mounted on the top plate. The transposition motor 1 is used to drive the transposition seat. A clamping cylinder is provided on the transposition seat. A pressure plate is provided on the telescopic rod of the clamping cylinder. A pressure roller is also provided on the pressure plate for clamping the waste plate.

[0007] Preferably, the position adjustment mechanism includes a motor 2 fixedly mounted on the base, and a screw rod 2 rotatably mounted on the base, wherein the motor 2 is used to drive the screw rod 2; two adjustment slides are slidably mounted on the base, a lifting electric cylinder is arranged on the adjustment slide, and a push rack is arranged on the telescopic rod of the lifting electric cylinder, and the waste plate is pushed by the push rack to adjust the position.

[0008] Preferably, the dismantling mechanism includes a motor 1 fixedly mounted on the top plate, and a screw rod 1 rotatably mounted on the top plate, the motor 1 is used to drive the screw rod 1, and the dismantling installation slide seat and the screw rod 1 form a spiral pair; the telescopic rods of the two transfer control cylinders are respectively rotatably mounted with a flip seat 2 and a flip seat 1, one of the transfer control cylinders is provided with a flip motor on the telescopic rod, and a flip gear is provided on the telescopic rod of the flip motor, the flip gear and the flip seat 1 form a gear pair, and a guide rod 6 is fixedly connected between the flip seat 2 and the flip seat 1, and a screw rod 6 is rotatably connected, and a motor 6 is provided on the end face of the flip seat 1, the motor 6 is used to drive the screw rod 6, and the screw rod 6 is used to drive the two clamping parts.

[0009] Preferably, the clamping part includes a clamping slide that is slidably fitted on the guide rod six and the screw rod six, and the clamping slide and the screw rod six form a spiral pair; two clamping and removal cylinders are arranged on the clamping slide, and a limiting part is arranged on the telescopic rod of the clamping and removal cylinder, the limiting part faces an arc-shaped end at one end of the waste plate, and a clamping plate is arranged at the arc-shaped end for limiting the waste plate frame.

[0010] Preferably, the processing mechanism includes a collecting box arranged at one end of the processing mounting table, a shaking cylinder is arranged on the side of the collecting box, a filter plate is arranged on the telescopic rod of the shaking cylinder, the filter plate is located on the inner side of the collecting box, and a shielding cloth is connected between the two sides of the filter plate and the inner side of the collecting box; the shaking cylinder drives the filter plate to shake back and forth to remove dust from the frame fragments.

[0011] Preferably, the pushing mechanism includes a motor five and a guide rod five fixedly mounted on the processing mounting table, and a screw rod five rotatably mounted on the processing mounting table. The motor five is used to drive the screw rod five. A pushing seat is slidably fitted on the guide rod five and the screw rod five. A push rod is provided on the pushing seat, and the frame is pushed by the push rod.

[0012] Preferably, the cutting mechanism includes a motor three fixedly mounted at one end of the processing installation table, and a screw rod three rotatably mounted at one end of the processing installation table, wherein the motor three is used to drive the screw rod three; a cutting movable frame is slidably mounted at one end of the processing installation table, and the cutting movable frame and the screw rod three form a spiral pair; a cutting cylinder one is arranged at one end of the cutting movable frame, a cutting pressure plate is arranged on the telescopic rod of the cutting cylinder one, a cutting cylinder two is arranged on the cutting pressure plate, a cutting part is arranged on the telescopic rod of the cutting cylinder two, and the frames are cut one by one through the cutting part.

[0013] Compared with the prior art, the present invention has the following advantages: (1) the lifting electric cylinder controls the push frame to be used on the side of the waste plate. When the slide seat is adjusted to slide, the waste plate is moved by the push frame to adjust the position, thereby ensuring that the subsequent frame is accurately removed; (2) after the removal is completed, the flip motor works and the gear transmission causes the flip seat one and the flip seat two to rotate, that is, the two clamping parts drive the frame to change its orientation so that the frame is located above the processing and installation table. The height is controlled by the transfer control cylinder to place the frame in the limited push groove on the processing and installation table to complete the placement, that is, to carry out effective sorting; (3) after the unused long and short frames on the waste plate are removed, the outer frames can be further processed and fragmented, eliminating the need for subsequent manual sorting of frames of different lengths and reducing the intensity of subsequent manual sorting. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0015] Figure 2 It is a schematic diagram of the installation of the installation mechanism and the positioning mechanism of the present invention.

