Cable sheath coating processing equipment
By designing a cable crust covering processing equipment including extrusion components, ring mesh and scraper, the problem of incompletely melted particles entering the cable surface is solved, high-quality cable crust covering is achieved, and the melting efficiency of plastic particles is improved.
Patent Information
- Application Number
- CN202410948184.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2044-07-16
AI Technical Summary
In the existing cable coating method, particles that have not completely melted in the melt enter the cable surface, resulting in particles on the surface of the insulating layer, affecting the coating quality.
Design a cable outer cover processing equipment, including extrusion components, cooling pools, shells, ring mesh, scrapers and other components. The uncompletely melted particles are filtered through the ring mesh. The scraper vibrates and scrapes the particles into the melting equipment and melts again to ensure that the melt enters the extrusion component purely.
The filtration of the melt liquid of plastic particles is achieved to ensure that the cable skin is free of particles, improve the coating quality, and improve the melting level of plastic particles.
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Figure CN118721655B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of cable processing, and in particular relates to a cable sheath coating processing device. Background Art
[0002] Cable is a general term for optical cables, electrical cables, etc. Cables have many uses, mainly used for controlling installation, connecting equipment, transmitting electricity, and other multiple functions. They are common and indispensable in daily life.
[0003] When cables are being processed, they need to be coated with an insulating layer on their surface. The existing coating method is: the cable is passed through an extruder, the plastic particles are melted by the extruder, and then the molten melt is combined with the cable. The combined cable is then cooled and rolled up to obtain a cable coated with an insulating layer. However, during the coating process, the melt may contain some incompletely melted particles, which may enter the extruder and combine with the cable, resulting in particles on the surface of the insulating layer after molding, affecting the coating quality of the cable.
[0004] Therefore, it is necessary to invent a cable sheath coating processing equipment to solve the above problems. Summary of the invention
[0005] In view of the above problems, the present invention provides a cable sheath coating processing device to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a cable sheath coating processing equipment, comprising a bottom plate, an extrusion assembly is provided on the top of the bottom plate, a cooling water pool is provided on one side of the extrusion assembly, a shell connected to the extrusion assembly is provided on the top of the extrusion assembly, an annular net is rotatably provided inside the shell, annular plates are fixedly installed on both sides of the annular net, an opening is equidistantly opened on the outer side of the annular net, a baffle is provided in the opening, a groove connected to the opening is provided on the outer side of the annular plate, a magnet is provided in the groove, an iron block cooperating with the magnet is symmetrically fixedly installed on the outer side of the baffle, a driving assembly for driving the baffle to move in a direction away from the center of the shell is provided on the top of the shell, a rotating assembly for driving the annular plate to rotate is provided on the outside of the shell, a circular ring is fixedly installed on the inner side of the circular plate, and the circular ring is fitted with the outer side of the baffle, a melting device for melting plastic particles is fixedly installed on the inner wall of one side of the shell, and a scraper fitted with the inner wall of the annular net is provided inside the shell and directly above the melting device.
[0007] Furthermore, the driving assembly includes a connecting plate fixedly connected to the top of the shell, and an arc-shaped magnetic piece is fixedly connected to the top of the connecting plate. The baffle is made of iron, and the suction force of the arc-shaped magnetic piece is sufficient to overcome the suction force of the magnet and move the baffle and the iron block away from the center of the shell until they collide with the top wall of the arc-shaped magnetic piece.
[0008] Furthermore, the rotating assembly includes teeth equidistantly arranged around the inner side of a ring plate at one side, a motor is fixedly mounted on the outer side of the shell, and an output shaft of the motor is fixedly connected to a gear that matches the teeth.
[0009] Furthermore, a feed plate is fixedly installed on the side of the shell away from the motor, and the top of the feed plate is fixedly connected to the scraper through an L-shaped plate. A rectangular rod is slidably inserted into the top of the L-shaped plate, and a racket rod is fixedly installed on the bottom of the rectangular rod. The racket rod is in contact with the bottom of the scraper, and a circulation component for driving the rectangular rod to reciprocate up and down is provided on the L-shaped plate.
[0010] Furthermore, the circulation assembly includes a wedge-shaped block fixedly connected to the top of the rectangular rod, a spring is sleeved on the outside of the rectangular rod, and a pressure plate cooperating with the wedge-shaped block is fixedly installed equidistantly around the inner side of the circular ring.
[0011] Furthermore, when the baffle plate contacts the top wall of the arc-shaped magnetic sheet, the end of the baffle plate close to the center of the shell is flush with the inner wall of the annular network.
