An automatic wire rope cleaning device for stainless steel wire rope production
By designing an automated cleaning equipment that contains rope rope rope, rope rope roller, water storage warehouse, water tank, standing board, and steel wire rope fixed clip, the problem of being unable to completely clean the existing equipment and the problem of fixed instability, and achieve efficient efficiency The convenient cleaning process and water quality cycle.
Patent Information
- Application Number
- CN202411253339.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-09-09
AI Technical Summary
The existing wire rope automatic cleaning equipment cannot completely remove stubborn stains and attachments when cleaning stainless steel wire ropes, especially when there are uneven surfaces, gaps or holes, and the cleaning effect is not good. In addition, the equipment is single when fixing the wire rope, and the accuracy and response speed of the motor control are limited, which affects the cleaning effect and efficiency.
An automated cleaning equipment including a rope take-up roller, a rope take-up roller, a water storage bin, a water tank, a vertical plate and a wire rope fixing clip was designed. By setting up a wire rope cleaning rack and a nylon brush, preliminary cleaning of the stainless steel wire rope is achieved. At the same time, the filter lifting function driven by a gear motor is used to ensure clean water quality. The wire rope fixing clip achieves efficient fixing of the stainless steel wire rope through the cooperation of the screw motor and the transmission block.
Effectively removes dirt and impurities on the surface of stainless steel wire ropes, improving cleaning effect and efficiency. Through water recycling and filter lifting functions, the quality of clean water is ensured and the service life of the equipment is extended. The design of the wire rope fixing clip improves the fixing accuracy and speed, ensuring the stability of the cleaning process.
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Figure CN118751584B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of stainless steel wire ropes, and more specifically, to an automatic cleaning device for stainless steel wire ropes used in the production of stainless steel wire ropes. Background Art
[0002] Wire ropes were designed and developed, and were mainly used in mining and lifting equipment in mines. With the deepening of the first industrial revolution, the use of wire ropes became popular and its applications became more extensive. In dynamic systems, wire ropes are widely used in the lifting of cranes and elevators, the transmission of mechanical power, the control of car cockpit rods, the operation of aircraft control systems, and other fields; in static systems, wire ropes are also widely used in various industries such as the stabilization of the pulling support tower of the suspension bridge and the design of new railings.
[0003] According to the patent document: CN207267769U, a cable traction wire rope cleaning device is disclosed, comprising an unwinding unit for winding the wire rope to be cleaned, a cleaning unit and a reeling unit for winding the cleaned wire rope, the rotation of the reeling unit is driven by a motor and the rotation of the reeling unit drives the unwinding unit to rotate synchronously, and under the drive of the motor, the wire rope released by the unwinding unit is cleaned by the cleaning unit and then wound at the reeling unit. The utility model uses automated cleaning equipment instead of manual cleaning, which greatly reduces the workload of cleaning, and has a good cleaning effect, so that the cleaning work of the wire rope can be carried out smoothly;
[0004] During the production process of stainless steel wire rope, due to process and environmental factors, some oil, impurities and oxides are often attached to its surface. These pollutants not only affect the aesthetics of the wire rope, but may also have a negative impact on its performance and service life. Therefore, in the production process of stainless steel wire rope, it is particularly important to automatically clean the wire rope. However, most of the automatic wire rope cleaning equipment often flushes the surface of the wire rope through a nozzle during the cleaning of stainless steel wire rope. However, this simple flushing method often cannot completely remove the stubborn stains and attachments on the surface of the wire rope, especially when there are unevenness, gaps or holes on the surface of the wire rope, the cleaning effect is greatly reduced, and the water source after flushing the wire rope generally falls into the water storage device and is recycled, but the impurities flushed are often easy to accumulate at the bottom of the water storage device due to long-term precipitation. If they are not cleaned in time, it will not only pollute the water storage device, but also may affect the quality of subsequent cleaning work;
[0005] In addition, when most automatic wire rope cleaning equipment needs to fix a certain section of wire rope, it often controls the motor to stop the wire rope reel from rotating so as to achieve the purpose of fixing the wire rope. However, this fixing method is relatively simple, and due to the limitations of motor control accuracy and response speed, it may sometimes be impossible to effectively fix the wire rope in a timely manner, thus affecting the cleaning effect and efficiency. Summary of the invention
[0006] In order to overcome the above-mentioned defects of the prior art, the present invention provides an automatic cleaning device for stainless steel wire rope production. The technical problem to be solved by the present invention is that most automatic cleaning devices for steel wire ropes often use a nozzle to flush the surface of the steel wire rope during the cleaning of the stainless steel wire rope. However, this simple flushing method often cannot completely remove the stubborn stains and attachments on the surface of the steel wire rope, especially when there are unevenness, gaps or holes on the surface of the steel wire rope, the cleaning effect is greatly reduced, and the water source after flushing the steel wire rope generally falls into a water storage device and is recycled, but the impurities flushed are often easily accumulated at the bottom of the water storage device due to long-term precipitation. If they are not cleaned in time, not only will the water storage device be polluted, but also the quality of subsequent cleaning work may be affected. In addition, when most automatic cleaning devices for steel wire ropes need to fix a certain section of steel wire rope, they often control the motor to stop the rotation of the steel wire rope roller to achieve the purpose of fixing the steel wire rope. However, this fixing method is relatively single, and due to the accuracy and response speed limitations of the motor control, sometimes the steel wire rope may not be fixed in time and effectively, thereby affecting the cleaning effect and efficiency.
