A multi-stage tempering forming device and method for high-toughness transmission steel sheets for automobiles
By designing a multi-stage tempering molding device, and using the linkage of limited ball and transmission system, the temperature control problem caused by different thicknesses in the tempering treatment of steel sheets of automobile transmissions is solved, uniform tempering and automated regulation are achieved, efficiency is improved and cost is reduced.
Patent Information
- Application Number
- CN202410906550.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2044-07-08
AI Technical Summary
During the tempering process of steel sheets in automobile transmissions, due to the different thickness of the steel sheets, it is difficult to control its tempering forming effect, resulting in increased labor costs and poor overall efficiency.
A multi-stage tempering molding device is designed, including a tempering treatment chamber and a distribution chamber. By controlling the lead screw, linkage and guide frame, the relative displacement of the defining ball is achieved, the position of the steel sheet is defined, and the tempering temperature of the steel sheet is automatically adjusted through the linkage between the transmission system and the umbrella wheel.
A uniform tempering of the steel sheet of the automobile transmission is achieved, ensuring that the temperature control effect on both sides of the front and back in the tempering treatment is the same, reducing labor costs and improving overall efficiency.
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Figure CN118726706B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of heat treatment technology, and in particular relates to a multi-stage tempering forming device and method for a high-toughness transmission steel sheet for automobiles. Background Art
[0002] High-toughness transmission steel sheet for automobiles is one of the important parts in automobile transmissions. Its main function is to change the speed and torque from the engine, and to change the transmission ratio of the output shaft and the input shaft in a fixed or step-by-step manner. This steel sheet ensures the correct meshing between gears by bearing and converting the transmitted force.
[0003] Multi-stage tempering of automobile transmission steel sheets is a heat treatment process used to improve the mechanical properties of steel, especially its hardness, strength and toughness. Tempering is a key step in the heat treatment process and is carried out after quenching. Quenching is heating the steel to a high temperature and then cooling it rapidly to increase its hardness. However, the steel after quenching is often too brittle and lacks toughness, so tempering is needed to eliminate this brittleness.
[0004] During the tempering treatment of automobile transmission steel sheets, due to the different thicknesses of automobile transmission steel sheets, thicker steel sheets may take longer to reach the required tempering temperature, while thinner steel sheets may reach the temperature faster. This may result in the thicker steel sheets not reaching the ideal temperature during the tempering process, while the thinner steel sheets may have been overheated. This makes it difficult to control the tempering forming effect of automobile transmission steel sheets during tempering treatment. Conventional staff also control the temperature control time one by one according to the thickness of the steel sheets, which increases labor costs and has poor overall efficiency.
[0005] In view of this, a multi-stage tempering forming device and method for high-toughness transmission steel sheets for automobiles are proposed. Summary of the invention
[0006] The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.
[0007] In view of the following technical problems in the prior art: during the tempering treatment of automobile transmission steel sheets, due to the different thicknesses of automobile transmission steel sheets, thicker steel sheets may take longer to reach the required tempering temperature, while thinner steel sheets may reach the temperature faster. This may result in the thicker steel sheets not reaching the ideal temperature during the tempering process, while the thinner steel sheets may have overheated; this makes it difficult to control the tempering forming effect of the automobile transmission steel sheets during the tempering treatment. Conventionally, some staff also control the temperature control time one by one according to the thickness of the steel sheets, which increases labor costs and has poor overall efficiency.
[0008] In order to solve the above technical problems, the present invention provides the following technical solutions: a multi-stage tempering forming device for high-toughness transmission steel sheets for automobiles, comprising a tempering treatment chamber and a mixing chamber; the two mixing chambers are respectively arranged on opposite sides of the tempering treatment chamber, and an insulation chamber is assembled in the cavity of the tempering treatment chamber, and a control chamber 1 is formed between the upper and lower edges of the tempering treatment chamber and the insulation chamber, and a control chamber 2 is formed between the mixing chamber and the insulation chamber, a guide channel 1 is reserved on the side of the insulation chamber, and a limiting ball with an upward and downward relative displacement is telescopically provided on the inner edge of the insulation chamber; a linkage frame 1 is hinged at the linkage end of the limiting ball, and a linkage frame 2 is hinged at the end of the linkage frame 1 away from the limiting ball, and a guide frame is arranged on the outer cover of the intersection between the limiting ball and the linkage frame 1 and the intersection between the linkage frame 1 and the linkage frame 2. The frame is assembled in the control chamber 2, and a positioning seat is assembled in the control chamber 2. The front and back surfaces of the positioning seat are respectively reserved with guide channels 4 and 5. A linkage seat 2 is reserved in the middle of the positioning seat. The linkage seat 2 is communicated with guide channels 4 and 5. A lead screw 2 is hinged inside the linkage seat 2. The lead screw 2 is externally threaded with an internally threaded hoop. The internally threaded hoop is connected to a linkage seat 3 through a guide channel 4. The linkage frame 2 is externally hinged to the linkage seat 3. A bearing frame is assembled on the inner edge of the control chamber 2, and a boss 1 is hinged on the side of the bearing frame. A transmission cylinder 1 is hinged on the inner edge of the control chamber 2. A boss 2 which rotates simultaneously with the boss 1 is arranged at the linkage end of the transmission cylinder. The boss 2 is of the same model as the boss 1. A guide frame is provided for telescopic displacement in the control chamber 2.