[0012] Furthermore, the torque of the motor is sufficient to drive the baffle to slide along the inner wall surface after it contacts the arc-shaped magnetic sheet.
[0013] Furthermore, when the baffle plate contacts the arc-shaped magnetic sheet, the baffle plate is located above the melting device.
[0014] Technical effects and advantages of the present invention:
[0015] 1. The present invention can filter the melt formed by plastic particles, ensure that the melt entering the extrusion component does not contain particles, thereby ensuring that the cable sheath does not contain particles, improving the coating quality of the cable sheath, and re-melting the particles that are not completely melted to improve the degree of melting;
[0016] 2. The present invention can scrape the unmelted particles through the scraper, so that these particles return to the melting device for remelting, and the scraper can be continuously vibrated, so that the particles attached to the surface are shaken off to the melting device below, avoiding the particles sticking to the scraper for too long and solidifying, which affects the normal use of the scraper later. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1A schematic structural diagram of a cable sheath coating processing device according to an embodiment of the present invention is shown;
[0018] Figure 2 The structure of the housing of the embodiment of the present invention is shown in FIG. Figure 1 ;
[0019] Figure 3 A schematic cross-sectional structure diagram of a housing according to an embodiment of the present invention is shown;
[0020] Figure 4 A schematic structural diagram of a ring plate and a ring network combination according to an embodiment of the present invention is shown;
[0021] Figure 5 The embodiment of the present invention is shown Figure 4 The enlarged structural diagram at A in the middle;
[0022] Figure 6 The structure of the housing of the embodiment of the present invention is shown in FIG. Figure 2 ;
[0023] Figure 7 The embodiment of the present invention is shown Figure 6 The enlarged structural diagram at B in the middle;
[0024] In the figure: 1, bottom plate; 2, extrusion assembly; 3, cooling water pool; 4, shell; 5, ring plate; 6, ring net; 7, baffle; 8, iron block; 9, magnet; 10, scraper; 11, connecting plate; 12, arc-shaped magnetic sheet; 13, circular ring; 14, teeth; 15, motor; 16, gear; 17, feed plate; 18, L-shaped plate; 19, rectangular rod; 20, racket rod; 21, wedge block; 22, spring; 23, pressure plate; 24, melting equipment. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solution and advantages of the embodiments of the present invention more clear, the technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments.
[0026] The present invention provides a cable sheath coating processing device, such as Figures 1 to 7As shown, it includes a bottom plate 1, an extrusion assembly 2 is arranged on the top of the bottom plate 1, and the extrusion assembly 2 is a component on the extruder in the prior art that can extrude the molten plastic melt to combine it with the cable, a cooling water pool 3 is arranged on one side of the extrusion assembly 2, and a shell 4 connected to the extrusion assembly 2 is arranged on the top of the extrusion assembly 2, and an annular net 6 is rotatably arranged inside the shell 4, and ring plates 5 are fixedly installed on both sides of the annular net 6, and openings are equidistantly arranged around the outer side of the annular net 6, and baffles 7 are arranged in the openings, and grooves connected to the openings are arranged on the outer side of the ring plate 5, and magnets 9 are arranged in the grooves, and the outer side of the baffle 7 is symmetrically fixed. An iron block 8 that cooperates with the magnet 9 is fixedly installed, a driving assembly for driving the baffle 7 to move away from the center of the shell 4 is provided on the top of the shell 4, a rotating assembly for driving the ring plate 5 to rotate is provided on the outside of the shell 4, a circular ring 13 is fixedly installed on the inner side of the ring plate 5, the circular ring 13 is fitted with the outer side of the baffle 7, a melting device 24 for melting plastic particles is fixedly installed on the inner wall of one side of the shell 4, a scraper 10 that fits with the inner wall of the annular net 6 is provided inside the shell 4 and directly above the melting device 24, and the melting device 24 is a device that can melt plastic particles in the prior art.