[0007] In order to solve the above technical problems, the technical solution adopted by the present invention is:
[0008] An automatic wire rope cleaning device for stainless steel wire rope production, comprising a base, a winding rope roller is fixedly connected to the top front side of the base, a winding rope roller is fixedly connected to the top rear side of the base, a water storage bin is fixedly connected to the top middle part of the base, vertical plates are fixedly connected to the left and right sides of the water storage bin, a water tank is fixedly connected to the left side of the water storage bin, and wire rope fixing clamps are fixedly connected to the front and rear sides of the water storage bin;
[0009] The two vertical boards each include a vertical board body, and opposite surfaces of the two vertical board bodies are provided with vertical board slide grooves extending through the opposite surfaces. The top front and rear sides of the vertical board body on the left are respectively fixedly connected with water pipe placement blocks.
[0010] As a further solution of the present invention: the water tank includes a water tank body, and water pipes are fixedly connected to the front and rear sides of the top of the water tank body respectively, and the outer walls of the two water pipes are movably connected to the top of the water pipe placement block on one side away from the water tank body.
[0011] As a further solution of the present invention: the water storage tank includes a water storage tank shell, and the front and rear sides of the top of the water storage tank shell are respectively fixedly connected with control panels, the middle parts of the inner walls of the two control panels are fixedly connected with gear motors, the output ends of the two gear motors are fixedly connected with gears, the outer walls of the two gears are engaged with second gears, the inner walls of the two second gears are fixedly connected with rotating rods, the left and right ends of the two rotating rods extend to the outer wall of the control panel and are fixedly connected with rotating plates, and the opposite surfaces of the two groups of rotating plates are rotatably connected with filters.
[0012] As a further solution of the present invention: the rope winding roller comprises a rope winding roller body, and a wire rope cleaning frame is movably connected to the rear side of the rope winding roller body.
[0013] As a further solution of the present invention: the winding rope roller body includes two winding roller frames, the opposite surfaces of the two winding roller frames are rotatably connected with winding rollers, the inner walls of the winding rollers are fixedly connected with winding roller rotating rods, the left and right ends of the winding roller rotating rods respectively extend to the opposite surfaces of the two winding roller frames, the left end of the winding roller rotating rod is fixedly connected with a motor, the left end of the winding roller rotating rod is fixedly connected to the output end of the motor, the bottom of the motor is fixedly connected with a motor placement block, the right side of the motor placement block is fixedly connected with a control box, the bottom of the control box is fixedly connected to the top of the base, the top of the control box is fixedly connected with a connecting block, and the left side of the outer wall of the winding roller rotating rod is movably connected to the inner wall of the connecting block.
[0014] As a further solution of the present invention: a rotating rod frame is movably connected to the right side of the outer wall of the winding roller rotating rod, the bottom of the rotating rod frame is fixedly connected to the top of the base, the right end of the winding roller rotating rod is fixedly connected to an internal gear shaft, the right side of the internal gear shaft is rotatably connected to a rotating shaft, the outer wall of the rotating shaft is fixedly connected to a rotating shaft connecting rod, the right side of the rotating shaft connecting rod is rotatably connected to a rotating shaft gear, the right side of the rotating shaft gear is fixedly connected to a push-pull connecting rod, and the right side of the push-pull connecting rod is rotatably connected to a push-pull rod.
[0015] As a further solution of the present invention: the wire rope cleaning rack includes two cleaning rack slide rods, the opposite surfaces of the two cleaning rack slide rods are fixedly connected with cleaning plates, the top and bottom of the inner walls of the cleaning plates are respectively fixedly connected with nylon brushes, the front and rear sides of the two cleaning rack slide rods are respectively fixedly connected with L-shaped connecting rods, the tops of the two groups of L-shaped connecting rods are fixedly connected with nozzle connecting plates, the inner walls of the two nozzle connecting plates are fixedly connected with nozzles, the bottoms of the two nozzles are both fixedly connected to the bottom of the nozzle connecting plates, and the tops of the two nozzles are respectively fixedly connected to the ends of the two water pipes away from the water tank body.
[0016] As a further solution of the present invention: the outer walls of the two cleaning rack slide rods are respectively slidably connected to the inner walls of the vertical plate slide grooves opened by the two vertical plate bodies, and the right side of one side of the cleaning rack slide rod is rotationally connected to the left side of the push-pull rod away from the push-pull connecting rod.