[0009] As an optimal technical solution for a multi-stage tempering forming device for high-toughness transmission steel sheets for automobiles, solid cylinders are hinged at the two extreme positions of the guide frame, the middle section of the solid cylinder is hinged to the guide frame, and friction wheel one and friction wheel two are respectively connected to the transmission ends at the upper and lower positions of the solid cylinder, the circumferential surface of the friction wheel one is in contact with the circumferential surface of the boss one, and the circumferential surface of the friction wheel two is in contact with the circumferential surface of the boss two.
[0010] As an optimal technical solution for a multi-stage tempering forming device for high-toughness transmission steel sheets for automobiles, a transmission cylinder 2 is hingedly connected between the control chamber 2 and the control chamber 1, and the transmission cylinder 2 and the transmission cylinder 1 are driven by sprockets and chains.
[0011] As an optimal technical solution for a multi-stage tempering and forming device for high-toughness transmission steel sheets for automobiles, door openings are milled on the front and back of the tempering treatment chamber, door stops are hinged in the door openings, and an operator is assembled on the front of the mixing chamber.
[0012] As an optimal technical solution for a multi-stage tempering forming device for high-toughness transmission steel sheets for automobiles, the outside of the internal threaded hoop is provided with a linkage seat one for telescopic displacement relying on the guide channel five, a guide cylinder is positioned in the linkage seat two, a guide hoop is provided for guiding and telescoping outside the guide cylinder, a storage cavity is provided outside the guide hoop for the telescopic position relying on the guide channel five, an articulated frame is hinged between the storage cavity and the linkage seat one, and the outside of the storage cavity is connected to the guide frame through a synchronous frame.
[0013] As an optimal technical solution for a multi-stage tempering forming device for high-toughness transmission steel sheets for automobiles, the transmission cylinder 2 is connected to the outside with an umbrella-shaped wheel 4 that synchronously moves in a circle around its axis, and the control cavity 1 is hinged with a supporting cylinder, and the supporting cylinder is provided with an umbrella-shaped wheel 3 on one side facing the transmission cylinder 2, and the umbrella-shaped wheel 3 and the umbrella-shaped wheel 4 are in contact with each other.
[0014] As an optimal technical solution for a multi-stage tempering forming device for high-toughness transmission steel sheets for automobiles, a spline cavity is milled in the bearing cylinder, a spline shaft is telescopically displaced in the spline cavity, one side of the spline shaft extending out of the spline cavity is butted against a frustum, and the side edge of the frustum is butted against an umbrella-shaped wheel 2.
[0015] As an optimal technical solution for a multi-stage tempering forming device for high-toughness transmission steel sheets for automobiles, the upper and lower outer sides of the insulation bin are milled with a guide channel three and a guide channel two, the guide channel three is communicated with the guide channel two, a lead screw one is hinged in the guide channel three, a guide seat is provided for telescopic displacement in the guide channel three, the lead screw one passes through the guide seat, an umbrella-shaped wheel one is hinged on the guide seat, and the input end of the umbrella-shaped wheel one is in contact with the umbrella-shaped wheel two.
[0016] As an optimal technical solution for a multi-stage tempering forming device for high-toughness transmission steel sheets for automobiles, the output end of the umbrella-shaped wheel one can be telescopically displaced in the guide channel two, the umbrella-shaped wheel one extends out of the guide channel two and is docked with the axis of the diffuser, the back of the diffuser is telescopically displaced between the upper and lower parts of the insulation bin, the guide seat is docked with a load-bearing ring on the side facing the spline shaft, the load-bearing ring is wrapped around the outside of the truncated cone, and the upper and lower inner edges of the insulation bin are assembled with parallel distributed heating thermostats.