[0016] Figure 3 It is a schematic diagram of the installation of the processing mechanism of the present invention.

[0017] Figure 4 It is a schematic diagram of the installation of the dismantling mechanism and the processing mechanism of the present invention.

[0018] Figure 5 It is a structural schematic diagram of the pushing mechanism of the present invention.

[0019] Figure 6 It is a schematic diagram of the installation structure of the clamping part of the present invention.

[0020] Figure numerals: 1-base; 2-top plate; 3-motor 1; 4-screw rod 1; 5-removal and installation slide; 6-transposition motor 1; 7-transposition seat; 8-pressing cylinder; 9-pressing plate; 10-pressing roller; 11-support plate; 12-transposition motor 2; 13-motor 2; 14-screw rod 2; 15-adjusting slide; 16-lifting electric cylinder; 17-push rack; 18-collection box; 19-shaking cylinder; 20-filter plate; 21-shielding cloth; 22-motor 3; 23-transfer control cylinder; 24-processing installation Mounting table; 25-limit push groove; 26-turning motor; 27-turning gear; 28-cutting cylinder one; 29-cutting pressure plate; 30-cutting cylinder two; 31-cutting part; 32-cutting moving frame; 33-screw rod three; 34-guide rod five; 35-screw rod five; 36-pushing seat; 37-push rod; 38-motor five; 39-motor six; 40-turning seat one; 41-screw rod six; 42-guide rod six; 43-turning seat two; 44-clamping slide; 45-clamping and dismantling cylinder; 46-limiting part. DETAILED DESCRIPTION

[0021] Example: Figures 1 to 6 As shown, a mounting mechanism is provided on the base 1 for mounting a waste plate; a top plate 2 is provided on the top of the base 1, and a positioning mechanism is provided at one end of the top plate 2 for positioning and pressing the waste plate; the mounting mechanism includes a support plate 11 rotatably mounted on the base 1, and a transposition motor 12 fixedly mounted on the base 1, the transposition motor 12 is used to drive the support plate 11, a pressure roller 10 is provided on the support plate 11, and the pressure roller 10 is used to support the waste plate; the positioning mechanism includes a transposition motor 16 fixedly mounted on the top plate 2, and a transposition seat 7 rotatably mounted on the top plate 2, the transposition motor 16 is used to drive the transposition seat 7, a pressing cylinder 8 is provided on the transposition seat 7, a pressing plate 9 is provided on the telescopic rod of the pressing cylinder 8, and a pressing roller 10 is also provided on the pressing plate 9 for pressing the waste plate.

[0022] A dismantling mechanism is slidably arranged on the top plate 2, and the dismantling mechanism includes a dismantling installation slide 5 slidably installed on the top plate 2, and transfer control cylinders 23 are respectively arranged at both ends of the dismantling installation slide 5, and two clamping parts are rotatably arranged on the telescopic rod of the transfer control cylinder 23, which are used to dismantle the frames on each side of the waste plate; the dismantling mechanism includes a motor 3 fixedly arranged on the top plate 2, and a screw rod 4 rotatably installed on the top plate 2, the motor 3 is used to drive the screw rod 4, and the dismantling installation slide 5 and the screw rod 4 form a spiral pair; a flip seat 2 43 and a flip seat 1 40 are rotatably installed on the telescopic rods of the two transfer control cylinders 23, and a flip motor 26 is arranged on the telescopic rod of one of the transfer control cylinders 23, and a Flipping gear 27, the flipping gear 27 and the flipping seat 1 40 form a gear pair, and a guide rod 6 42 is fixedly connected between the flipping seat 2 43 and the flipping seat 1 40, and a screw rod 6 41 is rotatably connected, and a motor 6 39 is arranged on the end face of the flipping seat 1 40, the motor 6 39 is used to drive the screw rod 6 41, and the screw rod 6 41 is used to drive two clamping parts; the clamping part includes a clamping slide 44 that is slidably matched on the guide rod 6 42 and the screw rod 6 41, the clamping slide 44 and the screw rod 6 41 form a spiral pair, and two clamping and removal cylinders 45 are arranged on the clamping slide 44, and a limiting part 46 is arranged on the telescopic rod of the clamping and removal cylinder 45, and the limiting part 46 faces an arc-shaped end at one end of the waste plate, and a clamping plate is arranged at the arc-shaped end for limiting the waste plate frame.