[0017] As a further scheme of the present invention: the wire rope fixing clamp comprises a fixing clamp base, the top of the fixing clamp base is fixedly connected with a fixing clamp bottom plate, the right side of the fixing clamp bottom plate is fixedly connected with a screw motor placing block, the top of the screw motor placing block is fixedly connected with the screw motor, and the top of the fixing clamp bottom plate is respectively fixedly connected with two fixing frame uprights, one of the fixing frame uprights is provided with a fixing clamp upright slide groove on the side close to the screw motor, and one of the fixing frame uprights is respectively fixedly connected with a screw limit rod on the left and right sides close to the side of the screw motor, and the opposite sides of the two screw limit rods are rotatably connected with a bidirectional screw rod, the right end of the bidirectional screw rod is fixedly connected with the output end of the screw motor, and the left and right sides of the outer wall of the bidirectional screw rod are respectively threadedly connected with a transmission block, the tops of the two fixing frame uprights are fixedly connected with a top plate, and the top of the top plate is fixedly connected with a top slide groove plate.
[0018] As a further solution of the present invention: one side of the two transmission blocks close to the fixed frame upright plate is fixedly connected with a push-pull block, the outer walls of the two push-pull blocks are slidably connected to the inner wall of the fixed clamping upright plate slide groove opened on one of the fixed frame upright plates, the one side of the two push-pull blocks close to the fixed frame upright plate extends to the opposite sides of the two fixed frame upright plates and the opposite sides are fixedly connected with the push-pull blocks, the outer walls of the two push-pull blocks are rotatably connected with an L-shaped rotating rod, the two L-shaped rotating rods are rotatably connected to the connecting rotating rod on the side away from the push-pull block, the two connecting rotating rods are rotatably connected to the sliding shaft on the side away from the oblique rod, the inner wall of the sliding shaft is slidably connected with a sliding rod, the top of the sliding rod is fixedly connected to the bottom of the top plate, the two L-shaped rotating rods are rotatably connected to the push-pull rotating rod on the side away from the push-pull block, the opposite sides of the two push-pull rotating rods are fixedly connected with clamping blocks, and the outer walls of the two clamping blocks are respectively slidably connected to the left and right sides of the inner wall of the top sliding groove plate.
[0019] The beneficial effects of the present invention are:
[0020] The present invention is provided with a base, a winding rope roller, a rope winding roller, a water storage bin, a water tank, a vertical plate, a winding rope roller main body, and a wire rope cleaning frame. When in use, when cleaning the stainless steel wire rope, one end needs to be fixed on the winding rope roller, and the motor is started to rotate the winding roller, thereby driving the wire rope to move in the cleaning equipment. The wire rope first passes through the wire rope cleaning frame, and the motor drives the winding roller rotating rod and the inner gear shaft to rotate, driving the rotating shaft and the rotating shaft connecting rod to rotate, thereby causing the push-pull connecting rod and the push-pull rod to reciprocate, and the cleaning frame sliding rod slides in the vertical plate sliding groove, driving the cleaning plate and the nylon brush to reciprocate on the wire rope to achieve preliminary cleaning, and the nylon brush of the cleaning plate effectively removes dirt and impurities on the surface of the wire rope.
[0021] The present invention sets up a water storage bin. When the water inside the water storage bin needs to be recycled, the gear motor starts to drive the gear and the second gear to rotate, driving the rotating rod and the rotating plate to rotate. This action causes the filter to lift upward at the bottom of the water storage bin to realize the lifting function. The lifting of the filter can effectively intercept impurities and larger particles of dirt to ensure clean water quality.
[0022] The present invention is provided with a wire rope fixing clamp. When the stainless steel wire rope needs to be fixed, the screw motor is first started to rotate the bidirectional screw rod, the bidirectional screw rod is threadedly connected with the transmission block, and the transmission block is driven to move under the action of the screw rod limit rod. The two transmission blocks move in opposite directions, driving the push-pull block to slide in the slide groove of the fixing clamp vertical plate. The movement of the push-pull block drives the L-shaped rotating rod to rotate, and then drives the connecting rotating rod and the sliding shaft to move. The sliding shaft slides on the outer wall of the sliding rod to limit the connecting rotating rod. At the same time, the rotation of the L-shaped rotating rod drives the push-pull rotating rod to push, so that the two clamping blocks are close to the middle, clamping and fixing the stainless steel wire rope. The motor stops working, and the fixing step is completed. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the main three-dimensional structure of the present invention;
[0024] Figure 2 It is a schematic diagram of the three-dimensional structure of the main part of the present invention;
[0025] Figure 3 It is a schematic diagram of a three-dimensional cross-sectional structure of a water storage bin of the present invention;
[0026] Figure 4 It is a schematic diagram of the three-dimensional structure of the winding rope roller of the present invention;
[0027] Figure 5 It is a schematic diagram of the three-dimensional structure of the main body of the winding rope roller of the present invention;
[0028] Figure 6 It is a schematic diagram of the three-dimensional structure of the wire rope cleaning frame of the present invention;
[0029] Figure 7 It is a schematic diagram of the three-dimensional structure of the steel wire rope fixing clamp of the present invention;
[0030] Figure 8 It is a three-dimensional schematic diagram of the internal structure of the wire rope fixing clamp of the present invention.