[0017] A multi-stage tempering forming method for a high-toughness transmission steel sheet for automobiles comprises the following steps:
[0018] S1. Put the automobile transmission steel sheet after quenching into the heat preservation chamber, manipulate the lead screw 2 to make the internal thread hoop and the linkage seat 3 telescopically displaced, and rely on the linkage frame 2, the linkage frame 1 and the guide frame to make the upper and lower distributed limiting balls relatively displaced, so as to limit the position of the automobile transmission steel sheet;
[0019] S2. When the automobile transmission steel sheet to be tempered is thinner, the guide frame can be displaced toward the boss 2, the friction wheel 1 is at the part with smaller diameter of the boss 1, and the friction wheel 2 is at the part with larger diameter of the boss 2. At this time, the number of turns of the transmission cylinder 1 in the same time is halved; when the automobile transmission steel sheet to be tempered is thicker, the guide frame can be displaced toward the boss 1, the friction wheel 1 is at the part with larger diameter of the boss 1, and the friction wheel 2 is at the part with smaller diameter of the boss 2. At this time, the number of turns of the transmission cylinder 1 in the same time is increased by two times;
[0020] S3. Under the progressive transmission between the chain, the second transmission cylinder, the third umbrella-shaped wheel, the fourth umbrella-shaped wheel, the bearing cylinder and the second umbrella-shaped wheel, the first umbrella-shaped wheel is linked to the impeller in the diffuser to run, and the operating frequency of the impeller of the diffuser is the same as that of the first transmission cylinder. At this time, the diffuser can control the amount of heat released by the heating thermostat when it is directed to the automobile transmission steel sheet, so as to better meet the requirements of automobile transmission steel sheets with different thicknesses for tempering and forming;
[0021] S4, when the lead screw is operated, the guide seat is displaced, and the position of the diffuser is changed accordingly, so that the heat energy released by the heating thermostat can be more comprehensively directed to the steel plate of the automobile transmission;
[0022] S5, first stage tempering: In steps S1-S4, the quenched guide automobile transmission steel sheet is heated to a relatively low temperature (between 200-400°C) for molding, and kept warm for a period of time, and then cooled; second stage tempering: the heat energy released by the heating thermostat is controlled by the control chamber 2, and the guide automobile transmission steel sheet after the first stage tempering is put into the insulation bin again, and the higher temperature (between 400-600°C) in the insulation bin is used for molding, and then kept warm and cooled again.
[0023] Beneficial effects of the present invention:
[0024] 1. The present invention controls the screw 2 to make the internal thread hoop and the linkage seat 3 telescopically displaced, and relies on the linkage frame 2, the linkage frame 1 and the guide frame to make the upper and lower distributed limiting balls relatively displaced, so as to limit the position of the automobile transmission steel sheet, and ensure that the automobile transmission steel sheet has the same temperature control effect on both sides during tempering treatment;
[0025] 2. The present invention limits the position change of the internal threaded hoop generated by the ball during the telescopic displacement, and links the linkage seat 1, the articulated frame, the linkage seat 2 and the synchronous frame under the action of the displacement of the internal threaded hoop, so that the guide frame can be appropriately displaced according to the telescopic displacement distance of the limiting ball, and under the action of the friction wheel 1, the solid cylinder and the friction wheel 2, the number of circles driven by the boss 1 and the boss 2 can be changed. When the automobile transmission steel sheet is thick, the number of circles of the boss 2 will be more than that under normal conditions, and when the automobile transmission steel sheet is thin, the number of circles of the boss 2 will be slower than that under normal conditions;
[0026] 3. In the present invention, under the progressive transmission between the chain, the second transmission cylinder, the third umbrella-shaped wheel, the fourth umbrella-shaped wheel, the bearing cylinder and the second umbrella-shaped wheel, the first umbrella-shaped wheel is linked to the impeller in the diffuser to run, and the operating frequency of the impeller of the diffuser is the same as that of the first transmission cylinder. At this time, the diffuser can control the amount of heat released by the heating thermostat when it is directed to the automobile transmission steel sheet, so as to better meet the requirements of tempering and forming of automobile transmission steel sheets with different thicknesses, so as to achieve the demand for automatic control of the required temperature;
[0027] 4. The present invention controls the lead screw 1 to displace the guide seat, and the diffuser can change the position of the force acting on the heating thermostat. At this time, the effect of the heating thermostat can be maximized, thereby fully controlling the temperature of the automobile transmission steel sheet.
[0028] Other features and advantages of the present invention will be described in the following description, and partly become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the structures particularly pointed out in the description and the drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0030] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0031] Figure 2 The present invention is schematically shown in FIG. Figure 1 .
[0032] Figure 3 The present invention is schematically shown in FIG. Figure 2 .
[0033] Figure 4 For the present invention Figure 3 Enlarged schematic diagram at point A in the middle.
[0034] Figure 5 For the present invention Figure 3 Schematic diagram of the local location.
[0035] Figure 6 The transmission diagram of the boss 1, solid cylinder and boss 2 of the present invention is shown in FIG. Figure 1 .
[0036] Figure 7 The transmission diagram of the boss 1, solid cylinder and boss 2 of the present invention is shown in FIG. Figure 2 .
[0037] Figure 8 It is a transmission schematic diagram of linkage seat 1 and linkage seat 2 of the present invention.
[0038] Fig. 9 It is a schematic diagram of the interior of the positioning seat of the present invention.