[0023] Position adjustment mechanisms are provided at both ends of the base 1 for adjusting the position of the waste plate; the position adjustment mechanism includes a motor 13 fixedly mounted on the base 1 and a screw rod 14 rotatably mounted on the base 1, and the motor 13 is used to drive the screw rod 14; two adjustment slides 15 are slidably mounted on the base 1, and a lifting electric cylinder 16 is provided on the adjustment slide 15, and a push frame 17 is provided on the telescopic rod of the lifting electric cylinder 16, and the waste plate is pushed by the push frame 17 to adjust the position.

[0024] A processing mechanism is arranged on the base 1, and the processing mechanism is located below the dismantling mechanism. The frame on the waste plate is transferred to the processing mechanism by flipping the clamping plate; the processing mechanism includes a processing installation table 24 arranged on the base 1, and a limited push groove 25 is arranged in an array on the processing installation table 24, and a pushing mechanism is arranged below the limited push groove 25 for pushing the frame; a cutting mechanism is arranged at one end of the processing installation table 24 for cutting the frame; the processing mechanism includes a collection box 18 arranged at one end of the processing installation table 24, and a shaking cylinder 19 is arranged on the side of the collection box 18. A filter plate 20 is arranged on the telescopic rod of the shaking cylinder 19, and the filter plate 20 is located on the inner side of the collection box 18, and a shielding cloth 21 is connected between the two sides of the filter plate 20 and the inner side of the collection box 18; the shaking cylinder 19 drives the filter plate 20 to shake back and forth to remove dust from the frame fragments; the pushing mechanism includes a motor 53 fixedly arranged on the processing installation table 24 8 and guide rod five 34, and screw rod five 35 rotatably mounted on the processing installation table 24, motor five 38 is used to drive screw rod five 35, and a pushing seat 36 is slidably matched on the guide rod five 34 and the screw rod five 35, and a push rod 37 is arranged on the pushing seat 36, and the frame is pushed by the push rod 37; the cutting mechanism includes a motor three 22 fixedly arranged at one end of the processing installation table 24, and a screw rod three 33 rotatably mounted at one end of the processing installation table 24, and the motor three 22 is used to drive the screw rod three 33; a cutting moving frame 32 is slidably mounted at one end of the processing installation table 24, and the cutting moving frame 32 and the screw rod three 33 form a spiral pair; a cutting cylinder one 28 is arranged at one end of the cutting moving frame 32, a cutting pressure plate 29 is arranged on the telescopic rod of the cutting cylinder one 28, a cutting cylinder two 30 is arranged on the cutting pressure plate 29, and a cutting part 31 is arranged on the telescopic rod of the cutting cylinder two 30, and the frames are cut one by one by the cutting part 31.

[0025] The principle of implementing the present invention is as follows: the waste plate is placed on the support plate 11 and supported by the pressure roller 10. The position is first adjusted by the position adjustment mechanism, that is, the motor 13 works, the screw 14 rotates, the adjustment slide 15 slides, and the lifting electric cylinder 16 controls the push frame 17 to be used to the side of the waste plate. When the adjustment slide 15 slides, the waste plate is moved by the push frame 17 to adjust the position to ensure that the subsequent removal position of the frame is accurate.

[0026] During dismantling, the motor 3 works and the screw rod 4 rotates to make the dismantling installation slide 5 slide, that is, the limiting parts 46 on the two clamping parts are located at the upper and lower positions of the side of the waste plate, and the movement of the limiting parts 46 is controlled by the clamping and dismantling cylinder 45 to limit the clamping of the frame, and the movement of the dismantling installation slide 5 is used to pull the frame. Furthermore, the waste plate controls the movement of the pressing plate 9 through the clamping cylinder 8, so that the pressure roller 10 on the pressing plate 9 presses the waste plate to ensure the dismantling.