[0031] In the figure: 1, base; 2, winding rope roller; 21, winding rope roller body; 211, winding roller frame; 212, motor placement block; 213, motor; 214, connecting block; 215, control box; 216, winding roller; 218, winding roller rotating rod; 219, rotating rod frame; 2110, internal gear shaft; 2111, rotating shaft; 2112, rotating shaft connecting rod; 2113, rotating shaft gear; 2114, push-pull connecting rod; 2115, push-pull rod; 22, wire rope cleaning rack; 221, cleaning rack slide rod; 222, cleaning plate; 223, nylon brush; 224, L-shaped connecting rod; 225, nozzle connecting plate; 226, nozzle; 3, winding rope roller; 4, water storage tank; 41, water storage tank shell; 42, control panel; 43, gear motor; 4 4. Gear; 45. Second gear; 46. Turning rod; 47. Turning plate; 48. Filter; 5. Wire rope fixing clamp; 51. Fixing clamp base; 52. Fixing clamp bottom plate; 53. Fixing frame vertical plate; 54. Top plate; 55. Top slide plate; 56. Fixing clamp vertical plate slide; 57. Screw limit rod; 58. Screw motor placement block; 59. Screw motor; 510. Bidirectional screw; 511. Transmission block; 512. Push-pull block; 513. L-shaped turning rod; 514. Oblique rod; 515. Connecting turning rod; 516. Sliding shaft; 517. Sliding rod; 518. Push-pull turning rod; 519. Clamp block; 6. Water tank; 61. Water tank body; 62. Water pipe; 7. Vertical plate; 71. Vertical plate body; 72. Vertical plate slide; 73. Water pipe placement block. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] like Figure 1-8 As shown, the present invention provides an automatic cleaning device for steel wire ropes used in the production of stainless steel wire ropes, including a base 1, a rope winding roller 2 is fixedly connected to the top front side of the base 1, a rope winding roller 3 is fixedly connected to the top rear side of the base 1, a water storage bin 4 is fixedly connected to the top middle part of the base 1, vertical plates 7 are respectively fixedly connected to the left and right sides of the water storage bin 4, a water tank 6 is fixedly connected to the left side of the water storage bin 4, and steel wire rope fixing clamps 5 are respectively fixedly connected to the front and rear sides of the water storage bin 4.
[0034] like Figure 2-6As shown, the two vertical plates 7 each include a vertical plate body 71, and the opposite surfaces of the two vertical plate bodies 71 are provided with vertical plate slide grooves 72 that penetrate to the opposite surfaces, and the front and rear sides of the top of the left vertical plate body 71 are respectively fixedly connected with water pipe placement blocks 73, the water tank 6 includes a water tank body 61, and the front and rear sides of the top of the water tank body 61 are respectively fixedly connected with water pipes 62, and the outer walls of the two water pipes 62 are movably connected to the top of the water pipe placement block 73 on one side away from the water tank body 61, and the water storage bin 4 includes a water storage bin shell 41, and the front and rear sides of the top of the water storage bin shell 41 are respectively fixedly connected with control boards 42, and the middle parts of the inner walls of the two control boards 42 are fixedly connected with gear motors 43, and the output ends of the two gear motors 43 are fixedly connected with gears 44, and the two gears 44 are The outer walls are meshed with the second gear 45, the inner walls of the two second gears 45 are fixedly connected with a rotating rod 46, the left and right ends of the two rotating rods 46 extend to the outer wall of the control panel 42 and are fixedly connected with a rotating plate 47, the opposite surfaces of the two sets of rotating plates 47 are rotatably connected with a filter screen 48, the winding rope roller 2 includes a winding rope roller body 21, the rear side of the winding rope roller body 21 is movably connected with a wire rope cleaning frame 22, the winding rope roller body 21 includes two roller frames 211, the opposite surfaces of the two roller frames 211 are rotatably connected with a roller 216, the inner wall of the roller 216 is fixedly connected with a roller rotating rod 218, the left and right ends of the roller rotating rod 218 extend to the opposite surfaces of the two roller frames 211 respectively, the left end of the roller rotating rod 218 is fixedly connected with a motor 213, the winding roller The left end of the rotating rod 218 is fixedly connected to the output end of the motor 213, the bottom of the motor 213 is fixedly connected to the motor placement block 212, the right side of the motor placement block 212 is fixedly connected to the control box 215, the bottom of the control box 215 is fixedly connected to the top of the base 1, the top of the control box 215 is fixedly connected to the connecting block 214, the left side of the outer wall of the roller rotating rod 218 is movably connected to the inner wall of the connecting block 214, the right side of the outer wall of the roller rotating rod 218 is movably connected to the rotating rod frame 219, the bottom of the rotating rod frame 219 is fixedly connected to the top of the base 1, the right end of the roller rotating rod 218 is fixedly connected to the inner gear shaft 2110, the right side of the inner gear shaft 2110 is rotatably connected to the rotating