[0039] Reference numerals:
[0040] 100, tempering chamber; 101, control chamber 1; 102, door opening; 103, door stop; 200, distribution chamber; 201, control chamber 2; 202, operator; 300, insulation chamber; 301, guide channel 1; 302, lead screw 1; 303, guide channel 2; 304, guide seat; 305, umbrella wheel 1; 306, diffuser; 307, bearing cylinder; 308, spline chamber; 309, spline shaft; 310, round table; 311, umbrella wheel 2; 312, bearing ring; 313, umbrella wheel 3; 314, umbrella wheel 4; 315, guide channel 3; 316, limiting ball; 317, linkage frame 1; 318, linkage Moving frame 2; 319, positioning seat; 320, boss 1; 321, guide frame; 322, solid cylinder; 323, boss 2; 324, transmission cylinder 1; 325, transmission cylinder 2; 326, linkage seat 1; 327, linkage seat 2; 328, storage chamber; 400, heating thermostat; 500, bearing frame; 501, friction wheel 1; 502, friction wheel 2; 503, guide frame; 504, guide channel 4; 505, linkage seat 3; 506, guide channel 5; 507, articulated frame; 508, synchronous frame; 509, lead screw 2; 510, internal thread hoop; 511, guide cylinder; 512, guide hoop; 513, chain. DETAILED DESCRIPTION
[0041] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0042] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0043] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0044] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
[0045] Example 1
[0046] Reference Figure 2 and 3 , which is the first embodiment of the present invention, provides a multi-stage tempering and forming device for a high-toughness transmission steel sheet for automobiles, comprising a tempering treatment chamber 100 and two mixing chambers 200;
[0047] The two adjustment bins 200 are arranged at two opposite sides of the tempering bin 100, respectively. The cavity of the tempering bin 100 is assembled with a heat preservation bin 300. A control cavity 101 is formed between the upper and lower inner edges of the tempering bin 100 and the heat preservation bin 300. A control cavity 201 is formed between the adjustment bin 200 and the heat preservation bin 300. A guide channel 1 301 is reserved on the side of the heat preservation bin 300. The inner edge of the heat preservation bin 300 is telescopically provided with a limiting ball 316 with upper and lower relative displacement. The limiting ball 316 is not facing the three sides of the heat preservation bin 300 and can be equipped with a heat insulation board to prevent heat from entering the guide channel 1 301 into the control cavity 2 201. In order to better demonstrate the linkage effect in this design, it is not drawn in the figure. The limiting ball 316 with upper and lower relative displacement can limit the position of the transmission steel sheet.
[0048] The limiting ball 316 is changed from surface contact to point contact relative to conventional clamping. This method allows the steel sheet to be tempered evenly during clamping. At the same time, during the tempering process, the steel sheet can be relatively moved at a certain position, so that the tempering effect can also be uniform.
[0049] Reference Figure 6 , 7, 8 and 9, a linkage frame 1 317 is hinged at the linkage end of the limiting ball 316, and a linkage frame 2 318 is hinged at one end of the linkage frame 1 317 away from the limiting ball 316. A guide frame 503 is provided on the outer cover at the intersection of the limiting ball 316 and the linkage frame 1 317 and the intersection of the linkage frame 1 317 and the linkage frame 2 318. The guide frame 503 is assembled in the control cavity 201, and a positioning seat 319 is assembled in the control cavity 201. The front and back circumferential surfaces of the positioning seat 319 are respectively reserved with a guide channel 4 504 and a guide channel 5 506. A linkage seat 2 327 is reserved in the middle of the positioning seat 319. The linkage seat 2 327 is connected to the guide channel 4 504 and the guide channel 5 506. The linkage seat 327 is connected to the fifth channel 506, the second link seat 327 is hinged with the second lead screw 509, the second lead screw 509 is externally threaded with the internal thread hoop 510, the internal thread hoop 510 is connected to the linkage seat 3 505 through the guide channel 4 504, the linkage frame 2 318 is externally hinged with the linkage seat 3 505, wherein after the second lead screw 509 and the internal thread hoop 510 are threadedly transmitted, under the action of the guide channel 4 504, the linkage seat 3 505 is telescopically displaced along the guide channel 4 504, and under the action of the linkage frame 2 318, the linkage frame 1 317 and the guide frame 503, the limiting ball 316 can telescopically move along the inner edge of the heat preservation bin 300;
[0050] Reference Figure 3 A support frame 500 is assembled on the inner edge of the control chamber 201, and a boss 320 is hinged on the side of the support frame 500. A transmission cylinder 324 is hinged on the inner edge of the control chamber 201. A boss 2 323 which rotates simultaneously with the transmission cylinder 324 is arranged on the linkage end of the transmission cylinder 324. The boss 2 323 is of the same model as the boss 1 320. A guide frame 321 is provided for telescopic displacement in the control chamber 201, and the guide frame 321 is controlled not to flip over during displacement, so as to ensure smooth linkage between the boss 1 320 and the boss 2 323.
[0051] Reference Figure 3 , 6 , 7 and 8, the two extreme positions of the guide frame 321 are hinged with a solid cylinder 322, the middle section of the solid cylinder 322 is hinged with the guide frame 321, and the transmission ends of the upper and lower positions of the solid cylinder 322 are respectively connected with the friction wheel 1 501 and the friction wheel 2 502, the circumference of the friction wheel 1 501 is in contact with the circumference of the boss 1 320, and the circumference of the friction wheel 2 502 is in contact with the circumference of the boss 2 323. When the boss 1 320 is running, the friction wheel 1 501 is linked, the friction wheel 1 501 relies on the solid cylinder 322 to link the friction wheel 2 502, and the friction wheel 2 502 is linked with the boss 2 323;
[0052] Reference Figure 3 and 4A transmission cylinder 2 325 is hinged between the control chamber 201 and the control chamber 1 101. The transmission cylinder 2 325 and the transmission cylinder 1 324 are driven by a sprocket and a chain 513. When the transmission cylinder 1 324 moves in a circle around its axis, it can link the transmission cylinder 2 325 through the chain 513.