[0027] After the dismantling is completed, the flip motor 26 works and the flip seat 1 40 and the flip seat 2 43 are rotated under the gear transmission, that is, the two clamping parts drive the frame to change the orientation so that the frame is located above the processing installation table 24. The height is controlled by the transfer control cylinder 23 to place the frame in the limit push groove 25 on the processing installation table 24 to complete the placement.

[0028] Furthermore, by operating the transposition motor 1 6, the transposition seat 7 is rotated to drive the waste plate to rotate, that is, to change the orientation of the waste plate, so as to remove the frames on each side. The waste plate is rectangular, and the lengths of the frames are not the same. By operating the cutting pressure plate 29, the screw rod 6 41 is rotated to move the clamping slide 44, that is, the position of the two clamping parts; to complete the removal of the side frames, and place each frame in the limiting push groove 25 on the processing mounting table 24; in the limiting push groove 25, the end positions of each frame are not uniform. When the cutting operation is performed, the motor 5 38 is operated, the screw rod 5 35 is rotated, the push seat 36 and the push rod 37 are moved, and the push rod 37 pushes the frame. The longer frame is pushed first. When one end of the long frame is aligned with one end of the end frame, the long and short frames are pushed together.

[0029] During the cutting process, the motor three 22 is first operated to move the cutting movable frame 32, and then the cutting part 31 is located above the frame, and the cutting pressure plate 29 is controlled to move by the cutting cylinder one 28, and the cutting pressure plate 29 presses the frame, and the cutting cylinder two 30 controls the cutting part 31 to cut the end of the frame; the cut pieces fall into the collecting box 18, and in the collecting box 18, the shaking cylinder 19 controls the filter plate 20 to shake off the dust and impurities on the pieces for subsequent collection; in this embodiment, after the unused long and short frames on the waste plate are removed, the outer frame can be further processed and fragmented, eliminating the need for subsequent manual sorting of frames of different lengths and reducing the intensity of subsequent manual sorting.

Claims

1. A photovoltaic production waste recycling and crushing device, comprising a base (1), the base (1) being provided with a mounting mechanism for mounting a waste plate; a top plate (2) being provided on the top of the base (1), a positioning mechanism being provided at one end of the top plate (2) for positioning and pressing the waste plate; characterized in that: A dismantling mechanism is slidably arranged on the top plate (2), the dismantling mechanism comprising a dismantling installation slide (5) slidably installed on the top plate (2), transfer control oil cylinders (23) are respectively arranged at both ends of the dismantling installation slide (5), two clamping parts are rotatably arranged on the telescopic rod of the transfer control oil cylinder (23), and are used to dismantle the frames on each side of the waste plate; position adjustment mechanisms are arranged at both ends of the base (1), and are used to adjust the position of the waste plate; a processing mechanism is arranged on the base (1), and the processing mechanism is located below the dismantling mechanism, and the frame on the waste plate is transferred to the processing mechanism by flipping the clamping parts; the processing mechanism comprises a processing installation table (24) arranged on the base (1), and limited push grooves (25) are arranged in an array on the processing installation table (24), and a pushing mechanism is arranged below the limited push grooves (25) for pushing the frame; a cutting mechanism is arranged at one end of the processing installation table (24), and is used to cut the frame.

2. The photovoltaic production waste recycling and crushing equipment according to claim 1 is characterized by: The mounting mechanism comprises a support plate (11) rotatably mounted on a base (1), and a second transposition motor (12) fixedly mounted on the base (1), the second transposition motor (12) being used to drive the support plate (11), a pressure roller (10) being provided on the support plate (11), the pressure roller (10) being used to support the waste plate.

3. The photovoltaic production waste recycling and crushing equipment according to claim 1 is characterized by: The positioning mechanism comprises a transposition motor (6) fixedly mounted on the top plate (2), and a transposition seat (7) rotatably mounted on the top plate (2), wherein the transposition motor (6) is used to drive the transposition seat (7), a pressing cylinder (8) is arranged on the transposition seat (7), a pressing plate (9) is arranged on the telescopic rod of the pressing cylinder (8), and a pressing roller (10) is also arranged on the pressing plate (9) for pressing the waste plate.