shaft 2111, and the outer wall of the rotating shaft 2111 is fixedly connected to the rotating shaft connecting rod 21 12. The right side of the rotating shaft connecting rod 2112 away from the rotating shaft 2111 is rotatably connected with a rotating shaft gear 2113. The right side of the rotating shaft gear 2113 is fixedly connected with a push-pull connecting rod 2114. The right side of the push-pull connecting rod 2114 is rotatably connected with a push-pull rod 2115. The wire rope cleaning frame 22 includes two cleaning frame slide bars 221. The opposite sides of the two cleaning frame slide bars 221 are fixedly connected with a cleaning plate 222. The top and bottom of the inner wall of the cleaning plate 222 are respectively fixedly connected with a nylon brush 223. The front and rear sides of the two cleaning frame slide bars 221 are respectively fixedly connected with an L-shaped connecting rod 224. The tops of the two groups of L-shaped connecting rods 224 are fixedly connected with a nozzle connecting plate 225. The inner walls of the two nozzle connecting plates 225 are fixedly connected with nozzles 226.The bottoms of the two nozzles 226 are both penetrated to the bottom of the nozzle connecting plate 225, and the tops of the two nozzles 226 are respectively fixedly connected to the ends of the two water pipes 62 away from the water tank body 61, and the outer walls of the two cleaning frame slide bars 221 are respectively slidably connected to the inner walls of the vertical plate slide grooves 72 opened by the two vertical plate bodies 71, and the right side of one side of the cleaning frame slide bar 221 is rotatably connected to the left side of the push-pull rod 2115 away from the push-pull connecting rod 2114;
[0035] When the stainless steel wire rope needs to be cleaned, first one end of the stainless steel wire rope needs to be fixed on the winding roller 216 of the winding rope roller 2, and then the motor 213 is started, and the transmission winding roller rotating rod 218 rotates to rotate the winding roller 216, thereby driving the stainless steel wire rope to move in the cleaning equipment. While the winding roller rotating rod 218 rotates, the stainless steel wire rope will first pass through the wire rope cleaning frame 22 during the movement. At this time, during the movement of the stainless steel wire rope in the cleaning equipment, when passing through the wire rope cleaning frame 22, due to the drive of the motor 213, the winding roller rotating rod 218 drives the inner gear shaft 2110 to rotate, and then the stainless steel wire rope is moved. The rotating shaft 2111 and the rotating shaft connecting rod 2112 rotate accordingly, and drive the rotating shaft gear 2113 to rotate and mesh with the inner gear shaft 2110, so that the push-pull connecting rod 2114 and the push-pull rod 2115 reciprocate, so that the cleaning frame slide bar 221 slides in the vertical plate slide groove 72, driving the cleaning plate 222 and the nylon brush 223 thereon to reciprocate on the stainless steel wire rope, thereby achieving preliminary cleaning of the stainless steel wire rope. The movement of the cleaning frame slide bar 221 enables the nylon brush 223 on the cleaning plate 222 to perform preliminary scrubbing on the stainless steel wire rope, effectively removing dirt and impurities on the surface;
[0036] At the same time, water is drawn out from the water tank body 61 through the water pipe 62 and sprayed evenly on the stainless steel wire rope through the nozzle 226. The clean water not only helps to further wash away the dirt, but also provides a moist environment for the subsequent cleaning steps to enhance the cleaning effect. The sprayed water falls into the water storage tank 4;
[0037] When the water in the water storage tank 4 needs to be circulated, the gear motor 43 starts to work, driving the gear 44 and the second gear 45 to rotate, thereby driving the rotating rod 46 and the rotating plate 47 to rotate. This action causes the filter screen 48 to be lifted upward at the bottom of the water storage tank 4. This design not only realizes the lifting function of the filter screen 48, but also effectively intercepts impurities and larger particles of dirt in the water storage tank on the filter screen through the lifting action of the filter screen, thereby ensuring the clean water quality for subsequent use;
[0038] During the rising process of the filter screen 48, the clean water in the water storage tank 4 will flow into the preset circulating water pipeline through the opening below the filter screen. This circulating water pipeline can reintroduce the clean water into the cleaning equipment for further flushing and cleaning the stainless steel wire rope, thereby realizing the recycling of water resources and improving the environmental protection performance of the cleaning equipment.
[0039] After cleaning in the water storage bin 4, the stainless steel wire rope continues to move toward the winding rope roller 2. Under the action of the winding rope roller 2, the stainless steel wire rope is wound up in an orderly manner to complete the entire cleaning process. The design of the entire automatic cleaning equipment makes the cleaning of the stainless steel wire rope efficient and convenient, improves production efficiency, and ensures cleaning quality.