[0053] Reference Figure 1 and 2 The front and back of the tempering treatment chamber 100 are milled with door openings 102, and a door stopper 103 is hinged in the door opening 102. The door stopper 103 can be used to place the high-toughness transmission steel sheets for automobiles into the insulation chamber 300 for multi-stage tempering molding. The front of the mixing chamber 200 is assembled with an operator 202;
[0054] Reference Figure 8 and 9 , the inner thread hoop 510 has a linkage seat 1 326 outside that relies on the guide channel 506 for telescopic displacement, a guide cylinder 511 is positioned in the linkage seat 2 327, a guide hoop 512 is guided and telescopic outside the guide cylinder 511, a storage chamber 328 is provided outside the guide hoop 512 at the telescopic position that relies on the guide channel 506, an articulated frame 507 is hinged between the storage chamber 328 and the linkage seat 1 326, and the storage chamber 328 is connected to the guide frame 321 through the synchronous frame 508. When the inner thread hoop 510 is telescopically displaced, the linkage seat 1 326, the articulated frame 507 and the storage chamber 328 drive the guide hoop 512 to telescopically displace in another direction, and when the storage chamber 328 is telescopically displaced, the synchronous frame 508 drives the guide frame 321 to telescopically displace in the control chamber 2 201;
[0055] Reference Figure 3 , 6 As shown in FIG8 , when the guide frame 321 is telescopically displaced, the position of the solid cylinder 322 will also change accordingly, and the positions of the friction wheel 1 501 and the friction wheel 2 502 will also change accordingly. Under the special shapes of the boss 1 320 and the boss 2 323, the solid cylinder 322 can be flipped to a certain extent, and the friction wheel 1 501 is still in contact with the boss 1 320 after flipping, and the friction wheel 2 502 is still in contact with the boss 2 323 after flipping.
[0056] Through this implementation, it can be achieved that: the door stop 103 is opened, and the automobile transmission steel sheet after quenching is placed in the heat preservation chamber 300, so that the automobile transmission steel sheet is placed on the limiting ball 316, and the internal threaded hoop 510 is caused to telescopically displace in the linkage seat 2 327 by controlling the lead screw 2 509, and the linkage seat 3 505 is displaced in the guide channel 4 504, and under the linkage effect of the linkage frame 2 318, the linkage frame 1 317 and the guide frame 503, the limiting balls 316 distributed above and below are relatively displaced, so that the automobile transmission steel sheet can be positionally limited, and the automobile transmission steel sheet can be fully insulated;
[0057] When the automobile transmission steel sheet to be tempered is thinner, the displacement distance of the limiting ball 316 is larger, and the displacement distance of the linkage seat 305 in the guide channel 4 504 is also longer. When the linkage seat 1 326 is displaced, the linkage seat 2 327 can be displaced in a linkage manner. At this time, the guide frame 321 can be displaced toward the boss 2 323. At this time, the friction wheel 1 501 is located at a portion with a smaller diameter of the boss 1 320, and the friction wheel 2 502 is located at a portion with a larger diameter of the boss 2 323. At this time, when the boss 1 320 moves around its axis, the friction wheel 1 501 runs a certain number of turns, and the friction wheel 2 502 can only drive the boss 2 323 to run half a turn with a certain number of turns. At this time, the number of turns that the transmission cylinder 1 324 runs in the same time is halved;
[0058] When the automobile transmission steel sheet to be tempered is thicker, the displacement distance of the limiting ball 316 is smaller, and the displacement distance of the linkage seat 305 in the guide channel 4 504 is also short. When the linkage seat 1 326 is displaced, the linkage seat 2 327 can be displaced in a linkage manner. At this time, the guide frame 321 can be displaced toward the boss 1 320. At this time, the friction wheel 1 501 is located at a portion of the boss 1 320 with a larger diameter, and the friction wheel 2 502 is located at a portion of the boss 2 323 with a smaller diameter. At this time, when the boss 1 320 moves around its axis, the friction wheel 1 501 runs a certain number of circles, and the friction wheel 2 502 can drive the boss 2 323 to run twice the number of circles required for normal thickness with a certain number of circles. At this time, the number of circles that the transmission cylinder 1 324 runs in the same time is increased by two times;
[0059] The transmission cylinder 1 324 relies on the chain 513 to link the transmission cylinder 2 325. The transmission cylinder 2 325 is linked to the bearing cylinder 307 under the action of the umbrella wheel 313 and the umbrella wheel 4 314, and the umbrella wheel 2 311 and the umbrella wheel 1 305 make the impeller in the diffuser 306 run. When the impeller of the diffuser 306 is running, it can guide the heat energy released by the heating thermostat 400 to the two sides of the automobile transmission steel sheet. The transmission cylinder 1 324 makes the working power of the diffuser 306 different when the number of circles it runs is different, so that it can be used for better tempering and forming of automobile transmission steel sheets with different thicknesses.