[0027] When in use, plastic particles are added to the melting device 24. The plastic particles are melted and flow downward in a molten state through the annular net 6 to filter out the particles that are not completely melted, and then enter the extrusion component 2. The cable passing through the extrusion component 2 can be combined with the molten plastic to cover the cable sheath. The cable covered with the sheath then enters the cooling water pool 3 and is cooled by the cooling water in the cooling water pool 3. The subsequent winding process is then carried out. The ring plate 5 is driven by the rotating component to move with the annular net 6 and the baffle 7, so that the particles filtered and retained on the inner wall of the annular net 6 are moved. The setting of the baffle 7 can prevent the particles from falling during the movement, and ensure that the particles can move with the baffle 7 and the annular net 6. When the baffle 7 moves to the top of the melting device 24, the driving component drives the baffle 7 to move in a direction away from the center of the shell 4, so that one end of the baffle 7 can eventually be flush with the inner wall of the annular net 6, thereby The particles attached to the surface of the baffle 7 are scraped off, and subsequently with the movement of the annular net 6, the scraper 10 is used to scrape off the particles on the inner wall of the annular net 6, so that these particles that are not completely melted fall into the melting device 24 for melting again. The fully melted particles are in a molten state, and enter the extrusion component 2 after being filtered by the annular net 6. When the baffle 7 moves to the top of the melting device 24 about to leave, the driving component cancels the drive of the baffle 7. Under the action of gravity and the suction of the iron block 8 and the magnet 9, the baffle 7 is reset, and the iron block 8 and the magnet 9 are adsorbed and fixed to keep the baffle 7 in a fixed state. The above operation can be repeated later, so that the melt can be continuously filtered and the particles that are not completely melted can be brought back into the melting device 24 for melting again, so that it can be ensured that the melt entering the extrusion component 2 does not contain particles, thereby ensuring that the cable sheath does not contain particles, thereby improving the coating quality of the cable sheath.
[0028] like Figure 3 As shown, the driving assembly includes a connecting plate 11 fixedly connected to the top of the shell 4, and an arc-shaped magnetic piece 12 is fixedly connected to the top of the connecting plate 11. The baffle 7 is made of iron. The suction force of the arc-shaped magnetic piece 12 is sufficient to overcome the suction force of the magnet 9 and move the baffle 7 and the iron block 8 away from the center of the shell 4 until they collide with the top wall of the arc-shaped magnetic piece 12.
[0029] When the baffle 7 moves to the arc-shaped magnetic sheet 12, the baffle 7 is located above the melting device 24 and is attracted by the arc-shaped magnetic sheet 12, so that the baffle 7 moves away from the center of the shell 4 with the iron block 8 to overcome the suction force of the magnet 9, so that the particles attached to the surface are scraped off, and finally the baffle 7 contacts the top wall of the arc-shaped magnetic sheet 12. Then, as the annular net 6 rotates, the baffle 7 contacts the arc-shaped magnetic sheet 12 and then slides relatively on its surface. When the baffle 7 leaves the arc-shaped magnetic sheet 12, the suction force of the arc-shaped magnetic sheet 12 on the baffle 7 disappears. Under the action of gravity and the suction force of the iron block 8 and the magnet 9, the baffle 7 is reset, and the iron block 8 and the magnet 9 are adsorbed and fixed.
[0030] like Figure 2 As shown, the rotating assembly includes teeth 14 equidistantly arranged around the inner side of a ring plate 5 , a motor 15 is fixedly mounted on the outer side of the housing 4 , and an output shaft of the motor 15 is fixedly connected to a gear 16 that cooperates with the teeth 14 .
[0031] The motor 15 is started to make its output shaft rotate with the gear 16 , and the teeth 14 cooperate with the ring plate 5 and the ring net 6 to rotate, so as to drive the ring plate 5 .
[0032] like Figure 6 to Figure 7 As shown, a feed plate 17 is fixedly installed on the side of the shell 4 away from the motor 15. The top of the feed plate 17 is fixedly connected to the scraper 10 through an L-shaped plate 18. A rectangular rod 19 is slidably inserted into the top of the L-shaped plate 18. A racket bar 20 is fixedly installed on the bottom of the rectangular rod 19. The racket bar 20 is in contact with the bottom of the scraper 10. A circulation component for driving the rectangular rod 19 to reciprocate up and down is provided on the L-shaped plate 18.
[0033] When the annular net 6 rotates, the circular ring 13 moves accordingly, and the circulation component drives the rectangular rod 19 to move with the beater rod 20, so that the beater rod 20 continuously beats the scraper 10 to vibrate it, thereby shaking the particles attached to its surface to the melting device 24 below, avoiding the particles from sticking to the scraper 10 for too long and solidifying, which affects the normal use of the scraper 10 later.
[0034] like Figure 6 to Figure 7 As shown, the circulation assembly includes a wedge block 21 fixedly connected to the top of a rectangular rod 19, a spring 22 is sleeved on the outside of the rectangular rod 19, and a pressure plate 23 cooperating with the wedge block 21 is fixedly installed equidistantly around the inner side of the ring 13.