[0040] like Figure 7-8 As shown, the wire rope fixing clamp 5 includes a fixing clamp base 51, the top of the fixing clamp base 51 is fixedly connected to a fixing clamp bottom plate 52, the right side of the fixing clamp bottom plate 52 is fixedly connected to a screw motor placement block 58, the top of the screw motor placement block 58 is fixedly connected to a screw motor 59, and the top of the fixing clamp bottom plate 52 is respectively fixedly connected to two fixing frame uprights 53, one of the fixing frame uprights 53 is provided with a fixing clamp upright slide groove 56 on the side close to the screw motor 59, and one of the fixing frame uprights 53 is close to the screw motor 59. The left and right sides of one side of the screw motor 59 are respectively fixedly connected with screw limit rods 57, and the opposite sides of the two screw limit rods 57 are rotatably connected with a bidirectional screw 510, and the right end of the bidirectional screw 510 is fixedly connected to the output end of the screw motor 59, and the left and right sides of the outer wall of the bidirectional screw 510 are respectively threadedly connected with a transmission block 511, and the top of the two fixed frame plates 53 is fixedly connected with a top plate 54, and the top of the top plate 54 is fixedly connected with a top slide plate 55, and the two transmission blocks 511 are close to the fixed frame plates 5 3 are fixedly connected with a push-pull block 512 on one side, the outer walls of the two push-pull blocks 512 are slidably connected to the inner wall of the fixed clamping plate slide groove 56 opened on one of the fixed frame upright plates 53, the two push-pull blocks 512 extend from one side of the fixed frame upright plates 53 to the opposite side of the two fixed frame upright plates 53 and the opposite sides are fixedly connected with the push-pull blocks 512, the outer walls of the two push-pull blocks 512 are rotatably connected with an L-shaped rotating rod 513, and the two L-shaped rotating rods 513 are rotatably connected with the connecting rods on the side away from the push-pull blocks 512. Connecting the rotating rod 515, the two connecting rotating rods 515 are rotatably connected to the side away from the inclined rod 514 with a sliding shaft 516, the inner wall of the sliding shaft 516 is slidably connected to the sliding rod 517, the top of the sliding rod 517 is fixedly connected to the bottom of the top plate 54, the two L-shaped rotating rods 513 are rotatably connected to the side away from the push-pull block 512 with a push-pull rotating rod 518, the opposite sides of the two push-pull rotating rods 518 are fixedly connected with clamping blocks 519, and the outer walls of the two clamping blocks 519 are respectively slidably connected to the left and right sides of the inner wall of the top slide plate 55;
[0041] When it is necessary to fix a certain section of the stainless steel wire rope, at this time, the screw motor 59 is first started, so that the bidirectional screw 510 starts to rotate under the drive of the screw motor 59. Since the bidirectional screw 510 and the transmission block 511 are threadedly connected, the rotation of the bidirectional screw 510 will drive the transmission block 511 to move along the bidirectional screw 510 under the limiting action of the screw limit rod 57. At this time, the two transmission blocks 511 will move in opposite directions, thereby driving the push-pull block 512 fixedly connected thereto to slide in the fixed clamp vertical plate slide groove 56;
[0042] As the push-pull block 512 moves, the L-shaped rotating rod 513 rotatably connected to it will be driven to rotate. At this time, the other end of the L-shaped rotating rod 513 will be rotatably connected to the connecting rotating rod 515, thereby driving the connecting rotating rod 515 and the sliding shaft 516 to move, so that the sliding shaft 516 slides on the outer wall of the sliding rod 517 to achieve the limiting effect on the connecting rotating rod 515. At the same time, as the L-shaped rotating rod 513 rotates, the push-pull rotating rod 518 rotatably connected to it will be pushed, so that the two clamping blocks 519 are close to the middle until the stainless steel wire rope is tightly clamped between the two clamping blocks 519, thereby achieving the fixing effect on the stainless steel wire rope. At the same time, the motor 213 stops working to complete the fixing step of the stainless steel wire rope.
[0043] Working principle of the present invention: when it is necessary to clean the stainless steel wire rope, firstly, one end of the stainless steel wire rope needs to be fixed on the winding roller 216 of the winding rope roller 2, and then the motor 213 is started, and the transmission winding roller rotating rod 218 rotates to rotate the winding roller 216, thereby driving the stainless steel wire rope to move in the cleaning device. While the winding roller rotating rod 218 rotates, the stainless steel wire rope will first pass through the wire rope cleaning frame 22 during the movement. At this time, during the movement of the stainless steel wire rope in the cleaning device, when passing through the wire rope cleaning frame 22, due to the drive of the motor 213, the winding roller rotating rod 218 drives the inner gear shaft 2110 The rotating shaft 2111 and the rotating shaft connecting rod 2112 rotate accordingly, and drive the rotating shaft gear 2113 to rotate and mesh with the inner gear shaft 2110, so that the push-pull connecting rod 2114 and the push-pull rod 2115 reciprocate, so that the cleaning frame slide bar 221 slides in the vertical plate slide groove 72, driving the cleaning plate 222 and the nylon brush 223 thereon to reciprocate on the stainless steel wire rope, thereby realizing the preliminary cleaning of the stainless steel wire rope. The movement of the cleaning frame slide bar 221 enables the nylon brush 223 on the cleaning plate 222 to perform preliminary scrubbing on the stainless steel wire rope, effectively removing dirt and impurities on the surface, and at the same time When the water is drawn out from the water tank body 61 through the water pipe 62, and is evenly sprayed on the stainless steel wire rope