[0060] Example 2
[0061] Reference Figures 1 to 5 As shown, it is a second embodiment of the present invention, which is different from the previous embodiment in that: Figure 3 , 5, 6 and 7, the transmission cylinder 2 325 is connected to the outside with an umbrella-shaped wheel 4 314 that synchronously moves around its axis, the control chamber 101 is hinged with a bearing cylinder 307, and the bearing cylinder 307 is provided with an umbrella-shaped wheel 313 on one side facing the transmission cylinder 2 325, the umbrella-shaped wheel 313 and the umbrella-shaped wheel 4 314 are fitted with each other, and the umbrella-shaped wheel 4 314 can be linked with the umbrella-shaped wheel 313 to rotate synchronously in different directions, a spline cavity 308 is milled in the bearing cylinder 307, and a spline shaft 309 is telescopically displaced in the spline cavity 308, and a round table 310 is connected to one side of the spline shaft 309 extending out of the spline cavity 308, and the side of the round table 310 is connected to the umbrella-shaped wheel 2 311;
[0062] Reference Figure 2 , 3 , 5, 6 and 7, the upper and lower outer sides of the heat preservation bin 300 are milled with a guide channel three 315 and a guide channel two 303, the guide channel three 315 is communicated with the guide channel two 303, a lead screw 1 302 is hinged in the guide channel three 315, and a guide seat 304 is telescopically displaced in the guide channel three 315, the lead screw 1 302 runs through the guide seat 304, and the lead screw 1 302 can link the guide seat 304 to telescopically displace in the guide channel three 315 when being controlled to run, an umbrella-shaped wheel 1 305 is hinged on the guide seat 304, and the input end of the umbrella-shaped wheel 1 305 is in contact with the umbrella-shaped wheel two 311, and the umbrella-shaped wheel two 311 can link the umbrella-shaped wheel 1 305 to rotate synchronously in different directions, and the output end of the umbrella-shaped wheel 1 305 can be telescopically displaced in the guide channel two 303, and the umbrella-shaped wheel One 305 extends out of the guide channel two 303 and docks with the axis of the diffuser 306. The back of the diffuser 306 telescopes between the upper and lower parts of the heat preservation chamber 300. The guide seat 304 is docked with a bearing ring 312 on one side facing the spline shaft 309. The bearing ring 312 is wrapped outside the truncated table 310, and the bearing ring 312 can drive the truncated table 310 to telescope during telescopic displacement, but the bearing ring 312 will not affect the rotation of the truncated table 310. The models of the umbrella-shaped wheel one 305, the umbrella-shaped wheel two 311, the umbrella-shaped wheel three 313 and the umbrella-shaped wheel four 314 are the same, and the circumferences of the umbrella-shaped wheel one 305, the umbrella-shaped wheel two 311, the umbrella-shaped wheel three 313 and the umbrella-shaped wheel four 314 are all provided with teeth with the same spacing and number. The upper and lower inner edges of the heat preservation chamber 300 are assembled with parallel distributed heating thermostats 400.
[0063] It should be noted that the output positions of the support frame 500 , lead screw 1 302 and lead screw 2 509 are all controlled by motors, and the heating temperature controller 400 is controlled by a controller, and ultimately all operations are performed on the control chamber 2 201 .
[0064] Through this implementation, it can be achieved that: when the temperature of the automobile transmission steel sheet is controlled in the insulation chamber 300, the door stop 103 is closed and the screw 1 302 is operated. At this time, the guide seat 304 will undergo telescopic displacement, and the position of the diffuser 306 will also change accordingly, so that the heat energy released by the heating thermostat 400 can be better guided to the automobile transmission steel sheet. Under the action of the load-bearing ring 312, the spline shaft 309 and the spline cavity 308, the umbrella-shaped wheel 2 311 can telescopically move and make a circular motion around its axis.