[0035] The circular ring 13 rotates with the pressure plate 23, and the pressure plate 23 contacts the inclined surface of the wedge block 21 to squeeze the wedge block 21, causing it to descend with the rectangular rod 19 and the racket 20. At the same time, the wedge block 21 compresses the spring 22 to deform it and generate a force. When the pressure plate 23 separates from the wedge block 21, the spring 22 releases the force to move the wedge block 21, the rectangular rod 19 and the racket 20 upward, causing the racket 20 to hit the bottom of the scraper 10, causing the scraper 10 to vibrate. As multiple pressure plates 23 are continuously contacted and separated from the wedge block 21, the scraper 10 can be continuously vibrated.
[0036] like Figure 3 As shown, when the baffle 7 contacts the top wall of the arc-shaped magnetic sheet 12 , the end of the baffle 7 close to the center of the shell 4 is flush with the inner wall of the annular net 6 .
[0037] The baffle 7 will not hinder the scraper 10 from scraping the particles on the inner wall of the annular net 6.
[0038] like Figure 2 As shown, the torque of the motor 15 is sufficient to drive the baffle 7 to slide along the inner wall surface of the arc-shaped magnetic sheet 12 after it contacts the arc-shaped magnetic sheet 12 .
[0039] After the baffle plate 7 and the arc-shaped magnetic sheet 12 are adsorbed, the motor 15 can still drive the ring plate 5, the ring net 6 and the baffle plate 7 to continue to move.
[0040] like Figure 3 As shown, when the baffle plate 7 contacts the arc-shaped magnetic sheet 12 , the baffle plate 7 is located above the melting device 24 .
[0041] The particles falling from the baffle 7 can enter the melting device 24 below to be fully melted.
[0042] Working principle: When in use, plastic particles are added to the melting device 24 through the feed plate 17. The plastic particles are melted and flow downward in a molten state through the annular net 6 to filter out the particles that are not completely melted, and then enter the extrusion component 2. The cable passing through the extrusion component 2 can be combined with the molten plastic to coat the cable sheath. The cable coated with the sheath then enters the cooling water pool 3 and is cooled by the cooling water in the cooling water pool 3. The subsequent winding process is then carried out. The motor 15 is started so that its output shaft rotates with the gear 16, and the teeth 14 rotate with the ring plate 5 and the annular net 6. The baffle 7 moves accordingly, so that the particles filtered and left on the inner wall of the annular net 6 move. The setting of the baffle 7 can prevent movement. During the process, the particles fall, ensuring that the particles can move with the baffle 7 and the annular net 6. When the baffle 7 moves to the top of the melting device 24, the baffle 7 moves to the arc-shaped magnetic sheet 12. At this time, the baffle 7 is located above the melting device 24. At this time, it is attracted by the arc-shaped magnetic sheet 12, so that the baffle 7 carries the iron block 8 to overcome the suction force of the magnet 9 and moves away from the center of the shell 4, so that the particles attached to the surface are scraped off. Finally, the baffle 7 conflicts with the top wall of the arc-shaped magnetic sheet 12. Then, as the annular net 6 rotates, the baffle 7 conflicts with the arc-shaped magnetic sheet 12 and slides relatively on its surface. With the movement of the annular net 6, the scraper 10 scrapes off the particles on the inner wall of the annular net 6, so that this part of the particles that are not completely melted falls into the melting device 24 for melting again, and is fully melted. The melted particles are in a molten state and enter the extrusion assembly 2 after being filtered by the annular mesh 6. When the baffle 7 moves to the top of the melting device 24, the baffle 7 leaves the arc-shaped magnetic sheet 12. At this time, the suction of the arc-shaped magnetic sheet 12 on the baffle 7 disappears. Under the action of gravity and the suction of the iron block 8 and the magnet 9, the baffle 7 is reset, and the iron block 8 and the magnet 9 are adsorbed and fixed to keep the baffle 7 in a fixed state. The above operation can be repeated later, so that the melt can be continuously filtered and the particles that are not completely melted can be brought back into the melting device 24 for melting again, so that the melt entering the extrusion assembly 2 can be guaranteed to contain no particles, thereby ensuring that the cable sheath does not contain particles, thereby improving the coating quality of the cable sheath; the annular plate 5 is brought As the ring 13 rotates, the ring 13 rotates with the pressure plate 23. The pressure plate 23 contacts the inclined surface of the wedge block 21 and squeezes the wedge block 21 to make it descend with the rectangular rod 19 and the racket 20. At the same time, the wedge block 21 compresses the spring 22 to deform it and generate a force. When the pressure plate 23 separates from the wedge block 21, the spring 22 releases the force to make the wedge block 21, the rectangular rod 19 and the racket 20 rise, so that the racket 20 hits the bottom of the scraper 10, and the scraper 10 vibrates. As multiple pressure plates 23 are continuously separated from the wedge block 21, the scraper 10 can be continuously vibrated, thereby shaking the particles attached to its surface into the melting device 24 below, so as to prevent the particles from sticking to the scraper 10 for too long and solidifying, affecting the normal use of the scraper 10 later.