through the nozzle 226. The clean water not only helps to further rinse off the dirt, but also provides a moist environment for the subsequent cleaning steps, thereby enhancing the cleaning effect. The sprayed water falls into the water storage tank 4. When the water inside the water storage tank 4 needs to be recycled, the gear motor 43 starts to work, driving the gear 44 and the second gear 45 to rotate, thereby driving the rotating rod 46 and the rotating plate 47 to rotate. This action causes the filter screen 48 to be lifted upward at the bottom of the water storage tank 4. This design not only realizes the filter screen 48 The lifting function, and through the lifting action of the filter, can effectively intercept impurities and larger particles of dirt in the water storage tank on the filter, ensuring the clean water quality for subsequent use. During the rising process of the filter 48, the clean water in the water storage tank 4 will flow into the preset circulating water pipeline through the opening below the filter. This circulating water pipeline can reintroduce clean water into the cleaning equipment for further flushing and cleaning of the stainless steel wire rope, thereby realizing the recycling of water resources and improving the environmental protection performance of the cleaning equipment. After cleaning the water storage tank 4, the stainless steel wire rope continues to move toward the winding rope roller 2. Under the action of the winding rope roller 2, the stainless steel wire rope is rolled up in an orderly manner to complete the entire cleaning process. The design of the entire automatic cleaning equipment makes the cleaning of the stainless steel wire rope efficient and convenient, improves production efficiency, and ensures the cleaning quality at the same time;
[0044] When it is necessary to fix a certain section of stainless steel wire rope, at this time, first start the screw motor 59, so that the bidirectional screw rod 510 starts to rotate under the drive of the screw motor 59. Since the bidirectional screw rod 510 and the transmission block 511 are threadedly connected, the rotation of the bidirectional screw rod 510 will drive the transmission block 511 to move along the bidirectional screw rod 510 under the limiting action of the screw rod limiting rod 57. At this time, the two transmission blocks 511 will move in opposite directions, thereby driving the push-pull block 512 fixedly connected thereto to slide in the fixed clamp vertical plate slide groove 56. As the push-pull block 512 moves, it will drive the L-shaped rotating rod connected thereto for rotation. 513 rotates, at this time, the other end of the L-shaped rotating rod 513 will be rotationally connected with the connecting rotating rod 515, thereby driving the connecting rotating rod 515 and the sliding shaft 516 to move, so that the sliding shaft 516 slides on the outer wall of the sliding rod 517 to achieve the limiting effect on the connecting rotating rod 515. At the same time, as the L-shaped rotating rod 513 rotates, it will drive the push-pull rotating rod 518 rotatably connected to it to push, so that the two clamping blocks 519 are close to the middle until the stainless steel wire rope is tightly clamped between the two clamping blocks 519, thereby achieving the fixing effect on the stainless steel wire rope. At the same time, the motor 213 stops working to complete the fixing step of the stainless steel wire rope.
[0045] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
[0046] Secondly: In the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other;
[0047] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An automatic cleaning device for stainless steel wire rope production, comprising a base (1), characterized in that: A rope reel (2) is fixedly connected to the front side of the top of the base (1), a rope reel (3) is fixedly connected to the rear side of the top of the base (1), a water storage bin (4) is fixedly connected to the middle of the top of the base (1), vertical plates (7) are fixedly connected to the left and right sides of the water storage bin (4), a water tank (6) is fixedly connected to the left side of the water storage bin (4), and steel wire rope fixing clamps (5) are fixedly connected to the front and rear sides of the water storage bin (4); The two upright plates (7) each comprise an upright plate body (71), and the opposite surfaces of the two upright plate bodies (71) are provided with an upright plate slide groove (72) penetrating to the opposite surfaces, and the top front and rear sides of the upright plate body (71) on the left are respectively fixedly connected with a water pipe placement block (73); The water tank (6) comprises a water tank body (61), and water pipes (62) are fixedly connected to the front and rear sides of the top of the water tank body (61), and the outer walls of the two water pipes (62) are movably connected to the top of the water pipe placement block (73) at the sides away from the water tank body (61); The water storage tank (4) comprises a water storage tank shell (41), the top and rear sides of the water storage tank shell (41) are respectively fixedly connected to a control panel (42), the middle parts of the inner walls of the two control panels (42) are fixedly connected to a gear motor (43), the output ends of the two gear motors (43) are fixedly connected to a gear (44), the outer walls of the two gears (44) are meshed with a second gear (45), the inner walls of the two second gears (45) are fixedly connected to a rotating rod (46), the left and right ends of the two rotating rods (46) extend to the outer wall of the control panel (42) and are fixedly connected to a rotating plate (47), and the opposite surfaces of the two sets of rotating plates (47) are rotatably connected to a filter screen (48); The rope winding roller (2) comprises a rope winding roller body (21), and a wire rope cleaning frame (22) is movably connected to the rear side of the rope winding roller body (21); The winding rope roller body (21) comprises two winding roller frames (211), opposite surfaces of the two winding roller frames (211) are rotatably connected to winding rollers (216), the inner wall of the winding roller (216) is fixedly