[0065] Example 3
[0066] Reference Figures 1 to 9 , which is the third embodiment of the present invention, and provides a multi-stage tempering forming method for a high-toughness transmission steel sheet for automobiles;
[0067] S1. Put the automobile transmission steel sheet after quenching into the insulation bin 300, manipulate the lead screw 2 509 to make the internal threaded hoop 510 and the linkage seat 3 505 telescopically displaced, and rely on the linkage frame 2 318, the linkage frame 1 317 and the guide frame 503 to make the upper and lower distributed limiting balls 316 relatively displaced, so as to limit the position of the automobile transmission steel sheet;
[0068] S2. When the automobile transmission steel sheet to be tempered is thin, the guide frame 321 can be displaced toward the boss 2 323, the friction wheel 1 501 is located at the part with smaller diameter of the boss 1 320, and the friction wheel 2 502 is located at the part with larger diameter of the boss 2 323. At this time, the number of turns of the transmission cylinder 1 324 in the same time is halved; when the automobile transmission steel sheet to be tempered is thick, the guide frame 321 can be displaced toward the boss 1 320, the friction wheel 1 501 is located at the part with larger diameter of the boss 1 320, and the friction wheel 2 502 is located at the part with smaller diameter of the boss 2 323. At this time, the number of turns of the transmission cylinder 1 324 in the same time is increased by two times;
[0069] S3. Under the progressive transmission between the chain 513, the second transmission cylinder 325, the third umbrella wheel 313, the fourth umbrella wheel 314, the bearing cylinder 307 and the second umbrella wheel 311, the first umbrella wheel 305 is linked with the impeller in the diffuser 306 to run, and the operating frequency of the impeller of the diffuser 306 is the same as that of the first transmission cylinder 324. At this time, the diffuser 306 can control the amount of heat released by the heating thermostat 400 when it is directed to the automobile transmission steel sheet, so as to meet the requirements of better tempering and forming of automobile transmission steel sheets with different thicknesses;
[0070] S4, the lead screw 302 is operated, the guide seat 304 is displaced, and the position of the diffuser 306 is changed accordingly, so that the heat energy released by the heating thermostat 400 can be more comprehensively directed to the automobile transmission steel plate;
[0071] S5. First stage tempering: In steps S1-S4, the quenched guide automobile transmission steel sheet is heated to a relatively low temperature (between 200-400°C) for molding, and kept warm for a period of time, and then cooled; Second stage tempering: The heat energy released by the heating thermostat 400 is controlled by the control chamber 201, and the guide automobile transmission steel sheet after the first stage tempering is put into the insulation bin 300 again, and the higher temperature (between 400-600°C) in the insulation bin 300 is used for molding, and then kept warm and cooled again.
[0072] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.
[0073] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. A multi-stage tempering forming device for high-toughness transmission steel sheets for automobiles, characterized in that: It includes a tempering treatment chamber (100) and a mixing chamber (200); The two mixing bins (200) are respectively arranged on two opposite sides of the tempering bin (100); a heat preservation bin (300) is assembled in the cavity of the tempering bin (100); a control cavity (101) is formed between the upper and lower edges of the tempering bin (100) and the heat preservation bin (300); a control cavity (201) is formed between the mixing bin (200) and the heat preservation bin (300); a guide channel (301) is reserved on the side of the heat preservation bin (300); and a limiting ball (316) for upward and downward relative displacement is telescopically provided on the inner edge of the heat preservation bin (300); A linkage frame 1 (317) is hingedly connected at the linkage end of the limiting ball (316), and a linkage frame 2 (318) is hingedly connected at one end of the linkage frame 1 (317) away from the limiting ball (316). A guide frame (503) is provided on the outer sleeve at the intersection of the limiting ball (316) and the linkage frame 1 (317) and the intersection of the linkage frame 1 (317) and the linkage frame 2 (318). The guide frame (503) is assembled in the second control cavity (201). A positioning seat (319) is assembled in the second control cavity (201). The front and rear circumferential surfaces of the positioning seat (319) are respectively reserved with guides. Channel 4 (504) and guide channel 5 (506), a linkage seat 2 (327) is reserved in the middle of the positioning seat (319), the linkage seat 2 (327) is communicated with the guide channel 4 (504) and the guide channel 5 (506), the linkage seat 2 (327) is internally hinged with a lead screw 2 (509), the lead screw 2 (509) is externally threaded with an internal thread hoop (510), the internal thread hoop (510) is connected to the linkage seat 3 (505) through the guide channel 4 (504), and the linkage frame 2 (318) is externally hinged with the linkage seat 3 (505); The inner edge of the second control chamber (201) is assembled with a carrier frame (500), the side of the carrier frame (500) is hinged with a boss 1 (320), the inner edge of the second control chamber (201) is hinged with a transmission cylinder 1 (324), the linkage end of the transmission cylinder 1 (324) is provided with a boss 2 (323) which rotates simultaneously with it, the boss 2 (323) is of the same model as the boss 1 (320), and a guide frame (321) is provided in the second control chamber (201) for telescopic displacement; A transmission cylinder 2 (325) is hingedly connected between the second control chamber (201) and the first control chamber (101), and the second transmission cylinder (325) and the first transmission cylinder (324) are driven by a sprocket and a chain (513); The transmission cylinder 2 (325) is connected to an umbrella-shaped wheel 4 (314) that moves synchronously around its axis, and a bearing cylinder (307) is hinged in the control chamber 1 (101). The bearing cylinder (307) is provided with an umbrella-shaped wheel 3 (313) on one side facing the transmission cylinder 2 (325), and the umbrella-shaped wheel 3 (313) and the umbrella-shaped wheel 4 (314) are in contact with each other; A spline cavity (308) is milled in