[0043] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them.
Claims
1. A cable sheath coating processing device, comprising a bottom plate (1), characterized in that: An extrusion assembly (2) is provided on the top of the bottom plate (1), a cooling water pool (3) is provided on one side of the extrusion assembly (2), a shell (4) connected thereto is provided on the top of the extrusion assembly (2), an annular net (6) is rotatably provided inside the shell (4), annular plates (5) are fixedly mounted on both sides of the annular net (6), an opening is equidistantly provided on the outside of the annular net (6), a baffle (7) is provided in the opening, a groove connected to the opening is provided on the outside of the annular plate (5), a magnet (9) is provided in the groove, and magnets (9) are symmetrically fixedly mounted on the outside of the baffle (7). ) is matched with an iron block (8), the top of the shell (4) is provided with a driving assembly for driving the baffle (7) to move in a direction away from the center of the shell (4), the outside of the shell (4) is provided with a rotating assembly for driving the ring plate (5) to rotate, the inner side of the ring plate (5) is fixedly mounted with a circular ring (13), the circular ring (13) is fitted with the outer side of the baffle (7), a melting device (24) for melting plastic particles is fixedly mounted on the inner wall of one side of the shell (4), and a scraper (10) fitted with the inner wall of the annular net (6) is provided inside the shell (4) and directly above the melting device (24); The driving assembly comprises a connecting plate (11) fixedly connected to the top of the shell (4), the top of the connecting plate (11) is fixedly connected to an arc-shaped magnetic sheet (12), the baffle (7) is made of iron, and the suction force of the arc-shaped magnetic sheet (12) is sufficient to overcome the suction force of the magnet (9) and move the baffle (7) and the iron block (8) in a direction away from the center of the shell (4) until they collide with the top wall of the arc-shaped magnetic sheet (12).
2. The cable sheath coating processing equipment according to claim 1 is characterized in that: The rotating assembly comprises teeth (14) equidistantly arranged around the inner side of a ring plate (5), a motor (15) is fixedly mounted on the outer side of the housing (4), and an output shaft of the motor (15) is fixedly connected to a gear (16) matching the teeth (14).
3. The cable sheath coating processing equipment according to claim 2, characterized in that: A feed plate (17) is fixedly mounted on a side of the housing (4) away from the motor (15); the top of the feed plate (17) is fixedly connected to the scraper (10) via an L-shaped plate (18); a rectangular rod (19) is slidably inserted through the top of the L-shaped plate (18); a slap rod (20) is fixedly mounted on the bottom of the rectangular rod (19); the slap rod (20) contacts the bottom of the scraper (10); and a circulation component for driving the rectangular rod (19) to reciprocate up and down is provided on the L-shaped plate (18).
4. The cable sheath coating processing equipment according to claim 3 is characterized in that: The circulation assembly comprises a wedge-shaped block (21) fixedly connected to the top of a rectangular rod (19), a spring (22) is sleeved on the outside of the rectangular rod (19), and a pressure plate (23) cooperating with the wedge-shaped block (21) is fixedly installed equidistantly around the inside of the circular ring (13).
5. The cable sheath coating processing equipment according to claim 4, characterized in that: When the baffle plate (7) contacts the top wall of the arc-shaped magnetic sheet (12), the end of the baffle plate (7) close to the center of the shell (4) is flush with the inner wall of the annular net (6).
6. The cable sheath coating processing equipment according to claim 5, characterized in that: The torque of the motor (15) is sufficient to drive the baffle (7) to slide along the inner wall surface thereof after it contacts the arc-shaped magnetic sheet (12).
7. The cable sheath coating processing equipment according to claim 6, characterized in that: When the baffle (7) contacts the arc-shaped magnetic sheet (12), the baffle (7) is located above the melting device (24).
Citation Information
Patent Citations
filter device, ESPECIALLY FOR THERMOPLASTIC PLASTIC MELT
ATA210693A
Filter element and use thereof
WO2000029196A1