4. The photovoltaic production waste recycling and crushing equipment according to claim 1 is characterized by: The position adjustment mechanism comprises a second motor (13) fixedly mounted on the base (1), and a second screw rod (14) rotatably mounted on the base (1), wherein the second motor (13) is used to drive the second screw rod (14); two adjustment slides (15) are slidably mounted on the base (1), a lifting electric cylinder (16) is arranged on the adjustment slides (15), and a push frame (17) is arranged on the telescopic rod of the lifting electric cylinder (16), and the waste plate is pushed by the push frame (17) to adjust the position.

5. The photovoltaic production waste recycling and crushing equipment according to claim 1 is characterized by: The dismantling mechanism comprises a motor (3) fixedly mounted on the top plate (2) and a screw (4) rotatably mounted on the top plate (2), the motor (3) being used to drive the screw (4), and the dismantling installation slide seat (5) and the screw (4) forming a screw pair; a turning seat (43) and a turning seat (40) are rotatably mounted on the telescopic rods of the two transfer control oil cylinders (23), respectively, a turning motor (26) is arranged on the telescopic rod of one of the transfer control oil cylinders (23), a turning gear (27) is arranged on the telescopic rod of the turning motor (26), the turning gear (27) and the turning seat (40) forming a gear pair, and a guide rod (42) is fixedly connected between the turning seat (43) and the turning seat (40) and a screw (41) is rotatably connected, a motor (39) is arranged on the end surface of the turning seat (40), the motor (39) is used to drive the screw (41), and the screw (41) is used to drive the two clamping parts.

6. The photovoltaic production waste recycling and crushing equipment according to claim 5, characterized in that: The clamping portion comprises a clamping slide (44) slidably fitted on a guide rod six (42) and a screw rod six (41), the clamping slide (44) and the screw rod six (41) forming a spiral pair; two clamping and removal oil cylinders (45) are arranged on the clamping slide (44), and a limiting portion (46) is arranged on the telescopic rod of the clamping and removal oil cylinder (45); the end of the limiting portion (46) facing the waste plate is an arc-shaped end, and a clamping plate is arranged at the arc-shaped end for limiting the waste plate frame.

7. The photovoltaic production waste recycling and crushing equipment according to claim 1 is characterized by: The processing mechanism comprises a collection box (18) arranged at one end of a processing installation table (24); a shaking cylinder (19) is arranged on the side of the collection box (18); a filter plate (20) is arranged on the telescopic rod of the shaking cylinder (19); the filter plate (20) is located inside the collection box (18); and shielding cloths (21) are connected between the two sides of the filter plate (20) and the inside of the collection box (18); the shaking cylinder (19) drives the filter plate (20) to shake back and forth to remove dust from the frame debris.

8. The photovoltaic production waste recycling and crushing equipment according to claim 1, characterized in that: The pushing mechanism comprises a motor five (38) and a guide rod five (34) fixedly mounted on the processing mounting table (24), and a screw rod five (35) rotatably mounted on the processing mounting table (24); the motor five (38) is used to drive the screw rod five (35); a pushing seat (36) is slidably matched on the guide rod five (34) and the screw rod five (35); a push rod (37) is arranged on the pushing seat (36); and the frame is pushed by the push rod (37).

9. The photovoltaic production waste recycling and crushing equipment according to claim 1, characterized in that: The cutting mechanism comprises a motor three (22) fixedly mounted at one end of a processing installation table (24), and a screw rod three (33) rotatably mounted at one end of the processing installation table (24), wherein the motor three (22) is used to drive the screw rod three (33); a cutting movable frame (32) is slidably mounted at one end of the processing installation table (24), and the cutting movable frame (32) and the screw rod three (33) form a spiral pair; a cutting cylinder one (28) is arranged at one end of the cutting movable frame (32), a cutting pressure plate (29) is arranged on the telescopic rod of the cutting cylinder one (28), a cutting cylinder two (30) is arranged on the cutting pressure plate (29), and a cutting part (31) is arranged on the telescopic rod of the cutting cylinder two (30), and the frames are cut one by one by the cutting part (31).

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