connected to a winding roller rotating rod (218), the left and right ends of the winding roller rotating rod (218) respectively extend to the opposite surfaces of the two winding roller frames (211), the left end of the winding roller rotating rod (218) is fixedly connected to a motor (213), and the left end of the winding roller rotating rod (218) is fixedly connected to the motor (213). The motor (213) is fixedly connected to the output end of the motor (213); the bottom of the motor (213) is fixedly connected to a motor placement block (212); the right side of the motor placement block (212) is fixedly connected to a control box (215); the bottom of the control box (215) is fixedly connected to the top of the base (1); the top of the control box (215) is fixedly connected to a connection block (214); and the left side of the outer wall of the roller rotating rod (218) is movably connected to the inner wall of the connection block (214); The right side of the outer wall of the roller rotating rod (218) is movably connected to a rotating rod frame (219); the bottom of the rotating rod frame (219) is fixedly connected to the top of the base (1); the right end of the roller rotating rod (218) is fixedly connected to an inner gear shaft (2110); the right side of the inner gear shaft (2110) is rotatably connected to a rotating shaft (2111); the outer wall of the rotating shaft (2111) is fixedly connected to a rotating shaft connecting rod (2112); the right side of the rotating shaft connecting rod (2112) away from the rotating shaft (2111) is rotatably connected to a rotating shaft gear (2113); the right side of the rotating shaft gear (2113) is fixedly connected to a push-pull connecting rod (2114); the right side of the push-pull connecting rod (2114) is rotatably connected to a push-pull rod (2115); The wire rope cleaning frame (22) comprises two cleaning frame slide bars (221), the opposite surfaces of the two cleaning frame slide bars (221) are fixedly connected with a cleaning plate (222), the top and bottom of the inner wall of the cleaning plate (222) are respectively fixedly connected with a nylon brush (223), the front and rear sides of the two cleaning frame slide bars (221) are respectively fixedly connected with an L-shaped connecting rod (224), the tops of the two groups of L-shaped connecting rods (224) are both fixedly connected with a nozzle connecting plate (225), the inner walls of the two nozzle connecting plates (225) are both fixedly connected with a nozzle (226), the bottoms of the two nozzles (226) are both penetrated to the bottom of the nozzle connecting plate (225), and the tops of the two nozzles (226) are respectively fixedly connected to one end of two water pipes (62) away from the water tank body (61); The outer walls of the two cleaning rack slide bars (221) are respectively slidably connected to the inner walls of the vertical plate slide grooves (72) opened on the two vertical plate bodies (71), and the right side of one side of the cleaning rack slide bar (221) is rotatably connected to the left side of the push-pull rod (2115) away from the push-pull connecting rod (2114); The wire rope fixing clamp (5) comprises a fixing clamp base (51), the top of the fixing clamp base (51) is fixedly connected to a fixing clamp bottom plate (52), the right side of the fixing clamp bottom plate (52) is fixedly connected to a screw motor placement block (58), the top of the screw motor placement block (58) is fixedly connected to a screw motor (59), and the top of the fixing clamp bottom plate (52) is respectively fixedly connected to two fixing frame upright plates (53), one of which is provided with a fixing clamp upright plate slide groove (56) on a side close to the screw motor (59), and one of which is provided with a fixing clamp upright plate slide groove (56) on a side close to the screw motor (59). The left and right sides of the fixed frame upright plate (53) close to the screw motor (59) are respectively fixedly connected with screw limit rods (57); the opposite surfaces of the two screw limit rods (57) are rotatably connected with a bidirectional screw rod (510); the right end of the bidirectional screw rod (510) is fixedly connected to the output end of the screw motor (59); the left and right sides of the outer wall of the bidirectional screw rod (510) are respectively threadedly connected with a transmission block (511); the tops of the two fixed frame upright plates (53) are fixedly connected with a top plate (54); the top of the top plate (54) is fixedly connected with a top slide plate (55); The two transmission blocks (511) are fixedly connected to a push-pull block (512) on one side close to the fixed frame upright plate (53); the outer walls of the two push-pull blocks (512) are slidably connected to the inner wall of a fixed clamp upright plate slide groove (56) provided on one of the fixed frame upright plates (53); the two push-pull blocks (512) are extended to the opposite sides of the two fixed frame upright plates (53) on one side close to the fixed frame upright plate (53); and the opposite sides are fixedly connected to the push-pull blocks (512); the outer walls of the two push-pull blocks (512) are rotatably connected to an L-shaped rotating rod (513); and the two L-shaped rotating rods (513) are rotatably connected to the push-pull blocks (512) on one side away from the push-pull blocks (512). A connecting rod (515) is rotatably connected, and the two connecting rods (515) are rotatably connected to a sliding shaft (516) on one side away from the inclined rod (514), and the inner wall of the sliding shaft (516) is slidably connected to a sliding rod (517), and the top of the sliding rod (517) is fixedly connected to the bottom of the top plate (54), and the two L-shaped rotating rods (513) are rotatably connected to a push-pull rotating rod (518) on one side away from the push-pull block (512), and the opposite sides of the two push-pull rotating rods (518) are fixedly connected to clamping blocks (519), and the outer walls of the two clamping blocks (519) are respectively slidably connected to the left and right sides of the inner wall of the top sliding groove plate (55).
Citation Information
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