the bearing cylinder (307), a spline shaft (309) is telescopically displaced in the spline cavity (308), one side of the spline shaft (309) extending out of the spline cavity (308) is butted against a round table (310), and the side of the round table (310) is butted against an umbrella-shaped wheel 2 (311); The upper and lower outer sides of the heat preservation bin (300) are milled with a guide channel three (315) and a guide channel two (303); the guide channel three (315) is in communication with the guide channel two (303); a lead screw one (302) is hingedly connected in the guide channel three (315); a guide seat (304) is telescopically displaced in the guide channel three (315); the lead screw one (302) passes through the guide seat (304); an umbrella-shaped wheel one (305) is hingedly connected to the guide seat (304); the input end of the umbrella-shaped wheel one (305) is in contact with the umbrella-shaped wheel two (311); The output end of the umbrella-shaped wheel 1 (305) is telescopically displaceable in the guide channel 2 (303); the umbrella-shaped wheel 1 (305) extends out of the guide channel 2 (303) and docks with the axis of the diffuser (306); the back of the diffuser (306) telescopically displaces between the upper and lower parts of the heat preservation bin (300); the guide seat (304) is docked with a bearing ring (312) on one side facing the spline shaft (309); the bearing ring (312) is wrapped around the outside of the truncated cone (310); and the upper and lower inner edges of the heat preservation bin (300) are assembled with parallelly distributed heating thermostats (400); The two extreme positions of the guide frame (321) are both hinged with a solid cylinder (322), the middle section of the solid cylinder (322) is hinged with the guide frame (321), the transmission ends of the upper and lower positions of the solid cylinder (322) are respectively connected with a friction wheel 1 (501) and a friction wheel 2 (502), the circumference of the friction wheel 1 (501) is in contact with the circumference of the boss 1 (320), and the circumference of the friction wheel 2 (502) is in contact with the circumference of the boss 2 (323); The inner threaded hoop (510) is provided with a linkage seat 1 (326) outside for telescopic displacement by relying on the guide channel 5 (506), the linkage seat 2 (327) is provided with a guide cylinder (511) positioned inside, the guide cylinder (511) is provided with a guide hoop (512) outside for guiding telescopic movement, the guide hoop (512) is provided with a storage cavity (328) outside for telescopic position by relying on the guide channel 5 (506), an articulated frame (507) is hinged between the storage cavity (328) and the linkage seat 1 (326), and the storage cavity (328) is connected to the guide frame (321) outside through a synchronous frame (508).
2. The multi-stage tempering forming device for high-toughness transmission steel sheets for automobiles according to claim 1, characterized in that: The front and back sides of the tempering chamber (100) are milled with door openings (102), a door stopper (103) is hinged in the door opening (102), and an operator (202) is assembled on the front side of the mixing chamber (200).
3. A multi-stage tempering forming method for a high-toughness transmission steel sheet for automobiles, which is implemented based on a multi-stage tempering forming device for a high-toughness transmission steel sheet for automobiles according to any one of claims 1-2, characterized in that: The following steps are involved: S1. Place the automobile transmission steel sheet after quenching into the heat preservation chamber (300), manipulate the second lead screw (509) to cause the internal threaded hoop (510) and the third linkage seat (505) to telescopically move, and rely on the second linkage frame (318), the first linkage frame (317) and the guide frame (503) to cause the upper and lower distributed limiting balls (316) to move relatively, thereby limiting the position of the automobile transmission steel sheet; S2. When the automobile transmission steel sheet to be tempered is relatively thin, the guide frame (321) can be displaced toward the boss 2 (323), the friction wheel 1 (501) is located at the portion of the boss 1 (320) with a smaller diameter, and the friction wheel 2 (502) is located at the portion of the boss 2 (323) with a larger diameter. At this time, the number of turns that the transmission cylinder 1 (324) runs in the same time is halved; when the automobile transmission steel sheet to be tempered is relatively thick, the guide frame (321) can be displaced toward the boss 1 (320), the friction wheel 1 (501) is located at the portion of the boss 1 (320) with a larger diameter, and the friction wheel 2 (502) is located at the portion of the boss 2 (323) with a smaller diameter. At this time, the number of turns that the transmission cylinder 1 (324) runs in the same time is increased by two times; S3. Under the progressive transmission between the chain (513), the second transmission cylinder (325), the third umbrella-shaped wheel (313), the fourth umbrella-shaped wheel (314), the bearing cylinder (307) and the second umbrella-shaped wheel (311), the first umbrella-shaped wheel (305) is linked to the impeller in the diffuser (306) to operate, and the operating frequency of the impeller of the diffuser (306) is the same as that of the first transmission cylinder (324). At this time, the diffuser (306) can control the amount of heat energy released by the heating thermostat (400) when it is directed to the automobile transmission steel plate; S4, the lead screw 1 (302) is operated, the guide seat (304) is displaced, and the position of the diffuser (306) is changed accordingly, so that the heat energy released by the heating thermostat (400) can be more comprehensively directed to the automobile transmission steel plate; S5, first stage tempering: in steps S1-S4, the quenched guide automobile transmission steel sheet is heated to between 200-400°C for forming, kept warm for a period of time, and then cooled; second stage tempering: the heat energy released by the heating thermostat (400) is controlled by the control chamber 2 (201), and the guide automobile transmission steel sheet after the first stage tempering is placed in the insulation bin (300) again, at which time the insulation bin (300) is heated to between 400-600°C for forming, and kept warm and cooled again.
Citation Information
Patent Citations
Constant-temperature timing tempering device for casting shell of automobile steering device
CN216107107U